INTERNATIONAL INSTITUTE OF WELDING (IIW)

International Welding Engineer (IWE) &

International Welding Technologist (IWT)

WELD AUSTRALIA

EDUCATION

2020 Student Information

Handbook

IWE – IWT Student Handbook

C o n t e n t s P a g e

CONTENTS

1 INTRODUCTION ................................................................................................... 1

1.1 About the Course Facilitator ..................................................................... 1

2 WHO IS THE COURSE AIMED AT? ....................................................................... 1

3 OVERVIEW OF COURSE ...................................................................................... 2

4 PREREQUISITES .................................................................................................... 2

5 DESCRIPTION OF PHASES ................................................................................... 3

5.1 Distance Learning Phase ........................................................................... 3

5.2 Practical Phase ........................................................................................... 3

6 EVALUATION OF PERFORMANCE ...................................................................... 4

7 COURSE DATES / SCHEDULE ............................................................................... 5

8 MODULE CONTENT ............................................................................................. 6

9 IWE/IWT CERTIFICATION ..................................................................................... 8

9.1 What is Qualification and Certification? .................................................. 8

9.2 Certification for IWE/IWT ............................................................................. 8

10 COURSE LOCATION ........................................................................................ 8

10.1 TAFE NSW – Wollongong Campus .......................................................... 9

10.2 Accommodation Information ................................................................ 9

10.3 Transport Information .............................................................................. 9

10.4 Trains ......................................................................................................... 9

10.5 Buses ......................................................................................................... 9

10.6 Air Transport ............................................................................................ 10

10.7 From Sydney Airport .............................................................................. 10

10.8 By Car ..................................................................................................... 10

11 WELD AUSTRALIA MEMBERSHIP (INDIVIDUAL MEMBERSHIP) ...................... 10

12 CONTACT INFORMATION ............................................................................. 11

13 WHERE IS WOLLONGONG? .......................................................................... 12

14 CAMPUS MAP ................................................................................................ 13

15 WOLLONGONG - 55A / 55C FREE SHUTTLE BUS .......................................... 14

16 USEFUL LINKS ................................................................................................. 15

16.1 Transport ................................................................................................. 15

16.2 Campus .................................................................................................. 15

16.3 Wollongong Information ....................................................................... 15

IWE – IWT Student Handbook

P a g e 1 | 15

1 INTRODUCTION

The International Institute of Welding (IIW) International Welding Engineer and International Welding Technologist (IWE/IWT) is presented by Weld Australia.

Weld Australia utilises a blended learning approach, i.e. a combination of Teacher led live lectures, interactive online material, Face to face Practical sessions and self-study material.

The course leads to an IWE or IWT diploma which meets the minimum recommended qualifications according to AS/NZS ISO 3834 and ISO 14731, for the Responsible Welding Coordinator - Comprehensive Technical Level and Specific Technical level.

After successful completion of the course and passing the examinations, the participant receives an IIW Diploma at the appropriate level and with three years’ experience can obtain IIW Certified International Welding Engineer (CIWE) or Technologist (CIWT).

1.1 About the Course Facilitator Madeleine Du Toit

Leading international welding expert, Madeleine du Toit, Professor in the Welding Engineering Research Group at the University of Wollongong, will facilitate the IWE/ IWT qualification.

A Weld Australia Council Member, Madeleine holds BEng, MEng and PhD degrees in Metallurgical Engineering from the University of Pretoria in South Africa and a Masters in Welding Engineering from the University of Witwatersrand. She is a registered Professional Engineer in South Africa and an International Welding Engineer (IWE).

Madeleine served as the President of the Council of the Southern African Institute of Welding (SAIW) from 2010 to 2014, and as Chairperson of the Governing Board of SAIW Certification (responsible for the assessment and certification of welding personnel in South Africa) from 2004 to 2014. During this time, Madeleine established a very successful internationally accredited training program for International Welding Engineers and Technologists in South Africa.

Madeleine was actively involved in the activities of the International Institute of Welding (IIW) as part of the Australian delegation, serving as Chair of Commission IX (Behaviour of Metals Subjected to Welding) and as Chair of the Communications and Marketing Working Group until 2017.

2 WHO IS THE COURSE AIMED AT?

The course will be of great interest for engineers, technologists, welding coordinators, technical, quality or works managers in the fields such as:

• Process plant;

• Structural steelwork, bridges;

• Pressure vessels, pipework and pipelines, storage tanks;

• Offshore structures, earth moving equipment;

• Ship-building and ship repair;

• General heavy machinery;

• Power generation equipment; and

• Material testing, amongst others.

IWE – IWT Student Handbook

P a g e 2 | 15

3 OVERVIEW OF COURSE

The 2020/21 Course will be Via Distance learning which utilises a combination of Teacher led live lectures, interactive online material, face to face practical sessions and self-study material.

The course consists of 4 modules, each module will run for 5-7 weeks with a 3-4 week break

between modules in which you will sit the corresponding Examination before starting the next

module. This course will include a mix of pre-recorded material, live online lectures, and other

learning resources. The combined learning resources will cover all the topics outlined in the

course contents below.

4 PREREQUISITES

To attend the course, students will require the following prerequisites:

IWE

• Approved First Degree (Bachelor) in Engineering (or related discipline); or

• A Chartered Professional Engineer with Engineers Australia or IPENZ; or

• Equivalent overseas qualifications or recognition.

IWT

a) Certificate in an engineering-related discipline from a College/Vocational/Technical institute requiring a minimum of 2 years study after high school

e.g. Engineering-related Trade qualification; Cert III or higher from TAFE or another

RTO in an engineering-related trade qualification, or higher); OR b) A qualification at a level above a)

e.g. diploma, advanced diploma, or degree in engineering; OR

c) IIW IWS diploma gained in Australia prior to October 2018.

IWE – IWT Student Handbook

P a g e 3 | 15

5 DESCRIPTION OF PHASES

The course consists of 2 phases which need to be completed to enable the student to obtain the qualification.

In addition to the web-based learning, students on the IWE program have to complete practical welder training.

TAFE Illawarra Wollongong has agreed to provide training to IWE candidates attending the course at the Wollongong Campus.

5.1 Distance Learning Phase The greatest benefit of a blended learning approach is the freedom it provides students to access our online Moodle Platform at any time where they will have 24/7 access to the course notes, lecture slides, video recordings of previous lectures, pre-lecture content, post lecture content and self-study resources.

The distance learning phase is outlined below.

• Pre-Lecture Content: Content that is given before the start of lecture. All tasks in this session must be completed before the lecture itself. This may include pre-readings, Videos, and online quizzes. This will all take place on Weld Australia’s online Moodle Platform

• Online Lecture: 2-3 hour sessions where all students attend an online lecture being

hosted by the teacher. New content will be covered here but may also include a recap

of the pre-lecture content. Any questions from students can also be answered here.

• Post-Lecture Content: Content and extra learning resources that are given after the

lecture has been completed. This may include materials not covered in the lectures.

Any review questions will be uploaded here and can be used as a tool to help study.

• Self-Study: A significant change to the way that the course is completed is that the

students are required to put considerable effort in study outside of the classroom

environment. The onus is on the student to complete the self-study as directed. This is

to ensure that the mandatory study requirements are met in accordance with

International standards for this type of training.

5.2 Practical Phase As part of the International Welding Engineer/Technologist course, you will need to attend a face to face practical session. Unless you have supplied evidence that you have already completed welding training or have a welding qualification suitable to Weld Australia, you will be required to attend in order to complete the IWE/T Course.

Purpose

The purpose of this training is, through the “hands-on” experience, get an understanding of WHS requirements for each welding and cutting process, the degree of difficulty associated with welding in different positions with each process, creation of correct quality of welds, avoidance of defects and welding techniques.

IWE – IWT Student Handbook

P a g e 4 | 15

Location

• TAFE NSW - Wollongong Campus, (next to UOW)

• Building H,

• Foleys Lane or end of Lysaght Street

• North Wollongong, NSW, 2500

I would suggest you visit the website to make yourself familiar with the location and facilities available.

TAFE NSW - Wollongong Campus Website

Topics Covered

The IIW Guideline IAB-252r1-11“Guidance for Personnel with Qualification for Welding Coordination” states the following training hours.

• Oxy-gas welding and cutting – 6 hours

• MMA – 8 hours

• TIG – 8 hours

• MIG/MAG + Flux Cored Arc Welding – 16 hours

It is not intended that such students become qualified or certified welders.

What to bring

You will need to bring PPE suitable for welding:

• Long sleeve cotton drill shirt and long work pants

• Steel cap safety boots

• Clear Safety glasses

• You can bring your own welding helmets or TAFE will supply.

If a student has a Trade in welding approved by the IIW ANB such as:

• Boilermaker;

• Certificate III in Engineering - Fabrication; or

• First Class Welder.

Prospective student can gain exemption from the Practical Component. Those who do not have the equivalent practical experience through a Trade must complete the Practical Phase

6 EVALUATION OF PERFORMANCE

The evaluation consists of examinations in 4 separate modules. To be eligible for the award of the diploma, candidates must pass each of the 4 modules.

Each module exam is in two parts;

1. an online multiple choice examination (worth 60% of the mark) 2. an oral exam component (worth 40% of the mark).

The oral exams will take place on a separate date to the online examination

The pass mark for each module is 60%. Candidates must achieve a combined score (made up of written and oral components*) of at least 60% to pass each module.

IWE – IWT Student Handbook

P a g e 5 | 15

NOTE: In order to be eligible to sit the oral exam in each module, the candidate must have achieved at least 50% in the written exam for that module. Candidates who achieve a score of more than 75% in the written exam in any module may be given exemption from the oral exam for that module.

Oral examination not applicable to IWT.

The examinations in all four modules must be completed within 3 years from the date of the first examination.

Re-examination

Failure in any individual module exam shall require re-examination only in the module failed.

Re-sit exams must be taken within 15 months of the initial exam and, in the case of a second failure, one further attempt is permitted within 15 months of the date of the second examination.

If a candidate fails in any of the 4 modules three times, they must retake the classes of the modules failed and the full examinations of the modules failed. In addition, they must also re-sit the oral exams of the passed modules.

If a candidate doesn’t attempt the re-sit exam within 15 months, in any of the 4 modules, they must retake the classes of the modules failed and the full examination of the modules failed. Additionally, they must re-sit the oral exam of the passed modules again.

7 COURSE DATES / SCHEDULE

The course schedule for 2020/21 is below.

• Modules 1, 3 and 4 will run over 5 weeks, each consisting of 2 x 3 hour lectures per week.

• Module 2 will run over 7 weeks, following the same format with a 2 week break from the 21st of December 2020 to the 4th of January 2021.

• The practical session will run over 5 days at Wollongong TAFE.

A 90% attendance is required for successful completion.

COURSE OVERVIEW

Module Module duration Examinations

Module 1 21st Sep – 23rd Oct 2020

TBC scheduled with the Q&C Department

Module 2 16th Nov 2020 – 15th Jan 21

Practical 18th – 22nd Jan 2021

Module 3 22nd Feb – 26th Mar 2021

Module 4 19th Apr – 21st May 2021

IWE – IWT Student Handbook

P a g e 6 | 15

IWE/T 2020 Module 1 schedule

Module 1 - Tuesday and Wednesday Lectures

Week Date Live lectures Hours Time Self Study

1

22-Sep-20 Lecture 1 3 13:30 - 16:30 As directed

23-Sep-20 See module content below for

topics covered 3 13:30 - 16:30

2 29-Sep-20 3 13:30 - 16:30

30-Sep-20 3 13:30 - 16:30

3 06-Oct-20 3 13:30 - 16:30

07-Oct-20 3 13:30 - 16:30

4 13-Oct-20 3 13:30 - 16:30

14-Oct-20 3 13:30 - 16:30

5 20-Oct-20 3 13:30 - 16:30

21-Oct-20 Lecture 10 3 13:30 - 16:30 As directed

8 MODULE CONTENT

The Distance Learning Phase comprises of the completion of four modules. The topics of each Module are:

Module 1 - Welding processes and equipment

General Introduction to Welding Technology Welding Processes – Laser; Electron Beam; Plasma

Oxy-gas Welding and Related Processes Other Welding Processes

Electro-technics, a review Cutting, Drilling and other Edge Preparation Processes

The Arc Surfacing and Spraying

Power Sources for Arc Welding Fully Mechanised Processes and Robotics

Introduction to Gas Shielded Arc Welding Brazing and Soldering

TIG Welding Joining Processes for Plastics

MIG/MAG Joining Processes for Ceramics and Composites

Flux Cored Arc Welding Welding Laboratory

MMA Welding

Submerged-Arc Welding

Resistance Welding

IWE – IWT Student Handbook

P a g e 7 | 15

Module 2 - Materials and their behaviour during welding

Structure and Properties of Metals Fabrication and applications engineering

Phase Diagrams and Alloys Creep and Creep Resistant Steels

Iron – Carbon Alloys Steels for Cryogenic Applications

Manufacture and Classification of Steels Introduction to Corrosion

Behaviour of Structural Steels in Fusion Welding Stainless and Heat Resistant Steels

Cracking Phenomena in Welded Joints Introduction to Wear and Protective Layers

Fractures and different kinds of Fractures Cast Irons and Steels

Heat Treatment of Base Materials and Welded Joints

Copper and Copper Alloys

Structural (Unalloyed) Steels Nickel and Nickel Alloys

High Strength Steels Aluminium and Aluminium Alloys

Application of Structural and High Strength Steels Titanium and other Metals and Alloys

Construction and design Joining Dissimilar Materials

Module 3 - Construction and Design

Basic theory of Structural Systems

Fundamentals of the Strength of Materials

Joint Design for Welding and Brazing

Basics of Weld Design

Behaviour of Welded Structures under different types of Loading

Design of Welded Structures with predominantly Static Loading

Behaviour of Welded Structures under Cyclic Loading

Design of Cyclic Loaded Welded Structures

Design of Welded Pressure Equipment

Design of Aluminium Alloys Structures

Introduction to Fracture Mechanics

Module 4 - Fabrication, Applications Engineering

Introduction to Quality Assurance in Welded Fabrication

Quality Control during Manufacture

Residual Stresses and Distortion

Plant Facilities, Welding Jigs and Fixtures

Health and Safety

Measurement, Control and Recording in Welding

Imperfections and Acceptance Criteria

Non-Destructive Testing

Economics and Productivity

Repair Welding

Reinforcing-steel Welded Joints

Case Studies

IWE – IWT Student Handbook

P a g e 8 | 15

9 IWE/IWT CERTIFICATION

9.1 What is Qualification and Certification? Qualification is evidence of education, training, and knowledge gained. Certification is the procedure by which a Certification Body gives written assurance that a person is competent for a specified class of work. The document issued is a Certificate of Competency.

A Qualification is valid for life and cannot be withdrawn if earned correctly e.g. a degree or IIW Diploma.

Ongoing certification provides written assurance that an individual is competent to carry out a specified class of work. It is valid for a set period of time, and proof of on-going competence is required to achieve the necessary regular re-certification. Certification can, in fact, be withdrawn if it has been proven that the individual has dropped below the competency level required. Thus, certification gives both the individual, and the industry in which they work the confidence to know that the person can carry out their work professionally, in line with current regulations, standards and requirements, and that they continue to enhance their knowledge and skills on a regular basis.

9.2 Certification for IWE/IWT Weld Australia is the International Institute of Welding (IIW) Authorised Nominated Body (ANB) for Australia and IIW Authorised National Body for Company Certification (ANBCC). These enable Australia's people and companies to become nationally and internationally recognised. The Weld Australia has initiated programmes in Australia for the qualification and certification of personnel involved in welding, and for the certification of organisations that use welding as a process in their operations.

The issuing of diplomas for qualification and certificates for personnel and company certification is managed by the Qualification and Certification Board of the Weld Australia.

The successful completion of the IWE/IWT Qualification gives you the IWE Diploma and is the first step in order for becoming a Certified International Welding Engineer. You will be required to submit an application to a review panel which will assess your current professional experience and current employment history to determine your eligibility for IWE Certification. Your IWE Diploma is one of the key pieces of evidence required to achieve certification.

10 COURSE LOCATION

The theoretical section of the course is Online.

The Practical training will be held at Wollongong TAFE in NSW. (unless exempt)

Wollongong, informally referred to as "The Gong", is a seaside city located in the Illawarra region of New South Wales, Australia. Wollongong lies on the narrow coastal strip between the Illawarra Escarpment and the Pacific Ocean, 82 kilometres south of Sydney. Wollongong's Statistical District has a population nearly 300,000, making Wollongong the third largest city in New South Wales after Sydney and Newcastle, and the tenth largest city in Australia.

The Wollongong metropolitan area extends from Helensburgh in the north to Windang in the south. It sits within the Wollongong Statistical District, which covers the local authority areas of Wollongong, Shellharbour and Kiama, extending from the town of Helensburgh in the north to Gerroa in the south.

IWE – IWT Student Handbook

P a g e 9 | 15

10.1 TAFE NSW – Wollongong Campus Location

• TAFE NSW - Wollongong Campus,

• Building H,

• Foleys Lane or end of Lysaght Street

• North Wollongong, NSW, 2500

I would suggest you visit the website to make yourself familiar with the location and facilities available.

Illawarra Campus Website

10.2 Accommodation Information You’ll find plenty of great accommodation options in the Wollongong area to suit a range of budgets and preferences. Choose from a selection of modern self-contained apartments, cosy bed & breakfasts, accessible camping spots, youth hostels, hotels and motels. To find and book accommodation, we suggest using one of the many websites available, including:

• www.trivago.com.au

• www.wotif.com

• www.tripadvisor.com.au

• www.hotelscombined.com.au

• airbnb

• Wollongong YHA

10.3 Transport Information Whether you are staying in the CBD or surrounds, there are multiple options available to you to get from your home or accommodation to the TAFE Wollongong Campus

10.4 Trains North Wollongong Station services the UOW with bus services providing a link to the campus. Information on train services to and from North Wollongong Station can be found at:

http://www.sydneytrains.info/timetables.

It is approximately a 20 walk from the station to the campus or you can catch a bus from the Train Station to the University of Wollongong and take the foot bridge joining the TAFE to the university

Trains to Wollongong can be caught from on regular services from Central Station (Sydney) using the South Coast Service and is about a 90-minute trip.

Trains also operate between Wollongong Station in the Wollongong CBD and North Wollongong Stations

10.5 Buses There are 2 bus stops located at each entrance to the campus. Please familiarise yourself with the bus timetables if you plan on using public transport.

The two stop IDs can be found below.

• Princes Hwy opp Lysaght Ave

IWE – IWT Student Handbook

P a g e 10 | 15

North Wollongong (Stop ID 251930)

• TAFE Illawarra, University Ave North Wollongong (Stop ID 2500358)

10.6 Air Transport There are no air transport services to and from Wollongong as it does not have an airport. The closet international and domestic airport services are in Sydney.

10.7 From Sydney Airport Wollongong is just 85 minutes by train from Sydney Airport.

Take the train from the International or Domestic terminal to Wolli Creek (Sydney Trains T2 Service), and change to a Wollongong train, bound for Port Kembla, Dapto or Bomaderry (Intercity Trains South Coast Service (SCO)).

North Wollongong Station is the closest station to the University.

Wollongong trains leave Wolli Creek approximately every hour, however it can sometimes be quicker to catch a train from Wolli Creek to Hurstville to connect.

The Transport NSW Trip Planner can help you with scheduled train times. Ask for the journey from the “Sydney Domestic Airport Station” to “North Wollongong station”.

10.8 By Car There is ample parking on campus which is a flat rate of $8 per day. I suggest parking near building H

11 WELD AUSTRALIA MEMBERSHIP (INDIVIDUAL MEMBERSHIP)

Individual membership is open to apprentices, tradesmen, inspectors, supervisors, technologists, engineers, academics and others with an interest in welding. Financial members have full voting rights and receive the following benefits:

• Substantial discount on the full range of Weld Australia events, seminars, professional development and advisory services;

• Regular industry updates and news;

• Invitation to networking events;

• Access to technical information and research material; and

• Career guidance.

There are 2 types of individual membership:

• Individual Member; and

• Student Member – Free for currently enrolled students and apprentices completing a welding related course with a registered training organisation.

If you are employed by one of our Corporate Members, you may be eligible to apply for Associate Membership. Please contact Weld Australia Membership for details.

All you need to do to become a member is complete the online application and pay your membership fee when it falls due.

Please visit www.weldaustralia.com.au and select the Membership Tab.

IWE – IWT Student Handbook

P a g e 11 | 15

12 CONTACT INFORMATION

Weld Australia Suite 5, Level 3, Building 3 20 Bridge St Pymble, NSW 2073 PO Box 197, Macquarie Park BC, NSW, 1670 Phone: +61 (0)2 8748 0150 Email: training@weldaustralia.com.au URL: http://www.weldaustralia.com.au ABN 69 003 696 526

IWE – IWT Student Handbook

P a g e 12 | 15

13 WHERE IS WOLLONGONG?

Sydney Airport

IWE – IWT Student Handbook

P a g e 13 | 15

14 CAMPUS MAP

IWE – IWT Student Handbook

P a g e 14 | 15

15 WOLLONGONG - 55A / 55C FREE SHUTTLE BUS

IWE – IWT Student Handbook

P a g e 15 | 15

16 USEFUL LINKS

16.1 Transport • transportnsw.info

• Transport Access Guide

• Shuttle Bus Pocket Book

• Cycle Racks

• Parking Areas

• GK Shuttle The GK Shuttle connects the Wollongong Campus with Keiraville, Gwynneville and Wollongong.

• NG Shuttle The North Gong shuttle connects train travellers and residents of North Wollongong and International House directly with the University.

• Road Rules and other Roads and Maritime Services

• Information about Opal Cards If you are planning on using public transport to get to University, you will need to get an Opal card.

16.2 Campus • Wollongong Campus Map

• LGBTI Safe Place

16.3 Wollongong Information • About Wollongong

• Visit Wollongong

• Trip Advisor Information on Wollongong

• Cheap Restaurants in Wollongong