WELCOME TO THE CORPORATE PRESENTATION OF M/s INDUSTRIAS DEL RECAMBIO INDIA PRIVATE LIMITED

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THE CORPORATE PRESENTATIONTHE CORPORATE PRESENTATION

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M/s INDUSTRIAS DEL RECAMBIO M/s INDUSTRIAS DEL RECAMBIO INDIA PRIVATE LIMITEDINDIA PRIVATE LIMITED

Industrias Del Recambio India Pvt LtdIndustrias Del Recambio India Pvt Ltd

INDUSTRIAS DEL RECAMBIO INDIA PVT.LTDINDUSTRIAS DEL RECAMBIO INDIA PVT.LTD is a strategic is a strategic Spanish venture. A state–of-the art sheet metal industry with TS Spanish venture. A state–of-the art sheet metal industry with TS 16949 certification having its core activity being manufacture and 16949 certification having its core activity being manufacture and export of automobile ancillary components. This technology export of automobile ancillary components. This technology intensive company further manufactures pressed, machined and intensive company further manufactures pressed, machined and fabricated components to meet the growing needs of the fabricated components to meet the growing needs of the automobile industry globally. automobile industry globally.

The Company is currently catering to the Indian , The Company is currently catering to the Indian , American and European OEM & Aftermarket.American and European OEM & Aftermarket.

The Fully Integrated divisions of the company employ over 250 The Fully Integrated divisions of the company employ over 250 technically qualified engineers, managers and technicians technically qualified engineers, managers and technicians equipped with modern machineries and infrastructure of equipped with modern machineries and infrastructure of international standards.international standards.

The company has invested in advanced technology to meet the The company has invested in advanced technology to meet the demanding quality standards and to achieve an excellence in demanding quality standards and to achieve an excellence in customer focus and service.customer focus and service.


M/s Industrias Del RecambioM/s Industrias Del Recambio -- SpainSpain, established in , established in 1976 , located in Pamplona , North of Spain in a rich region 1976 , located in Pamplona , North of Spain in a rich region with a great industrial activity. IR plant devotes 12000 with a great industrial activity. IR plant devotes 12000 m2 to product assembly and commercialization and 6000 m2 to product assembly and commercialization and 6000 m2 to product processes such as metal pressing, welding, m2 to product processes such as metal pressing, welding, casting, machining, etc. casting, machining, etc.

Industrias Del Recambio’sIndustrias Del Recambio’s main activity is the production main activity is the production of suspension parts for the automotive Aftermarket which of suspension parts for the automotive Aftermarket which has been exported to more then 42 countries. Their sole has been exported to more then 42 countries. Their sole product line is product line is suspension control arms and their suspension control arms and their componentscomponents. They are specialists and market leaders in this . They are specialists and market leaders in this field. Their range of parts is the widest in the market and well field. Their range of parts is the widest in the market and well known for high quality and good service.known for high quality and good service.

IR GROUP BACKGROUNDIR GROUP BACKGROUND


M/s Industrias Del Recambio - SpainM/s Industrias Del Recambio - Spain


Talosa - Talosa - SpainSpain

DYS – DYS – SpainSpain

IRKO S.L – IRKO S.L – SpainSpain

Industrias Del Recambio – Industrias Del Recambio – BrazilBrazil Industrias Del Recambio – Industrias Del Recambio – ArgentinaArgentina CMP- IR India Private Limited - CMP- IR India Private Limited - MEPZMEPZ - India- India

OTHER IR - GROUP COMPANIESOTHER IR - GROUP COMPANIES


Geographical Geographical

LocationLocation

Industrias Del Recambio India Pvt Industrias Del Recambio India Pvt LtdLtdPlot A-7, SIPCOT ,Orgadam CHENNAI , INDIA . (SOUTH)


Chennai



• Control arm for Automotives.Control arm for Automotives.

• Sheet metal pressed & welded parts to OEM, After market and Sheet metal pressed & welded parts to OEM, After market and other ancillaries.other ancillaries. • Fabricated components as per customer requirements.Fabricated components as per customer requirements.

IR India Manufactures of …IR India Manufactures of …


CHAIRMAN

Managing DirectorIR India Pvt Ltd

Chief executive officerIR India Pvt Ltd

Mr. PEDRO OJER

Mr. IGNACIO SOTO

Mr. N.G. NALLASIVAM

Mr. MK.SUKUMARAN

MANAGEMENTMANAGEMENT

General Manager-ToolsIR India Pvt Ltd.

Chennai


IR India Control arm & IR India Control arm &

Stamping parts..Stamping parts..







IR India Stamping Facilities IR India Stamping Facilities


• Stamping capacity from 30T to 315 T Stamping capacity from 30T to 315 T

• Our Pressing capacity boasts of FIFTY Our Pressing capacity boasts of FIFTY Mechanical & Hydraulic presses.Mechanical & Hydraulic presses.

• Our welding capacity boasts of Fanuc Our welding capacity boasts of Fanuc & ABB robotic welding machines.& ABB robotic welding machines.

• Our Quality assurance dept is well Our Quality assurance dept is well equipped with UTM, CMM & all equipped with UTM, CMM & all essential digital measuring instruments.essential digital measuring instruments.

• A State of Art sheet metal industry with A State of Art sheet metal industry with TS 16949.TS 16949. • Control arm manufacturing capacity isControl arm manufacturing capacity is 70000/ month.70000/ month.

• So far 30 lac Control Arms had beenSo far 30 lac Control Arms had been manufactured and delivered.manufactured and delivered.

IR INDIA STAMPING & TOOL MANUFACTURING CAPACITYIR INDIA STAMPING & TOOL MANUFACTURING CAPACITY

• Stamping tools for 30 T to 600 T Stamping tools for 30 T to 600 T Presses Presses

• Tools Weight upto 2 TonsTools Weight upto 2 Tons

• We Make Stage , Progressive , Deep We Make Stage , Progressive , Deep Draw Casting tools and Moulds Draw Casting tools and Moulds

• We use Solid Works and Edge cam We use Solid Works and Edge cam for our Design and Manufacturefor our Design and Manufacture

• We have a total strength of two We have a total strength of two hundred and fifty well qualified, hundred and fifty well qualified, trained pool of Managers, Engineers trained pool of Managers, Engineers and operators.and operators.


Details of IR India Stamping Details of IR India Stamping Facilities Facilities

Mechanical PressMechanical PressMechanical PressMechanical PressMechanical PressMechanical PressMechanical PressMechanical PressMechanical PressMechanical PressMechanical Press

315 Ton250 Ton200 Ton160 Ton125 Ton110 Ton 63 Ton 50 Ton 40 Ton 30 Ton 25 Ton

EquipmentEquipment CapacityCapacity


Details of IR India Stamping Details of IR India Stamping Facilities Facilities

Hydraulic Press Hydraulic Press Hydraulic Press Hydraulic Press Hydraulic Press Hydraulic Press

315 Ton250 Ton200Ton160 Ton100 Ton 63 Ton


Industrias Del Recambio India Pvt LtdIndustrias Del Recambio India Pvt LtdDetails of IR India Stamping Details of IR India Stamping

Facilities Facilities

Gilletin ShearingGilletin ShearingWelding SpmWelding SpmWelding SpmWelding Machines CO2Welding Machines CO2Projection Welding MachineRotary Welding SPMIT GUNRobot Welding Machine (Fanuc & ABB)Stud Welding Machine

10 mm x 3200 mm 6 mm x 3200 mm2.1 Meters1.6 Meters1 Meter10.4 KVA6.9 KVA75 KVA400 x 400 mm dia48 KVA20 KVA1 KVA






Industrias Del Recambio India Pvt LtdIndustrias Del Recambio India Pvt LtdDESIGN & DEVELOPMENT OF TOOLSDESIGN & DEVELOPMENT OF TOOLS

INCORPORATED INCORPORATED DESIGN DESIGN

SOFTWARESSOFTWARES

SOLIDWORKS SOLIDWORKS AUTOCAD 3DAUTOCAD 3D


Customer enquiry

Receipt of customer drawing /sample

Feasibility review(CFT)

Preparation of quote

Order acceptance

Preparation of comp & stage drg.

Process flow diagram

Process Failure Mode Effective Analysis

Concept Drawing

Tool Design

Tool Mfg, Assly & Trial Insp.

Sample submissionORDER PROCESS ORDER PROCESS

FLOW FLOW

Pre launch control plan

Customer Acceptance

Tool Validation(PPAP)

Industrias Del cambio India Pvt LtdIndustrias Del cambio India Pvt Ltd

RM receipt

RM Inspection

Shearing

Press processing

First Off & Patrol Inspection

Welding

Weld Tests & inspection

Final Inspection

Packing

Dispatch

MANUFACTURINGMANUFACTURING PROCESS FLOWPROCESS FLOW


Details of Tool Room Facilities …….Details of Tool Room Facilities …….

Vertical machining centre Vertical machining centre EDM wire cut machine EDM wire cut machine (submerged) (submerged) Jig Boring machine Jig Boring machine Surface grinding machine Surface grinding machine Milling machine Milling machine Radial drilling machine Radial drilling machine Hydraulic Milling machine Hydraulic Milling machine Cylindrical grinding machine Cylindrical grinding machine Shaping MachineShaping Machine

1100x 510 x 6001100x 510 x 6001000x 700 x 3001000x 700 x 300

1000 x 6001000 x 6001000 x 2501000 x 250600 x 250600 x 2500300301000 500 x 3001000 500 x 300200 x 600200 x 600800 x 400800 x 400



Details of Tool Room Facilities …….Details of Tool Room Facilities …….

Hydraulic pressHydraulic press

Mechanical PressMechanical Press

Hydraulic PressHydraulic Press

AIR CompressorAIR Compressor

GeneratorGenerator

250 Ton250 Ton

100 Ton100 Ton

25 Ton25 Ton

TC 600TC 600

82.5 KVA82.5 KVA





CNC Vertical Machining CenterCNC Vertical Machining Center

VMC – Hartford F1 VMC – Hartford F1 seriesseries LG-1000 LG-1000


CNC Wire cutCNC Wire cut

WIRE CUT – ElectronicaWIRE CUT – Electronica Ultracut S2Ultracut S2


Some of our Stamping Some of our Stamping Tools …Tools …



Industrias Del Recambio India Pvt LtdIndustrias Del Recambio India Pvt LtdQuality Quality AssuranceAssurance


MICRO METERMICRO METER 0-250-25 55




VERNIERVERNIER 0-2000-200 11

VERNIERVERNIER 0-3000-300 11

DIAL VERNIERDIAL VERNIER 0-1500-150 11

BEVET PROTECTORBEVET PROTECTOR -- 11

LEVER DIALLEVER DIAL 0-0.50-0.5 11

RADIUS GAUGERADIUS GAUGE R1-R7R1-R7 11

RADIUS GAUGERADIUS GAUGE R0.4-R6R0.4-R6 11

THREAD PITCHGAUGETHREAD PITCHGAUGE 0.35-60.35-6 11

FEELERFEELER 0.05-10.05-1 11

MAGNETIC V BLOCKMAGNETIC V BLOCK75 X75 75 X75 X56X56 22

MAGNETIC V BLOCKMAGNETIC V BLOCK100 X95 100 X95 X70X70 22

NON MAGNETIC V NON MAGNETIC V BLOCK WITH U CLAMPBLOCK WITH U CLAMP 63 X63 X8063 X63 X80 22

NON MAGNETIC V NON MAGNETIC V BLOCK WITH U BLOCKBLOCK WITH U BLOCK 80 X80 X10080 X80 X100 22

SURFACE TABLE WITH SURFACE TABLE WITH STANDSTAND

630 X630 630 X630 X130X130 11

SURFACE TABLE WITH SURFACE TABLE WITH STANDSTAND

1000 X1000 1000 X1000 X150X150 11

ROCKWELL HARDNESS ROCKWELL HARDNESS TESTERTESTER

60HRB-60HRB-120HRB120HRB 11

TORQUE WRENCHTORQUE WRENCH 0-12NM0-12NM 11

HEIGHT GAUGEHEIGHT GAUGE 0-6000-600 11

HEIGHT MASTERHEIGHT MASTER 0-6000-600 11

SLIP GAUGE BOXSLIP GAUGE BOX 0.5-1000.5-100 11

PROFILE PROJECTORPROFILE PROJECTOR 300300 11

SURFACE ROUGHNESS SURFACE ROUGHNESS TESTERTESTER -- 11

DIGITAL CALIPER-DIGITAL CALIPER-INSIDEINSIDE 10-30 MM10-30 MM 11

DIGITAL CALIPER-DIGITAL CALIPER-INSIDEINSIDE 30-50 MM30-50 MM 11

DIGITAL CALIPER-DIGITAL CALIPER-OUTSIDEOUTSIDE 0-30 MM0-30 MM 11

UTMUTM 20 T20 T 11

List of Measuring InstrumentsList of Measuring Instruments



Our ClienteleOur Clientele

Industrias Del Recambio – SpainIndustrias Del Recambio – SpainCaucho Metal Productos - SpainCaucho Metal Productos - SpainArvin Meritor – USAArvin Meritor – USACF Gomma – ItalyCF Gomma – ItalyDelta Gom – Italy Delta Gom – Italy Ruter Caucho – SpainRuter Caucho – SpainIndustrias Del Recambio – BrazilIndustrias Del Recambio – BrazilJD Norman – USAJD Norman – USAFEBI - GermanyFEBI - Germany

LMW – CoimbatoreLMW – CoimbatoreBrakes India LtdBrakes India LtdCaparo India Private LimitedCaparo India Private LimitedRepco Amalgamations Ltd.Repco Amalgamations Ltd.

INTERNATIONAL DOMESTIC


Let us join hands to meet our ambitious Let us join hands to meet our ambitious growth …growth …

Date post:	08-Jan-2016
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