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WELDING MACHINES FOR PIPES AND JOINTS IN HDPE PPPE100 COMPLETE SYSTEMS FOR WATER AND GAS TECHNOLOGY NETWORKS

F.lli Valenti srl Via Madonna del Ponte, 10 90041 Balestrate (PA) www.valentisrl.eu

ELECTROFUSION WELDING MACHINE

BUTT FUSION WELDING MACHINE

SOCKET FUSION WELDING MACHINE

EXTRUSION WELDERS

INDEX



ELECTROFUSION

TECHNICAL FEATURES:

Materials: HDPE/PP/PP-R

Working range: 20 125/160 mm

Total abdorbed power: 2000 W

Output: 8 Ampere

60% Duty Cycle output: 23 Ampere

Memory capacity: 350 reports

Protection degree: IP 54

Dimensions: 200x250x210 mm

Weight: 7 Kg


ELEKTRA LIGHT is an universal electrofusion machine, suitable for welding pipe/fittings for the transport of gas, water and for welding firesprinkler system (HDPE, PP, PP-R couplings from 8 to 48 V).

Power supply

STANDARD COMPOSITION:

ACCESSORIES ON REQUEST:

Composed of:machine body, an in built memory with 350 welding cycles - report PDF file - featuring the possibility of transferring data to a Pc/Laptop.

110 V single phase 50/60 Hz


ELEKTRA LIGHTHigh pressure

It is available in two versions: with or without laser scanner.

The ELEKTRA LIGHT machine is made in compliance with international standards.This is welding machines structure is light weight, so it is extremely easy to carry around.


ELECTROFUSION MACHINE UNIVERSAL ADAPTERS 4,0 - 4,7 mm

LASER SCANNER(model with scanner)

MANUAL SCRAPER

DATA TRANSFER ADAPTOR DB9M-USB

TECHNICAL FEATURES:


Working range: 20 315 mm


Max output current: 100 Ampere




Dimensions machine: 263x240x300 mm

Dimensions carryng case: 405x285x340

Weight: 16 Kg


ELEKTRA 315 is an universal electrofusion machine, suitable for welding pipe/fittings for the transport of gas, water and for welding firesprinkler system (HDPE, PP, PP-R couplings from 8 to 48 V).

Power supply:




ELEKTRA 315High pressure

The Elektra 315 machine is made in compliance with international standards.Composed of:Machine body, intuitive control panel an in built memory with 500 welding cycles, featuring the possibility of transferring data to aPc/Laptop and an laser scanner - barcode reading system that allows the automatic setting of the welding parameters. Report in PDF file.



ELECTROFUSION MACHINE + TRANSPORT CASE UNIVERSAL ADAPTERS 4,0 - 4,7 mm

LASER SCANNER MANUAL SCRAPER

DATA TRANSFER ADAPTOR DB9M-USB SOFTWARE

TECHNICAL FEATURES:



Total abdorbed power:

Max output current:





Dimensions carryng case: 410x290x485 mm

Weight: 18 Kg





100 Ampere (110 V) - 120 Ampere (230 V)

5500 W (110 V) - 6400 W (230 V)

Power supply:

Composed of:Machine body surrounded by a tubular steel frame, thus creating a protectivestructure that gives to the welding design and functionality while also serving astransport handle and cable winding.Large graphic display that stands out for the size and resolution of the icons,making them easy to read in the setting and welding stages.Intuitive control panel that simplifies and speeds up the setting of the welder.Universal connectors, no need of adapters.

GPS (on request) useful in jobsites where traceability is necessary. A laser scanner - barcode reading system that allows the automaticsetting of the welding parameters. There are nonetheless two manual settings available: by setting the welding tension/time parameters,and by introducing the numerical code indicated under the bar code, in order to recognize automatically the welding parameters. Internalmemory of 4000 welds; the name of the operator among with the traditional welding data can be generated in PDF format. These reportscan be downloaded to a PC through a USB port. USB port allows to update the welder firmware, the reports download or a printer ESC-POS connection.



ELEKTRA 500 is an high performance universal electrofusion machine, suitable forwelding HDPE, PP, PP-R couplings (from 8 to 48 V).




GPS

PRINTER ESC-POS

TECHNICAL FEATURES:



Power supply:


Max output current: 120 Ampere





Dimensions carryng case: 410x290x485 mm

Weight: 20 Kg


ELEKTRA 1000 is an high performance universal electrofusion machine, suitable forwelding HDPE, PP, PP-R couplings (from 8 to 48 V).




Composed of:Machine body surrounded by a tubular steel frame, thus creating a protectivestructure that gives to the welding design and functionality while also serving astransport handle and cable winding.Large graphic display that stands out for the size and resolution of the icons,making them easy to read in the setting and welding stages.Intuitive control panel that simplifies and speeds up the setting of the welder.Universal connectors, no need of adapters.

GPS (on request) useful in jobsites where traceability is necessary. A laser scanner - barcode reading system that allows the automaticsetting of the welding parameters. There are nonetheless two manual settings available: by setting the welding tension/time parameters,and by introducing the numerical code indicated under the bar code, in order to recognize automatically the welding parameters. Internalmemory of 4000 welds; the name of the operator among with the traditional welding data can be generated in PDF format. These reportscan be downloaded to a PC through a USB port. USB port allows to update the welder firmware, the reports download or a printer ESC-POS connection.





GPS

PRINTER ESC-POS

TECHNICAL FEATURES:

Materials: PE/PP/PP-R/other TURBO 50 50 mm

SDR: 6 - 11 Weight: 1,02 Kg

Scraping lenght: 55 mm

TURBO 20 20 mm

Weight: 0,37 Kg TURBO 63 63 mm

Scraping lenght: 45 mm Weight: 1,29 Kg


TURBO 25 25 mm

Weight: 0,47 Kg


TURBO 32 32 mm

Weight: 0,64 Kg


TURBO 40 40 mm

Weight: 0,82 Kg


TURBO

This incredible pipe scraper can work in confined spaces substantially reducing working times, especially during repair operations.The rotating tool allows fast and precise scraping, without defects. Its blades also allow the perfect facing of the pipe ends which havebeen roughly cut due to a situation which makes the use of a pipe cutter difficult, like narrow spaces.Six different sizes of the TURBO are available, according to the pipe size.TURBO has to be used with a cordless driver.


TURBO is the innovative pipe scraper for pipes and fittings ranging from 20 to 63 mm SDR 6 to 11.TURBO is simple and easy to use.

ACCESSORIES

PS 400 PS180

TECHNICAL FEATURES:

Materials: PE/PP/PP-R/other

PS 180

Working range EXTERNAL:

Working rangeINTERNAL: 61 172 mm

Max scraping lenght: 129 mm

Weight: 2,80 Kg

Dimensions: 595 x 272 x 190 mm

Dimensions -Transport: 453 x 185 x 63 mm

PS 400

Working range EXTERNAL: 137 426 mm



Weight: 5,50 Kg



PIPE SCRAPERS PS



PS 180 and PS 400 are professional rotary scrapers, essential to prepare the plastic pipes and fittings before electrofusion welding.The tools has an adjustable chuck covering all the of the working range, and a blade holder orbital arm.The PS series guarantees a constant and regular removal of the shaving.The scrapers blade holder permits the scraping of the entire electrical sleeve's lenght, most useful when doing on site repairs.

75 200*mm (*SDR 6 26)

PS 180 supplied with transport bag and spare blade

PS 400 supplied with transport case and spare blade

ACCESSORIES

RTC 710

TECHNICAL FEATURES:

Materials: PE/PP/PP-R/other

RTC 160 RTC 710

Working range EXTERNAL: 50 160 mm Working range EXTERNAL: 355 710 mm

Working rangeINTERNAL: 38 154 mm Working rangeINTERNAL: 290 675 mm

Max scraping lenght: 114 mm Max scraping lenght: 530 mm

Weight: 2,50 Kg Weight: 16 Kg

Weight with accessories: 5,65 Kg Weight with accessories 39 Kg

Dimensions: 380 x 120 x 250 mm Dimensions: 825 x 805 x 695 mm

Dimensions -Transport: 390 x 210 x 135 mm Dimensions -Transport: 800 x 580 x 350 mm

RTC 315

Working range EXTERNAL: 75 315 mm



Weight: 4,50 Kg

Weight with accessories: 7,50 Kg



PIPE SCRAPERS RTC


RTC 160 - 315 - 710: These professional rotary scrapers, are essential to prepare the plastic pipes and fittings before electrofusion welding.Practical and handy, the pipe scrapers remove the oxidation layer caused by weather and ultraviolet rays. If not removed, the oxidationlayer would severely compromise the quality of the joint. Among the main construction features there is a device that makes it possible tomaintain the thickness of the continuous chip constant, even if the pipe is misshaped, and to adjust the length of the surface to scrapeaccording to the depth of the electrical coupler.The RTC 710 features an extendable arm to scrape the exact length of the electrical coupler, which is an advantage when having toperform maintenance/repair jobs in the building site. The main chuck has four extendable arms that clamps directly the inside diameterof the pipe.All three models are supplied with extension cords to cover all workable diameters , a transport case, a spare blade, an handwheel key forfixing the pipe, a screw driver to replace the blade and a small cutter.

RTC 160 RTC 315

ACCESSORIES

TECHNICAL FEATURES:


Max overall dimensions: 600 x 160 x 116 mm

Transport bag: 440 x 190 x 140 mm

Weight aligner: 3,40 Kg

Weight bag: 0,5 Kg

UNIVERSAL ALIGNER 63



UNIVERSAL ALIGNER 63: professional tool is essential to hold pipes still and aligned during electrofusion.The UNIVERSAL ALIGNER 63 is made almost entirely in a special Aluminium alloy and features a central joint for the fixed positions at 45and 90, four self-centring clamps that require no adapters.The possibility to remove one part of the axis that carries the clamps and one clamp it self, allows the use of tapping tees during thefusion.

Aligner complete with four clamps

Service spanner

Transport bag

ACCESSORIES

TECHNICAL FEATURES:

Campo di lavoro: 63 160 mm

Dimensioni ingombro max: 980 x 430 x 260 mm

Peso allineatore: 9 Kg

Borsa o cassa di trasporto: 1,5 o 14 Kg


UNIVERSAL ALIGNER 160 LIGHT



UNIVERSAL ALIGNER 160 LIGHT: professional tool is essential to hold pipes still and aligned during electrofusion (from 63 to 160 mm).The UNIVERSAL ALIGNER 160 LIGHT is made almost entirely in a special Aluminium alloy and features a central joint for the fixed positionsat 45 and 90, four self-centring clamps that require no adapters, and on request an additional axle complete with two clamps for weldingthe tees.Its special quick release clamps grants a rapid extraction of the pipe once it has been welded.

3rd axle complete with two clamps (for welding Tees)


Transport bag or wooden transport case

Service spanner

ACCESSORIES

TECHNICAL FEATURES:


For welding: 45 - 90 - in line - T

Dimensions 2 axes version: 915 x 140 x 130 mm


Weight2 axes version 7,5 Kg

Weight3 axes version: 10 Kg

ALIGNER ECO 63 - 180



ALIGNER ECO 63 180 is an essential and professional tool for the alignment and support of pipes during electrofusion from 63 mm to180 mm.The ALIGNER is entirely made of steel, featuring a central adjustable joint and pipe fastening clamps fixed on axes.The adjustable joint can be set on 4 different working positions to allow welding at preset angles such as 45, 90, in line and T welding.Axes have V-shaped clamps positioned on them, which are equipped with pipe fastening belts. The system, along with fixing the pipe tothe clamp, serves also as a centering device.Each axis has 2 guides on which the clamps are able to slide.The aligner is available in two configurations: 2 axes and 3 axes (to weld T fittings).


Service spanner

ACCESSORIES

TECHNICAL FEATURES:


For welding: 45 - 90 - in line - T





UNIVERSAL ALIGNER 125 - 500




Service spanner

UNIVERSAL ALIGNER 125 500 is an essential and professional tool for the alignment and support of pipes during electrofusion from 125 mm to 500 mm. The ALIGNER is entirely made of steel, featuring a central adjustable joint and pipe fastening clamps fixed on axes.The adjustable joint can be set on 4 different working positions to allow welding at preset angles such as 45, 90, in line and T welding.Axes have V-shaped clamps positioned on them, which are equipped with pipe fastening belts. The system, along with fixing the pipe tothe clamp, serves also as a centering device. Each axis has 2 guides on which the clamps are able to slide. Practical side handles ensure aneasy grip during movement and positioning, both during welding procedures, and preparation.The aligner is available in two configurations: 2 axes and 3 axes (to weld T fittings).

ACCESSORIES

630 - 800

TECHNICAL FEATURES:

Rerounder250 - 400

Working range: 250 400mm


Weight: 27 Kg

Rerounder450 - 560



Weight: 41 Kg

Rerounder630 - 800



Weight: 60 Kg

REROUNDER


Rerounder: the mechanical thread of these steel-made products help remodel the ends of ovalized pipes that need to welded byelectrofusion.The manual clamping of the tool stems pushes the ovalized end till its reshaping respects the ovalization range required by moststandards, therefore allowing its insertion into an electrical coupling - and avoiding the cost of eliminating a good pipe.The 3 rerounders cover the following diameters range:250-400 model for OD from 250 to 400 mm;450-560 model for OD from 450 to 560 mm,630-800 model for OD from 630 to 800 mm.Each one of them is sold separately, with a steel transport box.

250 - 400 450 - 560

ACCESSORIES

TECHNICAL FEATURES:

Working range:


Operation: Manual

Weight: 5,3 Kg

SQUEEZER 63


SQUEEZER 63 is a manual tool.Easy and fast to apply, the SQUEEZER 63 is useful in the worksite to stop the gas or water flow in the Polyethylene pipelines from 16 to63 mm / SDR 11 - SDR 17.The squeezing action runs by a movable cylindric bar and by an opposite one. The second bar can be removed to permit the pipeinsertion. Two special stop templates with 4 positions (on the movable bar sides) assure a safe pipe squeeze on all working rangediameters.Accessories "stopper" for SDR 6 - 7,4 - 9 - 13,6 - 17,6 - 21 - 26.

16 63 mm SDR 11SDR 17

ACCESSORIES

TECHNICAL FEATURES:

Working range: 63 200 mm SDR 11 -SDR 17


Operation: Hydraulic

Weight: 45 Kg

SQUEEZER 63 - 200 HYDRAULIC


SQUEEZER 63 - 200 HYDRAULIC is useful in the worksite to stop the gas or water flow in the Polyethylene pipelines from 63 to 200 mm /SDR 11 - SDR 17.The SQUEEZER interrupts the flow in the line ensuring the safety of work.The crushing action is made by an hydraulic piston actuated manually by the operator via a lever pumping.The exerted force acts on two cylindrical bars which throttle the tube till to stop the flow passage.Built in steel, the SQUEEZER 63 - 200 HYDRAULIC has two carrying handles.At the sides are positioned two metal rods, which guarantee the tightness in case of accidental impact or pressure loss. In addition to thepumping lever, the standard composition includes the "stopper" for SDR 11 and SDR 17, to be configured according to the diameters ofthe pipes to be machined.

ACCESSORIES

C3 AC C2 CD C2 AC

TECHNICAL FEATURES:

SHEARSC2

Working range max: 42 mm


Weight: 0,35 Kg

SHEARSC2AC



Weight: 0,51 Kg

SHEARSCD



Weight: 0,55 Kg

SHEARSC3 AC



Weight: 2,70 Kg

SHEARS


SHEARS are professional tools, essential for the manual cut of plastic pipes, such as PP and PP-R up to PN 25; HDPE, PB and PVDF up to 75 mm.The C2 AC, CD and C3 AC shears are entirely made in steel, the C2 shear is made in aluminium.The CD shears feature a special device called Double Jack so that non-rigid pipes can also be cut. The tool acts in such a way that theblade penetrates without the risk of springing back due to the elasticity of the pipe.

ACCESSORIES

TU 75

T4

TECHNICAL FEATURES:

TC 108 T3

Working range: 6 50 mm Working range: 100 160 mm


Weight: 0,38 Kg Weight: 1,65 Kg

T1 T4

Working range: 6 64 mm Working range: 180 315 mm


Weight: 0,60 Kg Weight: 7 Kg

TU 75



Weight: 0,68 Kg

STANDARD COMPOSITION TU 75

TU 140 Blade 44 mm


Dimensions: 351 x 483 x 155 mm Blade 53 mm

Weight: 1,38 Kg

TC 108

and heights

ACCESSORIES ON REQUESTSTANDARD COMPOSITION TU 140 Blades of different diameters

PIPE CUTTERS


PIPE CUTTERS are professional tools, essential for the manual cut of plastic pipes up to 315 mm.The TC 108, T1, TU 75, TU 140, T3 and T4 pipe cutters are made with the very best alloys, and are very manageable and practical to use.The pipe cutters can be fitted with various special blades with appropriate cutting heights and penetration capacities to cut pipes ofdifferent materials. The TC 108 and T1 pipe cutters (with special blades) can cut Copper (Cu) and multilayer (PEx/Al,PPr/Al, etc.) pipes.Each one of them is sold separately.

T3 TU 140

T1

STANDARD COMPOSITION TC 108 STANDARD COMPOSITION T3

Blade 22 mm + blade 18 mm Blade 53 mmSTANDARD COMPOSITION T1 STANDARD COMPOSITION T4Blade 25 mm Carrying case + blade 53 mm

ACCESSORIES

TECHNICAL FEATURES:

Materials: PE, PB, PP, PVDF, PVC

Chamfering 20

Working range: 20 mm

Chamfering 25


Chamfering 32


Chamfering 40


CHAMFERING


CHAMFERING tools are designed to make a bevel on the outside edge of a pipe end for socket fusion / electrofusion.This Chamfer allows heater faces and socket fittings to be easily pushed onto the pipe end.

ACCESSORIES

SPECIFICHE TECNICHE:

SME 1


Thickness: max 10 mm

Materials: HDPE, PP, PB, PVDF, PVC

Dimension: 76 x 107 x 240 mm

Weight: 0,80 Kg

SME 2 PLUS





Weight: 1,40 Kg

BEVELERS


BEVELERS, are professional tools for bevelling the ends of plastic pipes up to 315 mm, that will be inserted into electrical couplers orplug-in joints.The SME 1 and SME 2 PLUS bevelers are made in a special Aluminum alloy.The special shape of the blades and the non-stick coating (PTFE) of the walls, allow a quick and easy bevel of the pipe.For PE, PP, PB, PVDF, PVC pipes.


Beveler body with blade

ACCESSORIES

TECHNICAL FEATURES:



Dimension: 60 x 80 mm

Weight: 90 gr

MAYA 20-63


MAYA 20-63: manual tool for beveling the ends of plastic pipes for electrofusion, socket fusion, pipe connection.MAYA 20-63 covers a range from 20 to 63 mm.Compact and lightweight this chamfering tool proves to be a useful tool to always have in the toolbox.

ACCESSORIES



BUTT FUSION

TECHNICAL FEATURES:

Materials: HDPE - PP - PB - PVDF


Power supply: 230 VAC 50/60 Hz

Total absorbed power: 2250 W

Gearcase: 1100 W

Report: 4000 welding cycles

Working temperature: 180 280 C

Pressure working range: 0 150 bar

Weight only body machines: 21 Kg

Weight gearcase: 37 Kg

Dimension machine: 606x365x375mm

Dimension gearcase: 585x384x463 mm

BASIC 160 EASY LIFE, thanks to a special gearcase, is able to manage the weldingprocess in a semi-automatic way .The electronic system guarantees the continuous repeat of the welding cycles andautomatic control of the preset parameters, therefore the operator needs only tovalidate the welding phases. The user-friendly graphic display allows a quicksetting of the desired parameters.The EASY LIFE system can store up to 4000 welding cycles and sum them up into aPDF file. This report can be transferred to a PC/laptop through a USB port.The EASY LIFE system data logging now also shows the time.

BASIC 160 EASY LIFEPressure pipe




BASIC 160 EASY LIFE is able to weld fittings such as elbows, tees, Y-branches and flange necks without any additional equipment by simplyfixing the clamps drag bar.

- A machine body with 4 clamps and 2 hydraulic cylinders with fast non-drip couplings.- An extractable heating plate.- An extractable milling cutter, with safety micro-switch.- An electrohydraulic gearcase, with a clamp opening and closing lever.- A hydraulic hoses with non drip quick couplings.- Adapters from 40 to 140 mm.


MACHINE BODY DETACH DEVICE FOR HEATER

HEATER

INSERTS

GEARCASE

MILLING CUTTER

ROLLERSTROLLEY

TECHNICAL FEATURES:




Gearcaseabsorbed power: 1100 W


Memory: 4000 reports



Weight only body machine: 39 Kg








BASIC 200 EASY LIFE is able to weld fittings such as elbows, tees, Y-branches and flange necks without any additional equipment by simply

fixing the clamps drag bar.

- A machine body with 4 clamps and 2 hydraulic cylinders with fast non-drip couplings.

- An extractable heating plate.

- An extractable milling cutter, with safety micro-switch.

- An electrohydraulic gearcase, with a clamp opening and closing lever.

- A hydraulic hoses with non drip quick couplings.

- Adapters from 63 to 180 mm.



TOOL FOR FLANGE NECKS

MACHINE BODY

HEATER

MILLING CUTTER

DETACH DEVICE FOR HEATER

INSERTS

GEARCASE

ROLLERSTROLLEY

TECHNICAL FEATURES:











Dimension machine: 850x470x400 mm








- A machine body with 4 clamps and 2 hydraulic cylinders with fast non-drip couplings.- An extractable heating plate.- An extractable milling cutter, with safety micro-switch.- An electrohydraulic gearcase, with a clamp opening and closing lever.- A hydraulic hoses with non drip quick couplings.- Adapters SMARTLOCK from 75 to 225 mm.



MACHINE BODY

HEATER

MILLING CUTTER


INSERTS

GEARCASE

ROLLERSTROLLEY

TECHNICAL FEATURES:



















- A machine body with 4 clamps and 2 hydraulic cylinders with fast non-drip couplings.- An extractable heating plate.- An extractable milling cutter, with safety micro-switch.- An electrohydraulic gearcase, with a clamp opening and closing lever.- A hydraulic hoses with non drip quick couplings.- Adapters SMARTLOCK from 90 to 280 mm, Master adapters 250 mm .



MACHINE BODY

HEATER

MILLING CUTTER


INSERTS

GEARCASE

ROLLERSTROLLEY

TECHNICAL FEATURES:











Dimension machine: 1077x510x715 mm








- A machine body with 4 clamps and 2 hydraulic cylinders with fast non-drip couplings.- An extractable heating plate.- An extractable milling cutter, with safety micro-switch.- An electrohydraulic gearcase, with a clamp opening and closing lever.- A hydraulic hoses with non drip quick couplings.- Adapters SMARTLOCK from 125 to 315 mm, Master adapters 250 mm.



MACHINE BODY

HEATER

MILLING CUTTER


INSERTS

GEARCASE

ROLLERSTROLLEY

TECHNICAL FEATURES:

Materials: HDPE/PP/PB/PVDF


Total absorbed power:7950 W (230 V); 7200 W(400 V)

Memory: 4000 report



Weight body machine: 230 Kg


Dimension body machine: 1265x790x780 mm


DELTA 500 EASY LIFEPressure pipe

This report can be transferred to a PC/laptop through a USB port. The EASY LIFE system data-logging now also shows the time.- A machine body with a steel bearing frame.- Clamps in steel.- Insert in steel with quick locking/unlocking system. No tools required.- Self detaching device: helps removing the heating plate during welding procedure.- An extractable heating plate with separate thermometer for reading the working temperature.- An extractable electric milling cutter with a safety microswitch and overload cutout.- Milling cutters plastic control box is protected by a metal frame.- Unlocking Milling Cutter, fast removing system to speed up the extraction from machine body.- An electrohydraulic gearcase.- Digital electric connections box with the high precision ( 1C) Digital Dragon temperature controller.- A milling cutter/heating plate support.




Thanks to a special gearcase, the DELTA 500 EASY LIFE is able to manage thewelding process in a semi-automatic way from OD 200 to 500 mm.With DELTA 500 EASY LIFE is possible to weld fittings such as elbows, tees, wyesand stub ends. This is possible because the 3rd clamp can be anchored to the 1stand 2nd (movable) and slide along with the pipe. The fitting have to be locked inthe 4th clamp. Short neck stub ends can be welded with the help of a special tool(on request).The electronic system guarantees the continuous repeat of the welding cycles andautomatic control of the preset parameters, therefore the operator needs only tovalidate the welding phases. The user-friendly graphic display allows a quicksetting of the desired parameters. The EASY LIFE system can store up to 4000welding cycles and sum them up into a PDF file.

Power supply:400 VACThree phase 50/60 Hz

230 VAC Single phase 50/60 Hz



HEATER

SUPPORT

GEARCASE

MILLING CUTTER

ROLLERSTROLLEYTOOL FOR FLANGE NECKS

INSERTS ELECTRICAL CRANE

TECHNICAL FEATURES:

Materials: HDPE/PP/PB/PVDFWorking range: 280 630 mm

230 V Three phase50/60 Hz400 V Three phase 50/60 Hz

Total absorbed power: 12350 WAbsorbed power gearcase: 1500 WMemory: 4000 reportsWorking temperature: 180 280 CPressure working range: 0 150 barWeight only body machine: 415 KgWeight gearcase: 50 KgDimension body machine: 1550x1010x1000 mmDimension gearcase: 1000x580x680mm

This report can be transferred to a PC/laptop through a USB port. The EASY LIFE system data-logging now also shows the time. The DELTA630 EASY LIFE version has a useful trolley, easily maneuverable with its handgrip.- A machine body with a steel bearing frame.- Clamps in steel.- Insert in steel with quick locking/unlocking system. No tools required.- Self detaching device: helps removing the heating plate during welding procedure.- An extractable heating plate with separate thermometer for reading the working temperature.- An extractable electric milling cutter with a safety microswitch and overload cutout.- Milling cutters plastic control box is protected by a metal frame.- Unlocking Milling Cutter, fast removing system to speed up the extraction from machine body.- An electrohydraulic gearcase .- Digital electric connections box with the high precision ( 1C) Digital Dragon temperature controller.- A milling cutter/heating plate support.

DELTA 630 EASY LIFEPressure pipe




Thanks to a special gearcase, the DELTA 630 EASY LIFE is able to manage thewelding process in a semi-automatic way from OD 280 to 630 mm.With DELTA 630 EASY LIFE is possible to weld fittings such as elbows, tees, wyesand stub ends. This is possible because the 3rd clamp can be anchored to the 1stand 2nd (movable) and slide along with the pipe. The fitting have to be locked inthe 4th clamp. Short neck stub ends can be welded with the help of a special tool(on request).The electronic system guarantees the continuous repeat of the welding cycles andautomatic control of the preset parameters, therefore the operator needs only tovalidate the welding phases. The user-friendly graphic display allows a quicksetting of the desired parameters. The EASY LIFE system can store up to 4000welding cycles and sum them up into a PDF file.

Power supply:



HEATER

SUPPORT

GEARCASE

MILLING CUTTERROLLERSTROLLEYTOOL FOR FLANGE NECKS

INSERTS ELECTRICAL CRANE

Materials: HDPE/PP/PB/PVDF Materials: PE/PP/PB/PVDF

Working range: 75 250 mm Working range: 90 315 mm e

Power supply: 110 or 230 VAC 50/60 Hz Power supply: 110 o 230 VAC 50/60 Hz

Total absorbed power:4000 W (110 V) - 4150 W(230 V) Total absorbed power:

4500 W (110 V) - 5150 W(230 V)

Working temperature: 180 280 C Working temperature: 180 280 C

Memory records: 4000 Memory records: 4000

Weight machine body: 90 Kg Weight machine body: 125 Kg

Weight gearcase: 39 Kg Weight gearcase: 39 Kg

Dimensions machine body: 1000x820x1000mm Dimensions machine body: 1150x970x1170 mm

Dimensions gearcase: 585x384x463 mm Dimensions gearcase: 585x384x463 mm

DELTA DRAGON CNCPressure pipe


Butt fusion welding can be managed automatically by using the DELTA DRAGONCNC system; this would eliminate any risk of error due to the operator.It isavailable in two versions: SA with manual extraction of heating plate, FA withintegrated mechanical extraction of heating plate.The CNC system is available for the Delta Dragon 250 and Delta Dragon 315models. The gearcase it is equipped with a compact and innovative plastic casing,which can resist to the most extreme job site working conditions; particularattention was paid to the connections as well, by applying military type plugs. Aneasy to use software and control panel allow to view the most widely used weldingstandards (ISO, GIS, DVS and other). By selecting any one of the standard and pipediameter/SDR, all the welding parameters (pressure, time, temperature) would beautomatically calculated according to the standard itself.

If the chosen welding cycle is not included in the standards listed above, it is possible to manually input the welding parameters (diameter,SDR, type of material, welding time and pressure) by simply entering the out of standard mode. In both cases, the machine is able toautomatically manage all the phases of the welding cycle, including milling and heating control. At the end of the welding cycle, all dataare stored in the in-built memory, up to 4000 records. Serial ports enable the operator to connect the gearcase to a portable serial printer(to obtain an immediate report) or to a PC. The gearcase is equipped with a USB port for welding report in PDF and to firmware upgrade.

The complete configuration includes:- a linear transducer applied to the machine body.- a extractable heating element SA or FA.- hydraulic hoses with non-drip quick couplings for connecting the gearcase to the machine body.- a milling cutter.- a transducer cable for connecting the gearcase to the machine body.- a milling cutter/heating plate support.


TECHNICAL FEATURES:

DELTA DRAGON 250 DELTA DRAGON 315



TECHNICAL FEATURES:



Power supply:110 V or 230 VAC 50/60Hz

Total absorbed power:2400 W (110 V) - 2250 W(230 V)




Dimension: 606x365x375mm

BASIC 160Pressure pipe




BASIC 160 is able to weld fittings such as elbows, tees, Y-branches and flange necks without any additional equipment by simply fixing theclamps drag bar.

- A machine body with 4 clamps and 2 hydraulic cylinders with fast non-drip couplings.- An extractable heating plate with DIGITAL DRAGON, high - precision electronic thermo-regulator.- An extractable milling cutter, with safety micro-switch.- An electrohydraulic gearcase, with a clamp opening and closing lever.- A hydraulic hoses with non drip quick couplings.- Adapters from 40 to 140 mm.



HEATER

INSERTS

GEARCASE

MILLING CUTTERROLLERSTROLLEY

DIGITAL DRAGONTHE INSPECTOR

TECHNICAL FEATURES:








Dimension: 685x460x420mm






- A machine body with 4 clamps and 2 hydraulic cylinders with fast non-drip couplings.- An extractable heating plate with DIGITAL DRAGON, high - precision electronic thermo-regulator.- An extractable milling cutter, with safety micro-switch.- An electrohydraulic gearcase, with a clamp opening and closing lever.- A hydraulic hoses with non drip quick couplings.- Adapters from 63 to 180 mm.



HEATER

INSERTS

GEARCASE

MILLING CUTTER

ROLLERS

TROLLEY



TECHNICAL FEATURES:








Dimension: 850x470x400 mm






- A machine body with 4 clamps and 2 hydraulic cylinders with fast non-drip couplings.- An extractable heating plate with DIGITAL DRAGON, high - precision electronic thermo-regulator.- An extractable milling cutter, with safety micro-switch.- An electrohydraulic gearcase, with a clamp opening and closing lever.- A hydraulic hoses with non drip quick couplings.- Adapters SMARTLOCK from 75 to 225 mm.



HEATER

INSERTS

GEARCASE

MILLING CUTTER

ROLLERS

TROLLEY



TECHNICAL FEATURES:














- A machine body with 4 clamps and 2 hydraulic cylinders with fast non-drip couplings.- An extractable heating plate with DIGITAL DRAGON, high - precision electronic thermo-regulator.- An extractable milling cutter, with safety micro-switch.- An electrohydraulic gearcase, with a clamp opening and closing lever.- A hydraulic hoses with non drip quick couplings.- Adapters SMARTLOCK from 90 to 280 mm, Master adapters 250 mm.



HEATER

INSERTS

GEARCASE

MILLING CUTTER

ROLLERS

TROLLEY



TECHNICAL FEATURES:














- A machine body with 4 clamps and 2 hydraulic cylinders with fast non-drip couplings.- An extractable heating plate with DIGITAL DRAGON, high - precision electronic thermo-regulator.- An extractable milling cutter, with safety micro-switch.- An electrohydraulic gearcase, with a clamp opening and closing lever.- A hydraulic hoses with non drip quick couplings.- Adapters SMARTLOCK from 125 to 315 mm, Master adapters 250 mm.



HEATER

INSERTS

GEARCASE

MILLING CUTTER

ROLLERS

TROLLEY



TECHNICAL FEATURES:

Moldes SDR

90 mm 17 26

110 450 mm 11 26

500 mm 17 26

INTERNAL DEBEADER


INTERNAL DEBEADER, are accessories used in the removal of the edge that is created in the inner part of the pipe during a weldingoperation. The kit covers the fields of work from 90 to 500 mm.

ADVANTAGES: Intuitive and easy to use, accurate, versatile, composed of few parts.

KIT composed by:- Internal debeader for 90 - 110 mm.- Internal debeader for 125 - 160 mm.- Internal debeader for 160 - 200 mm.- Internal debeader for 225 - 315 mm.- Internal debeader for 355 - 500 mm.- 6 pcs of alloy rods 2,15 mtr each (one is acting as turn handle).- 5 pcs of center rings to ensure that the rods are in center of the pipe.- Transport bag.

Internal Debeader Heand can be ordered separately too.

ACCESSORIES


ROLLER 355

Working range: max 355 mm


Weight: 6 Kg

ROLLER 355


ROLLER 355 is essential for supporting the pipes while they are being welded with the butt fusion machines.The rollers minimise pipe friction and drag force no matter which is the construction site condition.ROLLER 355 which can sustain pipes up to 355 mm. Easy to use and light.

ACCESSORIES


ROLLER 1000



Weight: 27 Kg

ROLLER 1000


ROLLER 1000 is essential for supporting the pipes while they are being welded with the butt fusion machines.The roller minimise pipe friction and drag force no matter which is the construction site condition.ROLLER 1000 which can sustain pipes from 315 to 1000 mm. The structure is light weight, so it is easy to carry and use.

ACCESSORIES

TECHNICAL FEATURES:

Power supply 24 V DC

Outside Temperature Range -10 C / 40 C

Protection Degree IP 67

Dimensions Data Logging 240 x 265 x 110 mm

Weight 2,6 Kg International adapters


Transducer connection cables(the cable and the transducer may vary according to

the welder model)

THE INSPECTOR



THE INSPECTOR

Transport bag

THE INSPECTOR - DATA LOGGING that controls, records and generates a PDF report of the entire welding process. The Inspector is anopen system that can be used with BASIC and DELTA machines or others. The large graphic display allows an easy reading of weldingreports. THE INSPECTOR is installed in a hard case made of PP, with protection degree IP 67. It is sold with a bag that contains the datalogging and the battery charger with international adapters.

- Preloaded Major Welding Standard (ISO, DVS, and others).- Memory of 1000 cycles - USB port for Welding Report in PDF.- Integrated GPS - Firmware upgradable via USB.- Battery operated (24 hr of operational work).- Battery charger with international adapters.- Built-in plastic case in PP with IP67 protection class.- Transport bag.- Usable also with welding machines of other manufacturers.

Battery

Charger

ACCESSORIES


SOCKET FUSION WELDING MACHINE

SOCKET FUSION

R 63

TECHNICAL FEATURES:

R 25 R 125 Q

Working range: max 25 mm Working range max: max 125 mm

Materials:HDPE, PP, PP-R, PB,PVDF Materials:

HDPE, PP, PP-R, PB,PVDF

Power supply vers. TE: 230 V - 50/60 Hz Power supply vers.TE: 230 V - 50/60 Hz

Power supply vers.TFE:110 V or230 V - 50/60Hz Power supply vers.TFE:

110 V or230 V - 50/60Hz

Absorbed Power: 500 W Absorbed Power: 1400 W

Working Temperature TE: 180 290 C Working TemperatureTE: 180 290 C

Working TemperatureTFE: 260 C 10 C Working TemperatureTFE: 260 C 10 C


Weight: 1,44 Kg Weight: 3,16 Kg

R 63

Working range max: max 63 mm

Materials:HDPE, PP, PP-R, PB,PVDF

Power supply vers.TE: 230 V - 50/60 Hz

Power supply vers.TFE:110 V or230 V - 50/60Hz

Absorbed Power: 800 W

Working TemperatureTE: 180 290 C

Working TemperatureTFE: 260 C 10 C


Weight: 1,82 Kg

Allen wrench

Bench vice (except R 25)

Bag for R 63 (only)

Bench vice (for R 25)ACCESSORIES ON REQUEST:

Pin for sockets & spigots


Fork support

MANUAL SOCKET

R 125 Q R 25

MANUAL SOCKET welders for joining pipes and fittings, in compliance with the standards in force. They feature an aluminum heating plateand a practical, heat-insulated plastic handle. They can weld HDPE, PP, PP-R, PVDF pipes and fittings, and theyre characterized bydifferent shapes and working ranges, suitable for different applications.Theyre available with an adjustable electronic thermoregulator(TE), or with a fixed electronic thermostat (TFE).This new TFE control system features a new self-diagnostic device, provided with an alarm, which would alert the operator in case ofanomaly; at the same time, the heating element would switch off automatically. Thanks to an algorithm PID microcontroller, combinedwith a platinum sensor, the temperature control system can react faster to the external temperature fluctuations, and guarantee higherreliability and longer durability.

Socket welderSTANDARD COMPOSITION:

Sockets and spigots (male/female)

Carrying case in electro-painted steel ( R 25; R 125 Q)

SOCKET FUSION

TECHNICAL FEATURES:

Working range max: 63 125 mm (2" 4")

Power supply:


Working temperature: 260 10 C on socket

Ambient temperature range: -5 40 C

Materials:


Weight: 23,20 Kg


Welding machine Prisma 125 Light

Socket fusion plate R 125 Q TFE

Socket and spigot 63 125 mm with steel case

Carrying box


HDPE, PP, PP-R, PVDF, PB

PRISMA 125 LIGHT

Welding machine PRISMA 125 LIGHT is a field machine for socket welding method, for pipe and fittings in HDPE, PP, PP-R, PVDF, PB fordiameters included between 63 125 mm (2" 4").Leading particulares are the restricted weight, minimum overall dimensions and versatility .Featuring: a machine body, a self-centring clamp for locking the pipes, a self-centring clamp for locking the fittings, an extractable socketwelder with an automatic electronic temperature, fitting holder and a special bench vice so the machine can be used on a work bench.

110 V or 230 V single phase 50/60 Hz

SOCKET FUSION

TECHNICAL FEATURES:

Working range:

Power supply:




Materials:


Wooden case: 1500 x 800 x 1300 mm

Weight: 100 Kg


Machine body complete with an electronic socket welder

Steel case complete with sockets and spigots from 25 to 125 mm and tool kit

Pipe support tripod

Sliding trolley


Transport wooden case


PRISMA 125

PRISMA 125 this workshop/construction site welding machine is suitable for the socket fusion of pipes and fittings up to an OD of 125 mm( to 4), in accordance with the standards in force.The PRISMA 125 is composed of a machine body featuring a selector for the welding depths of the different diameters, four self-centeringsteel clamps for locking pipes and fittings (different brands), a self-centring socket welder with electronic temperature control, a device forthe maximum heating depth, a sliding trolley, a tripod to support the pipe, a set of sockets and spigots for socket fusion from 25 to 125 mm with steel case.The welding machine is available in two versions, depending on the type of sockets & spigots supplied:PRISMA 125 type A and PRISMA 125 type B.

25 125 mm( to 4)



SOCKET FUSION

TECHNICAL FEATURES:

Working range max:

Power supply:


Working temperature: 260 10 C on socket


Materials:

Dimensions machine body: 400 x 337 x 267 mmDimensions machine bodyand frame: 400 x 337 x 382 mm

Socket welder: 175 x 50 x 395 mm

Transport case Prisma JIG: 405 x 310 x 485 mmTransport case SocketWelder: 490 x 310 x 485 mm

Weight machine body: 9,55 Kg

Weight frame: 2,55 Kg

Weight socket welder: 3,16 Kg

Transport case for machine body

PRISMA JIG

Transport case for socket welder and sockets & spigots

Socket welder fork support

R 125 Q TF hand socket welder

Machine body complete with clamps and frame

Clamps for OD 63-75-90-110-125 mm (A or B type) sockets & spigots


Steel clamps from 20 63 mm


The PRISMA JIG is a compact socket welding machine

for HDPE, PP and PP-R, PVDF, PB OD 20* 125 mm

(standard composition steel clamps from 63 to 125

mm; on request from 20 to 63 mm).

The machine displays a steel frame that can be used

as a support to the aligning body; the unit

distinguishes itself by being able to work in tight

spaces, after a swift releasing manoeuvre of the

frame.

The PRISMA JIG has two trolleys, a fixed and a

movable one, with practical closing handwheels in

order to ensure a perfect grip in between clamp and

pipe/fitting.The machine also features steel auto-centering clamps: a special clamp for the fitting, and a couple of paired clamps designed to keep thepipe in position. The trolley closing and opening operations are performed by a mutual starter. The special fittings clamp is placed on thefixed trolley. Whenever the type of work requires a different clamping configuration, it is rather easy to unlock and change the machinesoperativeness. The heating operation is performed by the R 125 Q hand socket welder with TFE fixed temperature control. The maindistinctiveness of the TFE device is its security: an acoustic auto-diagnosis alarm indicates when the heating plate has reached the workingtemperature, but also shuts off the heating plate automatically if any anomaly happens. Thanks to a combined control system, the TFEdevice responds rather quickly to any temperature fluctuation forced by external causes; on the other hand, it also gives a greaterstability, welding precision and reliability in time. A sustaining handle may be placed at the heating plate, in order to simplify the workingphases. The R 125 Q is available in 110 and 230 V.The welding machine is available in two versions, depending on the type of sockets & spigots supplied: Type A and Type B.

63 125 mm (2" 4") on request 20 63 mm




Sustaining handle and tool kit

SOCKET FUSION

TECHNICAL FEATURES:

TYPE A


TYPE B



SOCKETS & SPIGOTS

SOCKETS & SPIGOTS: these accessories are necessary for the socket fusion of pipes and fittings. They were designed in accordance to theGerman standards, for which there are two version, "A" and "B", different in size and welding coupling depths.

ACCESSORIES

TECHNICAL FEATURES:



Dimension: 60 x 80 mm

Weight: 90 gr

MAYA 20-63


MAYA 20-63: manual tool for beveling the ends of plastic pipes for electrofusion, socket fusion, pipe connection.MAYA 20-63 covers a range from 20 to 63 mm.Compact and lightweight this chamfering tool proves to be a useful tool to always have in the toolbox.

ACCESSORIES


SME 1





Weight: 0,80 Kg

SME 2 PLUS





Weight: 1,40 Kg

BEVELERS


BEVELERS, are professional tools for bevelling the ends of plastic pipes up to 315 mm, that will be inserted into electrical couplers orplug-in joints.The SME 1 and SME 2 PLUS bevelers are made in a special Aluminum alloy.The special shape of the blades and the non-stick coating (PTFE) of the walls, allow a quick and easy bevel of the pipe.For PE, PP, PB, PVDF, PVC pipes.


Beveler body with blade

ACCESSORIES

TECHNICAL FEATURES:

Materials: PE, PB, PP, PVDF, PVC

Chamfering 20


Chamfering 25


Chamfering 32


Chamfering 40


CHAMFERING


CHAMFERING tools are designed to make a bevel on the outside edge of a pipe end for socket fusion / electrofusion.This Chamfer allows heater faces and socket fittings to be easily pushed onto the pipe end.

ACCESSORIES


EXTRUSION WELDERS

EXTRUSION WELDERS

TECHNICAL FEATURES: STANDARD COMPOSITION:

Materials: HDPE/PP/PVDF Welding shoes Neutral

Rod: 3 - 4 mm Flat

Output up to: 2,2 Kg/h 90 for inner angles

Dimensions: 450 x 280 x 100 mm Transport case

Weight: 6,5 Kg Extruder support

Voltage: 230 V

Absorpion: 3150 W

Frequency: 50 Hz

Sheet: 4-20 mm


R - SB 20 is a compact and ergonomic extruder. Its the smallest of the STARGUN series and its perfect for working in narrow placesthanks to the easy handling and the reduced overall dimensions.

R - SB 20 is equipped with an extrusion output regulator and a safety system that allows the operator to work only after the righttemperature has been reached. It is capable of up to 2,2 Kg extruded material for hour.

- Backlight display.- Welding - area spot light LEDs.- Output regulator.- Power regulation motor stop safety system.- Built - in blower.- Double T controller blower/extrusion chamber.- Rotating side - handle.- Replaceable 360 rotating teflon shoe.

STARGUN R-SB 20

EXTRUSION WELDERS


Materials: HDPE/PP/PVDF Welding shoes Neutral

Rod: 3 - 4 - 5 mm Flat

Output up to: 3,2 Kg/h 90 for inner angles


Weight: 7 Kg Extruder support

Voltage: 230 V

Absorpion: 3350 W

Frequency: 50 Hz

Sheet: 4-30 mm


R - SB 30 is a compact and precise extruder which adds to the R - SB 20s characteristics a higher extrusion capacity: 3,2 Kg/h of extrudedmaterial.

R - SB 30 is equipped with an extrusion output regulator, a safety system that allows the operator to work only after the right temperaturehas been reached, display for temperature setting and spot light LEDs to illuminate the welding area.

- Backlight display.- Welding - area spot light LEDs.- Output regulator.- Power regulation motor stop safety system.- Built - in blower - Double T controller for blower/extrusion chamber.- Rotating side - handle.- Replaceable 360 rotating teflon shoe.

STARGUN R-SB 30

EXTRUSION WELDERS


Materials: HDPE/PP Welding shoes Neutral

Rod: 3 - 4 - 5 mm Flat

Output up to: 4 Kg/h 90 for inner angles


Weight: 7,5 Kg Extruder support

Voltage: 230 V

Absorpion: 3300 W

Frequency: 50 Hz

Sheet: 8 - 30 mm


R - SB 40 is a powerful but compact extruder, available with several handle types to give the operator a more practical, efficient andversatile instrument.

R - SB 40 is lighter if compared to our competitors equivalent model; this characteristic makes of our extruder an indispensable andirreplaceable instrument when it goes about jobs in which high performances and handling are required. It is equipped with a safetysystem that allows the operator to work only after the right temperature has been reached and spot light LEDs to illuminate the weldingarea. R - SB 40 is capable of up to 4 Kg/h of extruded material.

- Backlight display.- Welding - area spot light LEDs.- Output regulator (for back handle and Pistol grip).- Temperature control safety system cold start control.- Built - in blower.- Double T controller for blower and extrusion chamber.- Rotary side - handle.- Replaceable 360 rotating teflon shoe.

STARGUN R-SB 40

EXTRUSION WELDERS


Materials: HDPE/PP Welding shoes Neutral

Rod: 4 - 5 mm Flat

Output up to: 5 Kg/h 90 for inner angles


Weight: 9 Kg Extruder support

Voltage: 230 V

Absorpion: 4000 W

Frequency: 50 Hz

Sheet: 12 - 40 mm


R - SB 50 is a powerful extruder indispensable for jobs that require a high output of extruded material.

R-SB 50 is suitable for joining linings and geo-textiles, sheets, thick pipes and for all those welds that are required to resist to continuousstress. During the welding phase the extruder is very smooth and handy. Like the other models, R - SB 50 is equipped with the safetysystem that allows the operator to work only after the right temperature has been reached; display for temperature setting and spot lightLEDs to illuminate the welding area.It is capable of up to 5 Kg/h of extruded material.

- Backlight display.- Welding - area spot light LEDs.- Temperature control safety system cold start control.- Built - in blower.- Double T controller for blower and extrusion chamber.- Rotating side - handle.- Replaceable 360 rotating teflon shoe.- Turnable side-handle.- Replaceable 360 rotating teflon shoe.

STARGUN R-SB 50

EXTRUSION WELDERS


Teflon shoes for STARGUN line: 45 and 90; these interchangeable accessories make the line much more versatile.Both shoes have two 360 rotation points: in between the extruder and the shoe holder, and in between the shoe holder and the Teflonshoe. This dual rotation, along with the working angle, give the operator the chance to weld in extremely difficult or nearly impossiblespots.This feature brings and enormous advantage, specially to compact models like STARGUN R-SB 20 or STARGUN R-SB 30, for it extends theirworking range. Furthermore, those Teflon shoes allow a better effectiveness in narrows spaces, granting a wider working versatility, givenby the enhanced manoeuvrability.

Both Teflon shoes, on request, are available for all STARGUN models.

SPECIAL SHOES

ACCESSORIES


WELDING ROD DISPENSER

The WELDING ROD DISPENSER is made of a profiled metal on which its possible to house two rolls of material to be extruded.The two pins, mounted on bearings, guarantee an optimal and constant tension of the rod.

RODS HDPE - PP

Welding rods is available, materials:

HDPE - 3 - 4 - 5 mmPP - 3 - 4 mm

ACCESSORIES

Date post:	08-Sep-2018
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