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Subject :- Quality and Reliability Engineering
Topic :-World class manufacturing and
Agile manufacturing
Shree swami atmanand sarasw
institute of technology
Prepared by :- Limbani Chirag
Thakor Devraj
Submitted to :- Professor HGV sir
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World Class Manufacturing
World class manufacturing is a collection of concepts, which set standard for prodand manufacturing for another organization to follow.
Japanese manufacturing is credited with pioneer in concept of world-class manufa
World class manufacturing was introduced in the automobile, electronic and steel
World class manufacturing is a process driven approach where various techniques philosophy are used in one combination or other.
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WCM Approach
World class manufacturing is a process driven approach where various techniques and philosophin one combination or other.
Some of the techniques are as follows:
Make to order
Streamlined Flow
Smaller lot sizes
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Focus Areas
Safety :to eliminate accident
Quality :to way to reach the best production quality in worldwide
Cost : Reduce production cost by reducing wasteland loss
Delivery :Reduce delivery time
Environment :Reduce environmental accidents to zero and reduce negative environmental effe
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Six Principles of world class manufacturing
Just in time JIT is a complete business philosophy and a process of thinking , working and managing to elimi
Total quality management It is a culture of intolerance to defects both in the processes and also information such as bills os
stock records .
Total productive maintenance Whenever practical , a preventative programme means that unplanned stoppages due to equipmen
minimized .
Lean manufacturing It is the step by step elimination of waste .
Agile manufacturing It is an approach to manufacturing which is focused on meeting the needs of customers while ma
standards of quality and controlling the overall costs involved in the production of a product .
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Concurrent engineering It refers to an approach used in product development in which function of design engineering , m
engineering and other functions are integrated to reduce the elapsed time required to bring a new
the market .
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Examples of WCM
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Agile manufacturing is a term applied to an organization that has created the processes, tools and tr
respond quickly to customer needs and market changes while still controlling costs and quality
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ATTRIBUTES OF AGILITY:
Agility has four underlying components:
1) Delivering value to the customer;
2) Being ready for the change;3) Valuing human knowledge and skills;
4) Forming virtual partnership.
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