Webforge Access Brochure v3

7/29/2019 Webforge Access Brochure v3

1/36

Access Products Division


2/36

The Company

CONTENT

S

Services:

In excess of50 years experience Branches throughout Australia, Asia and New Zealand

Manufacture

Design

Technical Support

Quotations

Fabrication

Installation

Quality Assurance

Feasibility and Budget Rates

Lump Sum and Rate Contracts Project Management

Small Jobs

Large Projects

Computerised Job Tracking

Products:

Bar Grating

Handrailing

Expanded Metal

Balustrades Drainage Grates and Cast Covers

Sunscreens

Webforge Contents

FLOORING

Quick Guide.................................................. 1

Choose a Pattern.......................................... 2

Options ........................................................ 3

Coding ......................................................... 4

Webplate/ Webmesh .................................... 5

Load/Deflection Tables ............................... 6

FRP .............................................................. 8

Expanded Metal .......................................... 10

Stair Treads ................................................. 12

Fixing Clips .................................................. 14

Manufacturing Tolerances ........................... 16

Terminology ................................................. 18

HANDRAILS

Choose a Stanchion .................................... 20

Brackets/ Baseplates/Offsets ...................... 22

Bends/Closures/ Gates ................................ 23

Options/ Ordering ........................................ 24

Specifications .............................................. 25

Barrier Products .......................................... 27

Balustrades ................................................. 28

Jumbo Stanchions ....................................... 30

For Architectural Products see separate brochureFor Architectural Products see separate brochure

For Civil Products see separate brochureFor Civil Products see separate brochureIssue Number: 3


3/36

Flooring

Load 2.5 kPa/Deflection 5mm

Span mm Steel Aluminium FRP Expanded Metal

600 C205*** A253*** G256*** WM50080***900 C205*** A253*** G386*** WM50110***1050 C205*** A253*** G386*** WM50105***1200 C205*** A255*** G386*** -1500 A255*** A403*** - -1800 A325*** A455*** - -2100 A405*** - - -2400 C505*** - - -2800 A655*** - - -

Load 3 kPa/Deflection 5mm


600 C205*** A253*** G256*** WM50080***900 C205*** A253*** G386*** WM50105***1050 C205*** A255*** G386*** -1200 C205*** A323*** - -1500 A255*** A405*** - -1800 A325*** A505*** - -2100 A405*** - - -2400 A505*** - - -2800 A655*** - - -



600 C205*** A253*** G256*** WM50080***900 C205*** A253*** G386*** WM50105***1050 C205*** A255*** G386*** -1090 - F325*** - -1125 - F403*** - -1150 - A323*** - -1200 F255*** A325*** - -1225 C255*S* - - -1350 C255*** A325*** - -1400 A255*** A403*** - -1500 F325*** A405*** - -1590 C325*** - - -

1600 A325*S* - - -1650 C403*** C455*** - -1700 F405*** - - -1710 A325*** - - -1780 A403*** - - -1800 C405*** A505*** - -1890 C405*** - - -2030 A405*** - - -2200 C505*** - - -2350 A505*** - - -2400 A655*** - - -2800 A655*** - - -

*** Material. Top Surface. Treatment.Choose these options from page 3.

Span: See definition on page 18.

kPa: Kilopascals. Expression ofUniformly Distributed Load.

Concentrated Load:Details available on request.

Other combinations of pattern and load bar areavailable beyond those indicated on this QuickGuide. Refer to the Load/Deflection Table onpages 6 & 7.

Note:

1


Span mm Steel Aluminium FRP

600 C205*** A253*** G256***900 C205*** A253*** G386***1050 C205*** A253*** G386***1200 C205*** A255*** G386***1500 A255*** A403*** -1800 A325*** A503*** -2100 C405*** - -2400 C505*** - -2800 A655*** - -

Mild/Stainless

Mild/Stainless

Mild/Stainless

Mild/Stainless

FLOORING



600 C205*** A253*** G256*** WM50080***900 C205*** A253*** G386*** -1050 C205*** A323*** - -1200 C255*** A325*** - -1500 C325*** A503*** - -1800 A405*** - - -2100 A505*** - - -2400 A655*** - - -2800 A756*** - - -

Mild/Stainless

Quick Guide to Choosing the Right Flooring



600 C205*** A253*** G256***900 C205*** A255*** G386***1050 C255*** A325*** -1200 A255*** A405*** -1500 C405*** A505*** -1800 C505*** - -

2100 A655*** - -

2400 A655*** - -

2800 A756*** - -



600 A205*** A253*** G256***900 A205*** A253*** G386***1050 A205*** A255*** -1200 A205*** A325*** -1500 C325*** A405*** -1800 A405*** A505*** -2100 C505*** - -2400 A505*** - -

2800 A655*** - -

Mild/Stainless

Mild/Stainless

Light occasional use. No public access. AS 1657 Heavy use. Occasional placement of heavy objects or tools. AS 1170

Light frequent use. No public access. AS 1170

Heavy frequent use. Public access. AS 1170

Heavy use. Occasional placement of heavy

objects or tools. AS 1170

Very heavy use. Frequent placement of heavy

objects and tools. AS 1170

Very heavy use. Frequent placement of heavy

objects and tools. AS 1170


4/36

Choose a Pattern in Steel Grating

Choose a Pattern inAluminium Grating

A Pattern

50

60

B Pattern

C Pattern

D Pattern

F Pattern

50

60

A Pattern

B Pattern

F Pattern

2

FLOORIN

G

Other patterns available to order

Other patterns available to order


5/36

MILD STEEL GRATINGWestern Australia 1200 x 6000 spanNew Zealand 900 x 6000 spanAll other locations 1000 x 6000 spanSmaller panels can be made on request or the abovepanels can be cut down as required.

STAINLESS STEEL GRATINGAvailable in the above described sizes or as dictated bythe availability of the raw material flat bar.

EXPANDED METALAvailable in a range of sizes that allow for direct placement

onto support steel without the need for cutting.FIBREGLASS GRATINGAvailable in a variety of sizes suitable for cutting to suitthe application.

ALUMINIUM GRATINGAvailable in panels up to 1200 x 6000.

Panel sizes noted are nominal. Dimensions will vary slightlyaccording to load bar thickness and the pattern.Exact dimensions are shown in the table on page 17.

MILD STEELRecommended for high impact, high load applicationswhere economy and strength are paramount.

ALUMINIUM

Recommended where light weight is important and wherequality of appearance is paramount.

FIBREGLASS (FRP)Recommended where physical properties are important.Chemical resistant. Low thermal conductivity.Non conductive. Non magnetic. Non sparking.

STAINLESS STEELRecommended where rust resistance is required.

3

Choose the Options

SAFETY

The slip resistance of the flooring and walkway productneeds to be considered. Standard grating comprises plainsquare edge flat bars.To increase slip resistance the following points should beconsidered on sloping walkways.

STEEL & ALUMINIUM GRATINGAlthough not mandated by AS 1657 the use of 10 x 10mmsquare bar cleats or abrasive strips can be used foradditional security. ISO 14122.1 recommends cleats between10 and 20. Serrated (see page 18) grating can bespecified. Stainless steel and any bars 20mm deep are notrecommended to be serrated.

In addition both steel and aluminium grating can improvetheir slip resistance by setting the direction of walking over

the floor parallel to the loadbars. In steel grating there isbetter slip resistance in patterns with 100mm cross rodcentres. i.e. Pattern A and C.

FIBREGLASS GRATING (FRP)

FRP grating is normally provided with an antiskid surface.This is a coarse grit that is embedded into the top surfaceof the grating. Plain top surface is available.

EXPANDED METALSlip resistance is improved if the direction of walkingis parallel to the Short Way Mesh (SWM).

TOP SURFACE

MILD STEEL GRATING/EXPANDED METALAvailable Galvanised (AS/NZS 4680), Bitumen Dipped orleft Untreated.

STAINLESS STEEL GRATINGAvailable Electro Polished, Garnet Blasted or left Mill Finish.

ALUMINIUM GRATINGAvailable Anodised, Powder Coated, Painted or left MillFinish.

FIBREGLASS GRATING (FRP)Available in a variety of colours. We recommendthe following:

Green - Isopthalic Polyester Resin.Yellow - Vinyl Ester Resin.Reddish-Brown - Phenolic Resin.

FLOORING

TREATMENT/COLOUR

PANEL SIZE

CODES:

M = Mild Steel

S = Stainless SteelGrade 316

S1 = Stainless SteelGrade 304

A = Aluminium

I = Isopthalic PolyesterResin

V = Vinyl Ester ResinP = Phenolic Resin

CODES:

G = GalvanisedB = Bitumen DippedU = UntreatedM = Mill FinishedE = Electro PolishedP = PaintedGB = Garnet Blasted

A = AnodisedPC = Powder CoatedG = GreenY = YellowD = Dark GreyL = Light GreyR = RedRB = Reddish-Brown

CODES:

Mild Steel/Stainless Steel1 = 1000 x 6000 span2 = 1200 x 6000 span3 = 900 x 6000 span4 = 900 x 4000 spanAluminium1 = 1000 x 6000 span2 = 1200 x 6000 span

Fibreglass (FRP)1 = 1220 x 3660

Expanded Metal1 = 3000 x 1200 LWM2 = 3000 x 900 LWM3 = 3000 x 750 LWM4 = 3000 x 600 LWM10 = 2300 x 1200 LWM11 = 2300 x 900 LWM12 = 2300 x 750 LWM

13 = 2300 x 600 LWM

CODES:

P = PlainS = SerratedG = Grit

R = RaisedF = Flattened

MATERIAL


6/364

Example of Coding

1. Use the Quick Guide on page 1 and add the options for Material, Top Surface,Treatment/Colours and Panel size (if required) on page 3.

or

2. Choose a pattern from page 2 and choose a Load Bar from the Load Deflection Tableon pages 6 & 7. Add the options on page 3.

3. Panel size suffix should be stated only if you want a stock panel.

For example, A325MPU2 for an untreated stock panel 1200 x 6000.For Fabricated grating the code would read A325MPU.

4. Specify whether the grating is to be Banded or Cut To Size Only by referring to the Terminology on page 18.

5. Nominate the number of panels required and provide dimensions for width and span of each panel.Span is always the last dimension.

6. Where large floor areas are required provide a drawing of the area to be covered showing:

a) Dimensions.

b) Span.

c) Section size, location of, and toe direction of the support steel.

d) Location and size of cut outs and removable areas.

e) Location of kick plate and nosings.

f) Indicate if penetrations are required to be split.

7. Specify fastener type if required. See pages 14 & 15.

Span Direction

Grating and expanded metal needs to be supported in a specific way. The direction that the load bars run is theimportant direction for grating and is referred to as the span.

For expanded metal the span is in the direction of the strands or Long Way Mesh (LWM).

Span is always the last dimension given when referencing a panel size.

Grating and expanded metal has to be supported 90 to the span direction and does not require support on theother sides.

995 995 995

1500

4265

Indicates span direction

10 10 10 1250

Examples:F403APMG3861GG5

For the shaded items theresultant code would beA325MPG1

Example:

Shown here with standard panel widths of 995mm. Platform madein standard stock width panels plus a make-up panel cut to thenearest load bar. The balance allows for gaps up to 10mmbetween panels.

Order as:

1/4265 x 1500 span (in 4 pieces)

(Page 3)

(Page 3)

(Page 3)

(Page 3)

(Page 6)

(Page 2)

Make up panels less than 300mm are joined to the adjacent panel.

How to Order Flooring

FLOORING


7/36

Webplate/Webmesh

5

WEBMESHWebmesh is a composite comprising grating with a light gauge meshwelded to the underside to prevent tools and small objects from fallingthrough the grating. Complies with AS 1657-1992 paragraph 3.3.1.1

Material Product Floor/ Grating Weight Span at 4kPa UDLTreadplate Untreated 5mmThickness Kg/sqm Deflection

STEEL WP3-E255MP* 3mm E255MP* 44.49 1390mm

WP5-E325MP* 5mm E325MP* 64.78 1625mm

ALUMINIUM WP3-E255AP* 3mm E255AP* 16.21 1100mm

WP5-E325AP* 5mm E325AP* 23.21 1350mm

WEBPLATE

Webplate is a composite flooring comprising floorplate welded to the top of grating.Any grating pattern from page 2 can be combined with any floorplate thickness.We recommend E pattern grating (similar to F pattern but with cross rods at 100mm centres).Other combinations of hit and miss cross rod firings can be supplied if required.

Webplate is available in steel and aluminium in the following combinations:

Where * indicates Treatment. Refer to Options on page 3 and Examples of Coding on page 4.

1. Choose the product type required by reference to the recommendationsshown above.

or

Choose a grating by using the pattern choices on page 2 and choose anappropriate Load Bar from the Load/Deflection Table on page 6 & 7.

2. Add the Options on page 3.3. Nominate the required thickness of the floorplate.

Examples:

WP3-E255MPG

1/1500 x 4500 span (in 1 piece)

WP5-A325MPU

2/3000 x 750 span (each in 4 pieces)

WP8-E405MPB

All as per drawing supplied.

How to Order Webplate

How to Order Webmesh1. Select a grating from the pattern choices on page 2 and choose an

appropriate Load Bar from the Load/Deflection Table on page 6 & 7.

2. Add the Options on page 3.

3. Prefix your choice WM-

Examples:

WM-A255MPG

1/1205 x 3500 spanWM-A325MPU

2/2500 x 750 span (each in 2 pieces)

WM-C405MPB

All as per drawing supplied.

The standard mesh supplied is a flattened Expanded MetalLM1615*** SWM 12mm x LWM 30mm.

FLOORING


8/36

Steel GratingLoad/Deflection Table

6

FLOORING

Prod

uct

Mass

kg/m

2

Load

B

ar

Siz

e

C203MP* 20x3 14.3 U 34 19 12 8 6 5 3 2 980

D 1.8 3.2 5 7.2 9.8 12.9 20.1 29

F205MP* 20x5 18.2 U 36 20 13 9 6 5 3 2 1010

D 1.8 3.2 5 7.2 9.8 12.9 20.1 29

A203MP* 20x3 18.2 U 45 25 16 11 8 6 4 3 2 1060

D 1.8 3.2 5 7.2 9.8 12.9 20.1 29 39.4

C205MP* 20x5 22.2 U 56 32 20 14 10 8 5 3 2 1120

D 1.8 3.2 5 7.2 9.8 12.8 20.1 28.9 39.4

C253MP* 25x3 17.3 U 53 30 19 13 10 7 5 3 2 1170

D 1.4 2.6 4 5.8 7.9 10.3 16.1 23.2 31.5

D253MP* 25x3 19.8 U 53 30 19 13 10 7 5 3 2 1170

D 1.4 2.6 4 5.8 7.9 10.3 16.1 23.2 31.5

A205MP* 20x5 28.7 U 74 42 27 18 13 10 6 4 3 1200

D 1.8 3.2 5 7.2 9.8 12.8 20.1 28.9 39.4

F255MP* 25x5 21.5 U 56 32 20 14 10 8 5 3 2 1200

D 1.4 2.6 4 5.8 7.8 10.2 16.0 23.1 31.5

C255MS* 25x5 25.8 U 70 39 24 17 13 9 6 4 3 1225

D 1.6 2.9 4.5 6.5 8.8 11.5 18.0 25.9 35.3

A253MP* 25x3 22.2 U 70 39 25 17 13 10 6 4 3 2 1250

D 1.4 2.6 4 5.8 7.8 10.3 16.0 23.1 31.5 41.2

B253MP* 25x3 24.7 U 70 39 25 17 13 10 6 4 3 2 1250D 1.4 2.6 4 5.8 7.8 10.3 16.0 23.1 31.5 41.2

C255MP* 25x5 27.1 U 88 49 31 22 16 12 8 5 4 3 1320

D 1.4 2.6 4 5.8 7.8 10.2 16.0 23.1 31.5 41.2

D255MP* 25x5 29.6 U 88 49 31 22 16 12 8 5 4 2 1320

D 1.4 2.6 4 5.8 7.8 10.2 16.0 23.1 31.5 35.1

F325MS* 32x5 25.2 U 76 43 27 19 14 11 7 5 3 2 1350

D 1.2 2.2 3.4 4.9 6.7 8.7 13.6 19.7 26.8 35.1

A255MS* 25x5 33.6 U 91 51 33 23 17 13 8 6 4 1350

D 1.6 2.9 4.5 6.5 8.8 11.5 18.0 25.9 35.3

C323MP* 32x3 21.4 U 87 49 31 21 16 12 8 5 4 3 2 1400

D 1.1 2 3.1 4.5 6.1 8.0 12.5 18.1 24.6 32.1 40.7

A255MP* 25x5 35.2 U 115 65 42 29 21 16 10 7 5 4 3 1420

B255MP* 25x5 37.8 D 1.4 2.6 4 5.8 7.8 10.3 16.0 23.1 31.5 41.1 49.6 1420

F325MP* 32x5 26.1 U 92 52 33 23 17 13 8 6 4 3 2 1440

D 1.1 2 3.1 4.5 6.1 8.0 12.5 18.0 24.6 32.1 40.7C325MS* 32x5 32.7 U 120 67 43 30 22 17 11 7 5 4 3 1475

D 1.2 2.2 3.4 4.9 6.7 8.7 13.6 19.7 26.8 34.0 44.3

A323MP* 32x3 27.7 U 114 64 41 28 21 16 10 7 5 4 3 1510

D 1.1 2 3.1 4.5 6.1 8.0 12.5 18.1 24.6 32.1 40.7

C325MP* 32x5 34.0 U 144 81 52 36 26 20 13 9 6 5 4 1590

D325MP* 32x5 36.5 D 1.1 2 3.1 4.5 6.1 8.0 12.5 18.0 24.6 32.1 40.7 1590

A325MS* 32x5 42.7 U 158 89 56 39 29 22 14 9 7 5 4 1600

D 1.2 2.2 3.4 4.9 6.7 8.7 13.7 19.7 26.8 35.0 44.3

c403MP* 40x3 26.1 U 135 76 49 34 25 19 12 8 6 4 3 1660

D 0.9 1.6 2.5 3.6 4.9 6.4 10 14.5 19.7 25.7 32.6

F405MP* 40x5 31.3 U 144 81 52 36 26 20 13 9 6 5 4 3 1700

D 0.9 1.6 2.5 3.6 4.9 6.4 10 14.5 19.7 25.7 32.6 40.2

A325MP* 32x5 44.4 U 190 107 68 47 35 26 17 11 8 6 5 1710

B325MP* 32x5 46.9 D 1.1 2 3.1 4.5 6.1 8.0 12.5 18 24.6 32.1 40.7 1710

A403MP* 40x3 33.9 U 179 100 64 44 33 25 16 11 8 6 5 4 1780D 0.9 1.6 2.5 3.6 4.9 6.4 10 14.5 19.7 25.7 32.6 40.2

C405MP* 40x5 41.8 U 226 127 81 56 41 31 20 14 10 8 6 5 1890

D 0.9 1.6 2.5 3.6 4.9 6.4 10.0 14.4 19.7 25.7 32.5 40.2

A405MP* 40x5 54.8 U 298 167 107 74 52 41 26 18 13 10 8 6 2030

D 0.9 1.6 2.5 3.6 4.9 6.4 10 14.5 19.7 25.7 32.6 40.2

B405MP* 40x5 57.4 U 298 167 107 74 52 41 26 18 13 10 8 6 2030

D 0.9 1.6 2.5 3.6 4.9 6.4 10 14.5 19.7 25.7 32.6 40.2

C455MP* 45x5 46.7 U 286 160 102 71 52 40 25 17 13 10 7 6 5 2030

D 0.8 1.4 2.2 3.2 4.4 5.7 8.9 12.9 17.5 22.9 29.0 35.8 43.2

A455MP* 45x5 61.4 U 377 212 135 94 67 52 33 23 17 13 10 8 6 2175

D 0.8 1.4 2.2 3.2 4.3 5.7 8.9 12.8 17.5 22.8 28.9 35.8 43.2

C505MP* 50x5 51.6 U 353 198 127 88 64 49 31 22 16 12 9 7 6 5 2200

D 0.7 1.3 2 2.9 3.9 5.1 8.0 11.5 15.7 20.5 26.0 32.1 38.9 46.3

A505MP* 50x5 67.9 U 465 261 167 116 85 65 41 28 21 16 12 10 8 7 2350

D 0.7 1.3 2 2.9 3.9 5.1 8.0 11.5 15.7 20.5 26.0 32.1 38.9 46.3A655MP* 65x5 87.5 U 787 442 283 196 144 110 70 48 35 27 21 17 14 11 2825

D 0.5 1 1.6 2.2 3.0 4 6.1 8.9 12.1 15.8 20.0 24.8 29.9 35.6

A756MP* 75x6 120.2 U 1049 500 378 262 193 147 94 66 48 37 29 24 20 16 3250

D 0.46 1 1.3 1.8 2.5 3.2 5.1 7.3 10.0 13.0 16.5 20.4 24.7 29.4

450 600 750 900 1050 1200 1500 1800 2100 2400 2700 3000 3300 3600

Span mm

Note: Where * indicates Treatment. Refer to Options on page 3 and Examples of Coding on page 4.

Stainless Steel will be provided in either 30 x 5 or 32 x 5 depending on availability.

Spans to the left of the heavy line have a deflection of less than 5mm for a 4kPa uniformly distributed load.

** Other combinations of pattern and bar size available to order. Other bar sizes can be serrated to order.

Serrations not recommended for stainless steel or 20mm deep bars.

U-k

Pa

D-mm

4kP

a5

mm

Defl

span


9/367

Aluminium GratingLoad/Deflection Table

FLOORING

Product

Mass

kg/m

2

Load

B

ar

Siz

e

F253AP* 25x3 6.9 U 25.3 14.2 9 6.3 4.6 3.5 2.3 800

D 2.9 5.3 8.2 11.9 16.2 21.2 33.1

A253AS* 25x3 8.0 U 32.4 18.2 11.6 8.1 5.9 4.5 2.9 2 875

D 1.9 3.4 5.4 7.8 10.8 14.2 22.6 33.3

A253AP* 25x3 8.5 U 50.5 28.3 18.1 12.5 9.2 7 4.5 3.1 950

D 2.9 5.3 8.2 11.9 16.2 21.2 33.1 47.7

A255AS* 25x5 12.4 U 53.9 30.3 19.4 13.5 9.9 7.6 4.8 3.4 2.5 1.9 975

D 1.9 3.4 5.4 7.8 10.6 14.0 22.1 32.3 44.7 60

A255AP* 25x5 13.0 U 87 48.9 31.2 21.6 15.8 12.1 7.7 5.3 3.9 2.9 1075

D 3.1 5.4 8.5 12.3 16.7 21.9 34.2 49.2 67 87.6

B255AP* 25x5 14.7 U 87 48.9 31.2 21.6 15.8 12.1 7.7 5.3 3.9 2.9 1075

D 3.1 5.4 8.5 12.3 16.7 21.9 34.2 49.2 67 87.6

F325AP* 32x5 10.7 U 55.5 31.4 20.1 13.9 10.2 7.8 4.7 3.4 2.4 1.8 1.4 1090

D 1.8 3.3 5.2 7.5 10.2 13.4 20.9 30.2 41.1 53.7 67.9

F403AP* 40x3 8.9 U 53.5 30.2 19.3 13.4 9.8 7.4 4.9 3.3 2.4 1125

D 1.5 2.7 4.2 6.1 8.4 10.9 17.1 24.7 33.6

A323AP* 32x3 10.4 U 68.4 38.4 24.5 17 12.4 9.5 6.1 4.2 3 1150

D 1.9 3.4 5.3 7.6 10.4 13.6 21.3 30.7 41.9

A325AS* 32x5 15.6 U 92.8 52.2 33.4 23.2 17 13 8.3 5.8 4.3 3.3 2.6 1200

D 1.5 2.8 4.4 6.3 8.6 11.2 17.5 25.3 34.8 45.6 57.6

A325AP* 32x5 16.2 U 111 62.8 40.1 27.8 20.4 15.6 9.5 6.8 5 3.8 2.9 1300D 1.8 3.3 5.2 7.5 10.2 13.4 20.9 30.2 41.1 53.7 67.9

B325AP* 32x5 17.9 U 111 62.8 40.1 27.8 20.4 15.6 9.5 6.8 5 3.8 2.9 1300

D 1.8 3.3 5.2 7.5 10.2 13.4 20.9 30.2 41.1 53.7 67.9

A403AP* 40x3 12.6 U 107 60.3 38.5 26.7 19.6 14.9 9.9 6.6 4.8 3.6 2.9 1350

D 1.5 2.7 4.2 6.1 8.4 10.9 17.1 24.7 33.6 43.9 55.6

F455AP* 45x5 13.7 U 119 66.5 42.6 29.6 21.7 16.5 10.5 7.3 5.3 4.6 3.1 2.5 1400

D 1.4 2.5 3.9 5.7 7.8 10.2 15.9 23 31.3 10.9 51.8 63.9

A405AS* 40x5 19.2 U 152 85.5 54.7 38 27.9 21.4 13.7 9.5 6.9 5.3 4.2 3.4 1475

D 1.3 2.3 3.7 5.3 7.2 9.5 14.9 21.6 29.6 38.9 49.6 61.8

A405AP* 40x5 19.8 U 198 111 71.2 49.4 36.2 27.7 17.6 12.2 8.9 6.8 5.3 4.3 1525

D 1.7 3.0 4.7 6.8 9.3 12.1 19 27.3 37.2 48.6 61.6 76

A455AS* 45x5 21.5 U 195 109 70 48.6 35.7 27.3 17.25 12.1 8.9 6.8 5.4 4.3 1625

D 1.2 2.13 3.3 4.8 6.5 8.5 13.4 19.4 26.6 35.0 44.7 55.7

A455AP* 45x5 22.0 U 237 133 85.2 59.1 43.4 33.1 21.1 14.6 10.6 8.1 6.4 5.1 1675

D 1.4 2.5 3.9 5.7 7.8 10.2 15.9 23 31.3 40.9 51.8 63.9A503AP* 50x3 15.3 U 164 92.1 59 41 30.1 23.1 14.7 10.2 7.5 5.8 4.5 3.7 1600

D 1.2 2.1 3.4 4.9 6.6 8.7 13.5 19.5 26.5 35.0 43.5 54.6

A505AP* 50x5 24.3 U 281 158 101 70.1 51.4 39.3 25.1 17.3 12.6 9.6 7.6 6.1 1800

D 1.2 2.2 3.4 4.9 6.7 8.8 13.8 19.9 27 35.3 44.7 55.2

A603AP* 60x3 18.0 U 243 137 87 61 45 34. 22 15 11 9 7 5 1836

D 1 1.8 2.9 4.1 5.6 7.4 11.5 16.6 22.5 29.4 37.2 46

450 600 750 900 1050 1200 1500 1800 2100 2400 2700 3000

Span mm

Note: Where * indicates Treatment. Refer to Options on page 3 and Examples of Coding on page 4.

U-k

Pa

D-mm

4kP

a5

mm

Defl

span

Spans to the left of the heavy line have a deflection of less than 5mm for a 4kPa uniformly distributed load.

** Other combinations of pattern and bar size available to order. Other bar sizes can be serrated to order.

Panel Lengths are all 6000mm.

Weights shown on pages 6 & 7 are untreated and unbanded.

Galvanising and banding will increase the weights as follows:A - B Pattern 12%C - D Pattern 14%F Pattern 16%

Load /Deflection Tables are arranged in rising strength order. See right hand column.

U = Superimposed uniformly distributed load in kPa (100kg/sqm = 0.98 kPa).

Deflection in millimetres for the load U.

Assumption of load capacity is on single spans.

Note:


10/36

2

4

3

5

2

1

FRP38

6

38

G Pattern

FIBRE REINFORCED PLASTIC

FLOORING

ISOPTHALIC POLYESTER RESINASTM E-84 Fire rating Class 1, 25 or less

VINYL ESTER RESINASTM E-84 Fire rating Class 1, 25 or less

PHENOLIC RESINASTM E-84-97aFire spread index 4. Smoke developed value 1.

Meets: Class 1 Flammability per ASTM E-84.Class A interior wall & ceiling finish per NFPA No. 255.Available only in 38mm deep.

TOP SURFACE

FRP GRATING

Available in a variety of colours.We recommend:

Isopthalic Polyester Resin - GreenVinyl Ester Resin - Yellow

Phenolic Resin - Reddish Brown

TREATMENT/COLOUR

PANEL SIZE

CODES:

I = Isopthalic Polyester ResinV = Vinyl Ester ResinP = Phenolic Resin

CODES:

G = GreenY = YellowD = Dark Grey

R = RedRB = Reddish-Brown

CODES:

1 = 1220 x 3660

CODES:

G = GritP = Plain

MATERIAL

FEATURES/BENEFITS1. Integral, onepiece construction increases loadbearing capabilities.

2. Load applied to a Webforge FRP bar is transferred to adjoining bearing bars,

assisting in load distribution on the grating as well as on the support structure.

3. Smooth resinrich vertical surfaces and tapered bars allow all debris to fall through.

4. Continuous glass fibre strand in alternating layers thoroughly wetted with theappropriate resin for excellent corrosion resistance.

5. Open area 70%.

1. Choose a pattern.

2. Choose a load bar from the Load/ Deflection Table on page 9.

3. Add the options for Material, Top Surface and Colour.


Panels will have fingers (see page 18) unless the required sizes fall on a bar width.

Examples:

G256IGG 1/1500 x 1300 span

G256VGY 2/6250 x 768 span (each in 2 pieces)

G386IGG1 6/1220 x 3660 span Stock panels

8

HOW TO ORDER FRP

FRP GRATINGAvailable in a variety of sizes suitable for cuttingto suit the application.

Fixing Clips - See pages 14-15 >

FRP GRATINGNormally provided with an anti-skid surface.This is a coarse grit embedded into the resin.Plain top surface is available.


11/36

FLOORING

FRP Grating

%

CONCENTRATION

MAX. OPER.

TEMP. 0F /0C

%

CONCENTRATION

MAX. OPER.

TEMP. 0F /0C

TYPE V TYPE ICHEMICAL

EXPOSURE

Acetic Acid 50 180/82 50 125/52Aluminium Hydroxide 100 180/82 100 160/71Ammonium Chloride ALL 210/99 ALL 170/77Ammonium Hydroxide 28 100/38 28 N/RAmmonium Bicarbonate 50 160/71 15 125/52Ammonium Sulphate ALL 210/99 ALL 170/77Benzene N/R N/R N/R N/RBenzoic Acid SAT 210/99 SAT 150/66Borax SAT 210/99 SAT 170/77Calcium Carbonate ALL 180/82 ALL 170/77Calcium Nitrate ALL 210/99 ALL 180/82Carbon Tetrachloride 100 150/65 N/R N/RChlorine - Dry Gas - 210/99 - 140/60Chlorine - Water SAT 200/93 SAT 80/27Chromic Acid 10 150/65 5 70/21

Citric Acid ALL 210/99 ALL 170/77Copper Chloride ALL 210/99 ALL 170/77Copper Cyanide ALL 210/99 ALL 170/77Copper Nitrate ALL 210/99 ALL 170/77Ethanol 50 100/38 50 75/24Ethylene Glycol 100 200/93 100 90/32Ferric Chloride ALL 210/99 ALL 170/77Ferrous Chloride ALL 210/99 ALL 170/77Formaldehyde ALL 150/65 50 75/24Gasoline 100 180/82 100 90/32Glucose 100 210/99 100 170/77Glycerine 100 210/99 100 150/66Hydrobromic Acid 50 150/65 50 120/49Hydrochloric Acid 37 150/65 37 75/24Hydrogen Peroxide 30 150/65 5 100/38

Lactic Acid ALL 210/99 ALL 170/77

Lithium Chloride SAT 210/99 SAT 150/66Magnesium Chloride ALL 210/99 ALL 170/77Magnesium Nitrate ALL 210/99 ALL 140/60Magnesium Sulphate ALL 210/99 ALL 170/77Mercuric Chloride 100 210/99 100 150/66Mercurous Chloride ALL 210/99 ALL 140/60Nickel Chloride ALL 210/99 ALL 170/77Nickel Sulphate ALL 210/99 ALL 170/77Nitric Acid 20 120/49 20 70/21Oxalic Acid ALL 210/99 ALL 75/24Perchloric Acid 30 100/38 N/R N/RPhosphoric Acid 100 210/99 100 120/49Potassium Chloride ALL 210/99 ALL 170/77Potassium Dichromate ALL 210/99 ALL 170/77Potassium Nitrate ALL 210/99 ALL 170/77

Potassium Sulphate ALL 210/99 ALL 170/77Propylene Glycol ALL 210/99 ALL 170/77Sodium Acetate ALL 210/99 ALL 160/71Sodium Bisulphate ALL 210/99 ALL 170/77Sodium Cyanide ALL 210/99 ALL 170/77Sodium Hydroxide 25 180/82 N/R N/RSodium Nitrate ALL 210/99 ALL 170/77Sodium Sulphate ALL 210/99 ALL 170/77Stannic Chloride ALL 210/99 ALL 160/21Sulphuric Acid 75 100/38 25 75/24Tartaric Acid ALL 210/99 ALL 170/77Vinegar 100 210/99 100 170/77Water - Distilled 100 180/82 100 170/77Zinc Nitrate ALL 210/99 ALL 170/77Zinc Sulphate ALL 210/99 ALL 170/77

%

CONCENTRATION

MAX. OPER.

TEMP. 0F /0C

%

CONCENTRATION

MAX. OPER.

TEMP. 0F /0C

TYPE V TYPE ICHEMICAL

EXPOSURE

G256*** 25 x 6 12.1 2.5

3.0

4.0

5.0

7.5

10.0

15.0

0.27

0.33

0.44

0.55

0.94

1.1

1.74

1.03

1.25

1.67

2.37

3.11

4.15

6.23

2.58

3.1

4.48

5.17

7.76

10.34

15.52

6.15

7.6

9.64

11.97

17.48

15.51

18.61

750mm

G386*** 38 x 6 18.6

2.5

3.0

4.0

5.0

7.5

10.0

15.0

0.1

0.12

0.17

0.21

0.31

0.41

0.63

0.27

0.32

0.43

0.53

0.8

1.06

1.6

0.98

1.4

1.71

2.02

2.81

3.59

5.16

1.68

2.03

2.7

3.38

5.06

6.75

10.13

4.7

5.64

7.52

9.4

14.1

18.8

1050mm

Prod

uct

Load

Bar

Siz

e

Mass

kg/m

2Span mm

4kP

a5

mm

Defl

span

Allowable Environmental Service Conditions

9

ALL - All Concentrations SAT - Saturated Solution N/R - Not Recommended.

The corrosion resistance data listed above is for general information only.

Resin manufacturers have provided test data which indicates the specific resin can withstand the corrosion conditions listed above. Webforge believes the datato be true and accurate but no guarantee is expressed or implied as to specific performance. Testing for specific environments is recommended.

450 600 750 900 1200

Deflection mm

Span mm

U=

kP

a

FRP Grating Load/Deflection Table

Note: Where *** indicates Material. Top Surface. Treatment/Colour. See options page 8.


12/36

5.55.5

10.510.5

WM50080Pattern

WM50110Pattern

WM50075Pattern

WM50105Pattern

SWM = 45

LWM = 135THICKNESS = 5WIDTH = 8HEIGHT= 16

SWM = 45LWM = 135THICKNESS = 5WIDTH = 11HEIGHT= 22

SWM = 30LWM = 75THICKNESS = 5WIDTH = 7.5HEIGHT= 15


88

55

45

135

1111

45

135

7.57.5

30

75

30

75

55

55

55

WM50055Pattern


22

5755

10

Expanded Metal

FLOORING

EXPANDED METALAvailable in a range of sizes that allow for direct placement

onto support steel without the need for cutting.

MILD STEELRecommended for impact, high load applications whereeconomy and strength are paramount.

SAFETY

The raised angular pattern provides excellent grip on inclined walkways.

TOP SURFACE

EXPANDED METAL

Available Galvanised (ASNZ 4680), Bitumen Dipped or left Untreated.

TREATMENT/COLOUR

PANEL SIZE

CODES:

M = Mild

CODES:

G = GalvanisedB = Bitumen DippedU = Untreated

CODES:

1 = 3000 x 1200 LWM

2 = 3000 x 900 LWM3 = 3000 x 750 LWM4 = 3000 x 600 LWM10 = 2300 x 1200 LWM11 = 2300 x 900 LWM12 = 2300 x 750 LWM13 = 2300 x 600 LWM

CODES:

R = Raised

MATERIAL

Fixing Clips - See pages 14-15 >


13/36

1. Choose a pattern from page 10.

2. Add the options for Material, Top Surface and Treatmentand Panel Size if required.


Examples:

WM5008MRU 1/6500 x 750 LWM (in 3 pieces)

WM50110MRG 2/27000 x 900 LWM (each in 9 pieces of 3000 x 900)

WM50075MRU2 1/3000 x 900 LWM Stock Panel

WM50080MRUAll as per drawing supplied.

Produ

ct

Nomin

al

Meshs

ize

SW

xL

W

Thick

nessmm

Str

and

Wid

thmm

Massk

g/m

2

600

900

1200

4kP

a5

mm

De

flSp

an

U=k

Pa

D=m

m

Simple Span mm

Note: Where *** indicates Material. Top Surface. Treatment/ Colour. See options page 10.

WM50080*** 45 x 135 5 8 14 U 4.7 2.2 1.2 775

D 3 4.5 6

WM50110*** 45 x 135 5 11 19 U 6.3 2.85 1.7 860

D 3 4.5 6

WM50075*** 30 x 75 5 7.5 22 U 5.6 2.65 1.5 790

D 3 4.5 6

WM50105*** 30 x 75 5 10.5 28 U 8 3.6 2 920

D 3 4.5 6

WM50055*** 22 x 57 5 5.5 17 U 7.33 3.02 1.05 725D 3 4.50 6

Load/Deflection Table

HOW TO ORDER EXPANDED METAL

FEATURES/BENEFITSExpanded metal is one continuous single sheet of meshproduced when a flat metal plate is sheared and stretched butis left intact at the knuckles. It is available in a variety ofthicknesses with differing sizes and designs of the apertures.

The strands and knuckles are set at a uniform angle to theplane of the sheet. This adds strength and rigidity anddistributes the load to the supporting frames.

Because there are no welds or joins it operates as a structuralmember that distributes loads evenly over a wide area.

The high strength to weight ratio makes it suitable for manyindustrial and ornamental applications.

No loose strands or welds means minimal deterioration from

constant exposure or movement.

A further feature is the provision of an excellent anti-slipsurface. This makes the product suitable for ramps (e.g. inclinedwalkways adjacent to conveyors) platforms and stair treads.

The open nature of the product provides good visibility throughthe mesh as well as the easy passage of air and sound whilstensuring security and protection.

Expanded Metal

11

FLOORING


14/36

Stair Treads

Mild/StainlessSteel

WELDED Fixing, Banded Ends,No Nosing Type T1

BOLTED Fixing, Holed End Plates,No Nosing Type T2

WELDED Fixing, Banded Ends,Floor Plate Nosing Type T3

BOLTED Fixing, Holed End Plates,Floor Plate Nosing Type T4

WELDED Fixing, Banded Ends,Abrasive Nosing Type T5

BOLTED Fixing, Holed End Plates,Abrasive Nosing Type T6

BOLTED Fixing.Abrasive Nosing Type T5

Alumin

ium

FRP

WELDED Fixing, Banded Ends,No Nosing Type T1

BOLTED Fixing, Holed End Plates,No Nosing Type T2

WELDED Fixing, Banded Ends,Floor Plate Nosing Type T3

BOLTED Fixing, Holed End Plates,Floor Plate Nosing Type T4

WELDED Fixing, Banded Ends,Abrasive Nosing Type T5

BOLTED Fixing, Holed End Plates,Abrasive Nosing Type T6

12

125

125

125

155

165

185

185

215

205

245

245

245

234

275

285

275

272

305

325

305

310

A& B Pattern

C& D Pattern

F Pattern

G Pattern

RECOMMENDED TREAD WIDTHS FOR GRATING PATTERNS

900

750

550

1300

1200

850

1600

1500

1350

550

900

450

1275

700

614

880

RECOMMENDED MAXIMUM LENGTHS FOR GRATING PATTERNSSTEEL ALUMINIUM FRP

A&B Pattern

C&D Pattern

F Pattern

G Pattern

LOAD BAR SIZE 25 x 5 32 x 5 40 x 5 25 x 5 32 x 5 40 x 5 25 x 6 38 x 6


15/36

STAIR

TR

EADS

How to order Stair Treads

Standard Tread Type: T5 or T6

Standard Material: C255MP*

Where* indicates treatment.See page 3

Standard Length: 750mm

Standard Widths: 285mm

Eg. T5/C255MPG

40mm minimumrecommendedbearing surface

Standard Tread Type: T5Standard Material: G386IGG

Where G indicates green.See pages 8 & 9

Standard Lengths: 730 or 768mm

Standard Widths: 235 or 273mm

Eg. T5/G386IGG

Attach with:

Top Saddle: C130SM

Screw: C312SM

13

Standard Tread Type: T5 or T6

Standard Material: A325AP*

Where* indicates treatment.See page 3

Standard Length: 750mm

Standard Widths: 275mm

Eg. T6/A325APM

125

25

All Treads sniped at 35unless requested otherwise

Compliance with AS1657 requires width = >215

Compliance with AS1657 requires width = >215

14mm

100

50

65

Tread Width

75

45 For 125 Tread widths (Not slotted)

For 155, 165, 185 Tread widths (Not slotted)

For 205, 215 Tread widths (Slotted punching)

For 245, 275, 285, 305, 325 Tread widths

(Slotted punching)

Examples:

T6/C255MPB

50/285 x 750

T3/A325MPG

10/245 x 1250

T1/F255MPU

10/275 x 550

Examples:

T6/A325APM

50/285 x 750

T3/A405APPC

10/245 x 1250

T1/F405APA

10/275 x 700

1. Choose the standard tread shown or

design your own as follows:

2. Select tread type from pictures opposite.

3. Select required pattern, bar size and width

by referring to the table on page 12.

4. Select options of Material, Top Surface and

Treatment from page 3.

5. Nominate required quantity and dimensions.

HOW TO ORDERMILD/STAINLESS STEEL TREADS

125

25

All Treads sniped at 35unless requested otherwise

14mm

100

50

65

Tread Width

75

45 For 125 Tread widths (Not slotted)

For 155, 165, 185 Tread widths (Not slotted)

For 205, 215 Tread widths (Slotted punching)

For 245, 275, 285, 305, 325 Tread widths

(Slotted punching)

1. Choose the standard tread shown or

design your own as follows:

2. Select tread type from pictures opposite.

3. Select required pattern, bar size and width

by referring to the table on page 12.

4. Select options of Material, Top Surface and

Treatment from page 3.


HOW TO ORDERALUMINIUM TREADS

Examples:

T5/G386IGG

50/234 x 728

T5/G386VGY

15/272 x 766

1. Select the standard tread shown or design

your own as follows:

2. Select required bar size and width by

referring to the table on page 12.

3. Select the options of Material, Top Surface

and Colour from page 3 or by reference

to the full details on FRP in pages 8 & 9.


HOW TO ORDERFRP TREADS


16/3614

Fixing Clips

FLOORING

Clip Set Code Pattern Description Comprises Usage

C001MG A - F Clip Set Top C100MG Mild steel gratingA-F Pattern Bottom C200MG =


17/36

BOTTOMS

SCREWS/RIVETS

TOPS

WELDING

FLOORING

15

Fixing Clips

Webforge believe that welding to the support structure is a suitable process. Minimum number of welds is four per panel.Grating: Weld 5mm fillet 25mm long at 1000mm centres.Expanded Mesh: Weld every fourth strand.

CLIP FREQUENCY4 per panel. Approximately 3 per M2 where span is +/ 1500mm. Approximately 5 per M2 where span is +/ 750mm.

C100MU

C100MB

C100MG

C100SM

C101MG

C101SM

C102MG

C102SM

10

7

30,40 or 60 60

32

8.2

38

25or38

6

25or38

C133SM (25mm)

C134SM (38mm)

C150MG (SWM30)

C151MG (SWM45)

30 or 45

96

25or38

C131SM (25mm)

C132SM (38mm)

C130SM

C200MU

C200MB

C200MG

C200SM

C210MG

C210SM

8.2 x 40 Slot

M8 Tapped

C301MG (65 x 8)

C301SM (65 x 8)

C302MG (50 x 8)

(Pilot Hole7.4mm)

C310SM (20 x 6)

C311SM (30 x 6)

C312SM (50 x 6)

C400MG (Grip Range 9-16mm)

C401MG (Grip Range 6-20mm)

C303MG (80 x 8)

C303SM (80 x 8)

C304SM (50 x 8)


18/36

StairTreads

Manufacturing Tolerances

16

Mild/StainlessSteel

Aluminium

FRP

Exp

andedMetal

mm mm mmmm

Transverse Bow

SPAN SD

D1

WIDTH

W

W1

10mm Nominal

Load Bar

Span S

WIDTH

W

Fabrication WeldingSpan Span

10mm Nominal

Actual cutout will beto nearest load bar

Width

Installation

Clearances

25mmmin

LWM

Minimum SupportDimension

Load Bars

Load Bars

1/100 of width

1/200 of width

Banding bars and attachments are weldedwith minimum 3mm fillet to one side of:

every 5th loadbar on A&B Pattern grating

every 4th loadbar on C&D Pattern gratingevery 3rd loadbar on F Pattern grating

Other welding is applied to cut-outs,splays or circles as appropriate oras requested.

D1

W1

SWM

LWM

S

A

L

Span

Length + 0mm - 3 mm

Width+-

3mm

Depth

D

c

Support

D


19/36


20/36

CROSS ROD

In mild steel this is a twistedsquare bar forged into thetop of the load bar.

In stainless steel grating thisis a round bar forged into thetop of the load bar.

In aluminium this is a squarebar inserted through punchedholes in the load bar andswaged to hold it in position.

BANDED

Refers to the process ofwelding a flat bar (normally5mm) to the loadbars afterthey have been cut to size toprovide a uniform appearancearound all sides of a gratingpanel. This process also helpsprevent injury from lacerationduring installation and assistsin keeping the panels flat.

SERRATIONS

Small notches made in thetop edge of the load bar toassist in slip resistance.

NOSING

A member attached to or onthe leading edge of a stairtread or at the top of a flight

of stairs to assist slipresistance and to give a clearvisual indication of the startof the flight.

Can be

Floor Plate

Abrasive

KICK PLATE

Heavy section flat bar weldedto ends or sides of panels andaround cut outs, etc. whenspecified. Top edge to be100mm above grating generallyand is typically 130 x 6.

CUT OUTGrating areas removed frompanel to permit passage forinstallation of pipes, plantand structural and handrailitems.

GROSS AREA

The total area of grating asshown on drawings using

overall width and lengthdimensions of grating ie: Wx L.

The gross area is always thearea calculated for invoicingpurposes.

WIDTH

Overall dimension of a panelmeasured at right angles to theload bars. Always called Widtheven if greater than the length.

18

Terminology - Grating/Expanded Metal

FLOORING

CUT TO SIZE ONLY

Refers to the process ofleaving the panels with a rawcut edge and not banded as

described above.

EXACT SIZE

Refers to the requirement tomake the panels to an exactdimension and not to beadjusted to the nearest widthacross the standard patternof the load bars.

LONG WAY MESH (LWM)

The distance from a point ona knuckle to a correspondingpoint on the followingknuckle measured across theLong Way. LWM is the sameas span in grating.

SHORT WAY MESH (SWM)

The distance from a point ona knuckle to a corresponding

point on the followingknuckle measured across theShort Way.

LONG WAY OPENING (LWO)

The distance measured from theinside of the knuckle in thelong way.

SHORT WAYOPENING (SWO)

The distance measured fromthe inside of the knuckle in theshort way.

KNUCKLE

The intersection of 2 strands.It is always the width of 2

strands.

OVERALL HEIGHT

The actual measurement ofthe height of the meshmeasured at the knuckle.

LOAD BAR

Flat Bar from which gratingis made.

SPAN

Overall dimension of a panelmeasured parallel with load bar.

Indicated by this symbol

FINGERS

In FRP grating this describesa panel cut that does not runadjacent to the load bar.

PENETRATIONS

As for cut out but typicallywithin the grating panel andnot on the edge.

Knuckle

Strand Width

SWO

LWM

LWO

StrandThickness

Long Way MeshSPAN

SWM

Short WayMesh

WIDTH


21/36

GALLERY

19

Our Products


22/3620

PPlatform

CCored

WWelded

SSide

SSide

600

S90Side 90

32NB

25NB

32NB

25NB

HandrailsSTANCHIONS

SCSide Conveyer

SCSide Conveyer

SOSide Offset

PCPlatform Corner

IGIn Ground

1000

50

550

150

TOP OF STEEL

450

550

75

55

505

55

550

75

450

1000

900

1020

460

560

460

560

460

1020

560


23/36

Finding The Right Stanchion

PAPlatform Angle

CACored Angle

WAWelded Angle

SALSide Angle Left

SARSIde Angle Right

AMAngle Mounted

AMWAngle Mounted

Welded

SOALSide Offset Angle

Left

SOARSide Offset Angle

Right

21

STANCHIONS

100

450

200250

K L M

32NB

280

180

340

340

140

End of Cap

TerminationDetail

APPROX

.

200

SHSSwivel Head

Stanchion

SHSSwivel Head

Stanchion

32NB

25NB

150

475

450 450

550

1000

IGAIn Ground Angle

460

560

460

485 (Stair)560(Ramp)

460

1020

560

100


24/36

51

22

Options

100 kickplate

typ.

10

2065

40 typ.

10

2565 65

10

32

20mm GRATING 25mm GRATING 32mm GRATING

SO TYPE OFFSETS

CHANNELS UNIVERSAL BEAMS

SIZE OFFSET OFFSET SECTION OFFSET OFFSET

Steel

460

560

75 RADIUS

Steel 90mm

Aluminium 140mm

OFFSET

Base Plates

170

125

65

145102

150

88

88

150

All base plates are 10mm thick.

Hole size 17.5mm typical.

ANGLE

MOUNTED

ONLYFrom 15-45

Kickplate Mounting Brackets55

GRATING

Type SO

D D

75

Type S

30

nil

D = 40

D = 115

20,25,32

D = 65

D = 140

40,45,50

D = 80

D = 160

55,60,65

D = 100

D = 175Slot allows 7mm up/down adjustment to kickplate. All kickplate brackets aremounted right side when viewed from walking surface.

Grating height mm

P, W, C

S & SO

DIMENSION D FOR VARIOUS STANCHION TYPES

KICKPLATE POSITIONS

50

14 dia.

20

45

20

25

TYPICAL ELEVATION

40 x 40 x 6 angle

85mm long

D

40

Type P

STEEL ALUM. STEEL ALUM.

110

110

110

110

130

130

130

150

150

150

150

150

150

165

200UB

250UB

310UB

360UB

410UB

460UB

530UB

110

110

130

130

130

130

140

150

150

150

150

150

165

165

Aluminium SO Stanchion centres should not exceed 1800mm.

Steel SO Stanchion offset should not exceed 250mm if compliancewith AS 1657 is required.

6045

For0

-14

For1

5-30

For3

1-4

5

MONOW

ILLS

HAND

RAILS

Steel

85

GRATING

Type SO

D D75

Type S

30

D

45

Type P

Aluminium 5014 dia.

20

45

20

25

TYPICAL ELEVATION

75

170

125

80

145102

150

88

88

150

80

STANDARD&

ANGLEMOUNTEDFrom 0-14

CORNER

Aluminium

All base plates are 12mm thick.

Hole size 17.5mm typical.

40 x 40 x 6 angle - P,S stanchion

80 x 40 x 6 angle - SO stanchion

85mm long

150 x 75

180 x 75

200 x 75

230 x 75

250 x 90

300 x 90

380 x 100

(use BNW Part C340MG)

(use BNW Part C340SM)

ote t at c p ate ount ng rac et

specifications have recently changed.

Please visit the Webforge website at

www.webforge.com.au/access_productsfor the latest updates specifications.


25/36

Important

NW swing SW swing NE swing SE swing

Horizontal Closure Bends (HCB)

Standard Pipe:

32NB 3.2mm WT

Available in other pipe sizes. See specifications on page 25.

Angle Closure Bends (ACB)

Standard Pipe:

32NB 3.2mm WT

Available in other pipe sizes. See specifications on page 25.

Available with value from 1 - 45

Rail Bends (RB)

Standard Pipe:

Handrail 32NB 3.2mm WT

Knee rail 25NB 3.2mm WT

Standard Leg:300mm x 300mm

Non-Standard Leg:L1 + L2 =


26/36


27/36

Type Standard Jumbo

Material Aluminium Steel

Grade 250 316L 6063-T6 250

STANCHION - STANDARDNB 40 65OD 48.3mm 48.26mm 50mm 76mm

Wall Thickness 3.2mm 2.77 sched 10 4.0mm 3.6mm

STANCHION - HEAVYNB 40 65OD 48.3mm 48.26mm 76

Wall Thickness 4.0mm 3.68mm sched 40 4.5mm

BALL OD 76mm 76mm 76mm 125mm

RAILS - STANDARD - HANDNB 32 65OD 42.4mm 42.16mm 46mm 76mm

Wall Thickness 3.2mm 2.77mm 3.5mm 3.6mm

Weight 3.17kg 2.73kg 1.27kg 6.57kgRAILS - STANDARD - KNEE

NB 25 65OD 33.7mm 33.40mm 40mm 76mm

Wall Thickness 3.2mm 2.77mm 3.0mm 3.6mmWeight 2.46kg 2.11kg 0.95kg 6.57kg

RAILS - SPECIALS- HAND & KNEE

NB 25 to 40OD 33.7mm to 48.3mm

Wall Thickness 3.2mm to 4.0mm

PIPEOD= < 50mm +/-0.2mm +/-0.2mm +/-0.2mm

OD>50mm & = < 75mm +/-0.25mmThickness Variation +/-10% +/-10% +/-10% +/-10%Base Plates +/-1mm +/-1mm +/-1mm +/-1mm

Spheres Drilling 2-4mm oversize 2-4mm oversize 2-4mm oversize 2-4mm oversize

Spheres Hole Angle +/-1 any horizontal +/-1 any horizontal +/-1 any horizontal +/-1 any horizontal

axis 0.5 in slope axis 0.5 in slope axis 0.5 in slope axis 0.5 in slope

SPACINGAS1657 2000mm 2000mm 1800mm

AS1657 App.B

Stanchion P 3000mm 3000mm 1800mm 4000

Stanchion S 2700mm 2700mm 1800mm

Stanchion W 3000mm 3000mm

Stanchion SO 3000mm 3000mm 1300mm

Stanchion C 1800mm

MildSteel

StainlessSteel

25

Specifications

MONOW

ILLS

HAND

RAILS

Type Steel Aluminium

PC, C, CA, SA,SC 4.85kg 5.30kg 2.10kgP, PA 4.75kg 5.20kg 2.05kg

W, WA, AMW 3.85kg 4.40kg 1.66kgS 5.00kg 5.60kg 2.16kgSO 5.35kg 5.85kg 2.52kg

SOAL/SOAR 5.30kg 5.60kg 2.29kgAM 4.45kg 5.00kg 1.92kgL 1.60kg 1.90kg 0.69kgM 2.0kg 2.30kg 0.86kgK 1.30kg 1.60kg 0.69kg

IG, IGA 6.0kg 7.0kg 2.64kg

3.2mm WT 4.0mm WT

+ - L/100

1mm

1mm

L2mm


28/36


29/36

All the items shown on the preceding pages can be suppliedloose or fabricated into panels ready for installation on site.

Pre-Galvanised materials. Welded. Cold Galvanisetouch up.

Untreated.

Hot Dip Galvanised after fabrication.

Fabricated from your drawings.

Modular panels as detailed below. Call the Webforge officefor these Drawings in more detail. STD-003, STD-034.

Fabrication

1000, 1500 or 2000 or Special

4560

560

REF.DETAIL

32NB 3.2WT.

25NB 3.2WT.

NOMINATE STANCHIONTYPE

D

100 X 6

1500 or 2000 or 1/2 SPECIAL

460

55600

REF.DETAIL


3000 or 4000 or SPECIAL

D

32NB 3.2WT.

25NB 3.2WT.

100 X 6

NOMINATE STANCHIONTYPE

1500 or 2000 1/3 SPECIAL

460

560

REF.

DETAIL


4500 or 6000 or SPECIAL


D

32NB 3.2WT.

25NB 3.2WT.

100 X 6

NOMINATE STANCHION

TYPE

We can supply and install the complete package on site.

Installation460

485

REF.DETAIL

REF.DETAIL

32NB3.2WT.25NB3.2WT.

1500or2000orSPECIAL

NOMINATESTANCHIONTYPE

460

485


1500or2000or1/2SPECIAL


3000or4000orSPECIALNOMINATESTANCHIONTYPE

REF.DETAIL

REF.DETAIL

460

485




1500or2000or1/3SPECIA

L

4500or6000orSPECIAL

NOMINATESTANCHIONTYPE

REF.DETAIL

REF.DETAIL

2H/1000, 2H/1500, 2H/2000 & 2H/S

3H/3000, 3H/4000, & 3H/S

4H/4500, 4H/6000, & 4H/S

2R/1500, 2R/2000 & 2R/S

3R/3000, 3R/4000 & 3R/S

4R/4500, 4R/6000 & 4R/S

27

Barrier Products

MONOW

ILLS

HAND

RAILING


30/3628

120

Your choice of infill

Your choice of stanchion type

Jumbo stanchions

Standard:

12mm diameter rods

Jumbo:

16mm diameter rods

Standard:

12mm diameter rods

Jumbo:

16mm diameter rods

Cranked

As Drawn Opposite hand

Alternating

16 x 16mm square rods

with middle twist.

BAL-3

BAL-2

BAL-1

BAL-SPBALUSTRAD

E

Balustrade

Base Plate detail. See page 22.


31/36

Balustrade

BALUSTRAD

E

29

75

BAL-1D

BAL-6

BAL-5

BAL-4

Perforated plate

2mm PGI

6.5mm holes

40% open area

25mm border all sides

6mm toughened glass

Die cast clamp

20 x 5mm

Zig Zag

As for BAL-1, with the addition

of extra railing to comply with

requirements of AS1428.1 -2001

for disability access.

Additional rail may be applied to

other balustrade types by suffix D.


32/36

JCJumbo Cored

JWJumbo Welded

JSJumbo Side

JCAJumbo Cored Angle

JWAJumbo Welded Angle

JSALJumbo Side

Angle Left

JPJumbo Platform

JSJumbo Side

JSARJumbo Side

Angle Right

JAMJumbo Angle

Mounted

JAMWJumbo Angle

Mounted Welded

BASEPLATE

30

JUMBO

Hole dia. 20mm

Jumbo

700

550

450

550

700

65NB

65NB

65NB

65NB

150

16mm Thick

450

485 (Stair)550(Ramp)

5050


33/36

Horizontal Closure Bends (HCB)

Standard Pipe:

65NB 3.6mm WT

See specifications on page 25.

Closures and Bends

Bumprails

Bends/Closures/Bumprail

JUMBO

31

Choose stanchion type and nominate dimensions

125

Rail Bends (RB)

Standard Pipe:

65NB 3.6mm WT

Standard Leg:400mm x 400mm

Non-Standard Leg:L1 + L2 =


34/3632

Our Products

GALLERY


35/36

Through its network of operations throughout

Australia, New Zealand and Asia, Webforge has theresources and experience to service a complete

range of projects whatever the complexity or size.


36/36

Webforge Worldwide CentresAustraliaWebforge (NSW)73-75 Bassett StreetMona Vale NSW 2103Phone: (02) 9997 8555

Fax: (02) 9997 7546Postal: PO Box 440Mona Vale NSW 1660Email: [email protected]

Webforge (QLD)1149 Kingsford Smith DrivePinkenba QLD 4008Phone: (07) 3260 1064Fax: (07) 3260 1130Postal: PO Box 1452Eagle Farm QLD 4009Email: [email protected]

Webforge (VIC)Fact. 2, 142-146 Fairbank Rd

Clayton South VIC 3169Phone: (03) 9551 1911Fax: (03) 9558 0730Postal: Private Bag 155Clayton South VIC 3169Email: [email protected]

PhilippinesWebforge Philippines IncMain Ave cor Hologram StreetLight Industry & Science Park 1Cabuyao, Laguna 4025

PhilippinesPhone: 63 49 543 0441Fax: 63 49 543 0440Email: [email protected]

IndonesiaPT Webforge IndonesiaKawasan Industri Jababeka

Jl. Jababeka V Kav V-9Cikarang-Bekasi 17530PO Box 387, Bekasi 17038IndonesiaPhone: 62 21 893 4513Fax: 62 21 893 4516Email: [email protected]

MalaysiaWebforge (KL) Sdn BhdLot 3, Jalan Gudang 16/9Section 16, 40700 Shah AlamP.O. Box 7601, 40720 Shah AlamSelangor Darul EhsanMalaysiaPhone: 60 3 5519 0652Fax: 60 3 5519 0749Email: [email protected]

VietnamRepresentative Office in VietnamWebforge (KL) Sdn BhdUnit 614, Me Linh Point Tower2 Ngo Duc Ke, District 1

Ho Chi Minh CItyVietnamPhone: 84 8 823 7850 ext. 237Fax: 84 8 827 4661Email: [email protected]

ChinaGuangzhou Webforge Grating Co Ltd

Jinhua 3rd StreetGuangzhou Economic& Technological Development Zone

Guangzhou 510730ChinaPhone: 86 20 8221 2791Fax: 86 20 8221 2792Email: [email protected]

Wuxi Webforge Grating Co.Lot 40B, Wuxi National High New Tech.Industrial Development ZoneWuxi, Jiangsu, P.C. 214028ChinaPhone: 86 510 521 1188Fax: 86 510 521 5188Email: [email protected]

Thailand

Webforge (Thailand) Ltd(Head Office & Factory)Amata City Industrial Estate7/110 Moo 4Tumbol MapyangpornAmphur PluakdaengRayong 21140ThailandPhone: 66 38 956 099Fax: 66 38 956 097Email: [email protected]

(Sales & Marketing)26th Floor, Unit E, North Tower

Jewelry Trade Center Building919/330 Silom Road

Bangrak, Bangkok 10500ThailandPhone: 66 2 630 0861Fax: 66 2 630 0860

Webforge Middle EastPO Box 18641LOB 14 544

Jebel Ali Free ZoneDubaiUnited Arab EmiratesPhone : 971 4 887 3346Fax : 971 4 887 3347Email : [email protected]

www.webforge.com.au

Disclaimer:While Webforge has taken all reasonable care in preparing this brochureWebforge takes no responsibility for loss resulting from relying on itscontents. Customers should make their own enquiries as to whether anyproducts described in this brochure are suitable for their intended use.Information in this brochure may change without notice.

Goodrich Graphics 8/2004

Webforge (WA)24 Tennant StreetWelshpool WA 6106Phone: (08) 9361 8933

Fax: (08) 9361 7057Postal: PO Box 151Bentley WA 6982Email: [email protected]

Webforge (North Queensland)Industrial AvenueBohleTownsville Qld 4818Phone: (07) 4774 4890Fax: (07) 4774 6958Email: [email protected]

New ZealandWebforge (NZ) Ltd23 Kelvin Grove Road

Palmerston North NZPhone: (06) 356 1246Fax: (06) 356 7782Postal: PO Box 1506Palmerston North NZEmail: [email protected]

SingaporeWebforge (Singapore) Pte Ltd31 Jurong Port Road # 02-12M

Jurong Logistic HubSingapore 619115Phone: 65 6861 3611Fax: 65 6861 8344Email: [email protected]

Date post:	04-Apr-2018
Category:	Documents
Upload:	cysauts
View:	464 times
Download:	10 times

Webforge Access Brochure v3

Documents