SD ENGINEERS

WELCOME

To

SD ENGINEERS

SD ENGINEERS

ESTABLISHED YEAR 2001

SD ENGINEERSWelding Jigs & Fixtures, Panel Checkers, Inspection Fixtures, Robotic Fixtures, Press Tools & Automation solution.

SD AUTO COMPONENTS Deals with production & supply of all type of Sheet Metal Components.

SD GROUP

SD ENGINEERS

Mr S.P.Singh, (M.D)

Mr Nishant Plant Head

Mr Chauhan

Engg & Design Head

Mr. SP Mishra Prod. Head-W/Jig

Mr Haushila (Quality Head)

Mr OP Malik (Head-Tool Design)

Mr U.S. Sharma

(Tool Room Head)

Mr Arvind

(Capital Purchase)

Mr Ravi (Asst Mgr)

8- Engrs

3- Supervisor

25- Fitter

Workers

Mr O.P.Yadav (Asst Mgr)

2- Engrs

Mr UmakantMr Dhirender

(Asst Mgr)

Organization Chart- SD Engrs

4- Engrs

20- Fitter

Mr. Pankaj Arya (Development)

3- Engrs

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We have Technical Collaboration with Y.M. Giken Japan for Design & Manufacturing of all type of Weld Jigs & Fixtures

TECHNICAL COLLOBRATION

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KEY Business Area• Automotive

Two WheelersPassenger Vehicles ( Cars)Commercial Vehicles

• Earthmoving Industry

• Construction Equipments

• Farm Equipments

• Glass Industries

SD ENGINEERS

OUR CUSTOMERS

DIRECT

MARUTI SUZUKI INDIA Ltd.MAHINDRA & MAHINDRAHONDA SIEL CARS INDIA Ltd.TATA MOTORSJCB India, M&M Swaraj Tractors LtdHARLEY DEVIDSONCAPARO GROUP.SKH METALSJAY BHARAT MARUTI,

GURGAONSHARDA MOTORS.BESTAX INDIA. MOTOMAN H-ONE INDIA Ltd.SONA KOYA OMEX

INDIRECT

GENERAL MOTORSBMWVOLKS WAGONTOYOTASKODAAUDIHMSIHERO HONDA

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INFRASTRUCTURE

Land Area : More than 10000 Sq Meters

Design

We use our expertise as well as leading edge technologies and powerful CAD/CAM/CAE systems for our designs. We are equipped with following high end latest software

•Solid Works, 2010 16 Seats

•Unigraphics 2 Seat

•Catia V5 R 19 2 Seat

•Robotic Simulation 1 Seat•Software, DELMIA

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INFRASTRUCTURE

Tool RoomThe tool room is equipped with state of the art manufacturing facilities.

MACHINE MAKE SIZE QTY

Vertical Machining Centre (VMC 1)

HARTFORD 3M x 2M x 1M 01 NO.

Vertical Machining Centre (VMC 2)

HARTFORD 2M x 1.5M x .45M

01 NO.

Vertical Machining Centre (VMC 3)

HARTFORD 1M x 0.5M x .45M

01 NO.

Vertical Machining Centre (VMC 4) Vertical Machining Centre (VMC 5)

HARTFORD 1M x 0.5M x .45M

01 NO.

Wire Cut Machine  HMT   02 Nos

EDM Machine  ELECTRONICA

  1

Radial Drilling Machine  HMT 1600 mm 3

Vertical  Jig Boring  Machine  

 HMT 1.200 x 550 x 450

03 Nos

M1TR  HMT 1200 mm 16 Nos

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State Of Art Facility :-5 Axis Water Jet Cutting - For Weld Jig Manufacturing, Sheet Metal

Parts Development, etc..

INFRASTRUCTURE

SD ENGINEERS

INFRASTRUCTURE

Quality Control

We specially focus on Quality Control. We are well equipped inspection facilities for inspection to deliver quality products to our customers.

• CMM Bridge Type -1200x800x800mm

• CMM Portable ( FARO) – 2150mm• CMM Arm Type- 3000x 1250 x1650

• All conventional & Digital Measuring Instruments.

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DEVELOPMENT PROCESS

CAD DATA / DRAWING STUDY

PROCESS PLANNING

DESIGNING

3D MODEL REVIEW

GUN STUDY / SIMULATION

APPROVAL BY CUSTOMER

2D DRAWING / DETAILING

MANUFACTURING / ASSY

INSPECTION

TRIAL / PRIMARY BUY OFF

COMISSIONING

SD ENGINEERS

OUR PRODUCTSRobotic MIG Welding Lines.

Complete solution of Integrated Robotic Fixture for Multi station MIG Welding Lines.

SD ENGINEERS

OUR PRODUCTSRobotic MIG Welding Cells

Robotic welding cell for 1 or two stage MIG welding.

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OUR PRODUCTSRobotic Spot Welding Cells

Robotic welding cell for 1 or two stage Spot welding.

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OUR PRODUCTS

Spot Welding Fixtures. MIG Welding Fixtures.

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OUR PRODUCTSWelding SPM

Developing Welding SPMs using Pneumatics, Hydraulics & PLCs.SPM Developed for :

• Central Exhaust System • Fuel Tank Assembly etc• Multi Spot Welder (MSW)

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OUR PRODUCTSSeat Fixtures

Expertise in developing Seat Fixtures. Seat fixtures developed for :• Model N, Maruti Suzuki. • Model P (A Star), Maruti Suzuki. • Model M (ZEN Estilo), Maruti Suzuki. • Model K (SWIFT), Maruti Suzuki. • Model ALTO (Maruti Suzuki) • Nano, Tata Moters.

SD ENGINEERS

OUR PRODUCTSReceiving Gauges & Panel Checkers

Precisely design & Manufactured Receiving gauge for parts & Sub-assembly Inspection.

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OUR PRODUCTS

Automation Solution

Providing solution for complete assembly automation using pick & place units, conveyors, loading & unloading systems, gantry systems.

SD ENGINEERS

OUR PRODUCTSPress Tools Size ranges up to 1.8M x 2.5 M.Using development techniques as thinning & durability analysis.Casted & Fabricated Press Tools.

• Draw Tools • Progressing Tools • Combination Tools • Cutting tools etc.

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Partners for Robots

FANUC

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Projects Done for MAHINDRA & MAHINDRA

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Project MPV, M&M

SUMMERYTOTAL END

ITEMS19

TOTAL FIXTURES

45

MANUFACTURING

COMPLETED

VP ASSY WELDING

IN PROCESS ( 90 %

COMPLETED) 

MAIN ASSY.1.CHASSIS2.WHEEL HOUSING3.D PILLER4.B PILLER

SD ENGINEERS

Project U202, M&M

SUNNERYTOTAL END

ITEMS24

TOTAL FIXTURES

25

MANUFACTURING

COMPLETED

VP ASSY WELDING

COMPLETED)

MAIN ASSEMBLIES.1.Cargo Body2.ASSY SILL SIDE INNER.3.ASSY PNL PILLER C INNER4.ASSY PANEL PILLAR B INNER

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Project Done for Swaraj Tractors Ltd,

MAIN TOP BONNET ASSY

DASH BOARD ASSY

MAIN FRAME ASSY

Welding Fixture developed for

following Assemblies

REAR FRAME ASSY

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Projects Done for TATA MOTORS

Welding Fixture for

TATA WORLD TRUCK

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Tie Bar Mtg Complete

Welding Fixture for Exhaust Assy for TATA NANO

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REAR BACK

REAR CUSHION

RIESR

FRONT BACK

FRONT CUSHION

WITH RECLINER ASSY. WITH OUT RECLINER ASSY.

FRONT CUSHION

REAR BACK

FRONT BACK

REAR CUSHION

RISER

SEAT FIXTURES FOR TATA NANO

SD ENGINEERS

SD ENGINEERS

Projects Done for Maruti Suzuki

SD ENGINEERS

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WHEEL HOUSING INNER(LH)

WHEEL HOUSING INNER(RH)

COMP MAIN FLR TUNNEL

COMP LAMP SUPPORT (RH)

COMP COWL UPPER

COMP LAMP SUPPORT (RH)

CROSS MEMBER

FRT LOWER

BRACE COMP HOOD LOCK

WHEEL HOUSING INNER(LH)

WHEEL HOUSING INNER(RH)

BRACE COMP LAMP HOUSE (RH)PANEL COMP REAR SKIRT

MARUTI SUZUKI SWIFT AND SWIFT DZIRE -2003-2004

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BRACE COMP HOOD LOCK

COMP LAMP SUPPORT.PANEL COMP

DASH SIDE

MEMBER COMP ROOF FRONT

PANEL COMP. DASH

RENIEF. COMP HINGE PLR.REAR

COWL TOP

COWL UPPER

SIDE SILL

CROSSMEMBER COMP.RR FLOOR CTR

MEMBER COMP,RDTR SUPPORT LOWER

MEMBER COMP ROOF BACK INNR

MAIN ROOF PANEL

MODEL ‘N’ MARUTI SUZUKI 2007-2008

SD ENGINEERS

SD ENGINEERSVolkswagen

Project WF-REAR BACK-100% STAGE-1ST

Thank You

SD ENGINEERS