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Week5 CostManagementSystems ABC

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    2005 Prentice Hall Business Publishing, Introduction to Management Accounting13/e, Horngren/Sundem/Stratton 4 - 1

    Cost Management

    Systems and Activity-

    Based Costing

    Chapter 4

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    2005 Prentice Hall Business Publishing, Introduction to Management Accounting13/e, Horngren/Sundem/Stratton 4 - 2

    Cost Management System

    Acost management system(CMS) isa collection of tools and techniques

    that identifies how managementsdecisions affect costs.

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    2005 Prentice Hall Business Publishing, Introduction to Management Accounting13/e, Horngren/Sundem/Stratton 4 - 3

    Cost Management System

    The primary purposes of a costmanagement system are to provide...

    cost information for strategicmanagement decisions,

    cost information for

    operational control, and

    aggregate measure of inventoryvalue a

    nd cost of goods manufactured

    (external reporting).

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    2005 Prentice Hall Business Publishing, Introduction to Management Accounting13/e, Horngren/Sundem/Stratton 4 - 4

    Cost Accounting Systems

    Costaccountingis that part of the costmanagement system that measures

    costs for the purposes of managementdecision making and financial reporting.

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    2005 Prentice Hall Business Publishing, Introduction to Management Accounting13/e, Horngren/Sundem/Stratton 4 - 5

    Cost Accounting System

    - 2 parts

    1) Costaccumulation:

    Collecting costs by somenatural classification

    such as materials or labour

    2) Costassignment:

    Tracing costs to one ormore cost objectives

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    2005 Prentice Hall Business Publishing, Introduction to Management Accounting13/e, Horngren/Sundem/Stratton 4 - 6

    Cost Accounting System

    Costaccumulation

    Cost allocationto cost objects

    Cabinets

    Desks

    Tables

    Material costs(metals)

    Finishing DepartmentActivity ActivityActivity Activity

    Cabinets

    Desks

    Tables

    Machining DepartmentActivity ActivityActivity Activity

    1. Departments2. Activities

    3. Products

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    Cost

    A costis a sacrifice or giving up ofresources for a particular purpose.

    Costs are frequently measured bythe monetary units that an entitymust pay for goods and services.

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    Cost terms used for Strategic

    decision making & operational

    control purpose

    Cost Objective

    Direct, Indirect & Unallocated Costs.

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    Cost Objective

    What is a cost object or cost objective?

    It is anything for which a separatemeasurement of costs is desired.

    Customers Departments

    Processing orders

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    Direct Costs

    Direct costs can be identifiedspecifically and exclusively

    with a given cost objective in

    an economically feasible way.

    What are direct costs?

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    Indirect Costs

    Indirect costs cannot be identifiedspecifically and exclusively with

    a given cost objective in an

    economically feasible way.

    What are indirect costs?

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    2005 Prentice Hall Business Publishing, Introduction to Management Accounting13/e, Horngren/Sundem/Stratton 4 - 12

    Unallocated Costs

    Unallocated costs are costsWhich have no identifiable

    relationship to a cost objective

    What are unallocated costs?

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    2005 Prentice Hall Business Publishing, Introduction to Management Accounting13/e, Horngren/Sundem/Stratton 4 - 13

    Direct, Indirect,

    and Unallocated Costs (ex 4-2)Sales $470,000Cost of goods sold:Direct material $120,000Indirect manufacturing 110,000

    Total cost of goods sold $230,000Gross profit $240,000Operating expenses:Sales salaries $ 47,000

    Distribution 30,000Total operating expenses $ 77,000Contribution to corporateexpenses and profit $163,000

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    2005 Prentice Hall Business Publishing, Introduction to Management Accounting13/e, Horngren/Sundem/Stratton 4 - 14

    Direct, Indirect,

    and Unallocated Costs

    $470,000 $280,000 $100,000 $90,000120,000 50,000 30,000 40,000 Direct, Direct trace

    110,000 45,000 30,000 35,000 Indirect, Allocation

    machine hours

    $230,000 95,000 80,000 75,000$240,000 185,000 40,000 15,000

    $ 47,000 $ 28,000 $ 10,000 $ 9,000 Direct, Direct trace30,000 12,000 8,000 10,000 Indirect,Allocation weight

    $ 77,000 $ 40,000 $ 18,000 $19,000$163,000 $145,000 $ 22,000 $(4,000)

    Cabinets Tables ChairsCost type,

    Assignment method

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    2005 Prentice Hall Business Publishing, Introduction to Management Accounting13/e, Horngren/Sundem/Stratton 4 - 15

    Direct, Indirect,

    and Unallocated Costs

    Managers prefer to classify costs as

    direct rather than indirect whenever it iseconomically feasible or cost effective.

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    2005 Prentice Hall Business Publishing, Introduction to Management Accounting13/e, Horngren/Sundem/Stratton 4 - 16

    Cost terms used for external

    reporting purposes

    Categories of Manufacturing Costs

    Product Costs & Period Costs

    Balance Sheet Presentation of Costs

    Income Statement Presentation of Costs

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    2005 Prentice Hall Business Publishing, Introduction to Management Accounting13/e, Horngren/Sundem/Stratton 4 - 17

    1. Categories of

    Manufacturing Costs

    Direct material costs

    Direct labour costs

    Indirect production costs

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    2005 Prentice Hall Business Publishing, Introduction to Management Accounting13/e, Horngren/Sundem/Stratton 4 - 18

    Direct Material Costs

    It includes the acquisition costs of allmaterials that a company identifies

    as a part of the manufactured goods.

    These costs are identified inan economically feasible way.

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    2005 Prentice Hall Business Publishing, Introduction to Management Accounting13/e, Horngren/Sundem/Stratton 4 - 19

    Direct Labour Costs

    These costs include the wages

    of all labour that can be tracedspecifically and exclusively tothe manufactured goods in an

    economically feasible way.

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    2005 Prentice Hall Business Publishing, Introduction to Management Accounting13/e, Horngren/Sundem/Stratton 4 - 20

    Indirect Production Costs

    Manufacturingoverheadincludes all costsassociated with the production process

    that the company cannot be traced tothe manufactured goods in an

    economically feasible way.

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    2005 Prentice Hall Business Publishing, Introduction to Management Accounting13/e, Horngren/Sundem/Stratton 4 - 21

    Traditional Costing System and

    Statement of Operating Income

    All indirect resources $220,000 All unallocatedvalue chain

    costs$100,000Cost driver (direct labour hours)

    Directmaterialsfor pencasings

    $22,500

    Directlabourfor pencasings

    $135,000

    Directmaterials forcell phone

    casings

    $12,000

    Directlabour forcell phone

    casings

    $15,000

    Sales $360,000 Sales $80,000Unallocated

    $100,000

    90% 10%

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    2005 Prentice Hall Business Publishing, Introduction to Management Accounting13/e, Horngren/Sundem/Stratton 4 - 22

    Traditional Costing System and

    Statement of Operating Income

    Sales $440,000 $360,000 $80,000Direct materials 34,500 22,500 12,000Direct labor 150,000 135,000 15,000Indirect manufacturing 220,000 198,000 22,000

    Gross profit $ 35,500 $ 4,500 $31,000Corporate expenses 100,000Operating loss ($ 64,500)Gross profit margin 1.25% 38.75%

    Traditional Cost Allocation SystemPen

    CasingsCell Phone

    Casings

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    2005 Prentice Hall Business Publishing, Introduction to Management Accounting13/e, Horngren/Sundem/Stratton 4 - 23

    Activity-Based Cost System

    All unallocatedvalue chain

    costs$100,000

    Unallocated$100,000

    Directmaterialsfor pen

    casings$22,500

    Directlabourfor pen

    casings$135,000

    Directmaterials forcell phone

    casings$12,000

    Directlabour forcell phone

    casings$15,000

    Pen casings Sales $360,000

    Cell phone casings Sales $80,000

    Plant & machinery$180,000

    Production support$40,000

    Processing activity$143,000

    Production supportactivity $77,000

    Cost driver(dir. labour hrs.)

    Cost driver(distinct parts)

    80%

    20%

    75%25%

    90%

    10%20%

    80%

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    2005 Prentice Hall Business Publishing, Introduction to Management Accounting13/e, Horngren/Sundem/Stratton 4 - 24

    Activity-Based Cost Allocation

    SystemExternal Reporting Internal Purposes

    Sales $440,000 $360,000 $80,000Direct materials 34,500 22,500 12,000Direct labour 150,000 135,000 15,000Processing activity 143,000 128,700 14,300Production support activity 77,000 15,400 61,600

    Gross profit $ 35,500 $ 58,400 ($22,900)Corporate expenses 100,000Operating loss ($ 64,500)Gross profit margin 8.07% 16.22% (28.63%)

    PenCasings

    Cell PhoneCasings

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    2005 Prentice Hall Business Publishing, Introduction to Management Accounting13/e, Horngren/Sundem/Stratton 4 - 25

    ABM is using the output of an activity-basedcost accounting system to aid strategic decision

    making and to improve operational control.

    Activity-Based Management

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    2005 Prentice Hall Business Publishing, Introduction to Management Accounting13/e, Horngren/Sundem/Stratton 4 - 26

    A value-added costis the cost of an activitythat cannot be eliminated without affecting

    a products value to the customer it is necessary

    Activity-Based Management

    In contrast, non value-added costsare costs

    that can be eliminated without affectinga products value to the customer.

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    2005 Prentice Hall Business Publishing, Introduction to Management Accounting13/e, Horngren/Sundem/Stratton 4 - 27

    Benefits of Activity-Based Costing

    and Management Systems

    set a product mix and estimate profit margins

    determine the consumption ofa companys shared resources

    ABC systems are adopted for many reasons:

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    2005 Prentice Hall Business Publishing, Introduction to Management Accounting13/e, Horngren/Sundem/Stratton 4 - 28

    Benefits of Activity-Based Costing

    and Management Systems

    keep pace with new product techniquesand technological change

    decrease the costs associatedwith bad decisions

    take advantage of reduced cost of ABCsystems due to computer technology

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    2005 Prentice Hall Business Publishing, Introduction to Management Accounting13/e, Horngren/Sundem/Stratton 4 - 29

    Design of an Activity-Based Cost

    Accounting System

    Traditional Cost Accounting System

    Maintenance costsShipping costs

    Administrative costsQuality control costs

    Products 1 - 20

    Reactor hours

    1 20- - -

    Indirect

    ProductionCosts

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    2005 Prentice Hall Business Publishing, Introduction to Management Accounting13/e, Horngren/Sundem/Stratton 4 - 30

    Design of an Activity-Based Cost

    Accounting System

    Activity-based Cost Accounting SystemPreprocesspreparation

    activity

    Reactorprocessing

    activity

    Thin-tankprocessing

    activity

    Filtrationprocessactivity

    Wastedisposalactivity

    Preparationhours

    Processinghours

    Processinghours

    Processinghours

    Batches

    P R T F W

    Products 1 - 20

    1

    P R T F W

    20

    P R T F W

    - - -

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    2005 Prentice Hall Business Publishing, Introduction to Management Accounting13/e, Horngren/Sundem/Stratton 4 - 31

    Design of an Activity-Based Cost

    Accounting System

    Determine the keycomponents of the

    cost accounting

    system.

    Key ComponentsCost objectivesKey activitiesResources

    Related cost drivers

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    2005 Prentice Hall Business Publishing, Introduction to Management Accounting13/e, Horngren/Sundem/Stratton 4 - 32

    Design of an Activity-Based Cost

    Accounting System

    Account billingBill verification

    Account inquiryCorrespondenceOther activities

    Number or printed pagesNumber of accounts verifiedNumber of inquiriesNumber of lettersNumber of printed pages

    Activity Cost Driver

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    2005 Prentice Hall Business Publishing, Introduction to Management Accounting13/e, Horngren/Sundem/Stratton 4 - 33

    Design of an Activity-Based Cost

    Accounting System

    Determine the relationshipsamong cost objectives,activities, and resources.

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    2005 Prentice Hall Business Publishing, Introduction to Management Accounting13/e, Horngren/Sundem/Stratton 4 - 34

    Design of an Activity-Based Cost

    Accounting SystemBasic Concepts for Process Maps

    Resource A Resource B Resource C

    Activity 1 Activity 2 Activity 3 Activity 4

    Product

    T

    Product

    U

    Product

    V

    Product

    W

    Product

    X

    Example 1. Resource A isan indirect cost with respectto activities and products.

    Example 2. Resource B is adirect cost with respect to

    activity 3 but an indirect costwith respect to both products.

    Example 3.Resource C is

    a direct cost withrespect to activity4 and product X.

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    2005 Prentice Hall Business Publishing, Introduction to Management Accounting13/e, Horngren/Sundem/Stratton 4 - 35

    Design of an Activity-Based Cost

    Accounting System

    Collect relevant data concerning costsand the physical flow of the cost-driverunits among resources and activities.

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    Design of an Activity-Based Cost

    Accounting System

    Calculate and interpret the newactivity-based information.


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