Date post: | 03-Jul-2015 |
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Engineering |
Upload: | vishwanath-muppayyanavarmath |
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A Presentation ON
Submitted by:Vishwanath S
5th sem
ME Department
It is the fastest growing machining process.
One of the most versatile machining processes.
Compliments other technologies such as milling, laser, and plasma.
True cold cutting process – No HAZ , mechanical stresses or operator and environmental hazards.
Not limited to machining – but also used in food industry applications.
1930s: Mining Industry to remove stones and coal
1960s : Need to cut advanced materials for
aerospace industry
1970s : First attempts were to employ WaterJet to
cut advanced composites for aerospace
applications.
1980s: First commercial AWJ machines
Water jet cut Abrasive jet cut Abrasive water suspension jets
Water jet : Water jets are used for cutting
soft materials
Water Jet Machinable Materials
Like Soft rubber, foam, tin foil, carpet, soft gasket material
Abrasive water jets for hard materials
An abrasive element is added to the water
beam to assist cutting
Abrasive Water Jet Machinable
materials: Titanium, aluminum, stone,
hard rubber,
hardened tool steel
Fig. Structure of a water jet machining.
Slurry system mixes the water with abrasive
Abrasive water through out the system
The abrasive water is accelerated into the steam
Steam out the orifice
Pump
Nozzle
Orifice
Control System
No heat affected zone
Saves the raw material
Wide range of materials
Faster than any other technique
Flexible Machining Integration
Does Not Need a Starting Hole
Ability to Cut in Any Direction
Environmentally friendly
No need for surface finish
No tool changing
Minimal Fixturing Required
Limited number of materials can be cut
economically
Very thick parts can not be cut with Water Jet
Cutting and still hold dimensional accuracy
Slower cutting
Higher entry cost
No Heat Affected Zone
Can Cut Through Reflective Materials
Can Cut Uneven Surfaces Smoothly
Environmentally friendly
Can Cut Up to 12” in hard materials (Ti, SS)& 24” in Rubber
Minimal Heat Affected Zone
Reflects on Shiny Surfaces
Laser Diffracts and Looses its Focus
Produces Toxic Fumes
Max. Depth 0.5 – 0.75”
Aerospace
Automotive
Food Processing
Electronics and
PCBs
Marble Industry
Concrete
Ceramic part cut with an abrasive water
jet
Steel gear and rack cut with an abrasive
water jet
It is relatively a new technology which has caught on quickly and is replacing century-old methods used for manufacturing
Used not only in typical machining applications, but food and soft-goods industries
As material and pump technology advances faster cutting rates, longer component life and tighter tolerances will be achievable
Paves the way for new machining processes that embrace simplicity and have a small environmental impact
Questions……?
THANK YOU…