Welcome to Xuhong
1. Overview
2. Engineering Ability
3. Quality Control
Contents
4. Subcontracted Resources
5. Machines
6. Company Vision
High
Company
High
Technology
Company
Quick mockup
samples
Passed
TS16949
Chengdu
Xuhong
Tianjin
Office
Overview-----Development Milestone---- (1)
Xuhong
Kunshan
Xuhong
Developed
stamping
Passed
ISO9000Developed
injection
Malaysia
Office
2012.82010.122005.6
2011.12006.5
2003.3
2003.12
2004.8
ISO9000ISO9000
2010.8
injection
2011.9
Office
Kunshan Xuhong Precise Parts and Assemblies Co., Ltd.
Year; 2003
Staff: 200
Company area:4000 square meters
Type: stamping, injection, quick mockup samples
Overview-----Production Site----- (2)
Chengdu Xuhong Precise Parts and Assemblies Co., Ltd.
Year: 2006
Staff: 40
Company area:1500 square metersType: stamping, special tooling components
Overview-----Application----- (3)
Overview-----Business Roadmap----- (4)
Overview------Sales(2013Y) ----- (5)
Types Titles Employees
Work
Experiences
(Years)
Stamping
Hard Tooling Designers 12
17
8
Project Management Engineers 5 5
Engineering Ability------Development Team----- (1)
Project Management Engineers 5 5
Injection
Hard Tooling Designers 4
6
8
Project Management Engineers2 5
Quick Mockup
Samples
Engineers 3
4
8
Project Management Engineers1 5
(Including Chengdu and Kunshan)
Injection
Molding
Cavities 2 4More than
8
Lead Time (Days) 15~20 20~28 25~35
More than
Engineering Ability-----Lead Time----- (2)
Stamping
Die
Stations Within 5 5~15 16~25More than
25
Lead Time (Days) 12~17 16~22 20~28 25~35
Quick
Mockup
Samples
Type Etching
Soft
Tooling
(Stamping)
Soft
Tooling
(Injection)
Assemblie
s
Lead Time (Days) 3-10 10~16 10~16 1~3
Project Unit Quantity Remark
Injection Molding SET/Month 10
Engineering Ability-----Capacity----- (3)
Including Chengdu
Stamping Die SET/Month 30
Injection Parts KPCS/Month 60000
Stamping Parts KPCS/Month 70000
Quick Mockup
SamplesKPCS/Month 35000
CAD DCCCAE
Project Data
Fabrication
Design
Review
Tooling
Review
PMCPM
Design review DFM DFM/ Drawings
Quotation
Kick-off
Design Thoughts
DFM ReportDFM review
L/T
Open W/O
RFQ-SP.RFQ-Supporting
DFM
Tooling review
Update Data
(RFQ)
Kick-off
Evaluation
Engineering Ability------Development Procedure----- (4)
TrialY
N
Design
ECN
Process
Discussion
Design
Optimization
Drawing
Release
Validation
Samples
Specification
2D/3D ASM
BOM list
2D/3D
Spares Drawings
Change
Record
Improvement
Official Data
Drawings
Release
Drawings
Release
Confirmation
Clear up
DFM Tracking
--Trial
--FAI/CPK
--Design
--Tracking
Tooling Approval
--Tooling Record
Spec. Confirmation
2D/3D
Confirmation
Building
Modifying
Materials
Purchasing
Tracking
Delivery
Schedule
Close W/O
Tooling review
meeting
2D/3DOfficial Data
Process Discussion
2D/3D Receipt
Schedule
Drawing ReleaseBuilding
Modifying ECN
Summary
Design Optimization
Terminals
Products
SPM 800 300 350 350 300 300
Pitch (mm) 0.4 5.00 9.00 9.00 31.05 7.62
Material
Thickness (mm) 0.06 0.06 0.12 0.12 0.15 0.40
Engineering Ability------Stamping Die----- (5)
LT(Week) 5 4 4 4 5 3
Products
SPM 250 400 400 800 600 300
Pitch (mm) 20.00 0.40 2.20 1.35 5.75 18.00
Material
Thickness (mm)0.06 0.12 0.60 0.23 0.12 0.4
LT (Week) 5 5 4 3 4 4
Products
SPM 350 300 250 300 300 250
Pitch (mm) 8.00 9.50 9.50 12.00 5.00 10.90
Material
Thickness (mm) 0.10 0.32 0.25 0.20 0.25 0.40
Engineering Ability------Stamping Die----- (6)
Terminals
LT(Week) 4 5 5 4 3 4
Products
SPM 400 500 350 400 300 300
Pitch (mm) 9.00 16.50 2.00 2.00 12.00 1.00
Material
Thickness (mm) 0.25 0.25 0.15 0.35 0.20 0.25
LT(Week) 5 5 4 3 4 3
Shells
Products
SPM 400 200 200 200 150 150
Pitch (mm) 9.00 30.00 35.00 32.00 25.00 25.00
Material 0.12 0.15 0.15 0.15 0.20 0.15
Engineering Ability------Stamping Die----- (7)
Material
Thickness (mm) 0.12 0.15 0.15 0.15 0.20 0.15
LT(Week) 4 4 4 4 4 4
Products
SPM 25 80 80 80 150 150
Pitch (mm) 45.00 34.00 80.00 50.00 35.50 34.50
Material
Thickness (mm) 0.50 0.25 0.25 0.25 0.20 0.20
LT(Week) 5 5 5 5 3 3
Shells
Products
SPM 30 40 80 120 150 120
Pitch (mm) 35.00 40.00 50 30.00 28.00 22.00
Material
Thickness (mm) 0.30 0.30 0.25 0.30 0.15 0.20
Engineering Ability------Stamping Die----- (8)
LT(Week) 6 6 4 4 3 3
Products
SPM 20 45 60 45 400 80
Pitch (mm) 105.00 65.00 72.00 115.00 3.00 53.00
Material
Thickness (mm) 0.60 0.40 0.25 0.40 0.30 0.30
LT(Week) 5 5 4 6 3 5
RF Terminal Crossing Die
Engineering Ability------Stamping Die----- (9)
BTB0.4PITCH
16
RF Terminal 2081206
Crossing DieBTB0.4PITCH
Quick Mockup Samples
Products
Materials Thickness
(mm)0.25 0.25 0.60 1.00
Engineering Ability------Quick Mockup Samples---- (10)
(mm)
LT(days) 6 8 10 7
Products
Materials Thickness
(mm)0.15 0.12 0.08 0.40
LT(days) 6 3 3 6
Quick Mockup Samples
Products
Materials Thickness
(mm)0.40 0.15 0.15 0.15
Engineering Ability------Quick Mockup Samples---- (11)
(mm)
LT(days) 3 2 2 3
Products
Materials Thickness
(mm)/ / / /
LT(days) 3 3 3 3
Injection Parts
Products
LT(Weeks) 5 5 5 5 4 4
Engineering Ability-----Injection Mold----- (12)
Products
LT(Weeks) 5 4 5 5 4 4
Injection Parts
Products
LT(Weeks) 4 4 5 5 5 5
Engineering Ability-----Injection Mold----- (13)
Products
LT(Weeks) 5 5 4 4 4 4
Engineering Ability-----Injection Mold----- (14)
insert moulding
Quality Control
-----Control Flow Chart-----(1)
2.Mass Production1.Development Stage
Quality Control
-----Example----(2)
Control PlanControl Plan
Subcontracted ResourcesType Supplier Contact Tel. Add.
Raw
Materials
Copper Ningbo Xingye Shengtai Group Co.,
LtdMr. Bi 0574-63216802 Cixi City, Zhejiang
Copper FURUKAWA SANGYO SHANGHAI
CO.,LTDMr. Yang 021-64157294 Shanghai
Stainless
Steel
Samsung precision stainless
steel(pinghu)co.,ltdMr. Wang 0573-85077666 Pinghu City, Zhejiang
Leading PartsMISUMI(China)Precision Machinery
Trading Co., Ltd FS DivisionMs. Dai 021-67108701
ShanghaiStandard
Parts
Leading PartsTrading Co., Ltd FS Division
Ms. Dai 021-67108701Shanghai
Leading Parts Punch Industry (Dalian) Co. , Ltd Mr. Chen 0512-57731287 Yushan Town, Kunshan City
Steels
Steels/Heat
Treatment
ASSAB TOOLING TECHNOLOGY
(SHANGHAI)Co., Ltd.Mr. Wang 021-24169788 Shanghai
Steels/Heat
Treatment Kunshan Yongda Ms. Zhang 0512-57667739 Kunshan, Jiangsu
CarbideSHANGHAI SHUNSHUO
IND&TRAD CO.,LTDMr. Zhang 021-59890296 Shanghai
Subcontracted Resources
Type Supplier Contact Tel. Add.
Surface
Treatment
Progressive
Plating Yi Dong electronic (changshu) co., LTD
Manager
Xie0512-52687316
Changshu,
Jiangsu
Barrel
Plating/Rack
Plating
Suzhou huahai communication electronics
co., LTDMs. Yang 0512-65915862 Suzhou
Progressive
Plating
Shanghai shen he thermo- magnetics co.,
LTD
Manager
Zhang 021-36160446 Shanghai
Precise
Manufacturing
PG/JG/Oil
Cutting
JiangSu Huaying Guangbao Technology
Co.,LTD
Manager
Dong 0512-57195719 Kunshan
PG/JG KunShan JunShuo Mould CO.,LTD Mr. Li 0512-50322086 Kunshan
Etching Kunshan Jiexun Ms. Ai 0512-55101900 Kunshan
Laser Cutting Kunshan Guangkexin Mr. Lei 0512-57273322 Kunshan
Stamping Quantity
(Set)
110T 3
80T 2
60T 1
50T 1
40T 1
Injection Quantity
(Set)
�138 T
Horizontal
1
�128 T
Horizontal
2
�100 T 1
Manufacturing Quantity
(Set)
Milling 7
Grinding 16
Wire-cut 5
CNC
Machines-----Production---- (1)
40T 1
30T 1
25T 1
200T (Chengdu) (1 )
160T(Chengdu) (1 )
80T (Chengdu) (1 )
60T (Chengdu) (1 )
total 14
�100 T
Horizontal
1
�80 T
Horizontal
1
�60 T
Horizontal
1
�50 T
Horizontal
2
�80 T Vertical 1
�60 T Vertical 5
�40T Vertical 2
total 16
CNC4
EDM 5
Milling (Chengdu)(3 )
Grinding (Chengdu)(6 )
Wire-cut (Chengdu)(2 )
CNC (Chengdu)(1 )
EDM (Chengdu)(2 )
Machines
-----New-----(2)
Projector 2.5 CMM Force Tester Wire Tester
No. Name Quantity Type Spec. Brand
Estimated
finished
Date
Parameters
Remark
SPM
1 High speed 1 Stamping 30 T Dobby 2014.12 1000
Machines-----Presses----- (3)
1 High speed 1 Stamping 30 T Dobby 2014.12 1000
2 High speed 1 Stamping 60 T Dobby 2015.5 800
No. Name Quantity Type Spec. BrandEstimated
Finished DateRemark
1 3CMM 1 Inspection 800*600 Mitutoyo 2014-12
Machines-----Inspection ----- (4)
1 3CMM 1 Inspection 800*600 Mitutoyo 2014-12
1
X-ray
Thickness
Tester
1 Inspection Compact 5ROENALYT
IC2015-5
Company Vision------Points------ (1)
�Grow to be the stamping and injection company with high precision
�Core Competiveness ======Quick, Steady, Accurate and Inexpensive
�Urgency at Present ========Improve Technique, Shorten Lead Time
and Decrease Cost
Company Vision------ How to improve our competitiveness ------ (2)
Shorten lead time=====
Design MaterialsStandard
PartsManufacturing
Tooling
Validation
Probl
ems
Long communication
time:
Need to make new
design, both parties
need long time to make
design review
Need to order:
a、Prepare materials after
detailed design proposals for
tooling plate and tooling
frame. ASSAB materials
need about one to two days.
b、Heat treatment: 3 days
c、Long lead time for the trial
materials purchasing
No stocks:
a. Choose
MISUMI guide
pillars (carbide)
b. Need to order
all the new pins
Long time:
a、Tooling Components:
PG
b, Tooling plate: WE or
JG
c, guide pillars holes of
the tooling base, dowels
holes: WE
Long time:
1、Need to make
Q-RUN again after
the first Q-RUN in
Xuhong
2、Difficult to
arrange the
machine for
customer.customer.
Actio
ns
Decrease the
communication time of
design:
a、According to different
products, make the
standard drawings
b、Contact with
customer at the early
stage. Meanwhile, make
the original design for
the tooling
c、Establish standard
tooling frame
d、Project person tracks
the whole process
e、Make the design
standards
Prepare materials in
advance:
a、Make statistics for the
products. Store some
common tooling plates
b、According to the common
specification, make the
milling process well and
make heat treatment in
advance
c、Ask customer to supply
the common materials
specification and prepare
some in stocks in advance
(e.g.C7035)
Prepare some in
stocks:
a. Prepare some
common guide
pillars in stocks
b. Prepare some
pins in stocks
c. Check with
customer for the
agreed
specification of the
standard parts
Decrease the
manufacturing time:
a、Tooling components:
WE
b、Tooling plate: WE
c、Guide pillars holes of
the tooling base, dowels
holes: CNC
d、Tooling plate: High
speed manufacturing due
to the heat treatment
e、Manufacture
according to the factual
assembly
f、Manufacturing and
assembly are
simultaneous
Decrease time:
Make Q-RUN in
Xuhong and
customer checks
on spot.
Decrease Cost=====
Design MaterialsStandard
PartsManufacturing
Tooling
Validation
Pr
ob
le
m
s
High design cost
:
Need to make new
design. Long time,
high cost
Choices are better than
factual demand:
a、Materials of main plate: AS88,
materials of base plate: XW-42
b、Tooling frame: Make subzero
treatment and tempering
c、Components materials:
650/ASP60
d、Trial materials are delivered by
air and the cost is high.
Choices are
better than
factual demand:Choose MISUMI
guide pillars
Higher
requirements than
the demand:
a、Tooling components:
PG
b、WE Guide pillars holes
of tooling base, dowel
holes: WE
d、Make different gaskets
Need to make Q-RUN
again after the first Q-
RUN in Xuhong
Company Vision------ How to improve our competitiveness ------ (3)
air and the cost is high.
A
cti
on
s
Decrease the
design cost:
a、Establish standard
tooling frame。
b、Different part
numbers are in the
same tooling
c、Make budget once
the project starts
d、Bring in new
design software
Choose materials
appropriately:
a、Materials of main plate: XW-42,
materials of base plate: Cr12MoV
b、Tooling frame: subzero treatment
c、Tooling components materials:
SKH-9
d、 On conditions that the factual
life and the function can meet,
choose the materials with lower
degree, e.g. Cr12MbV
e、Purchase the common steels and
trial materials together every month
Choose standard
parts appropriately
:
Choose MISUMI
guide pillars of
white steels
according to the
actual life
Manufacture
appropriately:
a、Tooling components:
possibly WE
b、Tooling plate: WE
c、Guide pillars of the
tooling base, dowels
holes: CNC
d、Decrease the gaskets
e、On conditions that it
will not affect the function
and use, prefer not make
precise manufacturing,
e.g. tooling plate space
and appearance
Decrease the
validation cost:
Make Q-RUN in
Xuhong and
customer checks
on spot.
Development=======
Main
AspectsDescription Proposals Due Time
Leading
Departme
nt
Estimated
Effect
Hardware
Manufacturing
MachinesGrow to precise machines
graduallyContinuously Total
Handling
Office
a. Increase the
precision
b. Meet the market
demandInspection
Machines
Company Vision------ How to improve our competitiveness ------ (4)
Production PlaceIncrease 2000 square
meters2015.6
Develop mockup
samples
Lack of
talents
International
talents
a. Ask foreign sources for
help
b. Hire relevant talents
ContinuouslyHR
Department
Establish 1
oversea office and
2 manufacturing
site within 2 years
Need to
improve
the
profession
al
knowledge
Electronic,
communication
and auto
knowledge
a. Ask customer for help
b. Hire teachers to teach in
Xuhong
c. Pay more attention to
learning
d. Bring in advanced design
software
Continuously
Total
Handling
Office
,HR
Department
a. Decrease 2 days
for the lead time
within 2 years
b. Decrease cost
5% within 2 years
Stamping,
injection, quick
mockup samples
Company Vision------ Company Responsibilities------ (5)
Tourism Exercise Mid-autumn
Party
Lottery Tug-of-War Free Dinner
Company Vision------ Company Responsibilities------ (6)
Donation
�Company Culture======Happy work and team work
�Core values======
Trust, Efficiency, Innovation, Excellence, Gratitude
Development Strategy======
Company Vision------ Development Strategy----- (7)
Development Strategy======
1. Consider the talents as the resources
2. Pursue the professionals, not for the quantity
3. Finish every simple thing well and keep every easy thing correct
4. Pursue, express and improve variation
Thanks!