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Water Catalogue
PIPE
INJECTION FITTING
FABRICATED FITTING
BUTT FUSION MACHINE
ELECTRO FUSION FITTING
ELECTRO FUSION MACHINE
الحلول المتكاملة لشبكاتمياه الشرب الخارجية
Integrated solutions for drinking water External systems
for further details visit NSF web portal
3
Company History
Alwasail Agricultural Company founded in the city of Burydah as an individual corporation in 1399 H corresponding to 1979 G and then it grew and evolved and took specialize in the �eld of irrigation and then turned into a joint venture company of their respective owners Abdul Rahman Bin Abdullah Almushaygih and his brothers Nasser,Abdulaziz,Saleh and Abdul Qadir.
In 1410 H, corresponding to 1990 G began the �rst Alwasail Irrigation System Factory to produce Polyethylene Material in accordance to the European and American Speci�cations.
On 20 Shaaban 1428 H an order issued by Minister of Commerce and Industries to Approve the Transformation of Alwasail Agricultural Company to Alwasail Industrial Company from solidarity �rm to Closed Joint Stock company with the capital of 100 Million SAR is divided into 10 Million Shares. The nominal value of share is 10 SAR for the subscribed founders and the Capital was paid fully. The base o�ce for the company taken in city of Burydah .
The Purposes of the company : (Production of the plastic Pipes (Polyethylene) of di�erent sizes and lengths for Irrigation Systems, Drinking Water, Sanitation, Electricity Conduits , Telecom Ducts and their Accessories , Rubber Rings Joints and seals.
Contractor work for the Water and Sanitation, Maintenance and operation of Water and Sanitation, Whole Sale and Retail trading of Company Products , Own Real Estates and Constructions of Buildings and warehouses needed to achieve its objectives and Storage of Products, Marketing of company’s products within the Kingdom of Saudi Arabia and outside (Worldwide).
The Duration of the Company will be Ninety Nine Year beginning from the date of the issuance of Ministerial Declaration of Transforming the company and the duration may prolong by the decision of the extraordinary General Assembly of the Company.The Company’s Management and Board of Directors Consisting of Five Members appointed by the ordinary General Assembly for the period of three years and was appointed the �rst board of directors of the company for the Period of three years.
The ministry has shown that the approval of the transformation of this company comes within the framework of state policy e�orts to expand the economic base and diversify sources of national income and encourage the private sector is going to play an active role in advancing economic development.
Production of Plastic Pipes(Polyethylene) of various sizes and lengths for Irrigation Systems, Drinking Water, Sanitation , Electrical Conduits, Telecom Ducts and their Fittings and Accessories.
Purposes of the company’s as below
Production of Rubber rings and joints.
Contracting work for the Drinking Water and Sanitation, operation and Maintenance of Drinking Water Supplies and sanitation Networks.
Wholesale and Retail Trade of Company’s Products.
Own Real Estates and Construction of Buildings and Warehouses needed to achieve its objectives and to store products.
Marketing the Product of the company within the Kingdom of Saudi Arabia and Abroad (Worldwide Export).
Purposes of the Alwasail Industrial Company as Stated in the statute.
4
Company History
The Company Operates after obtaining Necessary Licenses from the competent Authority. The shift to Transfer the Family Company (joint venture) to Closed Joint Stock Company is very important step for continuation.
The Company Owns Several Factories which are specialized and the most important of them are Alwasail Irrigation System Factory and Alwasail Polyethylene Pipes and Saudi Rubber Products.
These factories Produce Polyethylene Pipes, Fittings and Accessories of more than one thousand kinds of di�erent sizes for irrigations systems water works etc.
Also Saudi Rubber Factory Produces Rubber joints and rubber rings and this factory plant are one of the most important rubber factories in the Kingdom.
The Most Important Roles of the Company is to contribution and realization of its products and technology in the use of Water in Kingdom of Saudi Arabia
The Company Also Participated in the development of Modern Agriculture through provision of complete solution of sprinkler irrigation , drip irrigations , rationalization of water use in farms , Gardens and parks in the last there decades.
Recently company entered the production of pipes and �ttings of many diverse purposes.
Company Exports its products to more than 40 Countries Worldwide.
is largest customers of Sabic’s polyethylene.
25 branches with in the kingdom of Saudi Arabia.
Has Branches , agents and Authorized distributors in Gulf, Arab Countries and Worldwide.
Member of the Organization of American Irrigation.
ISO Certi�ed.
Holds A shield from SABIC .
Approved from Saudi Aramco.
Holds the shields and certi�cates for participation in the Festivals and Events.
Holds shields and certi�cates in the support of charitable Projects.
Holds shields and certi�cates in the economic, educational and social development.
The Company has complete management of the implementation of the Government projects and for all kinds of irrigation networks and water and projects for Parks and gardens.
Telecommunication Projects and Fiber Optics Layouts.
Gas Projects.
Environmental Projects .
Irrigation Projects for Major Agricultural developments for Private sectors.
5
Company History
Alwasail Industrial Company has Implemented Many Infrastructure Projects in United Arab Emirates, Qatar and other countries.
The Manufacturing Plants (Factories) located on an area of more than 160,000.00 m2 Square Meters.
The Company O�cials are very keen to participate in the local, GCC, Arab and international Forums and Exhibitions in the Areas of Irrigation, Water, Rubber and Plastic and others.
The Company owns laboratories in its factories for measuring and testing products to ensure the safety and comply with various quality standards.
The Company owns an advanced workshop which is heart of factory Research and Development where it produces and implements and develops product moulds.
The maintenance of machinery and equipments are mostly done by company. The company holds the vast experience and information in the various �elds that is a valuable information asset for our dear country.
The experiences and information in the �eld of work locally and globally is an honor to the company and our beloved Country.
In Addition to purchasing Raw Material from SABIC the company buys a lot of it needs such as Raw materials, tools and spare parts from other suppliers and local market.The company deals with many others in the areas of Computers and software and many other service Provides.
The Company’s Factories receive many visitors from experts and specialists from within the Kingdom and abroad to exchange expertise and experiences.
The company allows visits to lots of customers interested and government o�cials from agricultural departments, water and irrigation, Telecom, Municipalities and others .
With the Continued growth of the Saudi Arabian Economy and Industrial Developments under the Government of the Custodian of the Two Holy Masjids King Abdullah Bin Abdul Aziz and Crown Prince and Secretary Alwasail Industrial Company aspire to develop its inception and expansion of production and delivery of services to entire Saudi Arabian Market and spread around the World.
6
12
13
14
16
18
19
20
2122
24
25
26272829
HDPE Pressure Pipe PE 100 = mrs 10 = sigma 8.0
HDPE Pressure Pipe PE 80 = mrs 8 = sigma 6.4
HDPE Pressure Pipe PE 80 = mrs 8 = sigma 5.0
15HDPE Perforated Pipe
HDPE Sloted Pipe
Flange Adaptor (Stub End)
Steel Flange PN 10Steel Flange PN 16Steel Flange & End cap
Tee & Tee & Reducer
Reducer & 90 Elbow
90 Elbow & 45 Elbow
Tee - PE 100 & PEE 80
Tee - Reducer (MKM)Tee - Reducer (MKM)Tee - Reducer (MKM)Tee - Reducer (MKM)
Company History
Table of Contents
Introduction
Field of Application
High Density Polyethylene Pipes
High Density Polyethylene Pipes
Butt Welding- Fabricated Fittings
23
03 - 05
06 - 08
10
11
7
Hydraulic butt fusion welding machine delta dragon 250b
Butt fusion welding machine delta dragon 355b
Butt fusion welding machine delta 630
Basic line vs delta dragon di�rences (electro-hydraulic case)
Basic line vs delta dragon di�rences (machine body)
Basic easy life
Basic 160-200
Basic 250
Welding General Criteria
Parts Description
Maintenance
Butt Fusion Welding Machine
30
31
32
33
34
35
36
37
38 - 46
47 - 53
54 - 56
Butt Fusion Welding Machine
Electro Fusion Fittings
Safety Precaution 57 - 59
Butt fusion welding machine Basic 355 60
Electrofusion �ttings Pressure raitings
Electrofusion �ttings
Coupler & End Cap
Reducer & 90° Elblow
45° Elblow & Equal Tee
Multiseal Tapping Tee U/P
Male & Female Tarnsition Couper
62
63
64
65
66
67
68
8
70
71
72
73
74 - 75
76 - 78
Q Box Electrofusion Control Box
Electra 400 & Electra 800
Technical Features
Parts Description
Techincial Features
Connection & Generators Features 79
Electro Fusion Welding Machine
Control Panel
Approval and Certi�cate
Notes
TUV NORDNSF
WRAS
8081
82BUREAU VERITAS
BUREAU VERITAS
BUREAU VERITAS
83
84
85
SAUDI ARAMCO
NATIONAL WATER COMPANY
NATIONAL WATER COMPANY
86
87
88
Notes 90 - 93
Address 94
10
Polyethylene piping systems are used all over the world for the supply and conveying of several kinds of media, including liquid, gas and powers as well as in mining and quarry applications.
Polyethylene pipe work systems have the main advantages over steel and ductile iron systems it lighthtness of weight and freedom from corrosion. The rapid growth in use of polyethylene is due in part to bene�ts over steel and iron systems, but possibly more to the development of several ad – vanced and easy jointing techniques. Polyethylene has very good fatigue strength and special provision for surges frequently allowed when designing other thermoplastic pipe work systems (as PVC) are not normally necessary.
In 1990 Alwasail Industrial Company started its production of High Density Polyethylene (HDPE) piping systems, low-density polyethylene (LDPE) piping systems.
Pipes (HDPE) are production in size up to 1200 mm in diameter, with nominal pressure rating PN4, PN6, PN10, up to PN 16 (other pressure ratings also available). All pipes and �ttings are manufactured in accordance with current European standards, DIN 8074, IOS 4427, / 1167 and SASO Draft No. 5208 and European Standard as EN 1220 1- 2 for Pipes EN 1220 1-3 for Fittings.
HDPE piping system are used worldwide for conveying of water as well as for trans-portation of hazardous �uids. It o�ers the following advantages to the customer.
Low speci�c WeightExcellent weldabilitySmooth inside surface, no deposits and on overgrowthDue to less frictional resistance, less pressure drop compared to metals Suitable for food and potable waterComplies with the food stu� regulationsApproved and registered for potable water supplyLaying speed ease joining and reliability
Ultraviolet raysWeatheringChemicalsHeat agingAbrasionRodentsFreezingMicrobes freezing
Resistance to :
Advantages
INTRODUCTIONFIELDS OF APPLICATION
HDPE pipes have been in existence since the mid 50s . The experience shows that HDPE pipes is the solution most pipe problems being recognized by clients and engineering consultants as the ideal pipe material for many pressure and non pres-sure application from water and gas distribution to gravity, Sewers and surface water drainage for both new & Rehabilitation Project. Alwasail polyethylene pipes is based on a polyole�n thermoplastic resin which is also a physiologically non-toxic ma- trial, therefore, it is suitable for a wide of range of application.
In contrast for pipes mad of steel or ductile iron, HDPE piping systems are light weight corrosion resistant. Neither sour soils nor *aggressive* water will have no e�ect to the material. Additionally, corrosion products, which often impair the operability of the piping systems, are avoided. In comparison to PVC pipes, HDPE pipes are more �exible and o�er nigh impact re-sistance even in zero temperatures. The pipes may be adapted easily to the trench layout without employing additional �ttings. On the other hand, fracture risks due to extreme handling condition on the construction site are minimized. HDPE piping systems (spigot and socket joints) o�er a range of longitudinal frictional connection methods. Thus, the installation of anchors or thrust blocks is not necessary and a leak proof piping system with a long life is guaranteed.Highest drinking water quality. The suitability of the material for drinking water is ensured through independent tests Neither the taste nor the smell of the drinking water is a�ected due to the contact with HDPE pipes. The smooth surface and the high abrasion resistance guarantee minimum deposits. Polyethylene is corrosion resistant, therefore, the drinking water cannot be contaminated with corrosion by-products like copper or heavy metals such as cadmium or lead, which happens frequently with older metal piping systems.Environmental Friendly material for a clean environment. The HDPE pipes and �tting are exclusively made from the environmentally friendly materials. For instance, the energy requirements for the production of HDPE pipes lower comparison to metallic pipes. Furthermore, on hazardous substances, which may endanger or may pollute the environment, result from the production of the pipes is made of polyethylene. The application of HDPE the best solution for the environment. A %100 leak proof supply system may be installed with simple welding methods. Thus, endangering the dirking water with toxic substances is reduced. Additional, water loss due to leaking piping systems are avoided. No other supply system o�ers these advantages.For extreme conditions. HDPE piping systems are approved for installation in all types of soil. Polyethylene is a �exible and tough pipe material. Thus, these systems are especially suitable for installation in soils susceptible to ground material. The application of various jointing methods encases a leak proof supply system. Due to the light weight and the simple jointing methods, HDPE pipes are very well suitable for unfavorable condation – for the installation in di�cult terrain.Drainage. Alwasail pipes are being used for underground drainage for buildings, waste lines for corrosive �uids and also as plumbing material for house drainage. They can also be used sewer works. Due to its very good chemical resistance, HDPE as a perfect material for the manufacturer of large bore for sewage systems. They are ideally suited for industrial waste disposal and are being used to an increasing extent as underground sewer waste pipes.Industry. Features like corrosion – resistance, easy installation, light weight, and �exibility make Alwasail pipes ideal for complicated plumbing in factories. They are ideal for corrosive chemicals.Gas and Oil Pipeline Systems. PE pipes to line carbon steel pipes to transport oil & gasses at higher pressure are available. The pipes are specially designed with a smooth surface and made easy to install. Thus gas line can be installed at low costs. In drilling they are used as shot-hole casings as they are cheaper. Due to the excellent properties of HDPE, with exhibit a high impact strength and very good resistance aggressive soils. Combined with ease of handling and installation, the HDPE pipes are excellent for transporting material and other gas types including bio-gas.
Water Supply. Alwasail PE pipes are made from material meeting the toxicity requirement of the WHO and this can be used for transportation of drinking water.
Pipes and �ttings with pressure ratings of SDR 7.4 up to SDR 41 for water mains as well as distribution piping systems and service lines.
Drain pipes and �ttings for spring water chamber pipes.
Ascending pipes for wells.
11
FIELDS OF APPLICATION
HDPE pipes have been in existence since the mid 50s . The experience shows that HDPE pipes is the solution most pipe problems being recognized by clients and engineering consultants as the ideal pipe material for many pressure and non pres-sure application from water and gas distribution to gravity, Sewers and surface water drainage for both new & Rehabilitation Project. Alwasail polyethylene pipes is based on a polyole�n thermoplastic resin which is also a physiologically non-toxic ma- trial, therefore, it is suitable for a wide of range of application.
In contrast for pipes mad of steel or ductile iron, HDPE piping systems are light weight corrosion resistant. Neither sour soils nor *aggressive* water will have no e�ect to the material. Additionally, corrosion products, which often impair the operability of the piping systems, are avoided. In comparison to PVC pipes, HDPE pipes are more �exible and o�er nigh impact re-sistance even in zero temperatures. The pipes may be adapted easily to the trench layout without employing additional �ttings. On the other hand, fracture risks due to extreme handling condition on the construction site are minimized. HDPE piping systems (spigot and socket joints) o�er a range of longitudinal frictional connection methods. Thus, the installation of anchors or thrust blocks is not necessary and a leak proof piping system with a long life is guaranteed.Highest drinking water quality. The suitability of the material for drinking water is ensured through independent tests Neither the taste nor the smell of the drinking water is a�ected due to the contact with HDPE pipes. The smooth surface and the high abrasion resistance guarantee minimum deposits. Polyethylene is corrosion resistant, therefore, the drinking water cannot be contaminated with corrosion by-products like copper or heavy metals such as cadmium or lead, which happens frequently with older metal piping systems.Environmental Friendly material for a clean environment. The HDPE pipes and �tting are exclusively made from the environmentally friendly materials. For instance, the energy requirements for the production of HDPE pipes lower comparison to metallic pipes. Furthermore, on hazardous substances, which may endanger or may pollute the environment, result from the production of the pipes is made of polyethylene. The application of HDPE the best solution for the environment. A %100 leak proof supply system may be installed with simple welding methods. Thus, endangering the dirking water with toxic substances is reduced. Additional, water loss due to leaking piping systems are avoided. No other supply system o�ers these advantages.For extreme conditions. HDPE piping systems are approved for installation in all types of soil. Polyethylene is a �exible and tough pipe material. Thus, these systems are especially suitable for installation in soils susceptible to ground material. The application of various jointing methods encases a leak proof supply system. Due to the light weight and the simple jointing methods, HDPE pipes are very well suitable for unfavorable condation – for the installation in di�cult terrain.Drainage. Alwasail pipes are being used for underground drainage for buildings, waste lines for corrosive �uids and also as plumbing material for house drainage. They can also be used sewer works. Due to its very good chemical resistance, HDPE as a perfect material for the manufacturer of large bore for sewage systems. They are ideally suited for industrial waste disposal and are being used to an increasing extent as underground sewer waste pipes.Industry. Features like corrosion – resistance, easy installation, light weight, and �exibility make Alwasail pipes ideal for complicated plumbing in factories. They are ideal for corrosive chemicals.Gas and Oil Pipeline Systems. PE pipes to line carbon steel pipes to transport oil & gasses at higher pressure are available. The pipes are specially designed with a smooth surface and made easy to install. Thus gas line can be installed at low costs. In drilling they are used as shot-hole casings as they are cheaper. Due to the excellent properties of HDPE, with exhibit a high impact strength and very good resistance aggressive soils. Combined with ease of handling and installation, the HDPE pipes are excellent for transporting material and other gas types including bio-gas.
Water Supply. Alwasail PE pipes are made from material meeting the toxicity requirement of the WHO and this can be used for transportation of drinking water.
Pipes and �ttings with pressure ratings of SDR 7.4 up to SDR 41 for water mains as well as distribution piping systems and service lines.
Drain pipes and �ttings for spring water chamber pipes.
Ascending pipes for wells.
15
HDPE Perforated PipePE80 Perorated all round pipes
PE 80 acc. to DIN 8075, on request :PE -EL polyethylene electrically conductive,PP - H 100 acc. to DIN 8078
Material
PE acc. to DIN 8074, PE acc. to DIN 8077standard length 6 m. other lengths on request
Dimensions
PE black PP grey
Colour
Without runo� channel, perforted all round,hole diameter 15 mm, non - perforted pipe end min. 190 mm.
Design
Di�rent hole diameters (12 mm, 10 mm). perforationarragement and perfortion separation(30 mm) on request.
Special Designs
In the case of a commission, veri�able anlysescan be complied based on the ATV A 12.7 . you will be invoiced for costs incurred. whenconnecting with electro fusion sockets. only the non-perforated area of the pipe should be used.
Remarks
% E
MM ENTRY AREA F2
% E
MM ENTRY AREA F 1
CM2 / M HOLE ROWS D
MM
7.64
6.25
5.50
4.90
8.2
10.2
11.4
12.7
7.50
5.78
5.08
4.54
5.1
6.3
7.1
8.0
177
177
177
177
6
6
6
6
90
110
125
143
5.73
5.10
4.58
4.08
14.6
16.4
18.2
20.5
5.29
4.70
4.23
3.67
9.1
10.2
11.4
12.8
236
236
236
236
8
8
8
8
160
180
200
225
3.67
3.28
2.91
2.58
22.7
25.4
28.6
32.2
3.38
3.02
2.69
2.38
14.2
15.9
17.9
20.1
236
236
236
236
8
8
8
8
250
280
315
355
2.29
2.55
2.29
2.46
36.3
40.9
45.4
50.8
2.12
2.35
2.11
2.27
22.7
25.5
28.4
31.7
236
295
295
353
8
10
10
12
400
450
500
560
2.18 57.2 2.01 35.7 353 12 630
AREA F2 ENTRY
f1 = free entry area (cm =/m), realtive to pipe inside surface area
f2 = free entry area (%), relative to pipe inside surface area
16
HDPE Sloted PipePE80 Sloted all round Pipes
% E
MM ENTRY AREA F2
% E
MM ENTRY AREA F 1
CM2 / M HOLE ROWS D
MM
7.64
6.25
5.50
4.90
8.2
10.2
11.4
12.7
7.50
5.78
5.08
4.54
5.1
6.3
7.1
8.0
177
177
177
177
6
6
6
6
90
110
125
143
5.73
5.10
4.58
4.08
14.6
16.4
18.2
20.5
5.29
4.70
4.23
3.67
9.1
10.2
11.4
12.8
236
236
236
236
8
8
8
8
160
180
200
225
3.67
3.28
2.91
2.58
22.7
25.4
28.6
32.2
3.38
3.02
2.69
2.38
14.2
15.9
17.9
20.1
236
236
236
236
8
8
8
8
250
280
315
355
2.29
2.55
2.29
2.46
36.3
40.9
45.4
50.8
2.12
2.35
2.11
2.27
22.7
25.5
28.4
31.7
236
295
295
353
8
10
10
12
400
450
500
560
2.18 57.2 2.01 35.7 353 12 630
AREA F2 ENTRY
PE 80 acc. to DIN 8075, on request :PE -EL polyethylene electrically conductive,PP - H 100 acc. to DIN 8078
Material
PE acc. to DIN 8074, PE acc. to DIN 8074 - 75standard length 6 m. other lengths on request
Dimensions
PE black PP grey
Colour
Without runo� channel, slotted all round. millingwith w = 12mm, slot sepration a = 140mm.non-slotted pipe end pipe end min. 190 mm.
f1 = free entry area (cm =/m), realtive to pipe inside surface area
f2 = free entry area (%), relative to pipe inside surface area
Design
Di�rent milling widths(6mm, 8 mm or 10mm)on request.
Special Designs
In the case of a commission, veri�able anlysescan be complied based on the ATV A 12.7 . you will be invoiced for costs incurred. whenconnecting with electro fusion sockets. only the non-perforated area of the pipe should be used.
Remarks
18
Flange adaptor (stub End)Butt Welding - injection molded �tting > short spigot Code : WS - BWISE - 100 - (�tting size)
PE 100, PN 16, SDR11, S5
Item code dmm
d1mm
d2mm
Imm
I1mm
zmm
smm
Wieghtkg
9.050 32.3 243 40 164 430 376 355 WS -BWISE -S100-355-11
11.920 36.4 259 46 179 480 430 400 WS -BWISE -S100-400-11
8.330 26.7 120 46 50 585 517 450 WS -BWISE -S100-450-11
7.750 29.7 120 46 50 585 533 500 WS -BWISE -S100-500-11
10.900 33.2 130 50 50 685 618 560 WS -BWISE -S100-560-11
10.460 37.4 120 50 50 685 645 630 WS -BWISE -S100-630-11
15.470 42.1 140 60 50 800 740 710 WS -BWISE -S100-710-11
20.120 47.4 140 60 50 900 843 800 WS -BWISE -S100-800-11
26.240 53.3 155 65 50 1000 947 900 WS -BWISE -S100-900-11
36.280 59.3 170 70 50 1113 1050 1000 WS -BWISE -S100-1000-11
1100 WS -BWISE -S100-1100-11
1200 WS -BWISE -S100-1200-11
Flange adaptor (stub End)Butt Welding - injection molded �tting > Long spigot Code : WS - BWISE - 100 - (�tting size)
PE 100, PN 16, SDR11, S5
Item code dmm
d1mm
d2mm
Imm
I1mm
zmm
smm
Wieghtkg
0.125 4.6 92 12 55 88 58 50 WS -BWISE - L100-50-11
0.190 5.8 100 14 63 102 78 53 WS -BWISE - L100-63-11
0.300 6.8 120 16 70 122 90 75 WS -BWISE - L100-75-11
0.455 8.2 132 17 79 138 108 90 WS -BWISE - L100-90-11
0.690 10 157 18 82 158 128 110 WS -BWISE - L100-110-11
0.880 11.4 170 25 87 158 135 125 WS -BWISE - L100-125-11
1.320 12.7 175 25 90 188 158 140 WS -BWISE - L100-140-11
1.630 14.6 180 25 98 212 178 160 WS -BWISE - L100-160-11
2.020 16.4 190 30 105 212 188 180 WS -BWISE - L100-180-11
2.680 18.2 200 32 112 268 235 200 WS -BWISE - L100-200-11
3.150 20.5 200 32 120 268 238 225 WS -BWISE - L100-225-11
4.030 22.7 205 35 128 320 288 250 WS -BWISE - L100-250-11
4.750 25.4 215 35 139 320 294 280 WS -BWISE - L100-280-11
6.650 28.6 220 35 150 370 338 315 WS -BWISE - L100-315-11
19
Steel FLANGES PN 10
item code Config dmm
D(mm)
a(mm)
K (mm)
I (mm) Ds kg
WS-CSSF PN10 20 95 28 65 14 4 0,6WS-CSSF PN10 25 105 34 75 14 4 1,0WS-CSSF PN10 32 115 42 85 14 4 1,1WS-CSSF PN10 40 140 51 100 18 4 1,6WS-CSSF PN10 50 150 62 110 18 4 1,7WS-CSSF PN10 63 165 78 125 18 4 2,2WS-CSSF PN10 75 185 92 145 18 4 2,8WS-CSSF PN10 90 200 108 160 18 8 3,2WS-CSSF PN10 110 220 128 180 18 8 3,6WS-CSSF PN10 125 220 135 180 18 8 3,4WS-CSSF PN10 140 250 158 210 18 8 4,6WS-CSSF PN10 160 285 178 240 23 8 6,4WS-CSSF PN10 180 285 188 240 23 8 5,8WS-CSSF PN10 200 340 235 295 23 12 8,0WS-CSSF PN10 225 340 238 295 23 12 7,8WS-CSSF PN10 250 405 288 355 27 12 11,8WS-CSSF PN10 280 405 294 355 27 12 11,2WS-CSSF PN10 315 465 338 410 27 12 16,2WS-CSSF PN10 355 520 376 470 27 16 22,8WS-CSSF PN10 400 580 430 525 30 16 28,4WS-CSSF PN10 450 715 517 650 33 20 49,4WS-CSSF PN10 500 715 533 650 33 20 43,6WS-CSSF PN10 560 840 618 770 36 20 66,2WS-CSSF PN10 630 840 645 770 36 20 58,4WS-CSSF PN10 710 910 740 840 39 24 56,6WS-CSSF PN10 800 1025 843 950 39 24 59,0WS-CSSF PN10 900 1125 947 1050 39 28 84,5WS-CSSF PN10 1000 1255 1050 1170 42 28 115,0WS-CSSF PN10 1200 1485 1260 1390 48 32 172,0
20
Steel FLANGES PN 16
item coded
mmD
(mm)a
(mm)K
(mm)I
(mm) Ds kg
WS-CSSF PN16 20 95 28 65 14 4 0,6WS-CSSF PN16 25 105 34 75 14 4 1,0WS-CSSF PN16 32 115 42 85 14 4 1,1WS-CSSF PN16 40 140 51 100 18 4 1,6WS-CSSF PN16 50 150 62 110 18 4 1,7WS-CSSF PN16 63 165 78 125 18 4 2,2WS-CSSF PN16 75 185 92 145 18 4 2,8WS-CSSF PN16 90 200 108 160 18 8 3,2WS-CSSF PN16 110 220 128 180 18 8 3,6WS-CSSF PN16 125 220 135 180 18 8 3,4WS-CSSF PN16 140 250 158 210 18 8 4,6WS-CSSF PN16 160 285 178 240 23 8 6,4WS-CSSF PN16 180 285 188 240 23 8 5,8WS-CSSF PN16 200 340 235 295 23 8 8,4WS-CSSF PN16 225 340 238 295 23 8 8,2WS-CSSF PN16 250 390 288 350 23 12 11,6WS-CSSF PN16 280 395 294 350 23 12 10,4WS-CSSF PN16 315 445 338 400 23 12 13,0WS-CSSF PN16 355 505 376 460 30 16 17,8WS-CSSF PN16 400 565 430 515 30 16 20,8WS-CSSF PN16 450 670 517 620 30 20 30,0WS-CSSF PN16 500 670 533 620 30 20 26,8WS-CSSF PN16 560 780 618 725 30 20 36,4WS-CSSF PN16 630 780 645 725 30 20 30,4WS-CSSF PN16 710 895 740 840 30 24 44,6WS-CSSF PN16 800 1015 843 950 33 24 60,0WS-CSSF PN16 900 1115 947 1050 33 28 65,5WS-CSSF PN16 1000 1230 1050 1160 36 28 80,6WS-CSSF PN16 1200 1455 1260 1380 39 32 136,0
21
Steel FlangePolypropylene (PP) Coated
PP, ST, PN 16
Item coded
mmD
mma
mmk
mmb
mmI
mmsc
mmDS Weight
kg
1.940 8 M 16 18 20 180 128 224 110
1.785 8 M16 18 20 180 135 224 125
2.981 8 M16 18 24 210 158 252 140
3.898 8 M20 22 24 240 178 285 160
3.560 8 M20 22 24 240 188 285 180
5.401 12 M20 22 27 294 235 340 200
5.268 12 M20 22 27 294 238 340 225
10.530 12 M24 26 32 355 288 419 250
9.995 12 M24 26 32 355 294 419 280
13.650 12 M24 26 34 410 338 478 315
22.203 16 M24 26 42 470 376 532 355
28.084 16 M27 30 46 252 430 592 400
End CapButt welding - injection Modeled �tting Code : WS -BWIEC - 100 -( Fitting Size)
PP, ST, PN 16
Item coded
mmI
mms
mmWeight
kg
PP, ST, PN 16
Item coded
mmD
mma
mmk
mmb
mmI
mmsc
mmDS Weight
kg
35.012 20 M24 26 45 620 517 678 450
34.629 20 M24 26 45 620 533 688 500
49.763 20 M7 30 50 725 618 799 560
41.084 20 M7 30 50 725 645 799 630
0.048 64 57 50 WS -BWIEC -100-50-11
0.084 5.8 65 63 WS -BWIEC -100-63-11
0.131 6.8 72 75 WS -BWIEC -100-75-11
0.218 8.2 81 90 WS -BWIEC -100-90-11
0.333 10 86 110 WS -BWIEC -100-110-11
0.485 11.4 93 125 WS -BWIEC -100-125-11
0.674 12.7 97 140 WS -BWIEC -100-140-11
0.953 14.6 103 160 WS -BWIEC -100-160-11
1.330 16.4 110 180 WS -BWIEC -100-180-11
1.760 18.2 117 200 WS -BWIEC -100-200-11
2.440 20.5 125 225 WS -BWIEC -100-225-11
3.660 22.7 136 250 WS -BWIEC -100-250-11
4.460 25.4 145 280 WS -BWIEC -100-280-11
6.170 28.6 155 315 WS -BWIEC -100-315-11
WS -PPSF -100-110-11
-100 -125-11
-100-140-11
-100-160-11
-100 -180-11
-100 -200-11
-100 -225-11
-100 -250-11
-100 -280-11
-100 -315-11
-100 -355-11
-100-400-11
WS -PPSF
WS -PPSF
WS -PPSF
WS -PPSF
WS -PPSF
WS -PPSF
WS -PPSF
WS -PPSF
WS -PPSF
WS -PPSF
WS -PPSF
WS-PPSF-
WS-PPSF-
WS-PPSF-
WS-PPSF-100-450-11
100-500 -11
100-560 -11
100-630 -11
22
TeeButt welding - injection Modeled �tting Code : WS -BWIT - 100 -( Fitting Size)
PP, ST, PN 16
Item coded
mmI
mmIe
mmz
mms
mmWeight
kg
Tee - ReducerButt welding - injection Modeled �tting Code : WS -BWTR - 10-( Fitting Size)
PP, ST, PN 16
Item coded1-d2
mmI
mmz
mms1
mms2
mmWeight
kg
0.232 4.6 114 57 230 50 WS -BWIT -100-50-11
0.370 5.8 115 65 230 63 ws-BWIT -100-63-11
0.550 6.8 132 72 264 75 ws-BWIT -100-75-11
0.900 8.2 150 81 301 90 ws-BWIT -100-90-11
1.480 10 165 86 330 110 ws-BWIT -100-110-11
2.200 11.4 183 93 366 125 ws-BWIT -100-125-11
3.020 12.7 190 97 380 140 ws-BWIT -100-140-11
3.890 14.6 210 103 420 160 ws-BWIT -100-160-11
5.770 16.4 230 110 460 180 ws-BWIT -100-180-11
7.460 18.2 250 117 500 200 ws-BWIT -100-200-11
10.700 20.5 270 125 540 225 ws-BWIT -100-225-11
14.040 22.7 312 135 620 250 ws-BWIT -100-250-11
21.880 25.4 346 145 690 280 ws-BWIT -100-280-11
28.770 28.6 375 155 748 315 ws-BWIT -100-315-11
0.340 4.6 5.8 108 57 65 230 63-50 WS -BWITR -100-63×50-11
0.508 4.6 6.8 117 57 72 264 76-50 WS -BWITR -100-75×50-11
0.518 5.8 6.8 125 65 72 264 75-50 WS -BWITR -100-75×63-11
0.810 5.8 8.2 134 65 81 301 90×63 WS -BWITR -100-90×63-11
0.840 6.8 8.2 141 72 81 301 90×75 WS -BWITR -100-90×75-11
1.246 5.8 10 144 65 86 330 110×63 WS -BWITR -100-110×63-11
1.290 6.8 10 151 62 86 330 110×75 WS -BWITR -100-110×75-11
1.980 8.2 11.4 167 81 93 366 125×90 WS -BWITR -100-125×90-11
2.090 10 11.4 176 86 93 366 125×110 WS -BWITR -100-125×110-11
3.290 10 14.6 193 76 103 420 160×110 WS -BWITR -100-160×110-11
6.247 14.6 18.2 243 103 117 500 200×160 WS -BWITR -100-200×160-11
8.383 14.6 20.5 263 103 125 540 225×160 WS -BWITR -100-225×160-11
250×160 WS -BWITR -100-250×160-11
225×110 WS -BWITR -100-225×110-11
225×160 WS -BWITR -100-225×160-11
280×160 WS-BWITR -100-280×160-11
280×200 WS -BWITR -100-280×200-11
280×250 WS -BWITR -100-280×250-11
315×110 WS -BWITR -100-315×110-11
315×160 WS -BWITR -100-315×160-11
315×250 WS -BWITR -100-315×250-11
le1mm
le2mm
23
ReducerButt welding - injection Modeled �tting Code : WS - BWIT - 100 -( Fitting Size)
PE 100, PN16, SDR11, S5
Item coded1-d2
mmI
mmI1
mmI2
mms1
mms2
mmWeight
kg
90 ElbowButt welding - injection Modeled �ttings Code : WS -BWIE90- 100-( Fitting Size)
PP, ST, PN 16
Item coded1-d2
mmI
mmz
mms1
mms2
mmWeight
kgle1mm
le2mm
0.100 3 5.8 52 65 150 63-25 WS-BWITR -100-63×25-11
0.292 4.6 8.2 63 81 190 90-50 WS -BWITR -100-90×50-11
0.320 5.8 8.2 65 81 190 90-63 WS -BWITR -100-60×63-11
0.360 6.8 8.2 70 81 190 90-75 WS -BWITR -100-90×75-11
0.470 5.8 10 65 86 205 110-63 WS -BWITR -100-110×63-11
0.520 6.8 10 70 86 205 110-75 WS -BWITR -100-110×75-11
0.593 8.2 10 81 86 205 110-90 WS -BWITR -100-110×90-11
0.530 5.8 11.4 65 92 215 125-63 WS -BWITR -100-125×63-11
0.650 6.8 11.4 70 92 215 125-75 WS -BWITR -100-125×75-11
0.680 8.2 11.4 81 92 215 125-90 WS -BWITR -100-125×90-11
0.760 6.8 11.4 86 92 215 125-110 WS -BWITR -100-125×110-11
1.020 8.2 12.7 86 96 225 140-110 WS -BWITR -100-140×110-11
1.130 10 12.7 92 96 225 140-125 WS -BWITR -100-140×125-11
1.180 10 14.6 81 102 245 160×90 WS -BWITR -100-160×90-11
1.320 11.4 14.6 86 102 245 160×110 WS -BWITR -100-160×110-11
1.440 8.2 18.2 92 102 245 160×125 WS -BWITR -100-160×125-11
2.580 10 20.5 102 120 275 200×160 WS -BWITR -100-200×160-11
3.100 11.4 20.5 102 128 285 225×160 WS -BWITR -100-225×160-11
3.680 14.6 22.7 120 128 285 225×200 WS -BWITR -100-225×200-11
2.680 14.6 22.7 102 155 314 50×160 WS -BWITR -100-250×160-11
3.120 18.2 22.7 120 155 314 250×200 WS -BWITR -100-250×200-11
3.210 20.5 22.7 128 155 293 250×225 WS -BWITR -100-250×225-11
3.330 20.5 28.6 128 170 435 315×225 WS -BWITR -100-315×225-11
6.105 22.7 28.6 155 170 390 315×250 WS -BWITR -100-315×250-11
0.274 5.8 118 63 63
0.420 6.8 133 70 75
0.658 8.2 150 81 90
1.153 10 165 86 110
1.540 11.4 180 9. 125
2.160 12.7 190 97 140
2.920 14.6 210 103 160
3.900 16.4 232 110 180
5.530 18.2 253 117 200
7.440 20.5 270 125 225
9.860 22.7 307 135 250
13.520 25.4 340 145 280
20.600 28.6 370 155 315
WS -BWIE90 -100-63-11
-100-75-11
-100-90-11
-100-110-11
-100-125-11
-100-140-11
-100-160-11
-100-180-11
-100-180-11
-100-225-11
-100-250-11
-100-280-11
-100-315-11
WS -BWIE90
WS -BWIE90
WS -BWIE90
WS -BWIE90
WS -BWIE90
WS -BWIE90
WS -BWIE90
WS -BWIE90
WS -BWIE90
WS -BWIE90
WS -BWIE90
WS -BWIE90
24
90 ElbowButt welding - fabricated Modeled �ttings Code : BWFE 90 - 100 - ( Fitting Size)
45 ElbowButt welding - fabricated Modeled �ttings Code : WS -BWFE45 - 100-( Fitting Size)
PE 100, PN16
Item coded
mmi
mmz
mm
PE 100, PN16
Item coded
mmI
mmz
mm
374 92 140 WS -BWFE90-100 -140 -11
407 105 180 WS-BWFE90 -100-180-11
445 120 225 WS-BWFE90 -100-225-11
466 1291 250 WS-BWFE90 -100-250-11
491 139 280 WS-BWFE90-100-280-11
520 150 315 WS-BWFE90 -100-315-11
554 164 355 WS-BWFE90 -100-355-11
591 173 400 WS-BWFE90 -100-400-11
632 195 450 WS-BWFE90 -100-450-11
974 212 500 WS- BWFE90-100-500-11
727 235 560 WS- BWFE90-100-560-11
782 255 630 WS- BWFE90-100-630-11
822 255 710 WS-BWFE90-100-710-11
867 255 800 WS- BWFE90-100-800-11
900 WS-BWFE90-100-900-11
1000 WS-BWFE90-100-1000-11
1100 WS-BWFE90-100-1100-11
1200 WS- BWFE90 -100-1200-11
185 87 125 WS -BWFE90 -100-125-11
192 92 140 WS-BWFE90-100-140-11
200 98 160 WS-BWFE90-100-160-11
210 105 180 WS-BWFE90 -100-180-11
220 112 200 WS-BWFE90 -100-200-11
231 120 225 WS-BWFE90 -100-225-11
243 129 250 WS-BWFE90 -100-250-11
257 139 280 WS- BWFE90 -100-280-11
273 150 315 WS-BWFE90 -100-315-11
319 164 355 WS- BWFE90-100-355-11
339 179 400 WS-BWFE90-100-400-11
362 195 450 WS-BWFE90-100-450-11
422 212 500 WS-BWFE90 -100-500-11
442 235 560 WS-BWFE90 -100-560-11
471 255 630 WS- BWFE90-100-630-11
505 255 710 WS- BWFE90-100-710-11
513 255 800 WS-BWFE90-100-800-11
900 WS-BWFE90-100-900-11
1000 WS-BWFE90 -100-1000-11
1100 WS-BWFE90 -100-1100-11
1200 WS-BWFE90 -100-1200-11
25
TEE PE 100 & PE 80
SDR 11
Item code OD mm
L mm
I mm
Z mm
WS-BWFT-100-11-110 110 165 150 210 WS-BWFT-100-11-125 125 313 150 220 WS-BWFT-100-11-160 160 460 150 230 WS-BWFT-100-11-180 180 480 150 240 WS-BWFT-100-11-200 200 500 150 250 WS-BWFT-100-11-225 225 530 150 265 WS-BWFT-100-11-250 250 750 250 375 WS-BWFT-100-11-280 280 780 250 390 WS-BWFT-100-11-315 315 920 300 460 WS-BWFT-100-11-355 355 960 300 480 WS-BWFT-100-11-400 400 1000 300 500 WS-BWFT-100-11-450 450 1050 300 525 WS-BWFT-100-11-500 500 1200 350 600 WS-BWFT-100-11-560 560 1260 350 630 WS-BWFT-100-11-630 630 1330 350 665 WS-BWFT-100-11-710 710 1410 350 705 WS-BWFT-100-11-800 800 1500 350 750 WS-BWFT-100-11-900 900 1700 400 850
WS-BWFT-100-11-1000 1000 2040 520 1020 WS-BWFT-100-11-1100 1100 2270 540 1135 WS-BWFT-100-11-1200 1200 2500 650 1250
(WS-BWFT) TEE PE 100 & PE 80
26
Tee - Reducer (MKM)Butt welding - fabricated Modeled �ttings Code : WS -BWFTR - 100 - ( Fitting Size)
PE 100, PN16, SDR11, S5
Item coded1
mmd2
mmI
mmz
mmL
mm
Item coded1
mmd2
mmI
mmz
mmL
mm
321 173 98 63 160 WS -BWFTR -100-160×63-11
321 189 98 90 160 WS -BWFTR -100-160×90-11
321 192 98 110 160 WS -BWFTR -100-160×110-11
336 197 98 125 160 WS -BWFTR -100-160×125-11
335 183 105 63 180 WS -BWFTR -100-180×63-11
335 199 105 90 180 WS -BWFTR -100-180×90-11
335 202 105 110 180 WS -BWFTR -100-180×110-11
350 207 105 125 180 WS -BWFTR -100-180×125-11
370 218 105 160 180 WS -BWFTR -100-200×63-11
349 193 112 63 200 WS -BWFTR -100-200×90-11
349 209 112 90 200 WS -BWFTR -100-200×110-11
384 212 112 110 200 WS -BWFTR -100-200×125-11
384 217 112 125 200 WS -BWFTR -100-200×160-11
404 228 120 160 200 WS -BWFTR -100-225×90-11
365 222 120 90 225 WS -BWFTR -100-225×110-11
400 225 120 110 225 WS -BWFTR -100-225×125-11
400 230 120 125 225 WS -BWFTR -100-225×125-11
420 241 120 160 225 WS -BWFTR -100-225×125-11
383 218 129 63 250 WS -BWFTR -100-250×63-11
383 234 129 90 250 WS -BWFTR -100-250×90-11
418 237 129 110 250 WS -BWFTR -100-250×110-11
418 242 129 125 250 WS -BWFTR -100-250×125-11
438 253 129 160 250 WS -BWFTR -100-250×160-11
483 267 139 200 280 WS -BWFTR -100-250×200-11
403 233 139 63 280 WS -BWFTR -100-280×63-11
403 249 139 90 280 WS -BWFTR -100-280×90-11
418 252 139 110 280 WS -BWFTR -100-280×110-11
458 257 139 125 280 WS -BWFTR -100-280×125-11
458 268 139 160 280 WS -BWFTR -100-280×160-11
503 282 139 200 315 WS -BWFTR -100-280×200-11
480 251 150 63 315 WS -BWFTR -100-315×63-11
480 267 150 90 315 WS -BWFTR -100-315×90-11
480 270 150 110 315 WS -BWFTR -100-315×110-11
480 275 150 125 315 WS -BWFTR -100-315×125-11
480 286 150 160 315 WS -BWFTR -100-315×160-11
525 300 150 200 315 WS -BWFTR -100-315×200-11
580 317 150 250 315 WS -BWFTR -100-315×250-11
508 271 164 63 355 WS -BWFTR -100-315×63-11
508 287 164 90 355 WS -BWFTR -100-315×90-11
508 290 164 110 355 WS -BWFTR -100-315×110-11
508 295 164 125 355 WS -BWFTR -100-315×125-11
508 306 164 160 355 WS -BWFTR -100-315×160-11
553 320 164 200 355 WS -BWFTR -100-315×200-11
608 337 164 250 355 WS -BWFTR -100-315×250-11
538 393 179 63 400 WS -BWFTR -100-315×63-11
538 309 179 90 400 WS -BWFTR -100-315×90-11
538 312 179 110 400 WS -BWFTR -100-315×110-11
538 317 179 125 400 WS -BWFTR -100-315×125-11
538 328 179 160 400 WS -BWFTR -100-315×160-11
538 342 179 200 400 WS -BWFTR -100-315×200-11
638 359 179 250 400 WS -BWFTR -100-315×250-11
590 318 195 63 450 WS -BWFTR -100-315×63-11
590 334 195 90 450 WS -BWFTR -100-315×90-11
590 337 195 110 450 WS -BWFTR -100-315×110-11
590 342 195 125 450 WS -BWFTR -100-315×125-11
590 353 195 160 450 WS -BWFTR -100-315×160-11
615 367 195 200 450 WS -BWFTR -100-315×200-11
670 384 195 250 450 WS -BWFTR -100-315×250-11
624 343 212 63 500 WS -BWFTR -100-315×63-11
624 359 212 90 500 WS -BWFTR -100-315×90-11
624 362 212 110 500 WS -BWFTR -100-315×110-11
624 367 212 125 500 WS -BWFTR -100-315×125-11
624 378 212 160 500 WS -BWFTR -100-315×160-11
624 392 212 200 500 WS -BWFTR -100-315×200-11
624 409 212 250 500 WS -BWFTR -100-315×250-11
670 373 235 63 560 WS -BWFTR -100-315×63-11
670 389 235 90 560 WS -BWFTR -100-315×90-11
670 392 235 110 560 WS -BWFTR -100-315×110-11
670 387 235 125 560 WS -BWFTR -100-315×125-11
670 408 235 160 560 WS -BWFTR -100-315×160-11
670 415 235 180 560 WS -BWFTR -100-315×180-11
670 422 235 200 560 WS -BWFTR -100-315×200-11
735 424 255 90 630 WS -BWFTR -100-315×90-11
735 427 255 110 630 WS -BWFTR -100-315×110-11
735 432 255 125 630 WS -BWFTR -100-315×125-11
735 443 255 160 630 WS -BWFTR -100-315×160-11
760 457 255 200 630 WS -BWFTR -100-315×200-11
27
Tee - Reducer (MKM)Butt welding - fabricated �ttings Code : WS -BWFTR - 100 - ( Fitting Size)
PE 100, PN16, SDR11, S5
Item coded1
mmd2
mmI
mmz
mmL
mm
Item coded1
mmd2
mmI
mmz
mmL
mm
321 173 98 63 160 WS -BWFTR -100-160×63-11
321 189 98 90 160 WS -BWFTR -100-160×90-11
321 192 98 110 160 WS -BWFTR -100-160×110-11
336 197 98 125 160 WS -BWFTR -100-160×125-11
335 183 105 63 180 WS -BWFTR -100-180×63-11
335 199 105 90 180 WS -BWFTR -100-180×90-11
335 202 105 110 180 WS -BWFTR -100-180×110-11
350 207 105 125 180 WS -BWFTR -100-180×125-11
370 218 105 160 180 WS -BWFTR -100-200×63-11
349 193 112 63 200 WS -BWFTR -100-200×90-11
349 209 112 90 200 WS -BWFTR -100-200×110-11
384 212 112 110 200 WS -BWFTR -100-200×125-11
384 217 112 125 200 WS -BWFTR -100-200×160-11
404 228 120 160 200 WS -BWFTR -100-225×90-11
365 222 120 90 225 WS -BWFTR -100-225×110-11
400 225 120 110 225 WS -BWFTR -100-225×125-11
400 230 120 125 225 WS -BWFTR -100-225×125-11
420 241 120 160 225 WS -BWFTR -100-225×125-11
383 218 129 63 250 WS -BWFTR -100-250×63-11
383 234 129 90 250 WS -BWFTR -100-250×90-11
418 237 129 110 250 WS -BWFTR -100-250×110-11
418 242 129 125 250 WS -BWFTR -100-250×125-11
438 253 129 160 250 WS -BWFTR -100-250×160-11
483 267 139 200 280 WS -BWFTR -100-250×200-11
403 233 139 63 280 WS -BWFTR -100-280×63-11
403 249 139 90 280 WS -BWFTR -100-280×90-11
418 252 139 110 280 WS -BWFTR -100-280×110-11
458 257 139 125 280 WS -BWFTR -100-280×125-11
458 268 139 160 280 WS -BWFTR -100-280×160-11
503 282 139 200 315 WS -BWFTR -100-280×200-11
480 251 150 63 315 WS -BWFTR -100-315×63-11
480 267 150 90 315 WS -BWFTR -100-315×90-11
480 270 150 110 315 WS -BWFTR -100-315×110-11
480 275 150 125 315 WS -BWFTR -100-315×125-11
480 286 150 160 315 WS -BWFTR -100-315×160-11
252 300 150 200 315 WS -BWFTR -100-315×200-11
580 317 150 250 315 WS -BWFTR -100-315×250-11
508 271 164 63 355 WS -BWFTR -100-315×63-11
508 287 164 90 355 WS -BWFTR -100-315×90-11
508 290 164 110 355 WS -BWFTR -100-315×110-11
508 295 164 125 355 WS -BWFTR -100-315×125-11
508 306 164 160 355 WS -BWFTR -100-315×160-11
553 320 164 200 355 WS -BWFTR -100-315×200-11
608 337 164 250 355 WS -BWFTR -100-315×250-11
538 393 179 63 400 WS -BWFTR -100-315×63-11
538 309 179 90 400 WS -BWFTR -100-315×90-11
538 312 179 110 400 WS -BWFTR -100-315×110-11
538 317 179 125 400 WS -BWFTR -100-315×125-11
538 328 179 160 400 WS -BWFTR -100-315×160-11
538 342 179 200 400 WS -BWFTR -100-315×200-11
638 359 179 250 400 WS -BWFTR -100-315×250-11
590 318 195 63 450 WS -BWFTR -100-315×63-11
590 334 195 90 450 WS -BWFTR -100-315×90-11
590 337 195 110 450 WS -BWFTR -100-315×110-11
590 342 195 125 450 WS -BWFTR -100-315×125-11
590 353 195 160 450 WS -BWFTR -100-315×160-11
615 367 195 200 450 WS -BWFTR -100-315×200-11
670 384 195 250 450 WS -BWFTR -100-315×250-11
624 343 212 63 500 WS -BWFTR -100-315×63-11
624 359 212 90 500 WS -BWFTR -100-315×90-11
624 362 212 110 500 WS -BWFTR -100-315×110-11
624 367 212 125 500 WS -BWFTR -100-315×125-11
624 378 212 160 500 WS -BWFTR -100-315×160-11
624 392 212 200 500 WS -BWFTR -100-315×200-11
624 409 212 250 500 WS -BWFTR -100-315×250-11
670 373 235 63 560 WS -BWFTR -100-315×63-11
670 389 235 90 560 WS -BWFTR -100-315×90-11
670 392 235 110 560 WS -BWFTR -100-315×110-11
670 387 235 125 560 WS -BWFTR -100-315×125-11
670 408 235 160 560 WS -BWFTR -100-315×160-11
670 415 235 180 560 WS -BWFTR -100-315×180-11
670 422 235 200 560 WS -BWFTR -100-315×200-11
735 424 255 90 630 WS -BWFTR -100-315×90-11
735 427 255 110 630 WS -BWFTR -100-315×110-11
735 432 255 125 630 WS -BWFTR -100-315×125-11
735 443 255 160 630 WS -BWFTR -100-315×160-11
760 457 255 200 630 WS -BWFTR -100-315×200-11
28
Tee - Reducer (MKM)Butt welding - fabricated �ttings Code : WS -BWFTR - 100 - ( Fitting Size)
PE 100, PN16, SDR11, S5
Item coded1
mmd2
mmI
mmz
mmL
mm
321 173 98 63 160 WS -BWFTR -100-160×63-11
321 189 98 90 160 WS -BWFTR -100-160×90-11
321 192 98 110 160 WS -BWFTR -100-160×110-11
336 197 98 125 160 WS -BWFTR -100-160×125-11
335 183 105 63 180 WS -BWFTR -100-180×63-11
335 199 105 90 180 WS -BWFTR -100-180×90-11
335 202 105 110 180 WS -BWFTR -100-180×110-11
350 207 105 125 180 WS -BWFTR -100-180×125-11
370 218 105 160 180 WS -BWFTR -100-200×63-11
349 193 112 63 200 WS -BWFTR -100-200×90-11
349 209 112 90 200 WS -BWFTR -100-200×110-11
384 212 112 110 200 WS -BWFTR -100-200×125-11
384 217 112 125 200 WS -BWFTR -100-200×160-11
404 228 120 160 200 WS -BWFTR -100-225×90-11
365 222 120 90 225 WS -BWFTR -100-225×110-11
400 225 120 110 225 WS -BWFTR -100-225×125-11
400 230 120 125 225 WS -BWFTR -100-225×125-11
420 241 120 160 225 WS -BWFTR -100-225×125-11
383 218 129 63 250 WS -BWFTR -100-250×63-11
383 234 129 90 250 WS -BWFTR -100-250×90-11
418 237 129 110 250 WS -BWFTR -100-250×110-11
418 242 129 125 250 WS -BWFTR -100-250×125-11
438 253 129 160 250 WS -BWFTR -100-250×160-11
483 267 139 200 280 WS -BWFTR -100-250×200-11
403 233 139 63 280 WS -BWFTR -100-280×63-11
403 249 139 90 280 WS -BWFTR -100-280×90-11
418 252 139 110 280 WS -BWFTR -100-280×110-11
458 257 139 125 280 WS -BWFTR -100-280×125-11
458 268 139 160 280 WS -BWFTR -100-280×160-11
503 282 139 200 315 WS -BWFTR -100-280×200-11
480 251 150 63 315 WS -BWFTR -100-315×63-11
480 267 150 90 315 WS -BWFTR -100-315×90-11
480 270 150 110 315 WS -BWFTR -100-315×110-11
480 275 150 125 315 WS -BWFTR -100-315×125-11
480 286 150 160 315 WS -BWFTR -100-315×160-11
Tee - Reducer (MKM)Butt welding - fabricated �ttings Code : WS -BWFTR - 100 - ( Fitting Size)
PE 100, PN16
Item coded
mmI
mmz
mmItem coded
mmI
mmz
mm
294 82 110 WS -BWFCT -100-110-16
319 84 125 WS -BWFCT -100-125-16
344 92 140 WS -BWFCT -100-140-16
376 98 160 WS -BWFCT -100-160-16
410 105 180 WS -BWFCT -100-180-16
444 112 200 WS -BWFCT -100-200-16
485 120 225 WS -BWFCT -100-120-16
528 129 250 WS -BWFCT -100-129-16
578 139 280 WS -BWFCT -100-110-16
635 150 315 WS -BWFCT -100-125-16
703 164 355 WS -BWFCT -100-140-16
778 179 400 WS -BWFCT -100-160-16
860 195 450 WS -BWFCT -100-180-16
944 212 500 WS -BWFCT -100-200-16
1050 235 560 WS -BWFCT -100-120-16
1160 255 630 WS -BWFCT -100-129-16
29
Tee - Reducer (MKM)Butt welding - fabricated �ttings Code : WS -BWFTR - 100 - ( Fitting Size)
PE 100, PN16, SDR11, S5
Item coded1
mmd2
mmI
mmz
mmL
mm
321 173 98 63 160 WS -BWFTR -100-160×63-11
321 189 98 90 160 WS -BWFTR -100-160×90-11
321 192 98 110 160 WS -BWFTR -100-160×110-11
336 197 98 125 160 WS -BWFTR -100-160×125-11
335 183 105 63 180 WS -BWFTR -100-180×63-11
335 199 105 90 180 WS -BWFTR -100-180×90-11
335 202 105 110 180 WS -BWFTR -100-180×110-11
350 207 105 125 180 WS -BWFTR -100-180×125-11
370 218 105 160 180 WS -BWFTR -100-200×63-11
349 193 112 63 200 WS -BWFTR -100-200×90-11
349 209 112 90 200 WS -BWFTR -100-200×110-11
384 212 112 110 200 WS -BWFTR -100-200×125-11
384 217 112 125 200 WS -BWFTR -100-200×160-11
404 228 120 160 200 WS -BWFTR -100-225×90-11
365 222 120 90 225 WS -BWFTR -100-225×110-11
400 225 120 110 225 WS -BWFTR -100-225×125-11
400 230 120 125 225 WS -BWFTR -100-225×125-11
420 241 120 160 225 WS -BWFTR -100-225×125-11
383 218 129 63 250 WS -BWFTR -100-250×63-11
383 234 129 90 250 WS -BWFTR -100-250×90-11
418 237 129 110 250 WS -BWFTR -100-250×110-11
418 242 129 125 250 WS -BWFTR -100-250×125-11
438 253 129 160 250 WS -BWFTR -100-250×160-11
483 267 139 200 280 WS -BWFTR -100-250×200-11
403 233 139 63 280 WS -BWFTR -100-280×63-11
403 249 139 90 280 WS -BWFTR -100-280×90-11
418 252 139 110 280 WS -BWFTR -100-280×110-11
458 257 139 125 280 WS -BWFTR -100-280×125-11
458 268 139 160 280 WS -BWFTR -100-280×160-11
503 282 139 200 315 WS -BWFTR -100-280×200-11
480 251 150 63 315 WS -BWFTR -100-315×63-11
480 267 150 90 315 WS -BWFTR -100-315×90-11
480 270 150 110 315 WS -BWFTR -100-315×110-11
480 275 150 125 315 WS -BWFTR -100-315×125-11
480 286 150 160 315 WS -BWFTR -100-315×160-11
04
Tee - Reducer (MKM)Butt welding - fabricated �ttings Code : WS -BWFTR - 100 - ( Fitting Size)
PE 100, PN16
Item coded
mmI
mmz
mmItem coded
mmI
mmz
mm
294 82 110 WS -BWFCT -100-110-16
319 84 125 WS -BWFCT -100-125-16
344 92 140 WS -BWFCT -100-140-16
376 98 160 WS -BWFCT -100-160-16
410 105 180 WS -BWFCT -100-180-16
444 112 200 WS -BWFCT -100-200-16
485 120 225 WS -BWFCT -100-120-16
528 129 250 WS -BWFCT -100-129-16
578 139 280 WS -BWFCT -100-110-16
635 150 315 WS -BWFCT -100-125-16
703 164 355 WS -BWFCT -100-140-16
778 179 400 WS -BWFCT -100-160-16
860 195 450 WS -BWFCT -100-180-16
944 212 500 WS -BWFCT -100-200-16
1050 235 560 WS -BWFCT -100-120-16
1160 255 630 WS -BWFCT -100-129-16
30
Technical Features Delta Dragon 250B Delta Dragon 315B315 + 90 MM 250 + 75 MM WORKING RANGE
230 V 230 V 110 V POWER SUPPLY
Single phase – 60 / 50 hz Single phase – 60 / 50 hz
4420 w 3470 w 3470 w Total absorbed power
280 + 180 c 280 + 180 c Working Temperature
-40 ++5 c -40 ++5 c Ambient Temperature
< 20 min < 20 min Time to reach welding temperature
HDPE , PP, PB , PVDF HDPE, PP, PB , PVDF Materais
DIMENSIONS (W D H )
1150 × 530 × 531 mm 100 × 543 × 418 mm Machine body
WEIGHT
86.00 Kg Machine body
160.00 Kg 118.00 kg Total (Del ta Dragin 250 B only)
Delta Dragon 315B
HYDRAULIC BUTT FUSION WELDING MACHINE
Delta Dragon 250B
31
Technical Features Delta Dragon 250B Delta Dragon 315B315 + 90 MM 250 + 75 MM WORKING RANGE
230 V 230 V 110 V POWER SUPPLY
Single phase – 60 / 50 hz Single phase – 60 / 50 hz
4420 w 3470 w 3470 w Total absorbed power
280 + 180 c 280 + 180 c Working Temperature
-40 ++5 c -40 ++5 c Ambient Temperature
< 20 min < 20 min Time to reach welding temperature
HDPE , PP, PB , PVDF HDPE, PP, PB , PVDF Materais
DIMENSIONS (W D H )
1150 × 530 × 531 mm 100 × 543 × 418 mm Machine body
WEIGHT
86.00 Kg Machine body
160.00 Kg 118.00 kg Total (Del ta Dragin 250 B only)
Delta Dragon 315B
HYDRAULIC BUTT FUSION WELDING MACHINE
Delta Dragon 250B
BUTT FUSION WELDING MACHINE
Delta Dragon 355B
Delta 500
500 + 200 MM 355 + 125 MM WORKING RANDE
400 V Single phase –
60 / 50 hz
7200 W
230 V Single phase –
60 / 50 hz 7950 W
230 V
POWER SUPPLY Single phase – 60 / 50 hz 180ºc + 280ºc
500 W
Total absorbed power
280 + 180 c 5800 w Working Temperature
-++5 40 c -40 ++5 c Ambient Temperature
< 20 min < 20 min Time to reach welding temperature
HDPE, PP, PB , PVDF HDPE, PP, PB , PVDF Materais
DIMENSIONS ( W x D x H )
1330 × 840 × 845 mm 1208 x 725 x 584 mmMachine body
WEIGHT
197.00 Kg 157.0 Kg Machine body
364.00 Kg 269.00 kg Standard composition
Technical Features Delta Dragon 355B Delta Dragon 500
32
Technical Features Delta 630280 + 630 MM WORKING RANDE
230 - 400V 3F +N+PE 50/60Hz POWER SUPPLY
12312 w Max. absorbed power
180 + 280˚c Working Temperature
-5+ + 40˚c Ambient Temperature
< 35 min Time to reach welding temperature
HDPE, PP, PB , PVDF Materais
DIMENSIONS ( W x D x H )
1435 × 1010 × 1000 mm Machine body
WEIGHT
415 Kg Machine body
708 Kg Standard composition
digital Dragon - temprature controller
Fast removing system
BUTT FUSION WELDING MACHINE
Delta 630
33
Technical Features Delta 630280 + 630 MM WORKING RANDE
230 - 400V 3F +N+PE 50/60Hz POWER SUPPLY
12312 w Max. absorbed power
180 + 280˚c Working Temperature
-5+ + 40˚c Ambient Temperature
< 35 min Time to reach welding temperature
HDPE, PP, PB , PVDF Materais
DIMENSIONS ( W x D x H )
1435 × 1010 × 1000 mm Machine body
WEIGHT
415 Kg Machine body
708 Kg Standard composition
digital Dragon - temprature controller
Fast removing system
BUTT FUSION WELDING MACHINE
Delta 630
BASIC LINEProfessional
DELTA DRAGONProfessional Hight Tech
Rugged Plastic Case to Protect the hydraulicsystem against accidental drops,
hits, dust and humidity.
Timer Mounted on case panel
Wider gripping areas on pipes and �tting
Di�rences (Electro-Hydraulic Case)
34
Adjustable welding position to �t narrow and unconforatble work �elds
Large side handles for easier transport
Rollers available on machine body
Di�rences (Machine Body)
BASIC LINEProfessional
DELTA DRAGONProfessional Hight Tech
35
B A S I C E V O L U T I O N
BASIC EASY LIFE 160BASIC EASY LIFE 200BASIC EASY LIFE 250BASIC EASY LIFE 315BASIC EASY LIFE 355
BUTT FUSION WELDING MACHINE
BASIC EASY LIFE
Basic EASY LIFE is the new evolution of the BASIC range.Thanks to the special gearcase, the EASY LIFE system, can manage the welding process on a semi automatic way. The electronic system guarantees the continuous repeating of the welding cycles and automatically controls the preset parameters. The use of the EASY LIFE together with the INSPECTOR data logger guarantees certi�ed welds comparable to those performed with a CNC automatic machine. Also the *Dual Pressure* welding method is made easy and reliable thanks to the Easy life gear case.
The EASY LIFE system is available for the complete BASIC range.
The EASY LIFE system is available of : an extractable box in plastic featuring, a control panel with push buttons for managing *Programming and process* welding pressure/time, an electric panel with a safety circuitbreaker and overload cutout – power outlet, connection for the electronic data – logger Inspector, hydraulic hoses with non – drip fast couplings.
37 Kg
230 V single phase 60/50 Hz POWER SUPPLY
1100 w Total absorbed power
Weight
585 x 384 x 463 MM DIMENSIONS ( W x D x H )
Technical Features
36
BUTT FUSION WELDING MACHINE
Basic 200/160 is able to weld �ttings such as elbows, tees, Y-branches and �ange necks without any additional equipment by simply �xing the damps’ drag bar.Basic 200/160 includes :
- A machine body with 4 clamps and 2 hydraulic with fast non-drip couplings.- An extractable heating plate with DIGITAL DRAGON, high – precision electronic thermo – regulator.- An extractable milling cutter, with safely micro – switch.- An electro – hydraulic gearcase, with clamp opening and closing lever. - An hydraulic hoses with non-drip quick couplings.
BASIC 160 -200
BASIC 160 BASIC 200
Basic 160 adapters, from (…) 40 to 140 mm.Basic 200 adapters, from (…) 63 to 180 mm.
STANDARD COMPOSITONTool for necks (only BASIC 200) .EASY LIFE GEARBOX.
ON REQUEST (ACCESSORIES)
HDPE - PB – PP - PVDF MATERIALS
40 + 160 mm WORKING RANGE
230 VAC POWER SUPPLY
50/60 Hz Single phase
1900 W Total absorbed power
180 + 2t80˚c Working Temperature
0 + 150 bar Pressure woring range
30 kg Weight only body machines
HDPE - PB – PP - PVDF MATERIALS
63 + 200 mm WORKING RANGE
230 VAC POWER SUPPLY
50/60 Hz Single phase
3000 w Total absorbed power
180 + 280˚c Working Temperature
0 + 150 bar Pressure woring range
35 kg Weight only body machines
37
BUTT FUSION WELDING MACHINE
Basic 200/160 is able to weld �ttings such as elbows, tees, Y-branches and �ange necks without any additional equipment by simply �xing the damps’ drag bar.Basic 200/160 includes :
- A machine body with 4 clamps and 2 hydraulic with fast non-drip couplings.- An extractable heating plate with DIGITAL DRAGON, high – precision electronic thermo – regulator.- An extractable milling cutter, with safely micro – switch.- An electro – hydraulic gearcase, with clamp opening and closing lever. - An hydraulic hoses with non-drip quick couplings.
BASIC 160 -200
BASIC 160 BASIC 200
Basic 160 adapters, from (…) 40 to 140 mm.Basic 200 adapters, from (…) 63 to 180 mm.
STANDARD COMPOSITONTool for necks (only BASIC 200) .EASY LIFE GEARBOX.
ON REQUEST (ACCESSORIES)
HDPE - PB – PP - PVDF MATERIALS
40 + 160 mm WORKING RANGE
230 VAC POWER SUPPLY
50/60 Hz Single phase
1900 W Total absorbed power
180 + 2t80˚c Working Temperature
0 + 150 bar Pressure woring range
30 kg Weight only body machines
HDPE - PB – PP - PVDF MATERIALS
63 + 200 mm WORKING RANGE
230 VAC POWER SUPPLY
50/60 Hz Single phase
3000 w Total absorbed power
180 + 280˚c Working Temperature
0 + 150 bar Pressure woring range
35 kg Weight only body machines
BUTT FUSION WELDING MACHINE
BASIC 250
BASIC 315
BASIC 315/250 is able to weld �tting such as elbows, tees Y – branches and �ange necks without any additional equipment by simply �xing the clamps� drag bar.
BASIC 315/250 includes :
- A machine body with 4 clamps and 2 hydraulic cylinders with fast non-drip couplings.- An extractable heating plate with DIGITAL DRAGON, high – precision thermo – regulator.- An electro – hydraulic gearcase, with a clamp opening and closing lever.- A hydraulic hoses with non-drip quick couplings.
HDPE - PB – PP - PVDF MATERIALS
75 + 250 MM WORKING RANGE
230 VAC POWER SUPPLY
50/60 Hz Single phase
3500 W Total absorbed power
180+280 c Working Temperature
0 + 150 bar Pressure woring range
54 kg Weight only body machines
HDPE - PB – PP - PVDF MATERIALS
90 + 315 MM WORKING RANGE
230 VAC POWER SUPPLY
50/60 Hz Single phase
4500 w Total absorbed power
180+280 c Working Temperature
0 + 150 bar Pressure woring range
86 kg Weight only body machines
BASIC 250
STANDARD COMPOSITION
Adapters, from Ø 75 to 255 mm
ON REQUEST ( ACCESSORIES)
Tool for �ange necks.EASY LIFE greabox
STANDARD COMPOSITION
Adapters, from Ø 90 to 280 mmMaster adapter Ø 250 mm
ON REQUEST ( ACCESSORIES)
Tool for �ange necks.EASY LIFE greabox
BASIC 315
38
2. WELDING GENERAL CRITERIA
/ / .
/ / . / ) .(
The transport, loading / unloading, handling and storage of the pipes/fittings require extreme attention, and must be done by means of suitable mechanical devices.
gnidaolnU gnidaoL dna tropsnarT
It is essential to avoid deep scratches and/or notches on the pipes/fittings. Do not drag the pipes/fittings on rough or sharp surfaces (such as truck side-boards, work tools, rocky soil, etc.).
:
.
.
.
2./ 1
39
2. WELDING GENERAL CRITERIA
.
.
.
BEFORE WELDING
Measuring Instruments:
Timer Manometer Thermometer
Verify their functionality.
Facer
Verify its functionality. Be sure the blades are sharp enough.
Heating plate
Verify the integrity of the coating. Use a digital thermometer to check if the temperature set has indeed been reached.
2./ 2
41
2. WELDING GENERAL CRITERIA
2./ 4
.
.
.
Weather conditions
The welding must take place in a dry place. Protect the welding in case of rain, high humidity, strong wind, very low or very high temperatures. It is forbidden to raise the temperature of the welding by means of blowlamps or burners put in direct contact with the surfaces to be welded.
2.2.1. /
(
)D (
)s (
D s .
( )σ .(
2.2.2.
.
2.2.3.
. )h = /.(
2.2.4.
.
/.
2.2.5. ) P t (.
2.2.6. .
x100 Dm a x-Dm i n
D
hs x100
42
2. WELDING GENERAL CRITERIA
2./ 5
2.2.7.
:
.
2.2.8 P t
/ .
P 1 P 5.
SET UP
2.2.1. Pipes/fittings to be welded
a) They must have same nominal outside diameter ( D ) same nominal thickness ( s )
D and s must respect the tolerance range established by the National Legislation and regulations in force. b) They must have the same product sigma ( σ ).
2.2.2. Oval-shaped pipes
The oval-shaped percentage
must respect the tolerance range established by the National Legislation and regulations in force.
2.2.3. Scratches and notches
The percentage
must respect the tolerance range established by the National Legislation and regulations in force. (h = scratch/notch depth).
2.2.4. Cleaning
Accurately clean the internal and external surfaces of the ends to be welded. Use only the cleaning products recommended by the pipe/fitting producer.
2.2.5. Rollers Sustain the pipes with rollers in order to reduce fiction (and therefore reduce the dragging pressure P t ).
2.2.6. Wind plugs Apply the wind plugs to the ends not being welded in order to avoid a stack effect.
2.2.7.
While fastening check:
Parallelism Axle alignment Light
These three conditions must be met according to the range established by the National Legislation and regulations in force.
2.2.8 Dragging pressure P t
Must be measured with pipe/fitting fastened in the clamps. Must always be inferior to P 1 and P 5.
x100 Dm a x-Dm i n
D
hs x100
43
2. WELDING GENERAL CRITERIA
2./ 6
:
.
) ( ۹ ، .
P 1:
P 2:
P 5:
P t: ) - (
t1، t2، …، t6: 1،2 ،… ،6
)P 1+P t( ، )UNI ۱۰٥۲۰ ( )DVS ۲۲۰۷.(
. P 2 ، t2 .
! . .
. t3 ، .
. )P 5+P t ( ،t4 .
.
. )P 5+P t ( t5 .
. t6 .
. .
44
2. WELDING GENERAL CRITERIA
2./ 7
WELDING CYCLES
Following are the welding parameters that the operator must set and control afterwards: Heating plate temperature, Pressures, Bead dimension, Length of each phase. The formulas required to calculate the welding parameters (according to the compound and the welding standards being used) are illustrated in Chapter ۹, as well as the parameters for the most common diameters. SIMPLE PRESSURE WELDING CYCLE
P 1: Approach and pre-heating pressure
P 2: Maximum heating pressure
P 5: Welding pressure
P t: Dragging pressure (pressure required to overcome friction - must be read by the operator on the gearcase manometer)
t1, t2, …, t6: Length of Phases 1,2, …, 6
Phase 1 Approach and Pre-heating. Approach both ends to be welded to the heating plate at the (P 1+P t) pressure, and wait until the beads reach the required width (UNI ۱۰٥۲۰) or height (DVS ۲۲۰۷). Phase 2 Heating. Reduce pressure to P 2 maximum value, sufficient to keep the ends in touch with the heating plate for the entire t2 time. IMPORTANT! The ends to be welded MUST NOT detach from the heating plate while the pressure is being reduced. If that happens, the welding must absolutely be repeated. Phase 3 Removal of heating plate. Remove the heating plate within the maximum t3 time, without damaging the beads. Phase 4 Reach of welding pressure. Get both ends together while gradually increasing the pressure up to (P 5+P t) value, during t4 time. Prevent an excessive leakage of melted material while performing this phase. Phase 5 Welding. Keep both ends together at the (P 5+P t ) pressure for the entire t5 time. Phase 6 Cooling. The joint must not be removed or suffer any sort of mechanical strain for the entire t6 time. Do not use water or compressed air to rush cooling. Protect the joint from rain, wind or excessive sunlight.
45
2. WELDING GENERAL CRITERIA
2./ 8
PE ۱۰۰ ۲۰ .
PE ۱۰۰ ۲۰ ) .(
) .(
6/5 . :
۱ . )P 5+P t ( t5 .
۲ . P 6 t6 .
. t7 .
DUAL PRESSURE WELDING CYCLE The Dual Pressure cycle is used when welding PE ۱۰۰ with thickness equal or superior to ۲۰mm. When welding PE ۱۰۰ with thickness inferior to ۲۰mm, use the Simple Pressure cycle (previous page).
The first four phases are identical (with respect to the simple pressure cycle).
Phases 6/5 Welding. The welding phase happens in two moments: ۱. Keep both ends together at the (P 5+P t) pressure for the entire t5 time. ۲. Reduce pressure to P 6 value and maintain the contact for the entire t6 time. Phase 7 Cooling. The joint must not be removed or suffer any sort of mechanical strain for the entire t7 time.
46
2. WELDING GENERAL CRITERIA
2./ 9
:
.
Control the joint:
Always follow the working procedures established by the National Legislation and regulations in force, as well as those learnt during the training courses.
47
3. PARTS DESCRIPTION
3./ 1
۱. ۲. (*) ۳. ٤. ٥. ٦. ۷. ۸. ۹.
(*) BASIC 160 BASIC
200.
CHASSIS 10. Movable carriage 11. Heating plate release plaques (*) 12. Lower piston rod 13. Clamp fastener 14. Dragging bars 15. Upper piston rod 16. Quick-coupling connections 17. Upper jaw 18. Lower jaw
(*) Not featured in the BASIC 160 and BASIC 200 models.
7
1 3 2
6
4 5
52
8
9
7
1 3 2
6
4 5
5 2
8
9
48
3. PARTS DESCRIPTION
3./ 2
۱. ۲. ۳. ٤. - )( ٥. - )( ٦. ۷. ۸. ۹. ۱۰.
FACER 11. Power supply cable 12. Handgrip 13. Motor 14. Start push button - green (motor) 15. Stop push button - red (motor) 16. Blocking lever 17. Circuit breaker push button 18. Fork for piston rod support 19. Blade20. Facer disk
2
3
4 5
6
7
89
10
1
2
3
45
6
7
89
10
1
50
3. PARTS DESCRIPTION
3./ 4
HEATING PLATE
7. Power plug 8. Handgrip
9. Welding temperature control thermometer (independent from thermoregulator)
10. Thermoregulator DIGITAL DRAGON (see § 4. /۳) 11. Pin for piston rod support 12. Plate
/
۱. ۲. ۳.
.
1
2
3
4
1
5
6
32
51
3. PARTS DESCRIPTION
3./ 5
FACER/HEATING PLATE SUPPORT
4. Handgrip 5. Heating plate housing 6. Facer housing
.
1
2
3
52
3. PARTS DESCRIPTION
3./ 6
۱. ۲. ۳. ٤. ٥. ٦. ۷.
HYDRAULIC GEARCASE 8. Oil tank plug 9. Pressure discharge valve 10. Maximum pressure valve 11. Distributor lever 12. Oil pressure manometer 13. Hydraulic hoses 14. Quick-coupling connectors
4
5
3
2 1
7 6
4
5
3
2 1
7 6
53
3. PARTS DESCRIPTION
3./ 7
1 : / ) 3( 2 : / ) 1 2( 3 : 4 : / 5: - / 6 :
T1 : / T2 : / T3 : /
TIMER 1: Hours/minutes adjustment key (in TIMER 3 mode) 2: Minutes/seconds adjustment key (in TIMER 1 and TIMER 2 modes) 3: Reset key 4: Countdown start/interrupt key 5: Multifunction key – display/adjustment hour-alarm 6: TIMER keys T1 mode: Minutes/seconds setup T2 mode: Minutes/seconds setup T3 mode: Hours/minutes setup
5 6
2 3
1 4
5 6
2 3
1 4
54
5. MAINTENANCE
5./ 1
. .
Each and every component must be cleaned meticulously, at the end of operations. Protect them against collision, liquids and dirt.
.
.
QUICK-COUPLING CONNE CTIONS AND CONNECTORS
Keep connections and connectors clean at all times. Prevent earth or sand in the hydraulic circuit by keeping the plugs on the connectorsand connections.
. .
CHASSIS
Keep cylinder rods clean at all times. Protect them against collision.
HYDRAULIC GEARCASE
۱۰۰۰ .) :
(.
) ٥ .(
.
.
A : .
55
5. MAINTENANCE
5./ 2
Completely replace oil each ۱۰۰۰ weldings and at least once a year. (Used oil is very pollutant: take it to the nearest hazardous waste collection site.) Use recommended oils only (see page ٥ for specifications). Check the oil level once a month. It must reach the level mark at the dipstick.
A : Tank cap with oil dipstick.
) ( .
HEATING PLATE
Clean and place the heating plate in its housing (for coating protection) after operations.
FACER
.
.
Replace both blades periodically. Clean and place the facer in its housing after operations.
A
56
5. MAINTENANCE
5./ 2
Completely replace oil each ۱۰۰۰ weldings and at least once a year. (Used oil is very pollutant: take it to the nearest hazardous waste collection site.) Use recommended oils only (see page ٥ for specifications). Check the oil level once a month. It must reach the level mark at the dipstick.
A : Tank cap with oil dipstick.
) ( .
HEATING PLATE
Clean and place the heating plate in its housing (for coating protection) after operations.
FACER
.
.
Replace both blades periodically. Clean and place the facer in its housing after operations.
A
57
7. SAFETY PRECAUTION
7./ 1
INTRODUCTION
BASIC (*).
(*) ) UNI 9737 .(
۱ " " . / / / .
.
) .(
Ritmo .
.
The use of the welding machines BASIC is intended for skilled and certified (*) personnel only.
(*) Certified according to the Legislation and regulations in force (e.g., UNI 9737). The machine is to be used only for the functions described in Chapter ۱ “Product Introduction and Specifications” and always according to the instructions for use and maintenance herein. Any other use shall be considered improper and is therefore forbidden, as it may cause damage to the operator/third parties/other objects, and/or to the machine itself. The Safety Precautions herein indicated must be taken into consideration at all times. It is strictly forbidden to remove each and every safety device (e.g., switches, microswitches, seals, etc.). Promptly replace any worn-out or damaged component with original Ritmo spare parts, only. Any sort of intervention on the machine must be done by authorized skilled and qualified personnel only.
ELECTRICAL HAZARDS
:
.
.
.
58
7. SAFETY PRECAUTION
7./ 2
)IΔ=۳۰ .(
IEC ۳۰۹ IP٤٤ .
.
) ( .
.
. .
.
. ) ( .
. IEC ۳۰۹ ،IP٦۷ .
)SELV ( :
- - - ) (
ELECTROCUTION HAZARD Parts involved: HYDRAULIC GEARCASE FACER HEATING PLATE
Be sure that the electrical specifications of the power supply correspond to the ones of the machine.
Earth the machine. Control if the earthed system is working properly.
59
7. SAFETY PRECAUTION
7./ 3
Be sure that the panel board or the generator to which the machine is connected during operations has a highly sensitive differential switch (IΔ=۳۰mA). The panel board plugs must belong to the IEC ۳۰۹ type with IP٤٤ minimum protection degree.
Do not let the machine be exposed to rain or any other liquids. Be sure that the isolating protection devices (such as the safety gloves) are perfectly dry when you use the machine. Dot not let the cables be exposed to chemical substances, mechanical strain, or general hazards such as tugs, sharp objects, or the passage of vehicles or passers-by, etc. Unplug the machine from the power source as soon as operations are over, or even momentarily suspended. Check the integrity of all components before using the machine. Pay particular attention to the isolating parts, cables, cable fairleads and cable glands. Test the proper intervention of the differential switch once a month. Thoroughly clean the machine and its components after use. Do not use substances that could damage the isolating parts, such as solvents, gasoline (combustibles in general), or abrasive liquids.
Extensions must comply with the regulations in force and be suitable for thepower requested. Use only type IEC ۳۰۹, IP٦۷ plugs.
SELV (Safety Extra Low Voltage) equipment is required when working in: - narrow spaces - extremely damp places - sites surrounded by metal structures or water (e.g., shipyards)
60
BUTT FUSION WELDING MACHINE
BASIC 355 is able to weld �ttings such elbows, tees, Y – branches and �ange necks without any additional equipment by simply �xing the clamps drag bar.
BASIC 355 includes :
- A machine body - with 4 clamps and 2 hydraulic cylinders with fast non-drip couplings.- An extractable heating plate with with DIGITAL DRAGON, high – precision thermo – regulator.- An electro – hydraulic gearcase, with a clamp opening and closing lever.- A hydraulic hoses with non-drip quick couplings.
BASIC 355
STANDARD COMPOSITION
Adapters, from Ø 125 to 315 mmMaster adapter Ø 250 mm
ON REQUEST ( ACCESSORIES)
Tool for �ange necks.EASY LIFE greabox
HDPE - PB – PP - PVDF MATERIALS
125 + 355 MM WORKING RANGE
230 VAC POWER SUPPLY
50/60 Hz Single phase
4500 W Total absorbed power
180 + 280˚c Working Temperature
0 + 150 bar Pressure working range
150 kg Weight only body machines
61
BUTT FUSION WELDING MACHINE
BASIC 355 is able to weld �ttings such elbows, tees, Y – branches and �ange necks without any additional equipment by simply �xing the clamps drag bar.
BASIC 355 includes :
- A machine body - with 4 clamps and 2 hydraulic cylinders with fast non-drip couplings.- An extractable heating plate with with DIGITAL DRAGON, high – precision thermo – regulator.- An electro – hydraulic gearcase, with a clamp opening and closing lever.- A hydraulic hoses with non-drip quick couplings.
BASIC 355
STANDARD COMPOSITION
Adapters, from Ø 125 to 315 mmMaster adapter Ø 250 mm
ON REQUEST ( ACCESSORIES)
Tool for �ange necks.EASY LIFE greabox
HDPE - PB – PP - PVDF MATERIALS
125 + 355 MM WORKING RANGE
230 VAC POWER SUPPLY
50/60 Hz Single phase
4500 W Total absorbed power
180 + 280˚c Working Temperature
0 + 150 bar Pressure working range
150 kg Weight only body machines
62
Electrofusion Fittings
PRESSURE RAITINGS
The maximum pressure raiting for each type of Electrofusion �tting is in accordance with the table below:
GasWater (cold) Fitting type
6 Bar /10 Bar PN16Coupler
6 Bar /10 Bar PN16Elbow
6 Bar /10 Bar PN16Equal Tee
6 Bar /10 Bar PN16Reducer
6 Bar /10 Bar PN16 / PN12.5Tapping tee**
6 Bar PN16 / PN 12.5Branch Saddle **
n/aPN12.5Hydrant Products
6 Bar PN12.5Transition Fittings
Fitting sizes 63 mm above Fitting sizes 63 mm above
11 TO 17.6 Coupler
Pipe SDRFitting Type
11 TO 17.6 Elbow
11 TO 17.6 Equal Tee
11 TO 17.6 Reducer
11 TO 17.6 Tapping tee**
11 TO 17.6 Branch Saddle **
11 TO 17.6 Hydrant Products
11 TO 17.6 Transition Fittings
Fitting sizes 63 mm and below
11 Coupler
Pipe SDR Fitting Type
11 Elbow
11 Equal Tee
11 Reducer
11 Tapping tee
11 Branch Saddle
11 Hydrant Products
11 Transition Fittings
PRESSURE RAITINGS
The maximum pressure raiting for each type of Electrofusion �tting is in accordance with the table below:
** PN16 when PE100 resin / PN12.5 when PE80 resin
Testing can be carried out on SDR rated pipe out the statedranges if required, contact nearest Fusion Provida outlet for details.
6404
Electrofusion Fittings
BOX
QUANTITY WEIGHT (KG) COOLING TIME
(MINS) FUSION TIME
(SECS) D 1 (MM) D (MM) L 1 (MM) L 1 (MM) FITTING SIZE
80 0.033 3 35 20 29 375 77 20 MM
80 0.037 3 30 25 33.5 375 77 25 MM
100/75 0.057 3 45 32 43 .75 77 32 MM
90 0.08 5 40 40 51.5 44 77 40 MM
70 0.096 5 90 50 61.5 44 90 50 MM
20/25 0.148 3 35 63 77 49 93 63 MM
45 0.403 5 50 75 100 61 102 75 MM
27/30 0.333 10 90 90 110 60 125 90 MM
10/18 0.52 10 160 110 133 70 122 110 MM
12 0.74 10 200 125 151 75 144 125 MM
6 1.45 10 200 140 176 89 154 140 MM
4 1.409 20 300 160 195 86 181 160 MM
4 1.906 20 360 180 220 91 186 180 MM
4 2.301 20 440 200 243 92 222 200 MM
2 4.15 230 600 225 276 109 220 225 MM
2 4.28 30 600 250 301 108 220 250 MM
1 8.22 30 600 280 345 127 260 280 MM (0 4V)
1 10.1 30 900 315 386 128 261 315 MM (40 V)
1 12.3 30 900 355 437 126 260 355 MM (40 V)
1 14.5 TBC TBC 400 475 142 290 400 MM (0 4V)
BOX
QUANTITY WEIGHT (KG) COOLING TIME
(MINS) FUSION TIME
(SECS) D 1 (MM) D (MM) L 1 (MM) L 1 (MM) FITTING SIZE
80 0.041 3 35 20 29 375 82 20 MM
80 0.048 3 30 25 33.5 375 82 25 MM
100/75 0.073 3 45 32 43 .75 84 32 MM
90 0.102 5 40 40 51.5 44 97 40 MM
70 0.15 5 90 50 61.5 44 101 50 MM
20/25 0.226 3 35 63 77 49 115 63 MM
45 0.553 5 50 75 100 61 125 75 MM
27/30 0.521 10 90 90 110 60 138 90 MM
10/18 0.97 10 160 110 133 70 164 110 MM
12 1.24 10 200 125 151 75 175 125 MM
6 2.25 10 200 140 176 89 236 140 MM
4 2.21 20 300 160 195 86 202 160 MM
4 2.32 20 360 180 220 91 214 180 MM
4 4.2 20 440 200 243 92 215 200 MM
2 7 230 600 225 276 109 222 225 MM
2 8.1 30 600 250 301 108 220 250 MM
COUPLER
PE100 Black - Gas 10 Bar / Water PN16
END CAP
PE100 Black - Gas 10 Bar / Water PN16
6503
Electrofusion Fittings
REDUCERPE100 Black - Gas 10 Bar / Water PN16
90° ELBLOWPE100 Black - Gas 10 Bar / Water PN16
BOX
QUANTITY WEIGHT (KG) COOLING TIME
(MINS) FUSION TIME
(SECS) D 1 (MM) D (MM) L 1 (MM) L 1 (MM) FITTING SIZE
40 0.141 3 20 36 64 44 82 20 mm x 90 deg
100 0.062 3 25 33.85 55.4 37.5 72.4 25 mm x 90 deg
80 0.079 3 32 44 62 40 84 32 mm x 90 deg
55 0.34 5 40 67 83 50 116 40 mm x 90 deg
50 0.241 10 50 67 83 50 116 50 mm x 90 deg
25 0.294 5 63 80 84.1 50 123.3 63 mm x 90 deg
25 0.425 5 75 95 92 53 141 75 mm x 90 deg
15 0.685 10 90 113 106 59 165 90 mm x 90 deg
6 1.12 15 110 137 135 71 205 110 mm x 90 deg
6 1.57 15 125 154 152 72 228 125 mm x 90 deg
2 5 10 160 213 211 104 320 160 mm x 90 deg
2 4.12 20 180 213 211 104 320 180 mm x 90 deg
BOX
QUANTITY WEIGHT (KG) COOLING TIME
(MINS) FUSION TIME
(SECS) D 1 (MM) D (MM) L 1 (MM) L 1 (MM) FITTING SIZE
80 0.035 3 36.5 25 34 38.5 77
75 0.048 3 36.5 32 43 38.5 77
75 0.052 3 36.5 32 43 38.5 77
100 0.104 5 41 40 52 41 84
80 0.087 5 41 50 62 46.5 91
80 0.92 5 43 50 62 46.5 91
60 0.13 5 44 63 78 52 102
60 0.103 5 45 63 77 52.3 102
60 0.138 10 48 63 78 52 102
28 0.44 7 57 75 98 61 125
35 0.3 5 55 90 109.5 61 122.5
18 0.62 10 58 110 140 80 158
20 0.535 10 62 110 134 70 137.5
12 0.7 10 62.5 125 152 75 145
4 1.44 22 73 160 200 96 192
6 1.52 22 80 16 200 96 193
4 2.09 10 83 180 216 101 221
25 x 20 mm
32 x 20 mm
32 x 25 mm
40 x 32 mm
50 x 40 mm
110 x 63 mm
110 x 90 mm
125 x 90 mm
160 x 90 mm
160 x 110 mm
180 x 125 mm
50 x 32 mm
63 x 32 mm
63 x 40 mm
63 x 50 mm
75 x 63 mm
90 x 63 mm
6604
Electrofusion Fittings
45° ELBLOWPE100 Black - Gas 10 Bar / Water PN16
EQUAL TEEPE100 Black - Gas 10 Bar / Water PN16
BOX QUANTITY
WEIGHT (KG) COOLING TIME (MINS)
FUSION TIME (SECS)
D 1 (MM) D (MM) L 1 (MM) L 1 (MM) FITTING SIZE
100 0.08 3 45 32 44 39 95
70 0.1 5 50 40 53 41.5 108
50 0.134 5 80 50 63.8 44.5 124
30 0.25 5 35 63 78.5 50 135.4
35 0.427 10 70 75 97 62 165
18 0.765 10 110 90 117 82 192
10 0.894 10 140 110 137 75 213
6 1.22 10 140 125 154 81 240
2 4.5 10 240 160 217 105 320
2 3.13 20 240 180 217 105 320
45 deg × 32 MM
45 deg × 40 MM
45 deg × 50 MM
45 deg × 63 MM
45 deg × 75 MM
45 deg × 90 MM
45 deg × 110 MM
45 deg × 125 MM
45 deg × 160 MM
45 deg × 180 MM
BOX QUANTITY
WEIGHT (KG) COOLING TIME (MINS)
FUSION TIME (SECS)
D 1 (MM) D (MM) L 1 (MM) L 1 (MM) FITTING SIZE
75 0.13 3 78 20 44 35 98
75 0.12 3 78 25 44 35 98
50 0.1 3 78 32 44 35 98
18 0.163 5 91 40 52 44 131
25 0.23 5 104 50 64 43 141
20 0.445 5 114 63 82 50 156
12 0.597 10 126 75 97 60 174
7 0.97 8 143 90 115 55 201
6 1.67 10 167 110 139 73 239
4 2.3 15 196 125 156 79 262
2 4.06 20 211 160 200 89 313
2 5.3 19 231 180 224 89 330
20 mm ×20 × 20
25 mm ×25 × 25
32 mm ×32 × 32
40 mm ×40 × 40
50 mm ×50 × 50
63 mm ×36 × 63
75 mm ×75 × 75
90 mm ×90 × 90
110 mm ×110 × 110
125 mm ×125 × 125
160 mm ×160 × 160
180 mm ×180 × 180
6703
Electrofusion Fittings
MULTISEAL TAPPING TEE U/PPE100 Black - Gas 10 Bar / Water PN16
BOX
QUANTITY WEIGHT (KG) COOLING TIME
(MINS) FUSION TIME
(SECS) D 1 (MM) D (MM) L 1 (MM) L 1 (MM) FITTING SIZE
10 0.25 3 40 120 27 110 105
10 0.25 3 40 120 27 110 105 10 0.25 3 40 120 27 110 105 10 0.26 3 40 120 27 110 105 10 0.26 3 40 120 27 110 105 10 0.26 3 40 120 27 110 105 10 0.6 10 70 120 62 119 105 10 0.6 10 70 120 62 119 105 10 0.6 10 70 120 62 119 105 10 0.646 10 100 120 77 110 105 10 0.646 10 100 120 77 110 105 10 0.646 10 100 120 77 110 105 10 0.646 10 100 120 77 110 105 10 0.646 10 100 120 77 110 105 10 0.646 10 100 120 77 110 105 10 0.682 10 80 120 86 117 105 10 0.682 10 80 120 86 117 105 10 0.682 10 80 120 86 117 105 10 0.682 10 80 120 95 117 105 10 0.67 10 80 120 95 117 105 10 0.67 10 80 120 95 122 105 10 0.67 10 100 120 112 122 105 10 0.69 10 100 120 112 122 105 10 0.69 10 100 120 112 122 105 10 0.69 10 100 120 122 122 105 10 0.68 10 100 120 122 122 105 10 0.68 10 100 120 122 122 105 10 0.68 10 100 120 132 122 105 10 0.73 10 100 120 132 122 105 10 0.73 10 100 120 132 122 105 10 0.73 10 100 120 122 122 105 10 0.78 10 100 120 122 122 105 10 0.78 10 100 120 122 122 105
40 X 20mm
40 X 25mm
40 X 32mm
50 X 20mm
50 X 25mm
50 X 32mm
63 X 20mm
63 X 25mm
63 X 32mm
75 X 20mm
75 X 25mm
75 X32mm
90 X 20mm
90 X 25mm
90 X 32mm
110 X 20mm
110 X 25mm
110 X 32mm
125 X 20mm
125 X 25mm
125 X 32mm
160 X 20mm
160 X 25mm
160 X 32mm
180 X 20mm
180 X 25mm
180 X 32mm
200 X 20mm
200 X 25mm
200 X 32mm
225 X 20mm
225 X 25mm
225 X 32mm
68
Electrofusion Fittings
MALE TARNSITION COUPER
PE100 Black - Gas 10 Bar / Water PN16
FEMALE TARNSITION COUPER
PE100 Black - Gas 10 Bar / Water PN16
BOX
QUANTITY WEIGHT (KG) COOLING TIME
(MINS) FUSION TIME
(SECS) D 1 (MM) D (MM) L 1 (MM) L 1 (MM) FITTING SIZE
60 0.4 3 30 17 34 79 114
50 0.425 3 45 23 34 79 114
50 0.425 3 45 23 34 79 114
50 0.426 3 45 23 34 79 114
50 0.431 3 45 23 34 79 114
50 0.431 3 45 23 34 79 114
50 0.468 5 40 29 34 81 126
30 0.468 5 40 29 34 83 126
30 0.468 5 40 29 34 83 126
30 0.471 5 40 29 34 88 126
20 0.418 5 40 38 34 86 134
20 0.548 5 80 38 36 88 1436
20 0.548 5 80 38 36 88 136
15 0.569 5 80 38 41 93 141
15 0.704 3 35 48 36 97 154
15 0.704 3 35 48 36 97 154
15 0.894 3 35 48 41 102 159
×25 mm
× ½“
¾“
¾“
1“
1“
1“
2“
2“
2“
¼“1
¼“1
¼“1
1
32 mm
×32 mm
×32 mm
×32 mm
×32 mm
×40 mm
×40 mm
×40 mm
×40 mm
×50 mm
×50 mm
×50 mm
×50 mm
×63 mm
×63 mm
×63 mm
½“
1½“
1½“
¼“1
1½“
BOX
QUANTITY
WEIGHT (KG) COOLING TIME
(MINS)
FUSION TIME
(SECS)
D 1 (MM) D (MM) L 1 (MM) L 1 (MM) FITTING SIZE
60 0.4 3 30 17 26 68 106
50 0.426 3 45 23 26 68 106
30 0.418 5 40 29 26 73 116
30 0.418 5 40 29 26 73 116
30 0.408 5 40 29 26 73 116
20 0.588 5 80 38 26 78 126
15 0.588 5 80 38 26 78 126
15 0.924 3 35 48 30 91 148
15 0.894 3 35 48 30 91 148
¾“
1“
1“
2“
¼“1
×25 mm
×32 mm
×40 mm
×40 mm
×40 mm
×50 mm
×50 mm
×63 mm
×63 mm
1½“
1½“
1½“
2“
70
Q BOX ELECTROFUSION CONTROL BOX
• Largest brightest it its class• Improved user interface with helpful on- screen prompts• Automatic contrast adjustment of the screen• Remaining joint record memory capacity• Time until next service• Input supply voltage• Time and date• Well specified control system allowing for future upgrades and improvements• Joint record data is stored in internal memory and is automatically backed up to removable SD card for complete security.• Compatible with the dada transfer system software; joint record dada can easily be downloaded to a readily available USB mamory stick for the transfer of dada to PC.• Joint records can be reviewed quickly on screen.• Fusions unique *touch-key* technology is available on 110 V UK control boxes.• Count – up timer at the end of jointing allows the cooling time to be monitored• Robust construction employing high quality die-cast aluminum enclosure and integrated vheat – sink.• IP 54 rated to EN 60529 preventing ingress of water and drit• Improved performance allows use with larger fittings• Plus all the existing functions af a Fusion Control Box
• Quick and easy calibration using the keypad• Intelligent design allowing fascia screen and keypad to be replaced quickly and independently, reducing potential maintenance costs• As and when the operating software is improved it can be updated quickly and easily via a USB memory stick• Improved lead and assemblies and sense pin designed for strength, durability and ease of maintenance• Input and output cables are more flexible and user friendly• Standard box can be upgraded with a barcode reader if required.
Providing all needs in electrofusion pipe jointing for now and the future!
FEATURES :
IMPROVED MAINTENANCE AND SERVICING:
71
WORKING RANGE : ELEKTRA 400 Ø 20 - 400 MM; ELEKTRA 800 Ø 20 - 800 MM
ELEKTRA 400ELEKTRA 800
Elektra is an universal electro fusion machine, suitable for welding HDPE an PP couplings ( from 8 to 48 V). It is available in tow version: ELEKTRA 400, ELEKTRA 800. The Elektra machine is made in compliance with Italian and international standards, and is composed of :- A versatile machine body. Capable of adapting di�erent cooperation needs, inside the French, The control panel can be tumid upward or be positioned horizontally to the ground.- An optical scanner – barcode reading system ( or optical pen, upon request) that automatic setting of the welding parameters. There are nonetheless tow manual settings available: by setting the welding tension/time parameters, and by input the numerical code indicated under the bar code.- An in built memory with 4000 welding cycles, featuring the possibility of transferring data to a PC/Laptop, to an external USB storage device, or to a serial printer RS – 232.- A large graphic display.
STANDRD COMPOSITION- Universal adapter (…) 4,0 – 4,7 mm;- Optical scanner;- Manual scraper;- Transport case.
72
USM Storage device
RITMO Transfer
TECHNICAL FEATURES
ON REQUEST (ACCESSORIES)- RITMO Transfer (data transfer software);- Optical pen, for reading barcodes.
ELEKTRA 400
ELEKTRA 800
Working range 400 + 20 mm 800 + 20 mm Working output voltage 48 + 8 v (**)
Single phase power supply 110 V 60/50 Hz
230 V 60/50 Hz
230 V 60/50Hz
Max. absorbed power 2500 W 2700 W 3500 W Max. output current 100 A 120 A 60 % Duty Cycle output 65 A 70 A 90 A Operating mode Barcode / Manual (numerical code or tension/time) Connections USB for external memory and RS 232serial printer Memory capacity 4000 reports Protection degree IP 54 External T* reading probe (+-) 1* C Outside T* range - 50 + *10* C Display 128 X 64 graphic back lighted LCD Welding hose length 3 mt Dimension 358 X 285 X 302 mm Weight 19.5 Kg 22.5 Kg
Agru. Aquatechnik, Aquathem, Banninger, Cetral, Plastic, Coprax, Degaz, Durapipe, Gecosestym (**)
Nupi (Elo�t, Niron, Polysistem). Girpi,Eurostandard, Firat, Friatec, Fusion, Georg Fischer, Innoge, .
(Hydroblok, Maribs, Plasson, Plastitalia,Simona, Strengwled, Technima, Tega, Uponor, Wavin (Monoline
76
9
ELEKTRA 400ELEKTRA 400ELEKTRA 800
±% ±% ±%
) %(
) %(
) %(
– + ÷– + ÷– + ÷
÷ ÷ ÷
± ± ±
ELEKTRA 400 ELEKTRA 400 ELEKTRA 800
± ± ±
94
Sales Branches ( Saudi Arabia )
Najran 1317 017-5440611 017-5441986 0506348947 نجران
Riyadh Main Branch 21599 011-4508431-32 011-4508422 0506359145 0506354815 الرياض (فرع الرئيسي)
Tabuk 2008 014-4211389 014-4288374 0506358753 0550560184 تبوك
Location P.O BOX Telephone Number Fax Number Mobile 1 Mobile 2 Name
Buraidah (Head Office) 124 016-3821785/0163821901 016-3811203 بريدة (المكتب الرئيسى)
Buraidah (Main Branch) 124 016-3816658 016-3811306 0550305456 0500561985 بريدة 1
Buraidah (AlMuwattah) 124 016-3249419 016-3257076 0506390297 0506402491 بريدة 2
Dammam 8893 013-8171375 013-8176347 0500590147 0506401979 الدمام
Hail 2393 016-5435219 016-5322138 0506317256 0539000617 حائل
Hafouf 013-5825534 013-5825634 0506314021 الهفوف
Jeddah 1 6963 012-6654536 012-6657473 0503135068 0500809917 جدة 1
Jeddah 2 6963 012-2275735 012-2274659 0506420914 0506423598 جدة 2
Jouf 1083 014-6244076 014-6246840 0556523214 0506367925 الجوف
Kharj 1606 011-5501616 011-5510458 0506348974 الخرج
Meddina 250 014-8457277 014-8461493 0506415610 0500562497 المدينة
Onaizah 1509 016-3610128 016-3610128 0506418763 0555638188 عنيزة
Riyadh Salam Street 21599 011-4114679 011-4111914 0504235324 فرع الرياض (شارع السالم)
Taif 7042 012-7402179 012-7402179 0506403967 الطائف
Wadi AlDawasir 525 011-7845051 011-7845051 0506419643 وادي الدواسر
Zulfi 725 016-4224927 016-4223421 0506351903 الزلفي
Qaryah Alulaya 013-3861225 013-3861960 0555175623 قرية العلياء
Khamis Musheet 017-2371622 017-2371260 0502964282 خميس مشيط
112 017-3274880 017-3274883 0506346456 0506471179Jizan (Sabia) جيزان
96
شركة الوسائل الصناعيةالسعودية - الرياض - ص.ب ٢١٥٩٩ الرمز ١١٤٨٥
تليفون ٣٤ / ٣٣ /٣٢ / ٤٥٠٨٤٣١ ١١ 966+فاكس ٤٥٠٨١٦٦ ١١ 966+ /٤٥٠٨٤٣٥ ١١ 966+
ا�دارة العامة للتسويق والمبيعاتالقصيم - بريدة - طريق الملك عبدالعزيز
فاكس ١٦٣٨٢٤٩٩٧ 966+تليفون ١٦٣٨٣٣٠٣٢ 966+ Al-Wasail Industrial Co.Saudi Arabia, Riyadh, P.O.Box 21599, Code 11485
Tel. +966 11 4508431 / 32/ 33 / 34Fax +966 11 4508166 / +966 11 4508430
General Department of Marketing and Sales Qassim - Buraidah - King Abdul Aziz Street
Tel. +966 16 3833032 - Fax +966 16 3824997