Welcome to the
APQP4Wind Kick-Off Event
Facilitated by the Danish Wind Industry Association
Welcome
January 25, 2017
Page 3 January 25, 2017
Welcome and safety briefing
Emergency responseIn case of fire
Assembly point
Auditorium
Put out the fire if possible without compromising your own safety
If this is not possible, sound the fire alarm
When you hear the fire alarm, leave the building by the nearest emergency exit in a calm and controlled manner
Do not leave assembly point until instructed by the assembly point manager
Page 4 January 25, 2017
Welcome and agenda
Kim Nedergaard Jacobsen
Senior Project Manager and facilitator of the kick-off event
Danish Wind Industry Association
Page 6 January 25, 2017
Welcome and agenda
09.15 – Welcome to Vestas Wind Systems A/S and APQP4Wind
... Henning Bach Jochumsen and Kim Nedergaard JacobsenHead of QSE&D MVOW, Vestas Wind Systems A/S,Senior Project Manager, Danish Wind Industry Association
09.25 – Business context for APQP4Wind
09.40 – Manufacturer's view
10.10 – The APQP4Wind project
10.30 – Coffee break
10.45 – Suppliers' view
11:00 – Training concept and Training Providers
11:15 – APQP4Wind kick-off
11:30 – Plenary Q&A
12:00 – Buffet and networking
Page 7 January 25, 2017
Welcome and agenda
09.15 – Welcome to Vestas Wind Systems A/S and APQP4Wind
09.25 – Business context for APQP4Wind ... Jean-Marc LechêneExecutive Vice President for Manufacturing and Global Procurement, Vestas Wind Systems A/S
09.40 – Manufacturer's view
10.10 – The APQP4Wind project
10.30 – Coffee break
10.45 – Suppliers' view
11:00 – Training concept and Training Providers
11:15 – APQP4Wind kick-off
11:30 – Plenary Q&A
12:00 – Buffet and networking
Page 8 January 25, 2017
Business context for APQP4Wind
Jean-Marc Lechêne
Executive Vice President for Manufacturing and Global Procurement
Vestas Wind Systems A/S
Page 9 January 25, 2017
Welcome and agenda
09.15 – Welcome to Vestas Wind Systems A/S and APQP4Wind
09.25 – Business context for APQP4Wind
09.40 – Manufacturer's view ... Neil Jones and Kathleen BiseliSenior Vice President for Global QSE, Vestas Wind Systems A/SHead of Quality Excellence, Siemens Wind Power A/S
10.10 – The APQP4Wind project
10.30 – Coffee break
10.45 – Suppliers' view
11:00 – Training concept and Training Providers
11:15 – APQP4Wind kick-off
11:30 – Plenary Q&A
12:00 – Buffet and networking
Page 10 January 25, 2017
Manufacturer's view
Interview
Kathleen BiseliHead of Quality Excellence Siemens Wind Power A/S
Neil JonesSenior Vice President for Global QSEVestas Wind Systems A/S
Page 11 January 25, 2017
Welcome and agenda
09.15 – Welcome to Vestas Wind Systems A/S and APQP4Wind
09.25 – Business context for APQP4Wind
09.40 – Manufacturer's view
10.10 – The APQP4Wind project ... Henrik Hjortkjær and Henning Bach JochumsenHead of QE Processes & Systems, Siemens Wind Power A/S,Head of QSE&D MVOW, Vestas Wind Systems A/S
10.30 – Coffee break
10.45 – Suppliers' view
11:00 – Training concept and Training Providers
11:15 – APQP4Wind kick-off
11:30 – Plenary Q&A
12:00 – Buffet and networking
Page 12 January 25, 2017
Wind Energy Denmark - 2015
Page 13 January 25, 2017
APQP project
Roadmap for APQP4Wind project
Sep. 2015
Jun. 2016
Dec. 2016
Dec. 2017
Jun. 2017
May 2015
Phase I
Phase II
Initiation Project Roadmap, detailed Timeline, Stakeholder input, Project Charter
Preparation Understanding, Gap analysis, develop framework, APQP terminology to streamline
Finalization Finalize APQP content and definitions, Hearing, update and finalize
MatureMonitor implemen-tation status, Docu-ment Project out-come and prepare project finalization
Implement Web portalPilot Deployment
Communication/Branding
Training material and providerCustomer involvement
Business/Operational setup(MHI Vestas, Gamesa, ...)
Further Deployment
Page 14 January 25, 2017
APQP project
Project organization Project members
• Sponsor from Siemens or Vestas (PM from Vestas and sponsor from Siemens or vice versa + selected key member from LM Wind Power and KK Wind Solutions)
• Project managers from Siemens and/or Vestas
• Quality specialists from each organization appointed
• Ad hoc specialists e.g. in training to be advisors
• Reference group to include selected customers, suppliers and key stakeholders
Board of directors
Quality specialists
Ad hoc specialists
Ad hoc specialists
Project manager(s)
Sponsor/SteerCo
Project support
NEIL JONESVestas Wind Systems A/S
GREGORIO ACEROSiemens Wind Power A/S
FLEMMING SKOV IVERSENLM Wind Power
OLIVIER AUBERTVestas Wind Systems A/S
HENNING BACH JOCHUMSENVestas Wind Systems A/S
ARUN JOHN SELVAVestas Wind Systems A/S
HENRIK HJORTKÆRSiemens Wind Power A/S
KIM SCHMIDT PETERSENKK Wind Solutions
BENT WEIBELSiemens Wind Power A/S
KATHLEEN BISELISiemens Wind Power A/S
KIM N. JACOBSENDWIA
Page 15 January 25, 2017
APQP project
Customer Supplier Level 2+3
Customer Supplier
Level 1
Wind Power Customer
Wind Turbine Manufacturer
Level 2
Wind Turbine Manufacturer
Tier 1(Supplier)
Level 3
Tier 1(Supplier)
Tier 2(Sub Supplier)
Supply ChainPyramid
Customer
Manufacturer
Supplier
Sub Supplier
Page 16 January 25, 2017
APQP project
Collaboration
Trainingproviders
DWIAcollaboration
APQP specialists
• APQP specialist knowledge
• Teamwork based on joy of working together
• Special thanks to Arun John Selva and Bent Weibel
• DNV/GL and Bureau Veritas joined forces with APQP4Wind
• The result is a tailored training program
• Management, employee and specialist training modules
• DWIA is the project owner and budget administrator
• DWIA's QA networks acting as reference group
• DWIA will host APQP4Wind going forward
HOthermanu-
factures
SupplierTier 1&2
APQP4Wind Framework
Trainingprovider
Page 17 January 25, 2017
APQP project
Next steps 2017 and onwards
HOthermanu-
facturers
SupplierTier 1&2
APQP4Wind Framework
Trainingprovider
• Customer integration
• Global focus
• Auditing
• Mature APQP4Wind
• Raise to a standard
Page 18 January 25, 2017
APQP project
Operational organization – full scope
Customer Supplier
Level 1
Wind Power Customer
Wind Turbine Manufacturer
Level 2
Wind Turbine Manufacturer
Tier 1(Supplier)
Level 3
Tier 1(Supplier)
Tier 2(Sub Supplier)
• Advisory Board is responsible for the scope of the joint cooperation and strategic decisions
• Advisory Board responsible for managing changes to the joint APQP/PPAP manual
• APQP4WIND org. members to be appointedby the organizations
Advisory BoardAPQP4Wind members
Quality specialists
Ad hoc specialists
Ad hoc specialists
APQP4Wind
Coffee Break10.30 – 10.45
Page 20 January 25, 2017
Welcome and agenda
09.25 – Business context for APQP4Wind
09.40 – Manufacturer's view
10.10 – The APQP4Wind project
10.30 – Coffee break
10.45 – Suppliers' view
11:00 – Training concept and Training Providers
11:15 – APQP4Wind kick-off
11:30 – Plenary Q&A
12:00 – Buffet and networking
09.15 – Welcome to Vestas Wind Systems A/S and APQP4Wind
12.45 – Q&A Session 1
13.45 – Coffee break
14.00 – Q&A Session 2
15.00 – Thank you & goodbye
Page 21 January 25, 2017
Welcome and agenda
09.15 – Welcome to Vestas Wind Systems A/S and APQP4Wind
09.25 – Business context for APQP4Wind
09.40 – Manufacturer's view
10.10 – The APQP4Wind project
10.30 – Coffee break
10.45 – Suppliers' view ... Flemming Skov Iversen and Kim Schmidt PetersenSenior Director Global Quality, LM Wind PowerQHSE Manager, KK Wind Solutions
11:00 – Training concept and Training Providers
11:15 – APQP4Wind kick-off
11:30 – Plenary Q&A
12:00 – Buffet and networking
Page 22 January 25, 2017
Supplier's view
Supplier's contribution
• Supplier initiated idea
• Reviewed and commented by suppliers
• Future influence through membership of APQP4Wind and reference group
Board of directors
Quality specialists
Ad hoc specialists
Ad hoc specialists
Project manager(s)
Sponsor/SteerCo
Project support
Page 23 January 25, 2017
Supplier's view
APQP4Wind's value for suppliers
• Standardization
• Preventative approach
• “Seal” of approval once qualified
Product and Process Approval
Product and Process Validation
Process Requirement Fulfilment
Process Design and Development
Plan, define and Scope Quality Program
Product Design Development
Product Requirement Fulfilment
Page 24 January 25, 2017
Supplier's view
APQP4Wind's value for suppliers
• Visibility and transparency
• Efficiency in PPAP process
• Agreement
• Documentation
• Sign off
Responsibility MatrixProcess FMEA –Failure Mode and Effect Analysis
Page 25 January 25, 2017
HOthermanu-
facturers
SupplierTier 1&2
APQP4Wind Framework
Trainingprovider
Supplier's view
Need for competences and training
• Competences are key to understand and use the framework fully
• Competences are key to secure quality
• High quality training and professional level are needed
• Customer integration
• Global focus
• Auditing
• Mature APQP4Wind
• Raise to a standard
Page 26 January 25, 2017
Supplier’s viewFeedback and quotes
“This will benefit the customer and
supplier cooperation. Together we can
focus even more on handling/remove
critical parameters and obstacles”
“Good framework to make the value chain
more transparent and preventing
expensive failures”
“We welcome the standardized APQP4Wind.
Requirements and documentationsare appreciated and welcome”
“We clearly see a benefit in the
alignment in the early stages
of the projects”
“Already from the pilots we see an increase in our
internal quality KPI with 13%.
This is great!”
“Now I see the meaning of the entire FMEA work”
Page 27 January 25, 2017
Welcome and agenda
09.15 – Welcome to Vestas Wind Systems A/S and APQP4Wind
09.25 – Business context for APQP4Wind
09.40 – Manufacturer's view
10.10 – The APQP4Wind project
10.30 – Coffee break
10.45 – Suppliers' view
11:00 – Training concept and Training Providers
... Peter Worck Nielsen and Kåre Appel WengCustomer Relations Manager Certification, Bureau VeritasSales and Marketing Manager, DNV GL
11:15 – APQP4Wind kick-off
11:30 – Plenary Q&A
12:00 – Buffet and networking
Page 28 January 25, 2017
APQP4Wind training concept and providers
Building competence
Bureau Veritas
DNV GL
Approved training providers
• Bureau Veritas
• DNV GL
Only training conducted by the approved providers will be acknowledged by APQP4Wind
Page 29 January 25, 2017
APQP4Wind training concept and providers
Bureau Veritas
Bureau Veritas in brief
Global leader in testing, inspection and certification
• 66,000 employees in 140 countries serving 400,000 clients
• Core competence in QHSE management
• Quality
• Health & Safety
• Environment
• Social accountability
• Strong experience in the entire wind industry
• Welcome to the dedicated Wind Industry Quality Tool: APQP4Wind
Page 30 January 25, 2017
APQP4Wind training concept and providers
DNV GL in brief
Driven by our purpose of safeguarding life, property and the environment, DNV GL enables organizations to advance the safety and sustainability of their business.
We provide classification, technical assurance and independent expert advisory services to the maritime, oil & gas and energy industries.
We also provide certification services to customers across a wide range of industries.
Operating in more than 100 countries, our professionals are dedicated to helping customers make the world safer, smarter and greener. DNV GL
Page 31 January 25, 2017
APQP4Wind training concept and providers
Overview of the training
Five different courses
• Management Awareness Training
• Employee Awareness Training
• Train-the-trainer
• APQP Specialist Training
• Internal Auditor Training
Bureau Veritas
DNV GL
Page 32 January 25, 2017
Open course or in-house training
APQP4Wind training concept and providers
Management Awareness Training
The objective of the Management Awareness Training is to give the management a basic understanding of the management role in the APQP4Wind process, introduce the framework, requirements and the tools.
In addition to have the management to reflect on the resources needed in order have a successful implementation of APQP4Wind
Duration3.5 hours
Target groupTop management, managers and quality managers working in companies deli-vering to the Wind Industry
Page 33 January 25, 2017
Open course or in-house training
APQP4Wind training concept and providers
Employee Awareness Training
The objective of the Awareness Training for all Employees is to give the participants a basic understanding of their role in the APQP4Wind process, introduce the framework, requirements and the tools with focus on the role of employees involved in processes related to APQP4Wind
Duration1.5 hours
Target groupAll employees working in the Wind Industry
Page 34 January 25, 2017
Open course or in-house training
APQP4Wind training concept and providers
Employee Awareness Training
Train-the-trainer
The objective of the Train-the-Trainer Course is to train selected employees in providing the Awareness training for all employees to colleagues and to make the participants reflect on their role as trainer and how to convey the training.
To become an internal trainer the selected employees must attend the Awareness Training for all Employees and pass the Train-the-Trainer test at the end of the course
Duration1.5 + 2 hours
Target groupTop management, managers and quality managers working in companies delivering to the Wind Industry
Page 35 January 25, 2017
Open course or in-house training
APQP4Wind training concept and providers
APQP4Wind Specialist Training
The objective of the APQP Specialist Training is to give the participants a fundamental understanding and training in the APQP4Wind process, introduce the framework, the requirements and the tools.
In addition to train and to understand how to use and apply the tools in practice
Duration4 days, 28 hours
Target groupQuality management, coordinators, experts, system-people and other involved in the APQP process
Page 36 January 25, 2017
Open course or in-house training
APQP4Wind training concept and providers
APQP4Wind Internal Auditor Training
The objective of the Internal Auditor Training is to give the participants a basic understanding of the APQP4Wind processes and the value and purpose of doing internal audits to support the implementation of APQP4Wind process.
In addition to introduce and train how to plan, do, report and evaluate an internal audit and the audit program
Duration2 days, 14 hours
Target groupQuality management, coordinators, experts, system-people and other involved in the APQP process
Page 37 January 25, 2017
APQP4Wind training concept and providers
We are looking forward to the Q&A sessions after lunch
www.dnvgl.com/apqp
www.bureauveritas.dk/kurser
DNV GL
Bureau Veritas
Page 38 January 25, 2017
Welcome and agenda
09.15 – Welcome to Vestas Wind Systems A/S and APQP4Wind
09.25 – Business context for APQP4Wind
09.40 – Manufacturer's view
10.10 – The APQP4Wind project
10.30 – Coffee break
10.45 – Suppliers' view
11:00 – Training concept and Training Providers
11:15 – APQP4Wind kick-off ... Bent Weibel and Arun John SelvaSenior Quality Specialist, Siemens Wind Power A/S,Senior Quality Engineer Global QSE, Vestas Wind Systems A/S
11:30 – Plenary Q&A
12:00 – Buffet and networking
Page 39 January 25, 2017
APQP4Wind kick-off
• A quick look on
• APQP4Wind Manual
• APQP4Wind Workbook
• Web Page APQP4wind.org
• Official launch
Page 40 January 25, 2017
APQP4Wind kick-off
Manual
• Explains 7 phases in Product Quality Planning cycle
• Details various Quality elements in each phase
• A PPAP embedded APQP framework
• Clear visibility of PPAP milestones and documentations across the planning cycle
• Simple and easy to understand guidelines on Quality Tools
• Requirements tailored to suit the scenarios in Wind Industry
Page 41 January 25, 2017
APQP4Wind kick-offFramework
48 elements defined across 7 phases
Page 42 January 25, 2017
APQP4Wind kick-off
Workbook
• All PPAP templates in one place
• Lean and easy to use
• Total of 22 templates with user friendly functions
Page 43 January 25, 2017
APQP4Wind kick-off
APQP4Wind.org
• Access to Manual and Workbook
• Training and certification information
• Latest news and events
• Contacts
Page 44 January 25, 2017
APQP4Wind kick-off
Official launch
Page 45 January 25, 2017
Welcome and agenda
09.15 – Welcome to Vestas Wind Systems A/S and APQP4Wind
09.25 – Business context for APQP4Wind
09.40 – Manufacturer's view
10.10 – The APQP4Wind project
10.30 – Coffee break
10.45 – Suppliers' view
11:00 – Training concept and Training Providers
11:15 – APQP4Wind kick-off
11:30 – Plenary Q&A
12:00 – Buffet and networking
Page 46 January 25, 2017
Q&A from the audience
Q
A
Questions and answer session
Henning Bach Jochumsen and Arun John SelvaVestas Wind Systems A/S
Henrik Hjortkjær and Bent WeibelSiemens Wind Power A/S
Flemming Skov IversenLM Wind Power
Kim Schmidt PetersenKK Wind Solutions
Page 47 January 25, 2017
Welcome and agenda
09.25 – Business context for APQP4Wind
09.40 – Manufacturer's view
10.10 – The APQP4Wind project
10.30 – Coffee break
10.45 – Suppliers' view
11:00 – Training concept and Training Providers
11:15 – APQP4Wind kick-off
11:30 – Plenary Q&A
12:00 – Buffet and networking
09.15 – Welcome to Vestas Wind Systems A/S and APQP4Wind
12.45 – Q&A Session 1
13.45 – Coffee break
14.00 – Q&A Session 2
15.00 – Thank you & goodbye
Buffet and networking12.00 – 12.45