1
WelcomeTo
AIDAs 2 Day Technical Seminar & Exhibition26th & 27th March, 2018,
Hotel Eros, Nehru Place, New Delhi.
1
PET PACKAGING FOR ALCOHOLIC BEVERAGES
a low carbon & water footprint packaging for the world
Team Relpet Reliance Industries Limited PET
Division
Index
Natural Resources : PET Advantage
PET : An Eco-Friendly Packaging
PET Recycling : Circular Economy
Alcoholic Beverages : PET Innovations
Conclusion
Reliance : Business Mix (FY 16-17)
4
Traditional businesses integrate oil & textiles
Petrochemicals
Retail
Refining & Marketing
Revenue USD 51 billion
Oil & Gas
Others
http://www.google.co.in/url?url=http://www.gmglassindia.com/products/&rct=j&frm=1&q=&esrc=s&sa=U&ei=HBR0VJekGYrkuQTS4YL4Cg&ved=0CCEQ9QEwBTgU&usg=AFQjCNFWdovz5FUbX23fOXT5nyw6ZxiinAChart1
Petrochemicals
Oil & Gas
Refining
Others
Retail
82410
7527
234946
11441
21612
Sheet1
PetrochemicalsOil & GasRefiningOthersRetail
82,4107,527234,94611,44121,612
RIL Business : World-wide recognitions
5
RIL Business
Exploration & Production
Petroleum Refining & Marketing
Petrochemicals
Polymers
PolyestersPET
(Polyethylene Terephthalate)
Fibre Intermediates
Aromatics
Elastomers
Retail
Textiles
JIO
2017
JIO ranked as 17th most innovative company
2016Winner of the Confederation of Indian Industries Sustainable Plus Platinum Award
2016
Ranked 215th. on the Fortune Global 500 list
2015Winner of the Platts Global Energy Award for Corporate Social Responsibility
2013Ranked 25th. on ICIS Top 100 Chemical Companies list
2012Certified as 'Responsible Care Company' by the American Chemistry Council
2012Jamnagar Refinery listed among worlds top 5 manufacturing units by Discovery Channel
RELPET : Applications Range
6
Relpet G5761
Relpet H7761
Relpet G5801
Rrelpet G5841, Relpet S5841
Relpet QH5821
RELPET : Creating New Business Opportunities and Markets!
Relpet IG5640, IM5590 Relpet C1000
Barrier RELPET bottle : Relpet B9845 - OTR
7
~150 X better OTR !
Measured with Mocon Oxygen Permeation
Analyser
0.00
1.00
2.00
3.00
4.00
5.00
6.00
7.00
8.00
0.00 10.00 20.00 30.00 40.00 50.00
Time (Hrs)
OTR
(cc/
m2 /
day)
Std. PET
O2 barrier (RELPET B9845)
Oxygen Transmission Rate( OTR ) ( cc / m2 day )
Sr.No.
Test Conditions ControlPET
PET with OS additive
1 23 C 6 - 7 0.01 0.032 40 C 11 - 12 0.05 0.10
Oxygen Barrier improvement with B9845 CO2 retention: 50%
Chart1
00
4.54.5
6.756.75
911.25
11.2515.75
13.518
15.7520.25
1822.5
20.2524.75
22.527
24.7529.25
27
29.25
31.5166666667
33.7666666667
36.0166666667
38.2666666667
39.0166666667
40.5166666667
Time (Hrs)
OTR (cc/m2/day)
0
0
3.13
0.021
3.24
0.023
3.71
0.021
4.22
0.021
4.69
0.02
5.09
0.023
5.45
0.0189
5.76
0.021
6
0.023
6.2
0.019
6.35
6.47
6.59
6.69
6.77
6.82
6.85
6.87
Sheet1
Control5% MXD6
TimeTR200 ppm CoSIPMTimeTR100 ppm CoSIPM500 ppm HSIPM
Hrscc/m2.dayTimeTRHrscc/m2.dayTimeTRTimeTR
0.000.00Hrscc/m2.day0.000.00Hrscc/m2.dayHrscc/m2.day
4.503.130.000.004.500.030.000.000.000.00
6.753.245.250.066.750.044.500.025.250.05
9.003.717.500.319.000.256.750.027.500.05
11.254.229.750.5911.250.5711.250.029.750.05
13.504.6912.000.7313.500.8915.750.0212.000.05
15.755.0914.250.7015.751.1918.000.0214.250.05
18.005.4516.500.5918.001.4420.250.0216.500.05
20.255.7618.450.4820.251.6422.500.02
22.506.0021.000.3922.501.8124.750.02
24.756.2023.250.3124.751.9327.000.02
27.006.3525.500.2327.002.0229.250.02
29.256.4727.750.1729.252.08
31.526.5930.000.1131.522.09
33.776.6932.270.0733.772.09
36.026.7734.520.04
38.276.8236.020.04
39.026.8536.770.03
40.526.8738.270.03
Sheet1
000
4.55.254.5
6.757.56.75
99.759
11.251211.25
13.514.2513.5
15.7516.515.75
1818.4518
20.252120.25
22.523.2522.5
24.7525.524.75
2727.7527
29.253029.25
31.516666666732.266666666731.5166666667
33.766666666734.516666666733.7666666667
36.016666666736.0166666667
38.266666666736.7666666667
39.016666666738.2666666667
40.5166666667
Time (Hrs)
OTR (cc/m2/day)
0
0
0.03
3.13
0.059
0.038
3.24
0.31
0.25
3.71
0.59
0.57
4.22
0.73
0.89
4.69
0.7
1.19
5.09
0.593
1.44
5.45
0.482
1.64
5.76
0.391
1.81
6
0.311
1.93
6.2
0.229
2.02
6.35
0.165
2.08
6.47
0.11
2.09
6.59
0.065
2.09
6.69
0.044
6.77
0.035
6.82
0.033
6.85
0.034
6.87
Sheet2
500 ppm HSIPM
Control
5% MXD6
5% MXD6 + 200 ppm Co
100 ppm HSIPM
Sheet3
Global PET Demand-Drivers : Segments
In MMT 2008 Share 2012 Share 2016 Share Projected CAGRCSD 4.7 33% 5.4 30% 6.6 27% 5%
Non-CSDBeverages/Aqua 5.9 43% 7.8 43% 10.8 46% 8%
Food & Others 1.3 9% 1.7 9% 2.2 9% 7%
Agro/Personal/Home/HealthCare/Agro
0.6 4% 0.8 5% 1.3 5% 13%
APET Sheet 1.5 11% 2.3 13% 3.1 13% 8%
Total 14 100% 18 100% 24 100% 7%
Beverages continue to be at center stage
Source: PCI
http://images.google.com/imgres?imgurl=http://img1.tradeget.com/rosebushy/VVB78KQY101.gif&imgrefurl=http://www.tradeget.com/free_list/p50541/Our_Product.html&usg=___dq2omuvJuwCxDnFlPx9MY_z74U=&h=307&w=300&sz=51&hl=en&start=2&um=1&tbnid=9i_CDWZ4-JurwM:&tbnh=117&tbnw=114&prev=/images?q=A+PET+Sheet&imgsz=small|medium|large|xlarge&hl=en&rls=p,com.microsoft:*:IE-SearchBox&rlz=1I7RNWN&sa=G&um=1
PET Packaging : Market Trends
10*Miscellaneous make 3.6%
Segment-wise PET Resin
consumption 830 KT in2016-17
CSD/Fruit Drinks
Personal Care
Pharmaceuticals
26.5%
19.3%
12%
11.4%
9.6%7.2%
6%
3%
1.2%
1.2%
Wide mouth Jar
Edible oil
Homecare
Dairy
Agro-chemicals
Bottled Water
Packaging*
Liquor250 mn
cases44% of Indian PET
production is sold in India. Rest has to be exported
There is limit to availability of Natural Resources
Crude - 188 MMT / 46 Years Natural Gas - 59 years Coal - 188 Years
Phosphorous :50 - 100 years 97% Scandium & terbium is in ChinaWater scarcity: 1.8 bnpeople affected by 2025
Source : 1. THE SIX NATURAL RESOURCES MOST DRAINED BY OUR 7 BN by Camila Ruz, The Guardian, 31/10/1,
2. BP Statistical Review of World Energy, 3. Global Phosphorous Research Institute
11
On average every person uses 16 kg of resources extracted from Earth every day
Metals, Fossil Energy , Minerals. If You live in the western world this
number is as high as 57 kg
Source : Depletion of Natural Resources Statisticswww.theworldcounts.com
12
The Water Availability is under Pressure
WATER AVAILABILITY IN INDIA
Year 2001 2011 2025 2050
Cubic Metres/Capita(CMPC) 1820 1545 1341 1140
< 1700 CMPC - Water Stressed < 1000 CMPC - Water Scarcity
India is 2.4% of Worlds Surface Area India has 4% of Fresh water Resources in the world 13
Imbalance : Population / Land / Water
India is home to 17% of World Human Population
India is home to 17.5% of World cattle Population
Only 4% of world water resources available for~ 17% Human & Cattle Population living in India !!
14
PET Bottle needs just 17% energy to produce when compared to Glass Container
Glass manufacturing : ~ 1600C
Made from Soda Ash, Dolomite, Limestone, Silica Sand , cullets etc.
Sand Mining : Hazardous Silicosis : thousands infected every year
PET Bottle production is ~ 275C
Made from PET resin
Safe and Clean Process
Honorable Supreme Court recently banned PetCoke as fuel Glass Bottle producers used it widely 15
PET Bottles help cut Emissions from transport by ~30% when compared to Glass
PET Bottle of 180 mL weighs just ~ 8% of a similar glass bottle
~ 30% more litres of Liquor can be transported in same truck in the case of PET
This helps cut Diesel Emissions , which aggravate presence of particles in Air
Savings in transport costs add to bottom line and help make switching from glass to PET sustainable
16
PET helps cut down Deforestation
A higher Ply Corrugated Box is required for Glass Bottle
Partitions required to avoid breaking of glass by impact
Cardboard needs Paper:For every 1 MT paper, 17 Trees are cutFor every 1 MT paper, 25,000 litres of water is required
A lesser ply corrugated box is fine with PET Bottles
Partitions not required as PET is unbreakable
Final product can be shrink-packed to save secondary packaging cost (though not a prevalent practice)
17
PET helps free up space for value added activities
- Same amount of liquor can be stored in a space about 30% less in area when packed in PET
- This reduces warehouse costs
- It frees up space for other value added work
18
PET helps avoid wastage of most precious resource : WATER
PET helps cut down water consumption for washing bottles drastically With air-washing / clean room / In-house Blowing , water use for washing can be stopped 19
Indian Sugarcane Production = 356 mn MT
Water requirement per MT of Sugarcane = 88,000 litres (source: ISMA)
Total Sugarcane crop water requirement = 31 bn litres
1 case of liquor packed in glass bottle requires average 20 litres water for washing
For every 50 mn cases of liquor switched from glass to PET, 1 bn litre water is saved annually
Liquor in PET bottles 250 mn cases. 5 bn litre water saved
PET helps in efficient use of Water usage
20
Size of Market ( Country Liquor & IMFL) : 50 lac cases per month
Water required for washing per case for Glass Bottles : 20 litres
Water required per annum for washing : 20 L x 50 lac x 12 months = 120 cr litres
Water requirement per Kg of Sugarcane Plant Crop = 88 L(source: ISMA)
120 cr L water meets needs of 136 MMT of sugarcane cultivationIn case of PET , water
requirement can be cut down drastically
All India Sugarcane Production (2014-15) : 356 mn TonnePET bottles can be air-washed / PET
can also be supplied from plants with Clean Room eliminating water
needs totally for washing
FACTS
SOLUTION
JAL HI JEEVAN HAI
Maharashtra
Case Study : Maharashtra
PET : Economic Use of Resources & Eco-friendliness
21
Use of Material
(eg. 180 ml)
Energy Requirement
SecondaryPackaging Space Savings
Occupationalsafety
35 % more space required for storing Glass
Higher Transport Cost
Higher Pollution (through Diesel)
Higher warehousing cost
Lower ply cartons incase of PET ( 5 vs 3)
Shrink Wrapping of PET Bottles
For 1 MT paper 25 KL of water required
For 1 MT paper, 17 trees are cut
(source: Dartmouth College)
Glass is produced at 1600OC
PET production requires 275OC
90 dB ( Glass) vs 50 dB ( PET) while filling (low noise level)
Injuries to workers due to Glass breaking
Weight:Glass 150 gmPET 12 gm
1200% higher weight in Glass
Breakage:5% in GlassNil in PET
Sand Mining is hazardous (Silicosis)
PET HELPS ADD VALUE TO ENTIRE SUPPLY CHAIN
PET BOTTLE : HELPS REDUCE RESOURCE BURDEN ON CONSUMER DRASTICALLY
22
SIZE 90 ml 180 ml 375 ml 750 mlNew Glass Bottle
Weight, gms 80 130 270 320Price, Rs 2.2 2.75 3.7 7.25
Cardboard, gms 490 290 350 380Reused Glass Bottle
Weight, gms 80 130 270 320Price, Rs 1.6 2.1 3.2 5.75
Cardboard, gms 490 290 350 380PET
Weight, gms 10 12 19 26Price, Rs 1.5 1.7 3.1 4.5
Cardboard, gms 250 200 230 250
Glass - Extra Resource Burden on Consumer compared to PETTotal Weight, Glass pack gms 8490 6530 6830 4220Total Weight, PET pack gms 1250 776 686 562
Excess Burden for Consumer, gms/carton 7240 5754 6144 3658
Extra Resource Burden, gms/ltr 804 666 683 406
PET Packaging : Alcoholic Beverages
Beer
SAB MillerFlash Pasteuriser, In-House Blowing & Filling
Package Size: 1 L and 1.5 L Bigger package: Barrier is less criticalFlash Pasteurisation: Low grammage
Why not Other Technologies ? Multi-Layer: High initial Investment Coating: Size limitation (max size: 1 L)
Caps: Bericap with O2 scavengerPreform: Shorty neck, Amber colour.
WineUB and Sula Wines
23
Frosted PET Bottle Opportunity for Vodka packing
Frosting of Glass Bottles is generally done by third party thus requiring multiple handling points and increased breakages
Frosted glass Bottles are one time use and hence Glass Frosting is expensive
Various suppliers of FDA have approved Frost Master batch in case of PET now Clariant , Polyone , others
This can cut down cost and add value to the White Spirit packed
24
Handling Glass is an occupational hazard
Noise levels can be cut down by half while bottling in PET
Helps protect auditory system of workers
Breaking of glass bottles while handling causes injuries to workers
Sometimes, the injuries can get lethal
Silicosis is dreaded disease which reduces capability to breathe
~ 30 lac Indian population is affected due to handling of silica sands
Silica sand is key ingredient for glass bottle25
TERI findings on Post Consumer Carton recycling
26
Lack of identifiable technology for layer separation
No proper collection/recycling units. People find it an easy way to let the packs get dumped/burnt
Currently ~30% of PCCs recycled in South East Asia
Leftovers in cartons attracts rodents (rats) and spoils the stored paper waste
Paper waste + cartons take 2-3 hours for processing. Only paper waste takes 15-20 min
Source - PCC recycling report by TERI, 2011
PCCs constitute ~7.37% of total waste paper collected
The average profit made by the kabadiwalas in collecting PCCS ranges between 0.5 to 0.7 Rs/kg
PCCs are sold to large scale paper waste dealers at the rate of 6 rupees a kilo
Multilayer paper carton has 5 to 7 layers. (Paper -75% & polyethylene, aluminium-25% by weight )
Separating layers of plastic , paper and aluminum is challenging and expensive
Cradle to Grave : Glass & Paper Cartons
Recycling Rates : 45 % Glass , 31% Brick cartons, , 90% PET : PET PROMOTES CIRCULAR ECONOMY 27
PET Recycling : A Boon for circular economy
28
PET for Sustainability
29
Over 90% of our packaging (by weight) is made from glass, the report reads. However, we are increasing the use ofalternative materials and formats as part of our innovation agenda. PET bottles, plastic closures, Tetra Pak cartons,multilayer pouches, sachets and other small formats all use plastics, such as polyethylene terephthalate (PET) andpolypropylene (PP).
Using PET instead of glass can provide sustainability benefits, for example by reducing the weight of packaging andassociated carbon emissions from transport.
- Diageo Sustainable Commitments Report 2017
PET Bottle Collection Drive by RIL
30
PET Bottle collection at Reliance Corporate Park
PET Bottle Collection Drive at IPL
PET Bottle Collection at Raas Garba
RAW PRESSERY PET Bottles converted to T Shirts !
31
Waste to Wealth
32
What Do Institutions say about PCR PET Collection in India ?
33
RIL recycles 50 KT per annum of PCR PET Bottles to Value Added Products
RIL Among the largest Recycler of Post Consumer PET Bottles in India
India recycles close to 700 KT of PET
RIL recycles ~ 50 KT per annum
Network of 150 suppliers pan India
RIL produces Recron Green Gold in UP greenest fiber
R Elan Fabrics incorporate Recron Green Gold
34
Environment Benefits PET
35
1. The Life Cycle Energy and GHG emissions are the least in PET compared to alternates.
2. PET bottle weights have come down by 58% from 1989-2009 compared to Glass by
11 % from 2000-2012 with potential of breakage.
3. Glass packaging requires 12 times more packaging by weight compared to PET
4. In India, about 40% of perishables are lost during transit. PET/Plastics help to reduce
these transit losses.
Source: 1. Analysis from Allied Development Corporation for Husky Injection Molding Systems 2. www.factsonpet.com
Due to reverse logistics of glass bottles, the actual transportation GHG footprints would be higher in India
The Safety Ecosystem of PET Packaging
36
More than 300 million MT already used globally
More than 15 trillion bottles packed and consumed
JHOSPA
If it is PET, it is SAFE
Co-ordinates !
RIL A Global Dependable Partner for Business Development !
Mr. RK Gera, AVP - Business Development,Reliance Industries Limited PET Division Building No. 8, B Wing, 1st Floor Thane Belapur Road, Reliance Corporate Park (RCP), Ghansoli, Navi Mumbai, 400701,Ph: +91-9967033107 & D: [email protected]
Innovation Team Work
and
Slide Number 1Slide Number 2Index Reliance : Business Mix (FY 16-17) RIL Business : World-wide recognitionsRELPET : Applications RangeBarrier RELPET bottle : Relpet B9845 - OTRGlobal PET Demand-Drivers : SegmentsPET Packaging : Market TrendsSlide Number 10There is limit to availability of Natural ResourcesSlide Number 12The Water Availability is under PressureImbalance : Population / Land / WaterPET Bottle needs just 17% energy to produce when compared to Glass ContainerPET Bottles help cut Emissions from transport by ~30% when compared to GlassPET helps cut down DeforestationPET helps free up space for value added activitiesPET helps avoid wastage of most precious resource : WATERPET helps in efficient use of Water usagePET : Economic Use of Resources & Eco-friendlinessPET BOTTLE : HELPS REDUCE RESOURCE BURDEN ON CONSUMER DRASTICALLYPET Packaging : Alcoholic Beverages Frosted PET Bottle Opportunity for Vodka packingHandling Glass is an occupational hazardTERI findings on Post Consumer Carton recyclingCradle to Grave : Glass & Paper CartonsPET Recycling : A Boon for circular economyPET for SustainabilityPET Bottle Collection Drive by RILRAW PRESSERY PET Bottles converted to T Shirts !Waste to WealthWhat Do Institutions say about PCR PET Collection in India ?RIL Among the largest Recycler of Post Consumer PET Bottles in IndiaEnvironment Benefits PET The Safety Ecosystem of PET PackagingSlide Number 37Co-ordinates !
