WelcomeWelcometoto
ELMOTEC ELMOTEC STATOMAT STATOMAT Vertriebs GmbHVertriebs GmbH
Corporate ProfileELMOTEC-STATOMAT with World Headquarters in
Karben, Germany creates a world-wide sales and distribution network
for assembly lines and installations for the production of stators and cordsets
Higly qualified engineering designers, mechanical engineers and electronics specialists stand behind our product programWe grant you safety, cost-effectiveness and reliabilityFor semi-automated stand-alone machines
Production of
Stators und Alternators
Production of
Electric Cordsets
For fully automated assembly lines
Corporate ProfileOur machines are the most modern and technically advanced machines
on the market, our customers have made us today‘s market leader
ABB
ELEKTROLUX
EMBRACO
EMERSON
FLENDER
ATB
ZANUSSI
MANNESMANN
DEMATIC
SEW
SIEMENS
VALEO
VERDICHTER
WEG
Corporate Profile
We pursue a consistent policy of innovative thinking and action
RationalizationQuality optimizationClose contact with our customersPersonal contact with local suppliersModern 100-Mbit Ethernet-Network for the control of plant operationsObject-oriented software solution for purchasing, sales, design,manufacture and assembly, warehousing and disposition
We guarantee optimal organization of all business processes
from
customer inquiry final delivery
History
19491949
The STATOMAT company is founded
Founders: Messrs. Balzer and Dröll
History
1949 1949 -- 19571957
Manufacturing of:
Stator Slot Insulating Machines
Winding Head Lacing Machines
History
19581958
ZZ--WinderWinderWindingWinding Station Station withwith
Compulsory Coil StrippingCompulsory Coil Stripping
11stst GenerationGenerationofof
Coil Winding andCoil Winding andInserting MachinesInserting Machines
History
19671967
A new plant
is occupied
in
Niederdorfelden
History
19711971
MM--WinderWinderWindingWinding Station Station withwith
Elektromechanical DriveElektromechanical Drive
22ndnd GenerationGenerationofof
Coil Winding andCoil Winding andInserting MachinesInserting Machines
History
1979 1979 -- 19821982
Fully automated compressor production line
Modular microprocessor-controlled system
WORLDWORLD--NEWNESSNEWNESS
History
19821982
Fully Automated Electric Cordset Processing Line for 2- and 3-Core cables
Opening of a new buiseness-field
History
19921992
Manufacturing of special machines for the production of electrical motors
SafetySafety
EconomyEconomyreliabilityreliability
ELMOTEC is founded
Productivity
Productivity
History
1994/951994/95
AA--WinderWinderPCPC--Controlled WinderControlled Winder
Windows Windows OperatingOperating SystemSystem
33rdrd GenerationGenerationofof
Coil Winding andCoil Winding andInserting MachinesInserting Machines
History
19951995
ELMOTEC
occupies
its new plant
in Karben
History
History
19981998
ELMOTEC GmbH acquires the company STATOMAT GmbH
Shareholding directors of the two companys are:
Mr. Dieter Kleinschmidt
Mr. Sadik Sadiku
History
19991999
Manufacturing of :
Fully Automatic Microprocessor-controlledelectromechanical Production Lines
History
20002000
ELMOTEC-STAMOTAT
is the world‘s leading supplier
of specialized machines and systems
for electrical motor production
Region andSubsidiary Companies
Region and Subsidiary CompaniesSubsidary Companies Partner Companies
USA BRAZIL
INDIA UK
Region and Subsidiary CompaniesAgencies
AUSTRALIA FRANCE HONG KONG IRAN
ITALY TAIWAN KOREA CZECH REP.
Number of Personnal
0
50
100
150
200
250
1993 1994 1995 1996 1997 1998 1999 2000
Staff
Statomat
Elmotec
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Share of the marketShare of the market, worldwide
55%
45% Elmotec-StatomatOthers
Turnover
Germany15%
World25%
Europe60%
Share of turnover after regions
Turnover
0
20
40
60
80
100
1993 1994 1995 1996 1997 1998 1999 2000
Turnover Rate
Statomat
Elmotec
10090
80
EL
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Stators Alternators
Machines and Systems forSerial Manufacturing
Stators
Machines and Systems forSmall-Series Manufacturing
Machines and Systems forProduction of Electric Motors
Machines and Systems for2- and 3-core Cordsets
Machines and Systems forProduction of Electric Cordsets
Product Program
Production Steps:Stack Making * Insulating * Winding * Inserting
Forming * Final Forming * Lacing * TestingEnd
Product Program
Machines and Installations for Manufacturing of Statorsand AlternatorsStand-alone MachinesInterlinked MachinesAutomatic SystemsFully Automatic Production Lines
Electrical Motor Technology
SerialSerialManufactureManufacture
SmallSmall--SeriesSeriesManufactureManufacture
Product Program
Automatic stack making of loose laminations from a magazineAutomatic lamination thickness compensationTop lamination turning, punch ridge insideWelding, cleating or riveting
Electrical Motor TechnologySerial Manufactur
Stack Making of Stators or Rotors
Isolating of stator slotsRotor stack twistingShaft or dummy mandrel pressing in
Product Program
Manufacturing of insulating sleeves, with or without cuffs
Extension unit for warm forming of insulation sleeve cuffs
Extension unit for wedge making of stator or rotor slots
Electrical Motor TechnologySerial Manufacture
Insulating of Stator or Rotor Slots
Product Program
Winding of coil groups in a coil-transfer tool
Electrical Motor TechnologySerial Manufacture
Winding of Concentric Coil Groups
Product Program
Cross-free winding of wave-shaped coils >distributed (split) or non-distributed (standard)< in a coil-transfer tool
Electrical Motor TechnologySerial Manufacture
Winding of coil groups in wave-shape
Product ProgramElectrical Motor Technology
Serial Manufacture
Inserting of winding and closing of slots by a wedge strip
Coil Inserting Machines
Product Program
Winding of coil groups „concentric or in wave shape“ into an inserting tool
Electrical Motor TechnologySerial Manufacture
Coil Winding and Inserting Automatic Machines
Automatic inserting of windingClosing of slots by means of wedge stripsLinking of individual stations by a indexing table or linear systemLinear system with circulating transport pallets or movable manipulatorAutomatic loading and unloading via a gripper system
Product Program
Intermediate forming of winding
Electrical Motor TechnologySerial Manufacture
Intermediate Forming Machines and Devices
Double-sided intermediate forming of windingSimultaneous intermediate forming of winding and finalforming of winding heads to inner/outer diameter and heightTools can be fitted with supporting fingers in order to protect the cuffs of the insulating sleeves
Product Program
Double-sided final forming of winding heads to inner/outer diameter and height
Electrical Motor TechnologySerial Manufacture
Winding Head Final Forming Machines
Tools can be fitted with supporting fingers in order toprotect the cuffs of the insulating sleeves
Product Program
One- or double-sided lacing of winding heads
Electrical Motor TechnologySerial Manufacture
Winding Head Lacing Machines and Systems
One- or double-sided lacing headAdditional lacing cord knotting unit
Product Program
Automatic impregnation of winding
Electrical Motor TechnologySerial Manufacture
Automatic Impregnation Systems for Stators or Rotors
Interlinkage of single working stations either withIndexing table or linear system
Product Program
Testing of single or three phase stators
Electrical Motor TechnologySerial Manufacture
Stator Testing System
Product ProgramElectrical Motor Technology
Small-Series Manufacture
Mechanical production of insulating sleeves >with or without cuffs<
Manual pushing of sleeves into the stator or rotor slotsMechanical production of wedge strips
Product ProgramElectrical Motor Technology
Small-Series Manufacture
Forming and Cutting Device for Stator and Rotor Insulations
Product ProgramElectrical Motor Technology
Small-Series Manufacture
Coil Winding Machines for the Production of Concentric Coils
Winding of coil groups >with or without coil connection<
Rotating winding former, horizontally or vertically adjustable with a wire layering unit
Product ProgramElectric Motor TechnologySmall-Series Manufacture
Coil Inserting Machines
Inserting of coil groups
Coil groups and wedge strips will be positioned manually and then inserted simultaneously
Closing of slots by means of wedge strips
Product ProgramProduction of Electric Cordsets
Product ProgramProduction of Electric Cordsets
Electric Cordset Production Unit, Basic Component
Cordset production unit designed with all equipment needed to crimp a plug bridge to the leads of the cable
Production Steps:Sheath Stripping * Lead Cleaning * Lead Positioning * Lead Spreading
Lead Forming * Insulation Stripping * Corrective Cutting Checking of Lead Position * Color Check * Crimping of Plug Bridge
Lead Pull-Off Check
Product ProgramProduction of Electric Cordsets
Automatic withdrawn of the cable from the cable reel
Feeding Speed
Feeding Speed5m/s5m/sMachine Cycle Time
Machine Cycle Time2s2s
Cable is cut to length and insulation stripped.- Patented!
Cable is positioned in transfer clamps
Extension of Cordset Production Unit byCable Unrolling, Cutting to Length
Product ProgramProduction of Electric Cordsets
Crimping of contacts and plug connectors on the leads
Patented cutting and stripping unitCorrection cut on the copper tips
Process-security is guaranteed by an effective crimp quality control monitoring system
Extension of Cordset Production Unit byCrimping of Contacts and Connectors
Product ProgramProduction of Electric Cordsets
Extension of Cordset Production Unit byAssembling of Protective Cups
Assembling of protective cups as per chosen type of connection
Feeding of protective cups in proper position out of a large-volume sorting device
Checking of protective cups by a sensor system
Product ProgramProduction of Electric Cordsets
Automatic assembly of plug half shells
National requirements are met
ClipClip or Snapor Snap--on on Connection
ConnectionUltrasonicUltrasonic
WeldingWelding
Extension of Cordset Production Unit byAssembling of Plug Half Shells
Product ProgramProduction of Electric Cordsets
Electrical checks in a time-controlled transfer lineEvery desired degree of quality assurance can be achievedChecks are conducted at several stations
Cut off of plug when fault is detected
Maximum safety quality for each fabricated cable
Extension of Cordset Production Unit byElectrical Checks
Product ProgramProduction of Electric Cordsets
Orderly removal of finished cables
Portion-by-portion output on a buffer belt
Fully automatic unloading of up to 50 cables into 6 output channels
One Operator, who not bound to the machine‘s cycle
Extension of Cordset Production Unit byDepositing of Cables
Product ProgramProduction of Electric Cordsets
Removing of cordset out of the transfer clampsPositioning of plug bridge in a locating and transport cassetteFeeding of cassette into the Injection Molding MachineInjection molding of plugsRemoving of cordset with the molded plug out off the cassettePositioning of cordset in a further transfer device
Electrical check and automatic unloading
Extension of Cordset Production Unit byInterlinkage with Injection Moulding Machine