WELCOME!
Kardex Materials Handling Seminar – Sofia, Bulgaria, July 5th 2017
Kardex Remstar
Company Profile
Company Solutions Products References
Kardex Remstar Inside Facts & Figures
Kardex Materials Handling Seminar – Sofia, Bulgaria, July 5th 2017
Company Solutions Products References
History | Kardex Group | Figures | Production plants | Branches
Traditionally innovative
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1873 Foundation in the USA
1892
First vertical filing system
1925
Electric typewriter
1939 Printing calculator & multiple head electric shaver
since
1987
Part of Kardex AG
2002
2010
Shuttle XP with belt drive and Optiflex
Redisign of vertical carousel - Megamat RS series
Kardex Materials Handling Seminar – Sofia, Bulgaria, July 5th 2017
Company Solutions Products References
History | Kardex Group | Figures | Production plants | Branches
Employees: 1.198 Jens Fankhänel Head of Division
Kardex Group
Felix Thöni Executive Director Kardex Group President of Executive Committee
Employees: 242 Hans-Jürgen Heitzer Head of Division
Details
Executive Committee
Structure of the Kardex Group
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Details Details
Kardex Remstar Kardex Mlog
Kardex Materials Handling Seminar – Sofia, Bulgaria, July 5th 2017
Company Solutions Products References
History | Kardex Group | Figures | Production plants | Branches
Kardex Remstar in Figures
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1,200 Employees
1873 Founded in the USA
140,000 Installed solutions worldwide
2 Production sites in Germany
Kardex Materials Handling Seminar – Sofia, Bulgaria, July 5th 2017
Company Solutions Products References
Quality made by Kardex Remstar Production & Assembly
Kardex Materials Handling Seminar – Sofia, Bulgaria, July 5th 2017
Company Solutions Products References
History | Kardex Group | Figures | Production plants | Branches
Certified Quality
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ISO 9001 & 14001 for equipment manufactured by Bellheimer Metallwerk GmbH
UL/C tested and approved
CE conformity RAL German based quality standards
Our systems are manufactured in our factories in Bellheim and Neuburg (Germany).
Certification for our products include amongst others:
Kardex Materials Handling Seminar – Sofia, Bulgaria, July 5th 2017
Company Solutions Products References
History | Kardex Group | Figures | Production plants | Branches
Worldwide Production
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Bellheim / Germany Neuburg / Germany
Neuenstadt / Germany
Kardex Materials Handling Seminar – Sofia, Bulgaria, July 5th 2017
Company Solutions Products References
History | Kardex Group | Figures | Production plants | Branches
Worldwide competence
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Always close to you- Worldwide
Belgien o Dänemark o Deutschland o Finnland o Frankreich o Italien o Niederlande o Norwegen o Österreich o Polen o Slowakei o Spanien o Schweden o Schweiz o Tschechien o Türkei o Ungarn o Vereinigtes Königreich o Zypern o Australien o China o Indien
Europe
Belgium
Denmark
Germany
Finland
France
Ireland
Italy
Netherlands
Norway
Austria
Poland
Russia
Slovakia
Spain
Sweden
Switzerland
Czech Republic
Turkey
Hungary
United Kingdom
Cyprus
America
USA South America
Asia
Australia China
India Singapore MEA REGION
Kardex Materials Handling Seminar – Sofia, Bulgaria, July 5th 2017
Company Solutions Products References
Solutions Plug & Play Systems for Easy Handling
Kardex Materials Handling Seminar – Sofia, Bulgaria, July 5th 2017
Company Solutions Products References
Storage | Order Picking | Handling & Automation
Storage
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Storage of any kind of item regardless of industry and type of goods to be stored
Whatever you wish to store: reliable and efficient storage and retrieval solutions reduce man hours and storage costs - no matter if the system is operated automatically or by hand.
All of our vertical and horizontal systems work on the 'goods-to-person' principle, reducing waiting and walking times significantly.
Kardex Materials Handling Seminar – Sofia, Bulgaria, July 5th 2017
Company Solutions Products References
Storage | Order Picking | Handling & Automation
Storage
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Industry Stored goods
Hospitals • Climate control • Drugs • Patient files
Electronics • Storage of components • Wafer and Board storage • Cable and wire storage
Maintenance • Spare parts • Tools
Administration • Office supplies • Files
Government / public offices
• Military equipment • Museum artefacts
Industry Stored goods
Cross-industry solutions
• Small parts storage • Fire protection • Documents
Automotive • Buffer storage • Tool storage
Mechanical engineering
• Tool storage • Buffer storage • Raw materials • Semi-finished products
Chemical / Pharmaceutical industry
• Climate control • Samples • Bulky goods • Explosion protection
Kardex Materials Handling Seminar – Sofia, Bulgaria, July 5th 2017
Company Solutions Products References
Storage | Order Picking | Handling & Automation
Order Picking
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Intelligent Systems with a high return on investment
With our solutions for intelligent picking and putting, you reach a new level of efficiency and profitability.
Automated control systems or fully automated picking devices facilitate the picking process and enhance performance as well as safety and reliability. The line-up of our modular systems is flexible and can be adjusted to your requirements as well as your desired level of automation.
Kardex Materials Handling Seminar – Sofia, Bulgaria, July 5th 2017
Company Solutions Products References
Storage | Order Picking | Handling & Automation
Order Picking
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Industry Stored goods
Cross-industry solutions
• Order picking
Automotive • Tools • Spare parts logistics • Just-in-time assembly
Mechanical engineering
• Semi-finished products for assembly lines
• Spare parts
Warehousing/ distribution
• Oder picking
Industry Stored goods
Hospitals • Surgical instruments • Drugs
Electronics • PCB components • Semi-finished products / end
products
Maintenance • Spare parts • Retrofit kits • Articles for building maintenance
Administration • Document management
Kardex Materials Handling Seminar – Sofia, Bulgaria, July 5th 2017
Company Solutions Products References
Storage | Order Picking | Handling & Automation
Handling & Automation
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The pursuit of excellence
Our automated storage and picking solutions enable you to make substantial efficiency savings in the way you handle your inventory.
The degree of automation can be adjusted to your business processes in production, assembly and distribution – up to fully automatic robot-supported systems.
Kardex Materials Handling Seminar – Sofia, Bulgaria, July 5th 2017
Company Solutions Products References
Storage | Order Picking | Handling & Automation
Handling & Automation
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Industry Stored goods
Automotive • Material flow • Tools
Warehousing/ distribution
• Fully automatic pre-sorting
Mechanical engineering
• Buffer storage • Tools • Parts assembly
Chemical/Pharma- ceutical industry
• Robot-supported systems • Process stability • Climate controlled and clean
room applications
Industry Stored goods
Hospitals • Secured, fully automatic systems (extending over several floors)
Electronics • Storage under controlled conditions
• Special solutions for conveyor systems
Kardex Materials Handling Seminar – Sofia, Bulgaria, July 5th 2017
Company Solutions Products References
Product Portfolio Dynamic Storage and Retrieval Systems
Kardex Materials Handling Seminar – Sofia, Bulgaria, July 5th 2017
Company Solutions Products References
Product Portfolio | Service
Product Portfolio
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Lektriever Power Pick Global Mobile Shelving Times Two
Shuttle XP Shuttle XPlus Megamat RS Horizontal Carousel
Details
Details
Details
Details
Details
Details
Details
Details
Kardex Materials Handling Seminar – Sofia, Bulgaria, July 5th 2017
Special Applications Portfolio
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Kardex Materials Handling Seminar – Sofia, Bulgaria, July 5th 2017
Template Objects Do not delete! These objects are not visible in “slide show” mode. Use „Format Painter“ tool to quickly copy the formatting to the objects on the slides. Contents
Fire Protection
Air Conditioning
Automation
Order Picking
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Kardex Materials Handling Seminar – Sofia, Bulgaria, July 5th 2017
Template Objects Do not delete! These objects are not visible in “slide show” mode. Use „Format Painter“ tool to quickly copy the formatting to the objects on the slides. Contents
Fire Protection
Air Conditioning
Automation
Order Picking
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Kardex Materials Handling Seminar – Sofia, Bulgaria, July 5th 2017
Fire Protection
Why Fire Protection? 1/2
• Fire department, Municipality
• Insurance
• company policy / own interest
• High material value of the stored goods
• High material value in the surrounding storage area
• Potential for rapid fire spreading / nature of goods
• Smoke sensitivity of parts and the immediate environment
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Kardex Materials Handling Seminar – Sofia, Bulgaria, July 5th 2017
Fire Protection
Fire Protection Kardex Remstar 1/3
Fire Recognition / Detection Fire Fighting
• Smoke detectors • Gas extinguishers, aerosol type, covering all electrical and electronic parts of the Kardex units
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Kardex Materials Handling Seminar – Sofia, Bulgaria, July 5th 2017
Template Objects Do not delete! These objects are not visible in “slide show” mode. Use „Format Painter“ tool to quickly copy the formatting to the objects on the slides. Contents
Fire Protection
Air Conditioning
Automation
Order Picking
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Kardex Materials Handling Seminar – Sofia, Bulgaria, July 5th 2017
Air Conditioning
Physical Characteristics
Air Conditioning
CLIMA HUMIDITY/DRY CLEAN
-32°C to +70°C * Nitrogen flooding 10% RH Clean room class
-25,6°F to 158°F Absorption dryer 5% RH (100 - 100.000)
ISO class 5 – 8 *
A combination of CLIMA and/or HUMIDITY/DRY and/or CLEAN is possible.
* The maximum and miniumum temperature and clean room class depends on the machine type.
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Kardex Materials Handling Seminar – Sofia, Bulgaria, July 5th 2017
Air Conditioning
Air Conditioning Kardex Remstar
Our Solutions
• Clima Control -30°C* to +5°C and +40°C to +55°C
• Humidity/Dry Control r. H. <10% Absorption dryer Nitrogen flooding
• Clean Room ISO Class 5 – 8
*Limitations: Shuttle XP -20 °C / Megamat RS -30 °C / Horizontal Carousel -30 °C
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Kardex Materials Handling Seminar – Sofia, Bulgaria, July 5th 2017
Air Conditioning
Clean Room Solution – Customer Example
Pharmaceutical Industry
• Vertical Carousel
• Clean room class ISO 7 (10.000)
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Kardex Materials Handling Seminar – Sofia, Bulgaria, July 5th 2017
CLIMA - realized project: pharma industry
Training Air Conditioning
-20°C +20°C
+5°C -20°C / +5°C
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CLIMA - realized project: pharma industry
Training Air Conditioning
Clima +5°C:
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Kardex Materials Handling Seminar – Sofia, Bulgaria, July 5th 2017
CLIMA - realized project: pharmaceutical industry
Clima +2°C - +5°C:
Training Air Conditioning
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Template Objects Do not delete! These objects are not visible in “slide show” mode. Use „Format Painter“ tool to quickly copy the formatting to the objects on the slides. Contents
Fire Protection
Air Conditioning
Automation
Order Picking
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Kardex Materials Handling Seminar – Sofia, Bulgaria, July 5th 2017
Automation
Reasons for Automation
• Increasing productivity
• Reducing of production time
• Increasing manufacturing flexibility
• Cost reducing
• Low variable operating costs
• High costs for human workers
• Elimination of human errors
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Kardex Materials Handling Seminar – Sofia, Bulgaria, July 5th 2017
Automation
Automation Solution
Robot Handling - 1
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Kardex Materials Handling Seminar – Sofia, Bulgaria, July 5th 2017
Automation
Automation Solution
Robot Handling - 2
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Kardex Materials Handling Seminar – Sofia, Bulgaria, July 5th 2017
Special Solution
Access opening at ground level
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Kardex Materials Handling Seminar – Sofia, Bulgaria, July 5th 2017
Template Objects Do not delete! These objects are not visible in “slide show” mode. Use „Format Painter“ tool to quickly copy the formatting to the objects on the slides. Contents
Fire Protection
Air Conditioning
Automation
Order Picking
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Kardex Materials Handling Seminar – Sofia, Bulgaria, July 5th 2017
Order Picking
Order Picking Performance 2/3
Counting Scanning
Labeling Weighing
Start Batch
Packaging
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Kardex Materials Handling Seminar – Sofia, Bulgaria, July 5th 2017
Kardex Order Picking Concept
With our solutions we have different possibilities to organize customers material flow and to improve order picking performance.
Order Picking
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Kardex Materials Handling Seminar – Sofia, Bulgaria, July 5th 2017
MOI - KSA
SHUTTLE XP EXTERNAL INSTALLATIONS
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MOI - KSA
SHUTTLE XP EXTERNAL INSTALLATIONS
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LIMASSOL HOSPITAL - CYPRUS
SHUTTLE XP EXTERNAL INSTALLATIONS
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SHUTTLE XP EXTERNAL INSTALLATIONS
VARIOUS INSTALLATIONS
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SHUTTLE XP EXTERNAL INSTALLATIONS
VARIOUS INSTALLATIONS
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SHUTTLE XP EXTERNAL INSTALLATIONS
VARIOUS INSTALLATIONS
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VARIOUS INSTALLATIONS
SHUTTLE XP EXTERNAL INSTALLATIONS
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Company Solutions Products References
After-Sales Service Life Cycle Management Service
Kardex Materials Handling Seminar – Sofia, Bulgaria, July 5th 2017
Company Solutions Products References
Product Portfolio | Service
Life Cycle Management Service Product Portfolio
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Kardex Materials Handling Seminar – Sofia, Bulgaria, July 5th 2017
Company Solutions Products References
References Customers & Projects
Kardex Materials Handling Seminar – Sofia, Bulgaria, July 5th 2017
Company Solutions Products References
Customers | Projects
An excerpt from our Reference List
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Kardex Materials Handling Seminar – Sofia, Bulgaria, July 5th 2017
Thank you for your attention