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Weather Station - WWU Electronic Engineering

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Introduction Weather is a part of our daily lives. Almost all of our activities revolve around the weather and it is often the first topic in conversation. Weather reports take up almost a third of a 30-minute newscast with updates reported throughout the day on television and radio. Also a part of our daily lives are wireless devices and the Internet. People are constantly making phone calls in their cars, checking their email every ten minutes, and surfing the web for information. These three concepts of weather, wireless devices, and the Internet have always interested me. Integrating these concepts into one project created an enticing challenge for me to tackle. This is why I propose to design and build a Wireless Weather Station with a Web Interface. General Description This weather station would include a remote station for monitoring outdoor weather conditions and a base station that would connect to the Internet via a Local Area Network (LAN). The remote station would take temperature, humidity, and pressure measurements and transmit the data using radio frequencies. The remote station can be mounted anywhere outside a house or building and be monitored without running any cables. This is a great benefit because the installation only involves a few screws as opposed to fishing cables under buildings or through walls. The base station would receive the data and display it on a web page. Weather data could be displayed on any computer in the world, giving the user the ability to check the weather at their home, while at work, or even on vacation. Weather information would be updated ten times an hour. The web page will also display if the weather data (temperature, humidity, and 1
Transcript

Introduction

Weather is a part of our daily lives. Almost all of our activities revolve around the

weather and it is often the first topic in conversation. Weather reports take up almost a third of a

30-minute newscast with updates reported throughout the day on television and radio.

Also a part of our daily lives are wireless devices and the Internet. People are constantly

making phone calls in their cars, checking their email every ten minutes, and surfing the web for

information.

These three concepts of weather, wireless devices, and the Internet have always interested

me. Integrating these concepts into one project created an enticing challenge for me to tackle.

This is why I propose to design and build a Wireless Weather Station with a Web Interface.

General Description

This weather station would include a remote station for monitoring outdoor weather

conditions and a base station that would connect to the Internet via a Local Area Network

(LAN). The remote station would take temperature, humidity, and pressure measurements and

transmit the data using radio frequencies. The remote station can be mounted anywhere outside

a house or building and be monitored without running any cables. This is a great benefit because

the installation only involves a few screws as opposed to fishing cables under buildings or

through walls.

The base station would receive the data and display it on a web page. Weather data could

be displayed on any computer in the world, giving the user the ability to check the weather at

their home, while at work, or even on vacation. Weather information would be updated ten

times an hour. The web page will also display if the weather data (temperature, humidity, and

1

pressure) has risen or fallen since the last measurement. Figure 1.1 shows the major system

hardware required for this project.

Optional features include a built in display on the base station that would give current

weather conditions without having to log onto the Internet. Sensors for monitoring indoor

conditions could be added as well. Also, a 24 hour data logger could be viewed on an additional

web page, which would be created in software and require no additional hardware. These

optional features will not be added until all of the main features are finished. However, hardware

and software resources will be allocated as if the optional features were in place.

Figure 1.1: System Hardware Block Diagram

Humidity Sensor

Remote Station MCU

Temperature Sensor

Pressure Sensor

RF Transmitte

RF Receiver

Optional LCD Base

Station MCU

Optional Temperature

Sensor Optional Humidity

Sensor

Embedded Web Server

2

Functional Description of Hardware

The hardware is broken down into two main parts: the remote station and the base

station. Both will contain a micro controller unit (MCU), RF section, and power supply. The

remote station will also have a sensor section, and the base station will have an embedded web

server. Again, the optional hardware features for the base station include an LCD screen and

sensors to monitor indoor conditions.

Remote Station

The main function of the remote station is to collect the weather conditions and transmit

the data to the base station. The detailed remote station hardware block diagram is shown in

Figure 2.1.

The remote station will have a 68HC908QT4 (QT4) MCU from Motorola at its core

controlling the connected peripherals. The QT4 is a part of Motorola's new Nitron 8-bit MCUs

that are designed to offer high performance at a low cost. The QT4 comes in an 8-pin dip or

SOIC package and features:

• 4.0K Bytes of in-application reprogrammable Flash and 128 Bytes of RAM

• 4 Channel 8-bit analog to digital converter

• Selectable trip point low-voltage inhibit (LVI)

• Computer operating properly (COP) timer with auto wake-up from stop

• 5 Bi-Directional and 1 input only pins

This small chip offers the power and flexibility needed for the remote station functions

and offers a unique power management system. The QT4 has the ability to wake itself up

without the need for an external crystal. Because the QT4 has an internal oscillator, in software,

it can be programmed to wakeup after a specified amount of time has passed. The QT4 also has

3

an internal Low Voltage Inhibit Module (LVI) which monitors the supply voltage and can force

a reset the supply voltage falls below the LVI trip falling voltage. No external hardware is

necessary for the LVI to function.

The most important part of the remote station is its sensors. There are actually only two

physical sensors used to measure temperature, humidity, and pressure.

The temperature and humidity measurements are made using a single chip, the SHT11

Humidity and Temperature Sensmitter from Sensirion. It features:

• Relative humidity and temperature sensors

• Digital output

• No external components required

• Ultra low power consumption

• Automatic power down

The measurements are converted with a 14-bit onboard analog to digital converter (A/D)

and transmitted to the QT4 using a digital 2-wire interface. The interface includes a bi-

directional data line and a clock line. The data line will be connected to PTA3. The clock line

will be connected to PTA4. The SHT11 communicates to the QT4 using a protocol similar to the

I2C protocol. Since there is not an I2C module on the QT4, the protocol must be created in

software using what is called a "bit bang approach".

Pressure will be measured with an analog pressure sensor connected directly to the A/D

converter AD3 on the QT4. Barometric pressure readings can fall between 15 - 30.5 inches of

mercury depending on the altitude. Most inhabitants on earth live somewhere between the

altitudes of 0 and 15000 feet, the pressure sensor chosen must support this range.

4

The data will be transmitted to the base station via the TLP418 418Mhz ASK RF

Transmitter from Laipac Technology. This transmitter is a "data in/data out" device. This means

any data serially sent to the data pin will be transmitted serially through an antenna. The antenna

used will be a standard 50 ohm 1/4 wave whip antenna from Linx Technologies. The RF

Transmitter data pin will be connected to PTA0 on the QT4. The data will be sent the RF

Transmitter over a serial connection using the "bit-bang approach".

For transmission, a protocol must be used to assemble the data into packet form. The

first thing a protocol must able to do is identify the difference between noise and valid data. To

do this, the transmission protocol must begin with one or more start bytes. A 255 followed by a

zero will form the start packet in the transmission protocol. The receiver protocol would then

only accept packets that start with a 255 followed by a 0.

The next bytes will consist of the temperature, which is duplicated two times for a total of

three copies. The redundancy provided for a simple method of forward error correction. The

correction is achieved by comparing the bits of each of three copies of the data. For example, if

two or more bits are set are set, the corrected version has that bit set:

00001011 Copy 1 (errant byte) 10101010 Copy 2 10111010 Copy 3 (errant byte) 10101010 Corrected byte Table 0.1: Forward Error Correction

This form of forward error correction will also occur for the humidity and pressure data.

The last byte will consist of an 8 bit checksum of the data bytes for error detection. The

transmission packet will be formed as follows:

[START1][START2][TEMPERATURE][TEMPERATURE][TEMPERATURE][HUMIDTY]

[HUMIDTY][HUMIDTY][PRESSURE][PRESSURE][PRESSURE][8 BIT CHECKSUM]

5

The range for the wireless link is 150 feet for outdoor line of sight and 100 feet for indoor

transmissions. The frequency chosen for the transmitter is 418 MHz which falls within the

Industrial/Scientific/Medical or ISM Band. This frequency is not crowded and will help reduce

interference from other RF devices. This device meets FCC Part 15 regulations.

Analog pressure sensors typically draw a significant amount of current all the time.

Therefore, the pressure sensor must be turned off when not in use. There are several ways this

can be done. A simple method would be to use an electronically controlled switch or relay. The

switch must be controlled with an output from the QT4. When the switch is off, power is

disconnected from the sensor. PTA1 on the QT4 will be allocated for the switch. When not

transmitting data, the RF Transmitter draws no current. The SHT11 Humidity and Temperature

Sensor has an auto power down mode when not in use. These two peripherals will not be

connected to the switch.

The power supply for the remote station will consist of three D-Cell Alkaline Batteries

outputting 1.5 VDC. The battery voltage will be boosted to 5 VDC using a Step-Up DC-DC

Converter.

6

Figure 2.1: Remote Station Functional Hardware Diagram

Pressure Power Supply Input: 3 D-Cells @ 1.5 VDC Sensor Output: 5.0 VDC

+ 5 V

+ 5 V AD3 4.0K Flash

Analog Switch + 5 V 128 bytes

RAM PTA1

Antenna

68HC908QT4

PTA3

Transmitter + 5 V PTA4 PTA0

Humidity/ Temperature

Sensor + 5 V

Base Station

The main function of the base station is to receive the data being transmitted from the

remote station, and display the weather data using an embedded web server connected to the

Internet. The detailed base station hardware block diagram is shown in Figure 2.2.

The 68HC912B32 (HC12) MCU from Motorola will be used to control and communicate

with the connected peripherals. The HC12 features:

• 32-Kbyte flash EEPROM, 1-Kbyte RAM, 768-byte EEPROM

• An asynchronous serial communications interface (SCI)

• Both byte-erasable EEPROM and flash EEPROM on the same device

The HC12 was chosen because of its flexibility and ample supply of resources. Enough

resources are left available to connect an optional LCD display as well as sensors for monitoring

indoor conditions.

7

The base station receives the transmitted data from the remote station via the RLP418

418Mhz ASK RF Receiver, also from Laipac Technology. The receiver sends the data via a

serial connection into the HC12. The output of the RF Receiver will be connected to Port T

(PT0). The same antenna for the transmitter will be used for the receiver. The reception

protocol will have the same packet structure as the transmission protocol.

The SitePlayer SP1 Web Server Coprocessor from NetMedia will be used to connect the

HC12 to the Internet. The SitePlayer is a complete Ethernet web server in approximately one

square inch and features:

• Real-time changing graphics for displays, bar graphs, buttons, switches, and knobs

• 48K bytes of flash web pages, Ethernet downloadable

• Serial Port for processor interface

The Siteplayer will be connected to the SCI Port (PS0-1).

The optional LCD display can be connected to Port A (PA0-7) and Port DLC (PDLC4-

6). The optional sensor that could be added would consist of another SHT11 Humidity and

Temperature Sensmitter from Sensirion. The SHT11 would be interfaced with the HC12 the

same way as was on the QT4. Only temperature and humidity will be measured for indoor

conditions because pressure is constant from indoor to outdoor. The data line would be

connected to Port T (PT1) and the clock line to Port T (PT2). A 16 MHz crystal will be

connected to Xtal on the HC12. If the optional 24 hour data logger is added, accurate clock

timing will be required. To accomplish accurate timing, a crystal with an accuracy of 30 parts

per million will be used. The optional clock would be created in software.

The power supply for the base station will consist of a 12 VDC wall transformer, which

will be regulated to 5 VDC using a Linear Regulator.

8

+ 5 V Power Supply Input: 12.0 VDC Wall

Transformer Output: 5.0 VDC

Port A 1k RAM Optional LCD + 5 V Antenna PA0-7 768 Bytes EEPROM + 5 V Port DLC

PDLC4-6 32k Flash EEPROM + 5 V Receiver

M68HC12B32Optional

SitePlayer PT0 SCI Humidity/ Temperature

Sensor

+ 5 V PS0-PS1 SP1+ 5 V

Reset Circuitry Reset PT1

16 MHz Clock Xtal PT2

Figure 2.2: Base Station Functional Hardware Diagram

Software Description

The software components for the weather station will be written in the C programming

language and Motorola assembly languages if needed. The remote station will use a single task

sequencer operating system and the base station will use MicroC/OS-II for its operating system.

The software will be broken down into modules to make the task of programming more

organized.

Remote Station Software

The modules for the remote station will include: Main, Pressure Sensor,

Temperature/Humidity Sensor, and Transmit.

Module Description Main Loop control for the single task sequencer operating system. Also

sets the auto wakeup feauture. Pressure Sensor Turns on the switch that supplies power to the pressure sensor and

samples the sensor. Temperature/Humidity Sensor

Samples the humidity, and temperature sensors.

Transmit Forms the data into packets and transmits it via RF. Table 1.1: Remote Station Software Modules

9

Base Station Software

The modules for the base station will include: MicroC/OSII, Receive, and Send to Web

Server. The optional modules that will be added for the LCD, additional sensors, and data logger

include: Display, Temperature/Humidity Sensor, Clock, and EEPROM.

Module Description MicroC/OSII This module contains the MicroC/OSII operating system Receive Receives and decodes the data from the remote station via RF. Send to Web Server Sends the data to the web server to be displayed. Table 1.2: Base Station Software Modules Optional Module Description Display Displays data on the LCD screen. Temperature/Humidity Sensor Samples the humidity, and temperature sensors. Clock Runs the software based clock, which is set through the web

interface. EEPROM Puts time stamp on data and stores it in Byte Erasable

EEPROM. Table 1.3: Base Station Optional Software Modules Web Server Software Some software will also be required to set up the Siteplayer web server. This is done

through the SitePlayer's own "Definition Files". The web pages will be developed using

standard HTML.

Module Description SitePlayer Definition File Contains instructions for certain parameters, file locations, etc. Main Web Page Displays current weather data. Table 1.4: Web Server Software Modules Optional Module Description Set Clock Web Page Set by user with pull down menus. Data Log Web Page Displays data from last 24 hours. Table 1.5: Web Server Optional Software Modules

10

User Interface Description The user interface will consist of a PC with a network card. Using any standard HTML

browser the user can log into their weather station and view the current weather. The main page

of the weather station will display the outdoor humidity, temperature, and pressure. The main

page will also display whether these values are rising or falling with a simple arrow graphic.

Optionally, there will also be a clock displaying the current date and time as well as links to set

the clock and view the 24 hour data log. The optional indoor conditions would be displayed in a

similar fashion.

Current Weather Conditions

7 0 . 5Temperature: ºF

6 0 . 4Humidity: %

2 9 . 5 HgPressure:

Figure 3.1: Weather Station Main Page

11

Last 24 HoursTime Temp. (º F) Humidity (% RH) Pressure (Hg) 12 am 55.5 40.6 28.3 1 am 55.3 40.9 29.3 2 am 55.4 40.6 29.3 3 am 55.6 40.1 29.3 4 am 55.5 40.6 29.3 5 am 56.5 40.6 29.5 6 am 57.5 40.6 29.7 7 am 58.2 40.3 29.3 8 am 59.1 40.6 29.3 9 am 60.5 40.6 29.7 10 am 61.5 40.2 30.1 11 am 63.5 41.1 30.3 12 pm 63.5 41.1 30.3 etc etc etc etc

Back

Figure 3.2: Optional Weather Station Last 24 Page

Set ClockMonth Day Year Hour Minute PM

Set Back

Figure 3.3: Optional Weather Station Set Clock Page with pull down menus.

12

The optional LCD will display the time on the top line, temperature on the second line,

humidity on the third line, and pressure on the last line. If the optional indoor sensors are added,

the display will toggle between indoor and outdoor conditions.

J u l 0 6 , 2 0 0 3 2 : 0 5 P M

O u t T e m p : 7 0 . 5 º F

D o o r H u m i d i t y : 6 0 . 4 %

P r e s s u r e : 2 9 . 5 i n Figure 3.4: Optional LCD Readout

Development Plan

During fall quarter, project development has consisted of researching components and

planning. Many of the components needed for the project have been gathered through free

samples or purchases. Hopefully by the beginning of winter quarter everything should be

ordered. Prototyping will begin during winter break and throughout spring quarter. The use of

two different MCUs will require of a lot programming as well as a lot of time. By taking Etec

454, Embedded Systems, the difficulty of this task will be greatly reduced and hopefully much of

the programming can be worked out during this quarter. During winter quarter the software for

the remote station will be written, and the base station and web server software will be written

during winter and spring quarters. The final product, including the PCB's and prototype housing,

will be completed during spring quarter.

13

The following is a schedule for the rest of fall quarter and subsequent winter and spring

quarters.

Week Task Week 10 Order the rest of required parts, Solder SHT11 chip onto surfboard and place in

humidity controlled chamber Week 11 Finals Week Table 2.1: Fall Quarter Schedule

Week Task Week 1 Construct and test power supply for remote and base stations Week 2 Construct prototypes for remote and base station Week 3 Become familiar with CodeWarrior Week 4 Play Table 2.2: Christmas Break Schedule

Week Task Week 1 Work on software for the Main module for the remote station Week 2 Work on software Pressure Sensor module for the remote station Week 3 Work on software for the Temperature/Humidity Sensor module for the remote

station Week 4 Work on software for the Transmit module for the remote station Week 5 Work on software for the MicroC/OSII module for the base station Week 6 Work on software for the Receive module for the base station Week 7 Work on software for the Send to Web Server module for the base station Week 8 Work on software for the SitePlayer Definition File module for the web server Week 9 Work on software for the Main Web Page module for the web server Week 10 Spare Week Week 11 Finals Week Table 2.3: Winter Quarter Schedule

Week Task Week 1 Testing and debugging Week 2 Testing and debugging Week 3 Get PCB's printed and soldered Week 4 Get PCB's printed and soldered Week 5 Add optional hardware features to the prototype Week 6 Add optional software features to the prototype Week 7 Construct housing for final product Week 8 Package into final product for demonstration Week 9 Spare Week Week 10 Spare Week Week 11 Finals week Table 2.4: Spring Quarter Schedule

14

Development Hardware and Software

All development of this project will take place at Western Washington University's Ross

Engineering Technology Building EET 340 Lab. This lab has all the required hardware and

software needed to complete this project. The development hardware needed for the project

include: a digital multimeter, a mixed signal oscilloscope, a digital oscilloscope, a programmable

power supply, and a soldering iron. Three evaluation boards (EVB) are also needed, one for the

QT4, one for the HC12 and one for the SitePlayer. The MCU EVBs are provided by the

department and a Siteplayer EVB must be purchased. The development software to complete

this project will include several packages including: CodeWarrior Development Studio for

HC08 Microcontrollers V2.1, CodeWright 6.0, Introl Compiler, Noral Debug Software,

SitePlayer Software and LabView 6.0.

Demonstration Prototype and Materials

The prototype for this project is designed to function as a standalone system. However,

some EVBs may be used in the prototype to save on personal expense.

The remote station will have a custom enclosure and PCB. The enclosure needs to be

compact enough to mount on the eave of a house or a pole. The remote station enclosure must

also have vents to allow airflow for accurate measurements, but be rain resistant.

The base station will most likely include the SitePlayer EVB. The enclosure for the base

station must have a slot to mount the optional LCD and vents for the sensors. Figure 4.1 shows

the maximum dimensions and an estimate of the shape of the remote and base station enclosures.

For demonstration, the remote station will be placed across the room from the base

station in EET 340 where users can create environmental changes via a hair dryer and

humidifier. Because the remote station is portable, it could be carried throughout the building

15

and possibly outside to demonstrate the range. Initial testing of the transmitter/receiver pair

demonstrated that a transmitted signal from the parking lot on the east side of the building up to

EET 340 could be received. The weather data could be viewed on any computer in the lab. If

the optional LCD is installed, the data could be viewed directly on the base station as well.

The system is designed to take ten measurements an hour which won't be very intriguing

for demonstration purposes. For the demonstration, the samples will be taken every minute so

users can see changes in conditions roughly in real time.

Figure 4.1: Prototype Enclosures (max dimensions, PCBs must fit inside these dimensions)

July 05, 2002 2:05 pm Out Temp: 70.5ºF Door Humidity: 60.4% Pressure: 29.5in

6 in 10 in

Remote Station

Base Station

4 in Diameter

5 in (2 in tall)

16

Electrical Specifications

• Measurements

Temperature Measurement Accuracy ± 1 ºC Resolution 0.1 ºC Range -20 ºC - 50 ºC Humidity Measurement Accuracy ± 5 % RH Resolution 0.1 % RH Range 0 - 100 % RH Pressure Measurement Accuracy ± 2.0 in-Hg Resolution 0.1 in-Hg Range 15 - 30.5 in-Hg Altitude 0 - 15000 ft

Table 3.1: Measurement Specifications

• Internet Requirements

HTML 4.0 HTTP 1.1 Ethernet 10baseT IP Address Static or Dynamic through DHCP Server Web Browser IE 4.0, Netscape 6.0 or higher

Table 3.2: Internet Requirements Specifications

• Power Requirements

Batteries (3-D Cells) Worst Case Power Dissipation 25 mA Average Power Dissipation 4.25 mA Estimated Life 3 months

Table 3.3: Remote Station Power Requirements

12 VDC Wall Transformer Worst Case Power Dissipation 200 mA Table 3.4: Base Station Power Requirements

• Special Environmental Requirements

o Outdoor Remote Station must handle severe weather conditions, including wind and rain (final product)

o Outdoor Remote Station must be within 150 feet of Indoor Base Station o Remote Station Operational between -20 ºC to 50 ºC o Base Station Operational between 0 ºC to 50 ºC

17

18

Remote Station Parts

Description Part Manufacturer Distributor Lead Time

Operating Current (max mA) Price

PW Permanent Mount 1/4-Wave

ANT-418-PW-QW

Linx Technologies Digi-Key 1 Week N/A $6.83

418Mhz ASK RF Transmitter TLP418

Laipac Technology Inc.

Laipac Technology Inc. 2 Weeks 5.0 $4.80

Pressure Sensor MPX5100A Motorola Digi-Key 1 Week 10.0 $18.19 Humidity/Temperature Sensor SHT11 Sensirion Farnell 2 Weeks 0.55 $17.03 Analog Switch MAX4626 Maxim Maxim 2 Weeks 0.11 $0.90 Step-Up DC-DC Converter MAX1724EZK50 Maxim Maxim 2 Weeks 0.0015 $1.45

10 uH Inductor A682AE-100M=P3 Toko

Richardson Electronics 1 Week N/A $1.45

Microprocessor 68HC908QT4 Motorola Digi-Key 1 Week 10 $2.86 Subtotal 25.7 $53.51 Base Station Parts

Description Part Manufacturer Distributor Lead Time

Operating Current (max mA) Price

PW Permanent Mount 1/4-Wave

ANT-418-PW-QW

Linx Technologies Digi-Key 1 Week N/A $6.83

418Mhz ASK RF Receiver RLP418

Laipac Technology Inc.

Laipac Technology Inc. 2 Weeks 4.5 $4.80

Microprocessor 68HC912B32 Motorola Digi-Key 1 Week 45 $19.26 Embedded Web Server SitePlayer SP1 NetMedia NetMedia 2 Weeks 75 $29.95

16 MHz crystal CA-301 16.000M-C Epson Digi-Key 1 Week N/A $4.80

Linear Regulator LM78L05IBP National Digi-Key 2 Weeks 5 $0.24 Wall Transformer DPD120050-P5N CUI Digi-Key 1 Week N/A $3.63 Reset IC MAX6314 Maxim Maxim 2 Weeks 0.012 $0.99 Subtotal 129.512 $70.5 Optional Base Station Parts

Description Part Manufacturer Distributor Lead Time

Operating Current (max mA) Price

4 X 20 LCD L203421J000 Seiko Mouse 2 Week 53.0 $47.78 Humidity/Temperature Sensor SHT11 Sensirion Farnell 2 Weeks 0.55 $17.03 Subtotal 53.55 $64.81 Total 208.762 $187.83

Table 4.1: Preliminary Parts List


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