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  • 7/28/2019 Well Construction Journal - July/August 2013

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    The ofcial publication o the Canadian Association o Drilling Engineers

    JULY / AUGUST 2013

    PM#40020055

    The shale revolution has

    reversed decades of decliningoil and gas activity in Texas

    Snow Birds:Canadian companies

    are capitalizing on a Texas-sized

    opportunity

    Migration Trouble: Is increased oil

    output in Texas blocking Canadian

    access to Gul Coast refneries?

    PLUS

    Put to the Test:LNG takes a run

    at replacing diesel to power on-siteequipment

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    Fracceleration.

    1MVHBOEQFSGBOECBMMBDUVBUFETMFFWFTBSFCSVUFGPSDFGSBDNFUIPETUIBUCVMMIFBEnVJETBOETBOEEPXOUIFDBTJOH

    XJUIOPGFFECBDLBCPVUGPSNBUJPOSFTQPOTFOPSFDPVSTFJO

    UIFFWFOUPGBTDSFFOPVUBOEOPXBZUPNBOBHFXBUFSBOE

    DIFNJDBMTVTBHF#PUINFUIPETMJNJUUIFOVNCFSPGTUBHFT

    BOEVTVBMMZSFRVJSFQPTUDPNQMFUJPOESJMMPVUPGDPNQPTJUF

    QMVHTPSCBMMTFBUT

    5IF.VMUJTUBHF6OMJNJUFETZTUFNPWFSDPNFTUIPTFMJNJUBUJPOT

    BOEESBXCBDLTVTJOHDPJMFEUVCJOHBTBXPSLTUSJOHBOE

    DJSDVMBUJPOQBUIUPUIFGSBD[POF

    Fast frac isolation, mechanical sleeve shift

    5IFXPSLTUSJOHPQFSBUFTUIF.VMUJTUBHF6OMJNJUFESFTFUUBCMF

    GSBDQMVHBEVBMGVODUJPOUPPMUIBUJTPMBUFTGSBD[POFTBOEHSJQTBOETIJGUTUIFTMJEJOHTMFFWFT8JUIOPQVNQEPXO

    QMVHTBOETMFFWFTIJGUJOHCBMMTUJNFCFUXFFOGSBDTJTPOMZ

    BCPVUNJOVUFT-BSHFWPMVNFIJHISBUFGSBDTBSFQVNQFE

    EPXOUIFDPJMFEUVCJOHDBTJOHBOOVMVTTNBMMFSMPXSBUFGSBDTDBOCFQVNQFEUISPVHIUIFDPJMFEUVCJOH

    Circulation path adds capabilities

    5IFDJSDVMBUJPODBQBCJMJUZBMMPXTPQFSBUPSTUP

    tNPOJUPSBDUVBMGSBD[POFQSFTTVSFGPSCFUUFSDPOUSPMPGTBOE

    QMBDFNFOU

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    tSFDPWFSRVJDLMZGSPNTDSFFOPVUTCZDJSDVMBUJOHFYDFTTTBOE

    PVUPGUIFXFMM

    tVTFTBOEKFUQFSGPSBUJOHUPBEETUBHFTJOCMBOLDBTJOH

    XJUIPVUUSJQQJOHPVUPGUIFIPMF

    *UBMMBEETVQUPVOMJNJUFETUBHFTBOETQBDJOHTUSFBNMJOFEGSBDPQFSBUJPOTCFUUFSGSBDDPOUSPMMPXFSDPTUDPNQMFUJPOT

    MFTTFOWJSPONFOUBMJNQBDUBOEOPESJMMPVUT$BMMFNBJMPS

    WJTJUPVSXFCTJUFGPSNPSFJOGPSNBUJPO

    5HVHWWDEOHIUDFLVRODWLRQRQFRLOHGWXELQJ*ULS6KLIWTMVOLGLQJVOHHYHV

    ncsfrac.com US: 281.453.2222 Canada: 404.862.0870 [email protected]

    /$4&OFSHZ4FSWJDFT*OD"MMSJHIUTSFTFSWFE.VMUJTUBHF6OMJNJUFE(SJQ4IJGUBOEi-FBWFOPUIJOHCFIJOEwBSFUSBEFNBSLTPG/$4&OFSHZ4FSWJDFT*OD1BUFOUTQFOEJOH

    The unique resettable frac plug grips and shiftsthe sliding sleeve and isolates the frac zone.

    Frac ports

  • 7/28/2019 Well Construction Journal - July/August 2013

    3/28www.cadecanada.com july/august2013

    The ofcial publication o the Canadian Association o Drilling Engineers

    DEPARTMENTS

    5 THE DRAWING BOARDEditors note, members

    corner, news and notes,

    technical luncheons

    9 MEMBER PROFILE10 STUDENT PROFILES24BY THE NUMBERS

    26DRILLING DEEPERSAGD activity reaches

    new heights

    FEATURES

    12 EAGLE FORDShale oil and gas is

    revitalizing drilling activity

    in The Lone Star State

    17 UNcONvENTIONAL THINkINGLNG is put to the test in the

    Eagle Ford as an alternative

    to diesel

    20 DUE SOUTHCanadian companies aretaking advantage of an oil

    renaissance in Texas

    22 OPPORTUNITYS cHALLENGEProduction hotspots, as much

    as low prices, are redrawing

    distribution networks

    The mandate of the Canadian Association of Drilling Engineers is to

    provide high-quality technical meetings and to promote awareness on

    behalf of the drilling and well servicing industry. With more than 500

    members from more than 300 companies, CADE represents a broad

    spectrum of experience in all areas of operations and technologies.

    Through CADE, members and the public can learn about the tech-

    nical challenges and the in-depth experience of our members that

    continue to drive the industry forward. For drilling and completions

    specialists, CADE currently offers one of the best networking and

    knowledge sharing opportunities in the Canadian petroleum industry.

    cANADIAN ASSOcIATION OF DRILLING ENGINEERS

    1100, 540 - 5 Avenue SW

    Calgary, AB T2P 0M2

    Phone: 403-532-0220

    Fax: 403-263-2722

    www.cadecanada.com

    PRESIDENT: Robert Jackson

    PAST PRESIDENT: Eric Schmelzl

    WELL cONSTRUcTION JOURNAL EDITOR: Christian Gillis

    WELL cONSTRUcTION JOURNAL IS PUBLISHED FOR CADE

    BY vENTURE PUBLISHING INc.

    10259 105 Street

    Edmonton, AB T5J 1E3

    Phone: 780-990-0839

    Fax: 780-425-4921

    Toll Free: 1-866-227-4276

    [email protected]

    PUBLISHER: Ruth Kelly

    ASSOcIATE PUBLISHER: Joyce ByrneDIREcTOR OF cONTRAcT PUBLISHING: Mi Purvis

    MANAGING EDITOR: Steve Macleod

    ART DIREcTOR: Charles Burke

    ASSOcIATE ART DIREcTOR: Andrea deBoer

    ASSISTANT ART DIREcTOR: Colin Spence

    PRODUcTION MANAGER: Betty-Lou Smith

    PRODUcTION TEcHNIcIANS: Brent Felzien, Brandon Hoover

    cIRcULATION cOORDINATOR: Karen Crane

    AccOUNT ExEcUTIvE: Anita McGillis

    cONTRIBUTING WRITERS: Matt Hirji, Lisa Ricciotti,

    Ryan Van Horne

    JULY/AUGUST 2013

    22

    PRINTED IN CANADA BY ION PRINT SOLUTIONS.

    RETURN UNDELIVERABLE MAIL TO 10259 105 ST.

    EDMONTON AB, T5J 1E3

    [email protected]

    PUBLICATION MAIL AGREEMENT #40020055

    CONTENTS 2013 CADE. NOT TO BE REPRINTED OR

    REPRODUCED WITHOUT PERMISSION.

    20

    17

    12

  • 7/28/2019 Well Construction Journal - July/August 2013

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  • 7/28/2019 Well Construction Journal - July/August 2013

    5/28july/august2013www.cadecanada.com

    BOARDThe Drawing

    Global ExpertsUR 4TH EDITION OF THE WELL CONsTRUCTION JOURNaL

    this year takes a look at the Eagle Ford and

    Permian basins in Texas. Again we are looking

    at what Canadian companies and personnel

    are doing outside of the Western Canadian Sedimen-

    tary Basin.

    It continues to amaze me when we are looking for

    candidates for our stories exactly how much we do

    outside of our own backyard. Everywhere you turn, you

    come across another company or person not just work-

    ing in a new and different environment, but leadingthe way. Canadian expertise is everywhere.

    Here at home, CADEs 2013 Technical Luncheon

    Presentations are over for the summer and will resume

    in the fall. Please watch for announcements with the

    upcoming topics and dates. Please dont hesitate to

    contact us if you have any ideas for upcoming topics

    or issues youd like to see presented at the luncheons or

    in print. We are also looking for topics that tie into our

    journal focus for each month. We hope to see more of

    this of the course of the year. We hope you the CADE

    membership will participate and continue to make

    these events interesting and successful. If you have anyissues youd like to see covered, please email me and we

    will do our best to get the story.

    O

    E D I T O R S N O T E

    CADE ExecutiveTeam 2012/2013President Robert Jackson 403-615-9504

    Past President Eric Schmelzl 403-862-0870

    Secretary Tammy Todd 403 613-8844

    Treasurer Cecil Conaghan 403-667-9812

    Membership Chairman John Burnell 403-265-4973

    Education Chairman Jeff Arvidson 403-232-7100

    Social Chairman Dan Schlosser 403-531-5284

    WCJ Editor Christian Gillis 403-265-4973

    IT Chairman Matthew Stuart 403-605-3790

    Communications Chairman Andy Newsome 403-532-0220

    Member At-large John Garden 403-265-4973

    Sponsorship & Marketing Kyle Klam 403-532-0220

    Administrator Kali Charron 403-532-0220

    E X E C U T I V E T E A M

    Dont forget, we would like to publish any of your

    information and announcements on new products,

    new technologies and senior personnel changes for

    publication each month. Please forward any an-

    nouncements to us, as we would be excited to run

    them in our new feature section.

    We appreciate your continued support and look

    forward to seeing you at the upcoming luncheons.

    Christian Gillis, Editor

    Well Construction [email protected]

    403-265-4973

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    6/28Well Construction Journal july/august2013

    Welcome NeW members

    Kathryn BerKson

    Martin rejMan

    shaun rousseau

    onoMe Clifford ovadje

    rooBin ZaMir

    Brad sMeaton

    MiChelle BalKo

    Mehdi noorMohaMMadi

    ruturraj Paatil

    adeBayo oluwatosin eMManuel

    osondu harrison ChuKwueMeKe

    Kelvin efeturi oBuKofesCott sherMan

    Paxton livingston

    oluwatosin adeBayo

    linden aChen

    allan Bouwers

    Kevin Playfair

    MiKe haZelton

    tyler stePhenson

    Christian toanChina

    siavash MorteZaee fard

    augustine oMoBhude

    Brent KawalilaKross ClanCy

    tien dang

    Why become a caDe member?

    As o 2013, the Canadian Association

    o Drilling Engineers (CADE) has been

    active or 38 years. With more than

    500 members rom more than 300

    companies, CADE represents a large

    spectrum o experience in all areas o

    operations and technologies.

    For drilling and completions spe-

    cialists, CADE currently oers one o

    the best networking and knowledge

    sharing opportunities in the Cana-

    dian petroleum industry. The skills andknowledge obtained by your participa-

    tion in CADE will beneft you and your

    employer, with direct application to

    your proessional career.

    CADE oers various means or

    members to connect and share their

    insights. Monthly technical lun-

    cheons are held with topical industry

    presentations. Other membership

    benefts include our monthly pub-

    lication Well Construction Journal

    and a membership directory, whichis the whos who o the Canadian

    drilling industry. Our website www.

    cadecanada.com is an excellent

    ocal point or industry events, blogs

    and other news. We are also active on

    LinkedIn and Twitter.

    Who caN become a caDe member?

    CADE members can be anyone em-

    ployed in the drilling and completions

    industry or with merely an interest in

    the industry.

    Typical members include drilling

    and completions engineers, geologists,

    technical personnel, sales personnel

    and students. Student memberships

    are available to any post-secondary

    student interested in learning more

    about drilling and completions.

    Please eel ree to share inormation

    about CADE with all the people in your

    organization who are interested in the

    drilling and completions industry.

    caDe membership reNeWals

    CADEs membership year is rom Sep-tember to September. During the sum-

    mer, CADE members will receive an

    email and link or the renewal process

    on our website.

    Please remember the benefts o be-

    ing a CADE member include APEGAs

    proessional development hour, stay-

    ing abreast o technological and in-

    dustry advances, drilling conerences

    and a great opportunity to network.

    Thank you or your support.

    caDe membership chaNges

    Log on to www.cadecanada.com to

    become a member or to update your

    contact inormation.

    M E M B E R S C O R N E R

    boarDThe Drawing

  • 7/28/2019 Well Construction Journal - July/August 2013

    7/28july/august2013www.cadecanada.com

    N E W S A N D N O T E S

    Regulatory ReformersThe AlberTA energy regulATor (Aer) found iTs leAding men

    and is set to begin its oversight of oil, natural gas and coal

    projects in the province. The new regulator took over duties

    from the Energy Resources Conservation Board, and Alberta

    Environment and Sustainable Resource Development in June.

    After the provincial government hosted public consultations

    in 19 communities across the province during February and

    March, the AER was tasked with balancing industry develop-

    ment and landowner rights. The arms-length government body

    is headed up by Jim Ellis and Gerry Protti.

    Jim ellis

    Aer role: Chief exeCutive OffiCer

    yeArs of Public secTor exPerience: 30

    Ellis served 23 years in the Canadian

    Army, retiring as a Colonel in 2006, before

    joining the provincial government as the

    executive director of the Alberta Environ-

    ment Support and Emergency Response

    Team (ASERT). He became the Deputy

    Minister of Environment in 2008 and the Deputy Minister o

    Energy in 2011. During his time with the province, Ellis ha

    also been president of the Alberta Water Council, chair of th

    Alberta Petroleum Marketing Commission, and chair of th

    Steering Committee of the Regulatory Framework Assessmen

    for Carbon Capture and Storage.

    gerry ProTTi

    Aer role: BOard Chair

    yeArs of indusTry exPerience: 35

    Protti spent 15 years as an executive withEncana Corp. and one of its predecesso

    companies, PanCanadian Energy Corp. H

    was also the founding president of the Ca

    nadian Association of Petroleum Producer

    (CAPP) and was executive director of th

    Independent Petroleum Association of Canada. Protti also spen

    time as assistant deputy minister with Albertas Energy Depart

    ment, and he held senior positions with the Alberta Treasur

    Department and the Canadian Energy Research Institute.

    Revised Drilling Expectations

    However, the organization revised its anticipated feet size down

    ward. The CAODC says that new equipment likely will not becom

    available until later in the year, so it has downsized the annual fee

    average rom 830 rigs to 823 rigs.

    The PeTroleum services AssociATion of cAnAdA (PsAc) And

    the Canadian Association o Oilwell Drilling Contractors (CAODC)

    revised their drilling activity orecasts or 2013 to indicate a slight

    uptick in expected rig activity.

    The second update to PSACs 2013 Canadian Drilling Activity

    Forecast added 600 wells to the original estimate or a total o 12,000

    wells expected to be drilled (rig released) across Canada during

    the year.

    Drilling activity is keeping on a steady pace this year, and we an-

    ticipate another pickup in activity in Q3 and Q4, said Mark Salkeld,

    president and CEO o PSAC. Even with steady levels o activity

    this year, continued low gas prices and the impact o inrastructure

    bottlenecks that are squeezing access to new markets are certainly

    having an impact.

    The CAODC also recently revised its original 2013 orecast rom

    10,409 wells to 10,649 new wells expected in Canada during 2013.

    The orecast or operating days has also been increased rom a pre-

    dicted 118,401 days to 121,126 days.

    The association also anticipates a pickup in activity levels during

    the third quarter and has adjusted its rig utilization rate or the quar-

    ter rom 35 per cent to 40 per cent, or 330 rigs working.

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    BOARDThe Drawing

    T E C H N I C A L L U N C H E O N S

    Save the Date

    Luncheon TicketsMEMBERS: $47.50 (plus GST)NON-MEMBERS: $55 (plus GST)

    FULL TABLES OF 10: $475 (plus GST)

    STUDENT: $20 (plus GST)

    WALK-UP: $55 (plus GST)

    N E W S A N D N O T E S

    ERCB Releases Hydraulic Fracturing DirectiveThe energy resources conservaTion Board (ERCB) has is-

    sued a new directive or hydraulic racturing, which includes

    new requirements or wellbore integrity.

    Directive 083: Hydraulic Fracturing - Subsurface Integrity

    was released ollowing a two-month stakeholder consulta-

    tion period.

    The board says the new directive, represents a notable

    enhancement to existing regulatory oversight and monitor-

    ing as resources development continues and technology

    adapts. The ERCBs review identied three specic areasthat required urther regulatory response: maintaining well

    integrity, inter-wellbore communication and hydraulic rac-

    turing operations at shallow depths. The regulatory changes

    and additions will come into eect in August 2013.

    MainTaining Well inTegriTy

    The ERCB observed that, or hydraulic racturing operations,

    there is an emerging trend toward the use o single-barrier

    wellbore construction, rather than dual-barrier construction,

    to provide a secure pathway or fuid injection and recovery

    rom the reservoir. While the ERCB has had no reports o

    single-barrier well systems losing integrity, the introductiono enhanced regulations will provide an added measure o

    protection.

    The board believes the risks to well integrity associated with

    single-barrier well systems can be eectively managed by an

    operator. The new directive requires licensees to demonstrate

    that operational risks have been considered in the selection

    and design o the wellbore construction, and to monitor

    and test to ensure that well integrity is maintained.

    inTer-WellBore coMMunicaTion

    To address the risks associated with inter-wellbore commu-

    nication, the proposed directive requires licensees to carry

    out a risk assessment and prepare a well control plan to

    manage unintended inter-wellbore communications, and

    reduce the impacts i a communication event occurs.

    The ERCB believes prevention and mitigation throughproper planning and execution will enable licensees to e-

    ectively manage risks associated with inter-wellbore com-

    munication.

    FracTuring operaTions aT shalloW depThs

    Current regulatory requirements or shallow racturing op-

    erations, outlined in Directive 027, ocus on shallow zones

    up to 200 metres below the surace. Given a avourable

    economic environment, zones between 200 and 600 metres

    (depths above the base o groundwater protection in many

    areas) may also be subject to uture development.

    Under the new directive, all licensees carrying out hy-draulic racturing operations in this zone must:

    conduct a risk assessment,

    observe prescribed setbacks or water wells and top o

    bedrock, and

    use environmentally-riendly chemical additives or fuid

    compositions above the base o groundwater protection.

    Our popular Technical Luncheons have wrapped or the

    2012/13 year. We are in the process o planning an exciting

    new series or 2013/14. What topics would you like to see

    covered in the upcoming year? Membership input is valu-

    able to us and we want to make sure we are covering the

    topics that are important to you.

    GST REGISTRATION #R123175036

    Visit www.cadecanada.com

    for all ticket purchases

    Please call or email with your great ideas:

    Christian Gillis, Managing Editor,

    Canadian Well Construction Journal

    [email protected]

    (403) 265-4973

  • 7/28/2019 Well Construction Journal - July/August 2013

    9/28july/august2013www.cadecanada.com

    PROFILEMember

    By Mif Purv

    R

    Small Footprints

    andy Hawkings Has spent22 of His 34years in the oil and gas business as a drilling

    engineer on the exploration side, at home

    and abroad. Hawkings also spent 12 years

    as a drilling contractor, specializing in new rig con-

    struction and ootage drilling. He was a principalat Enercon International and Enercon Engineering,

    providing drilling project management services

    or a host o clients in North and South America.

    He let a position as vice-president and general

    manager o Lakota Drilling Division or Savanna

    Energy Services in 2007 to consult in Texas, and

    then went on to orm CanElson Drilling Inc. in

    2008. With colleagues, he used his industry experi-

    ence working in challenging conditions to create

    rig packages that would produce great results.

    We knew theyd be useul, he says about

    CanElsons rigs. Theyre a small ootprint, plug-and-play, ultra-heavy telescop-

    ing double rig. And theyre

    very exible to meet a maxi-

    mum number o conditions.

    They are the Swiss Army Knie o rigs.

    Hawkings says the rigs CanElson brings to the

    Permian Basin operate at depths o between 2,000

    and 5,500 metres, but they are small enough to en-

    sure maximum portability and minimum at time.

    Where a triple rig could take three days or more to

    prep, CanElsons svelte double rigs take a hal day

    to assemble.

    We can take them up long roads to tight loca-

    tions and theyre eective in any kind o weather,

    Hawkings says. We operate in adverse conditions

    with maximum efciency. A typical CanElson

    rig at work in the Permian Basin would have (or

    example), a 4,000-metre/14,500-oot telescop-

    ic double, with two 1,000 HP mud pumps and

    4 -inch G105 drill pipe.

    The rigs are just part o the picture. They are

    powerul but, in a smaller package, they generate

    more productive time, and each dollar saved goes

    into the next well. It adds up to portability, not just

    o the rigs, but o CanElsons and Hawkings exp

    tise and track record.

    When CanElson moved into the Permian Bas

    in Texas, it brought in a 100-per-cent Canadi

    crew and managers. Local workers had never beexposed to this kind o rig

    Hawkings explains. His tea

    set to work training the Texa

    on the specifcs o the rig, an

    on its saety and maintenance. Today, just 30 p

    cent o the team is Canadian.

    We are proud to transer the tech. Hap

    to train locals. Weve hired vets returning ro

    Aghanistan and Iraq, and they have proven ve

    successul, Hawkings says.

    Our rigs are clean and well maintained. W

    train the local people on our rigs to think o sa

    ty, perormance and maintenance, he continu

    We didnt set out to change work cultures, but

    has been very rewarding to see the guys on our ri

    improve and take pride in their work. We are prou

    but not arrogant. CanElson has seen simi

    success in training local crews to high standards o

    well sites in Mexico, too.

    When Hawkings struck out to partner

    CanElson, it was to get back into the nuts-and-bo

    o working with a group o colleagues, and provi

    ing lean, eective solutions. For me, the thrill is

    fnding and showing the efciencies, he says.

    Randy Hawkings brings theSwiss Army Knie o rigs to the

    Permian Basin, along with big

    gains in efciency

    Hawkings says he didnt set out

    to change work cultures.

  • 7/28/2019 Well Construction Journal - July/August 2013

    10/28Well Construction Journal10 july/august2013

    Mariana Murillo has coMpleted her third year of

    chemical engineering at the University o Calgary and is

    currently an engineering intern with TransCanada Pipe-

    Lines Ltd. She will be in the intern position or 16 months

    in the companys Pipeline Integrity Department.

    Murillo has been an active member o the Petroleum and Energy

    Society (PES) student chapter at the university or the past two years.

    As this years Internship Representative, she is looking orward to

    planning many events and collaborating with industry luncheons,

    so students can increase their exposure to current topics and theirinteraction with experienced proessionals in the oil and gas sector.

    Ater graduating rom university, Murillo plans to travel to Europe

    and South America with her amily.

    Young TalentHighlighting tomorrows best and brightest

    StudentPROFILES

    Mariana Murillo

    Chemical EngineeringUniversity of Calgary

    hilip Gunn is halfway throuGh the petroleuM

    Engineering Technology program at SAIT Polytechnic,

    having just fnished his frst year. Gunn chose to ocus his

    career in the oil and gas industry ater a brie stint working

    with bitumen at a core analysis lab in Calgary.

    Gunn is spending the summer working in the oil patch as a Stu-

    dent Field Operator with Pengrowth Energy Corp. at a site just northo Sundre, Alberta. He has not decided yet i he will join the industry

    ull-time ater completing the SAIT program or i he will continue

    his education at the university level. However, Gunn is excited to get

    involved with the industry and aspires to work internationally later

    in his career, just as his ather has.

    P

    Philip Gunn

    Petroleum Engineering TechnologySAIT Polytechnic

    HELP WANTED: Career Department

    oil and Gas opportunities across canada

    continued developMent of canadas oil and Gas industry

    could sustain between 900,000 and one million jobs across the

    country in the next 10 years.

    The Petroleum Human Resources Council o Canada estimates

    in a recent report titled, The Decade Ahead: Labour Market Outlook

    to 2022 for Canadas Oil and Gas Industry that only 20 per cent

    o those jobs will be direct jobs in the sector. Almost hal o

    the jobs will be indirect jobs in industries like construction,

    manuacturing, transportation and warehousing; and the rest will

    be induced jobs driven by the spending and service needs o

    direct and indirect industry workers.

    For every job created in our industry, three more are created in

    other areas o the economy, said Cheryl Knight, executive director

    o the council, which is now part o Enorm. But to achieve this

    workorce growth, the industry will actually need to fnd between

    125,000 and 150,000 new workers by 2022.

    The report analyzed two potential industry activity scenarios

    a low growth scenario, in which market diversifcation does not

    occur; and an expansion scenario, in which Canadian suppliers

    succeed in gaining access to a range o international markets.

  • 7/28/2019 Well Construction Journal - July/August 2013

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    application & re-applicationover other competitivehardbands

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    In Non-Mag Applications!Up to 500% Improved WearResistance Over Ordinary Non-Mag Welding Alloys

    Up to 500% Better AbrasionResistance Than Drill CollarBase Materials

    Apply directly to non-magtools & over previous layers ofstainless

    Meets API Spec. 7 Relativepermeability less than 1.01

    No spalling in multiple layers

    DurabandNC HardbandingUses: New Application and

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    Direct industry employment in 2012 is estimated at more than 195,000

    people, which is up 10 per cent rom 2009. Depending on the industry

    activity scenario, direct employment over the next decade will increase

    between nine and 20 per cent, with employment levels somewhere

    between 213,500 and 233,900 by 2022.

    As many as 38,700 new positions may need to be lled, or as ew as

    18,300, said Knight in a news release. While the industry is growing, it

    will also be losing workers to retirements and turnover.

    The labour market outlook estimates approximately 45,000 workers

    will be lost to age-related attrition. With a large workorce o approxi-

    mately 200,000 people, three per cent annual turnover results in an

    additional 6,000 hires a year.

    The result is that labour shortages will persist throughout the coming

    decade, in either scenario, said Knight. Skill shortages are critical andevery sector will be aected.

    The oil and gas services sector will have the largest requirement, need-

    ing between 37,700 and 47,900 new employees. The oil sands sector will

    need between 14,900 and 22,200 new workers, conventional producers

    will need between 6,850 and 10,700 people, and the pipeline sector will

    need rom 3,000 to 3,250 employees.

    HELP WANTED: Career Department

    DRILLING SLANG

    I you want to walk the walk on a drill site,

    it helps to talk the talk. Here are some terms and

    phrases oten heard out in the feld.

    Coke: an insoluble organic deposit that has low hydro-

    gen content. It is also known as pyrobitumen. Coke is

    ormed by thermal cracking and distillation during in

    situ combustion.

    Trip pill:a volume o mud that is denser than the mud in

    the drillpipe and wellbore annulus. Also called a slug, it is

    used to displace mud out o the upper part o the drillpipe

    beore pulling pipe out o the hole.

    Bullhead: to orcibly pump fuids into a ormation. I

    the ormation fuids contain hydrogen sulde gas, bull-

    heading prevents the toxic gas rom reaching the surace.

    Bullheading is also perormed i normal circulation can not

    occur, such as ater a borehole collapse.

    Continued...

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    REPORTSpecial

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    inal numbers are still unknown, but the u.s.

    Geological Survey (USGS) estimates the Eagle Ford

    holds between seven billion and 10 billion barrels

    o recoverable reserves, which is roughly double

    that o the prolifc Bakken Shale to the north. That would

    make Eagle Ford the largest onshore oil reserve ever dis-

    covered in the Lower 48.

    Those reserve numbers are attracting development.

    A report rom the Railroad Commission o Texas, the

    states oil and gas regulator, anticipates capital investment

    in the play to nudge $30 billion in 2013 alone, a fgure

    o oil sands proportions. Citing a 2012 Wood Mackenzie

    study, the commissions analysis predicts that between

    2013 and 2015, the Eagle Ford Shale will become the

    largest standalone energy project in the world as measured

    by capital expenditures.

    location: South and east Texas

    resource: Light oil, natural gas,

    natural gas liquids

    GeoloGy: Shale

    Depth: 1,200 to 3,600 metres

    estimateD recoverable reserves:

    7 10 billion barrels

    proDuction: 609,407 barrels per day of oil and

    condensate,* 1.9 billion cubic feet per day*

    major proDucers: EOG Resources Inc., BHP

    Billiton, Chesapeake Energy Corp., ConocoPhillips,

    SM Energy Co., Marathon Oil Co., CNOOC Ltd.

    *Average for rst quarter of 2013 according to theRailroad Commission of Texas

    F

    By Steve MacLe

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    Everything isBigger in Texas

    he eagle Ford Shale haS the potential

    to be the single most signicant economic

    development in our states history, stated

    David Porter, commissioner o the Railroad

    Commission o Texas the states oil and gas

    regulator in its March 2013Eagle Ford Shale Task

    Force Report.

    The play is named ater the town o Eagle Ford,

    which is about 10 kilometres west o Dallas. Petro-

    hawk Energy Corp. drilled the rst Eagle Ford well

    in 2008 and had immediate

    success. Gas fowed rom thecompanys discovery well,

    which was a 975-metre lat-

    eral with 10 racture stages,

    at a rate o 7.6 million cubic

    eet per day.

    That same year the state issued 26 permits or

    Eagle Ford developments, but it rapidly bloomed

    as the enormity o the opportunities sunk in with

    operators. Over the ensuing our years, a total o

    8,075 new permits were approved. There were

    4,145 issued in 2012 alone.

    Anadarko Petroleum Corp. drilled almost 700

    wells as the ormations top gas operator during

    2012. EOG Resources Inc. was the top operator

    or oil wells in 2012 with more than 800 wells,

    according to a March 2013 University o Texas

    at San Antonio economic study o the Eagle Ford.

    The Railroad Commission reported there were 875

    producing gas wells and 1,262 producing oil wells

    on schedule in the region during 2012.

    The Eagle Ford is particularly notable and suc-

    cessul because o its high oil production levels

    compared with other shale plays, so its been

    highly economic even in times o low natural gas

    prices. According to a report rom Platts in Mar

    2013, Eagle Ford production quality is high an

    variable API gravity ranges rom 38 to 60.

    Talisman Energy Inc. holds about 74,000 n

    acres in the southern part o the Eagle Ford. Alo

    with its joint venture partner Statoil, Talisman

    strategy in Eagle Ford is ocused on developin

    areas with higher liquid yields. The Calgary-bas

    company nished 2012 with production rom t

    ormation at 20,000 barrels o oil equivalent p

    day, which was a our-old i

    crease rom 2011.The carbonate shale p

    centage can be up to 70 p

    cent in the south Texas part

    the ormation, so it takes w

    to hydraulic racturing.

    the play stretches rom the Mexican border alo

    the Gul Coast into east Texas, it measures abo

    80 kilometres wide, has an average thickness o

    metres and sits at depths ranging rom 1,200

    3,600 metres.

    The cretaceous-age rock can be tricky to nav

    gate. It can be complex, says Matt Graham

    senior completions engineer at Talisman in t

    Eagle Ford, whose role is to design completio

    and hydraulic racturing treatments there.

    We have no real issues getting racks in t

    ground; were nding that, based on productio

    logs, there might be actual sweet spots in the ro

    that might be surprising, he says. I think t

    biggest challenge is understanding the rock an

    understanding where we should land laterals.

    Graham came to the Eagle Ford about a year a

    rom the Marcellus Shale in Pennsylvania. Beo

    that, he spent three years working in Weste

    T

    REPORTSpecial

    Shale oil and gas is revitalizing drilling activity in The Lone Star

    State and the Eagle Ford is leading the way

    ByGraham Chandler

    t e F S s

    b s mssfc cmc vm

    u ss sy. David Porter, commissioner of the

    Railroad Commission of Texas

  • 7/28/2019 Well Construction Journal - July/August 2013

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    Canada with Talisman. Our acreage there stretches rom near

    Calgary to Edmonton and we have ve dierent phase windows, so

    each phase window has its own operational challenges like rom

    black oil to dry gas, Graham says. I think anywhere you go you

    try to gure out where the phase windows are within the shale; it

    is always a challenge. You have to drill wells and produce them to

    actually gure it out.

    Theres depth, theres distance, theres the

    variability and the phases, he adds, which re-

    sults in varying lateral lengths. Graham notes

    that the laterals average about 16 rack stages.

    The land is also one o the big dierences

    working down in Texas compared with Western Canada. Lease

    constraints, thats one thing that really surprised me down here, Gra-

    ham says. You have pretty much a patchwork o land, which could

    be ideal or not. With your multiple mineral holders, it seems dicult

    in some areas compared to the nice township system in Alberta.

    The mixture o oil and natural gas liquids production in the Eagle

    Ford has also created several new aspects or Graham to deal with,

    setting it apart rom rom his time producing dry gas in the Marcel-

    lus. In the Eagle Ford there are all types o issues you have to deal

    with: downhole issues, producing issues, surace handling o the pro-

    duced liquids, he says. Whereas in the Marcellus, you are worri

    about the water you produce back and the gas that you produce.

    As with many areas with limited lakes and rivers, water availab

    ity in the Eagle Ford Shale is a actor in drilling activity growth. Cu

    rently, almost 90 per cent o the new (not reused or recycled) wat

    used or hydraulic racturing is groundwater. To urther encoura

    reuse and recycling o fowback and produc

    water, the Railroad Commission is current

    amending its water recycling rules.

    The renzied growth is impacting more th

    just water use. Our centre o activity is in Thr

    Rivers, says Graham. Its crazy the hotels th

    are popping up. We saw that in Pennsylvania as well; I think its

    normal course o oil booms everywhere.

    Community colleges are ramping up oil and gas training cours

    And the limited number o pipelines to markets has helped prop

    unprecedented increases in truck trac, up to 86 per cent accordi

    to a recent state government study.

    The Eagle Ford enjoys a distinct advantage over other shale play

    it sits just 200 kilometres or so rom the Texas Gul Coast renin

    hub, which accounts or nearly hal o the total 15.3 million bp

    rening capacity in the U.S.

    Lease constraints, thats one thing

    that really surprised me down here. Matt Graham, senior completions

    engineer with Talisman Energy in theEagle Ford

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    REPORTSpecial

    While pipeline inrastructure

    is alling behind the skyrocketing

    production, producers are still

    nding ways to get pro-

    duction to the coast.

    Dozens o small diam-

    eter gathering lines are

    under construction to

    eed transmission lines

    into the Houston and Cor-

    pus Christi areas. Construction

    on more o the larger, mostly

    20-inch pipelines is underway too,

    such as the Double Eagle Pipeline

    and the Sand Hills

    Pipeline. Kinder Mor-

    gan also announcedin May it will expand

    its 300,000 bpd crude

    and condensate pipe-

    line rom the Eagle

    Ford play to the Houston Ship

    Channel.

    Sucient capacity overall is not

    expected until 2014-2015. Until

    then, much Eagle Ford production

    will move on trucks and rail. To

    handle that, the overloaded Port o

    Corpus Christi is quickly upgrad-ing. Some Eagle Ford production is

    absorbed by reneries close by, in-

    cluding Valeros Three Rivers ren-

    ery, which processes 100,000 bpd

    and the Nixon renery at nearly

    15,000 bpd.

    Brisk Eagle Ford production is

    even changing U.S. oil shipping pat-

    terns. Corpus Christi-loaded Eagle

    Ford crude barges are now regularly

    delivering to Louisiana, and tank-

    ers routinely move Eagle Ford crude

    to the U.S. Atlantic coast, displac-

    ing some imports. Corpus Christis

    crude loadings jumped to 280,000

    bpd in late 2012 rom almost none

    three years beore.

    Those trends will likely continue

    as production is expected to rise in

    the coming years and will need a

    destination. Oil produced rom the

    Eagle Ford averaged 129,000 bpd

    during 2011 and jumped to more

    than 512,000 bpd by March 2013.

    At Benteks May symposium in Houston earlier this year, on

    presenter said he expected production rom the region to exce

    1.4 million by 2016.

    As with other oil and gas regions o North America, this kin

    o booming activity with the availability o modern rac

    ing technology has brought renewed attention to more m

    ture conventional elds. The Permian Basin o West Texas is n

    exception.

    The Permian Basin has produced close to 29 billion barr

    since its rst well in 1921. The ormation accounted or 57 p

    cent o Texas crude production in November 2012 aroun

    1.3 million bpd and has long been the production centre

    the benchmark West Texas Intermediate (WTI). It adjoins sout

    eastern New Mexico and extends about 400 by 480 kilometre

    Several ormations produce oil an

    gas rom depths ranging rom a e

    hundred metres to 8,000 metrGrowing unconventional productio

    is expected to boost Permian outp

    past 1.7 million bpd by 2016.

    It certainly attracted ull-servi

    drilling fuids provider QMax Solutions, which serviced its

    Permian Basin well in 2008. We were operating in the Barne

    shale gas play and, as gas prices declined, so did drilling activity

    recalls Tony Davis, ounding partner and executive vice-pre

    dent with the Calgary-based company. We looked or altern

    tive markets or our Mudstripper water conservation technolo

    and quickly ound one in the Permian Basin.

    Using the racking techniques o shale plays, multiple intervwithin a well are now being perorated in the Permian, allow

    ing or multiple contributing zones rom 2,100 to 3,600 metr

    Davis says the biggest challenge or drillers in the region are al

    regarding water usage because most operators use water-bas

    drilling fuid systems.

    Each one can consume over 30,000 barrels o resh or bri

    water, he says, while pointing out that the QMax system rec

    cles the majority o that water. Our MudStripper Unit remov

    the solids rom the active system while drilling, returning 99 p

    cent solids-ree water or reuse.

    Despite oering innovative technology, being an outsid

    in the Texas oil patch is not or the aint o heart, Davis say

    The biggest dierence is we are considered the new kid on t

    block, he says. In Canada we have the luxury o having bee

    in business or 20 years and have built a reputation. Not so

    the Permian. We have to prove ourselves every day. Texas

    similar to Western Canada in that the industry is very muc

    relationship driven.

    The new shale developments like Eagle Ford and Bakken, an

    other plays including revitalized conventional elds like t

    Permian, are expected to boost U.S. crude production to leve

    not seen since Alaska North Slope production peaked. The Eag

    Ford, the Permian Basin and the Bakken alone could reach ov

    ve million bpd by 2016 with Eagle Ford leading the way.

    Texas is similar to Western Canada

    in that the industry is very muchrelationship driven.

    Tony Davis, QMax Solutions founding

    partner and executive vice-president

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    F

    UnconventionalThinkingA Calgary company helped turn the booming Eagle Ford into a

    proving ground for using liqueed natural gas to power hydraulicfracturing operations

    REPORTHealth & Safety

    By Ryan Van Hor

    erus Inc. Is a cryogenIc company at

    heart. It was only natural that the Calgary-

    based company started looking at liqueed

    natural gas (LNG) opportunities our years

    ago, because the technology to make it and move

    it is airly similar to the companys established

    liquid nitrogen and carbon dioxide business. The

    opportunity to develop a low-emission solution or

    hydraulic racturing operations led Ferus to south

    Texas.

    The liqueed natural gas division o Ferus LP

    teamed up with Baker Hughes Oileld Operations

    to run a pilot project in the Eagle Ford Shale that

    used LNG as the uel source to stimulate well per-

    ormance. The pilot had six 2,250-horsepower units

    using LNG in their dual-uel engines.

    The job was completed in October 2012 at a site

    near Pearsall, Texas, and shortly ater the Baker

    Hughes business unit announced it was converting

    a feet o Rhino-brand racking units to run the

    dual-uel engines or Cheyenne Petroleum Co.

    Jed Tallman, manager o market development

    Feruss U.S. operations in Denver, says the indus

    is embracing the new technology or two m

    reasons: lower emissions and lower costs.

    The emissions are reduced signicantly becau

    natural gas burns so much cleaner than diesel, T

    man says, and notes that using natural gas inste

    o diesel can lower carbon dioxide emissions by

    per cent, nitrous oxide emissions by 75 per ce

    particulate emissions by 90 per cent, and sulph

    dioxide emissions by 99 per cent.

    While cost is another actor to the interest in

    ing LNG as a uel to power equipment out in t

    eld, the savings vary. You can get a 20 to 40 p

    cent cost reduction compared to diesel, but th

    depends on location, Tallman says.

    About a month beore the successul pil

    Baker Hughes unveiled the technology at

    high horsepower summit in Houston, so oth

    companies were aware o it and watching w

    interest. Its being more widely used througho

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    the industry, Tallman says. The largest service

    companies, such as Halliburton and Schlumberger,

    have started doing it.

    The technology has also made its way north o

    the border. It has been used several times in the

    Montney play, Tallman adds.

    Ferus began supplying cryogenic uids or well

    completions in the oil and gas industry back in

    2004. The company operates 11 plants at eight

    locations across North America and launched its

    LNG operations in late 2011.

    The dual-uel engines still used diesel, but are

    converted so they can also burn LNG. Tallman says

    the amount o LNG used varies between 10 to 70

    per cent, but the average is 50 per cent. Those

    engines can revert at any time back to 100 percent diesel, he says. You dont need to replace

    engines; you just need to add some components

    to them.

    Operators will also have

    to add equipment to store

    LNG and vapourize it beore

    eeding it into the engines,

    but Travis Balaski, manager

    o market development or

    Ferus in Canada, says thats

    creating opportunities or several companies across

    North America.Companies such as American Power Group Inc.,

    Caterpillar and ComAp have developed dual-uel

    engines, while Ferus worked with suppliers to

    design the equipment that is necessary to get the

    LNG to the well site.

    We do not manuacture our own equipment,

    but we do assist in the design and engineering o

    the equipment, Balaski says. This way we get the

    type o equipment that best meets our customers

    needs.

    The company spent about two years perorming

    technical research and development beore

    partnering with Baker Hughes. Ferus then brought

    in other resources rom across North America,

    including some third-party products, to make sure

    the pilot was successul. Now that the technology

    is proven, Ferus anticipates o a network o LNG

    plants will develop in energy hotspots.

    The temperature o LNG increases over time and

    the colder the uel is, the more energy it provides

    per litre. Because o the perishable nature o

    LNG, and the cost o transporting it, Balaski says

    the delivery model will be dierent than the oil

    industry which uses large centralized oil refneries.

    REPORTHealth & Safety

    Well build smaller scale plants and try

    locate them close to the demand, Balaski says.

    Ferus recently partnered with Encana

    construct a liqueaction acility in the Gran

    Prairie region o Alberta. The LNG plant will ha

    a capacity o 190,000 litres per day.

    Encana has large operations in the region an

    Ferus has a substantial trucking eet, Balas

    says. The two o us bring base load, the two

    us bring experience in natural gas and cryogen

    processing. It was a good, natural ft or the tw

    o us to partner on that project.

    Construction started earlier this year and Balas

    expects the plant to be operational early in 2014

    Encana is eager to start the transormation

    natural gas as a uel source in the oil industry, buteyeing a bigger market. These are signifcant ear

    steps to demonstrate the viability o natural gas a

    transportation uel, says David Hill, vice-preside

    o operations or Enca

    Natural Gas Inc.

    Hill says the Gran

    Prairie plant will be

    the middle o an ener

    corridor with massi

    natural gas potential.

    Encanas goals or the project are the same

    Ferus envisioned or the use o LNG in the felower costs and lower emissions. Encana expec

    to lower its costs by reducing its dependen

    on bringing diesel uel into the region, an

    the company also wants to lower our carbo

    ootprint rom well to wheels, Hill says.

    Another beneft that Hill sees is an increas

    social licence to operate by creating local job

    using local uel, and supplying it to others.

    With Encana planning to prove that it

    sustainable to use natural gas in high-u

    consuming applications, such as drilling an

    pressure-pumping services and service compan

    gearing up to supply the growing demand the

    is momentum building or using LNG in the fe

    as a uel source.

    In B.C. and Alberta, were seeing the mark

    beginning to open up and be more receptive

    natural gas, Hill says. I think were going to s

    several companies making announcements th

    year and into early next year.

    Hill anticipates the opportunity to stret

    beyond oil and gas: rail, marine and truckin

    industries could all convert to this technolog

    Were scratching the surace, he says.

    Well build smaller scale plants

    and try to locate them close

    to the demand. Travis Balaski, manager of market

    development for Ferus in Canada

  • 7/28/2019 Well Construction Journal - July/August 2013

    19/28

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    A

    Due SouthA handful of Canadian companies are taking advantageof an oil renaissance in Texas

    REPORTTech

    B Matt H

    fter producing nearly 3.5 million barrelso oil per day during 1972, annual production

    steadily declined in Texas or the next 37

    years. According to the United States Energy

    Inormation Administration, by 2009 the Lone Star

    State was producing just 1.1 million bpd.

    In recent years, light oil production rom the

    Bakken ormation in North Dakota has threatened

    to displace Texas as the top oil-producing state, but

    a rapid rise in production during the past three

    years has reestablished Texas as a hotbed o drilling

    activity a tradition that started when a derrick just

    outside o Beaumont, Texas, began gushing oil in

    January 1901.

    The U.S. EIA reported oil production levels rom

    Texas reached nearly 2.3 million bpd during Febru-

    ary. It was the highest daily output the state had

    seen since April 1986.

    Horizontal drilling and hydraulic racturing

    helped retrieve oil and natural gas rom the shale

    rock o the Eagle Ford in south Texas to kick-start

    the resurgence. Those same technologies are also

    bringing increased production rom conventional

    wells in the Permian Basin in West Texas and in-

    creased opportunity or Canadian drilling and well

    service companies to oset the slowdown durinspring breakup by keeping operations moving

    Texas year-round.

    SAvAnnA EnERgy CORPORATiOnThe Calgary-based company was established

    2001 and oers drilling, well servicing and oile

    equipment rental services. The public company h

    grown its feet to include more than 100 drilling ri

    and more than 100 well service rigs.

    Savannas U.S. operations are based in Housto

    Texas, and the American feet includes 27 drillin

    rigs and 11 well service rigs. Texass Permian Bas

    is home to 15 o those drilling rigs, and accordi

    to the companys rst quarter report this year, co

    struction has begun on three additional service ri

    or the U.S. operations.

    During 2012, Savanna undertook a program co

    verting eight o its CT-1500 drilling rigs to deep

    capacity TDS-3000 rigs. The latest generation o t

    companys hybrid rigs capable o operating coil

    tubing or conventional top drive rom the same r

    has been designed to reach depths o 3,000 metr

    While six o the converted rigs stayed in Alberta, t

    other two joined the Texas drilling feet.

  • 7/28/2019 Well Construction Journal - July/August 2013

    21/28

    ][

    Cathedral Energy Servicesoperates in some of thetoughest and most challengingenvironments. Our relentlessfocus on innovative technologyand industry leading serviceensures we provide our clientswith unmatched performance.

    Drilling+Completions

    CathedralEnergyServices.com

    Cathedral energy ServiCeS ltd.

    Ten years ater launching in Western Canada, Cathedral Energy

    Services began providing production testing services in the U.S. in

    2008. During the frst quarter o 2013, the Calgary-based company

    hit a record level o quarterly revenue rom production testing in the

    U.S. by bringing in $8.2 million, which eclipsed production testing

    revenue in Western Canada or the quarter.

    The public company also provides drilling, measurement while

    drilling systems and downhole tools to operators. Part o Cathedrals

    capital budget or 2013 included $3 million to augment the

    production testing division with three rack fowback units to be

    utilized in the Eagle Ford region. The three units were built during

    the rst quarter and the green completion closed loop units are

    now operating in Texas.

    CanelSon drilling inC.Founded in 2008 by current president and chie executive ofcer

    Randy Hawkings, CanElson is a relatively new upstart, but the Cal-

    gary-based company is rapidly emerging as a major player in North

    Americas growing oil and gas industry.

    The public company expanded into the U.S. early and deployed

    its rst American rig in the Permian Basin in late 2009. CanElson

    has expanded rapidly since then, recording $229 million in revenue

    during 2012 which represented a 24-per-cent increase rom one ye

    earlier rom a feet o 42 drilling rigs.

    CanElson has already added two drilling rigs in Texas to bring the a

    eas feet total to 12 rigs, which marks the companys most active regio

    behind Saskatchewan-Manitoba where 14 drilling rigs are located.

    enSign energy ServiCeS inC.

    In the late 1980s, Ensign Energy had our drilling rigs. Today, t

    Calgary-based company has about 340 drilling rigs operating aroun

    the world, with 236 o those rigs scattered across numerous unco

    ventional plays in North America.

    Ensign pulled in revenue during 2012 o $2.2 billion and rough

    43 per cent o that came rom business in the U.S. The company h

    116 drilling rigs operating south o the border, which last year had

    utilization rate o 57.4 per cent compared to a 38.8 per cent utilizatio

    rate or the companys Canadian feet.The cornerstone o Ensigns drilling operations is its proprieta

    Automated Drilling Rig (ADR), which, as the name suggests, is

    completely automated, computer-controlled system that allows t

    drilling rig to be taken down, moved and installed aster than

    conventional rig, and can also be equipped to reduce pipe handlin

    on the drill foor. Eight o the 10 drilling rigs Ensign has current

    running in south and east Texas are ADRs.

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    I

    Challenge and

    Opportunity

    As much as low prices, production hotspots are creating opportunities andredrawing North American distribution networks

    REPORTMarket

    By Lisa Riccio

    ts time to update the list of things that

    are bigger in Texas. Along with the Lone Star

    states big size and its inhabitants big hats and

    bigger-than-lie attitudes, Texas can now reclaim

    its top spot in the ranks as the biggest crude oil pro-

    ducer in the U.S.

    Texas became synonymous with geysers o blackgold when Spindleords Lucas No. 1 well blew 100

    eet into the air in 1901. But, many decades later, the

    state ceded its status as the oil king to new challengers

    like Alaskas North Slope oil elds in the 1980s and,

    more recently, to North Dakotas Bakken shale light

    oil reservoir. But i youve been living in a cave and

    havent noticed, Texas is back, thanks to a behemoth

    shale ormation o its own the Eagle Ford.

    Both the Bakken and the Eagle Ford have become

    prolically productive in a very short span. So much

    so, that an abundance o Bakken light oil is oten

    blamed or devaluing the price o Alberta bitumenin the American Midwest, where Bakken barrels now

    food into what was one o Canadas prime markets.

    In December 2012, Western Canadian Select (WCS)

    prices or a barrel o heavy crude plummeted to a re-

    cord low, trading more than US$40 below West Texas

    Intermediate (WTI), North Americas benchmark

    blend. The Bakkens negative impact on Canadian

    heavy crude prices dominated headlines in late 20

    and early 2013 and inspired Albertas Prem

    Alison Redord to coin the now-amous term bitum

    bubble to describe the unavourable gap betwe

    higher WTI prices (and even higher Brent world pric

    versus Albertas discounted WCS bitumen.

    Meanwhile, as producers scrambled to nd ways move the glut o crude past bottlenecked Midweste

    pipelines, the Eagle Ford play quietly caught, th

    surpassed, North Dakotas impressive producti

    gures. By early 2013, the Eagle Ford had doubled

    2010 production levels to more than 500,000 barr

    per day.

    It raises a new worry or Canadian producers.

    May, the bitumen bubble had defated considerab

    thanks in part to increased rail transport o an es

    mated 100,000 b/d o Canadian crude to U.S. ma

    kets, along with the resolution o 2012s unexpect

    pipeline and renery maintenance issues. But nothat the WCS has returned to its historical discoun

    a range o US$15 to US$20 below WTI, is Albe

    bitumen on the brink o another crash, this time d

    to competition rom the Eagle Ford? Will a Bakke

    like eect move south, giving Alberta a second, tru

    Texas-sized pricing headache, as it competes wi

    ramped-up production rom Eagle Ford?

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    23/28july/august2013 2www.cadecanada.com

    Yes and no, says Greg Stringham, vice president o oil sands and

    markets at the Canadian Association o Petroleum Producers (CAPP).

    Theres no simple answer, agrees Barry Munro, oil and gas leader at

    Ernst & Young Canada in Calgary.

    The two energy experts arent dodging the question. Their answers

    reect the new reality o North American oil production and pricing

    complex, dynamic and in the midst o a undamental transormation.

    Production profles have changed substantially in just fve years, mar-

    kets are diversiying, and supply chains are shiting. As well, production

    has increased rom all bases, not just the Eagle Ford and the Bakken,

    putting pressure on the entire distribution network. The time-honoured

    supply-and-demand economic model remains relevant to pricing, but

    new issues, such as a resolution o inrastructure constraints and pursuit

    o a method to move the right type o crude to the right refneries, have

    become equally important.

    Stringham is resh rom turning a staggering stack o stats, trends and

    data into CAPPs annual long-term outlook or Canadian crude oil pro-duction, and hes upbeat. Crude Oil: Forecast, Markets & Transportation, a

    45-page report released in June, bullishly predicts that Canada will hit a

    record 6.7 million b/d by 2030, up 500,000 b/d rom last years estimate.

    Stringham says CAPP is watching developments closely in the Eagle

    Ford, but doesnt expect the surge in tight oil rom Texas will negatively

    impact Canadian prices as the Bakken has.

    Eagle Ford is an entirely dierent situation rom the Bakken because

    o its location, says Stringham. The majority o

    refneries clustered across the Midwest process

    light oil and/or upgraded bitumen. Beore the

    Bakken boom, when uture growth was widely

    expected to come rom Albertas oil sands, somerefners added cokers to their acilities, repositioning themselves to

    take heavy crude. A number o these heavy-oil refnery conversions

    were recently completed, but considering the high volumes o light

    oil now readily available rom the Bakken, the remainder will likely

    remain as light crude acilities. In 2012, Canada supplied 1.7 million

    b/d to the Midwest, making it Canadas largest export market, but

    Alberta now produces more bitumen than the Midwests limited num-

    ber o heavy crude refneries can process. As well, Midwest refneries

    are replacing upgraded bitumen rom Alberta with Bakken light. The

    result is an oversupply o heavy crude in the Midwest, and lower

    prices or Canadian oil.

    The Eagle Fords light crude, however, heads to refneries on the

    Gul Coast o the United States, which predominantly process heavy

    crude. Canada sends very little light crude to Gul refneries, so its not

    competing head-to-head with the surging supply rom the Eagle Ford.

    Instead, Gul Coast refneries are turning away rom imported light oil

    rom Arica and the North Sea, replacing oreign supplies with their

    own domestic light crude.

    On the other hand, heavy oil refneries on the Gul are hungry or oil

    supplies. Gul Coast refneries represent a nine million b/d market, and

    fve million o that is heavy crude, Stringham says. Clearly its a big

    market or Canada. Venezuela and Mexico currently supply most o its

    heavy crude, but the Gul Coast would happily switch rom dwindling

    volumes arriving rom these countries subject as they are to the vaga-

    ries o shipping to a more stable supply o bitumen rom Canada th

    arrives via predictable pipelines.

    I those pipelines actually existed, that is.

    Inrastructure is key, say Munro. The potential exists to signi

    cantly increase shipments o Canadian heavy crude to Gul Coast

    fneries i inrastructure restraints are resolved with additional pipeli

    capacity. Approval o the TransCanada Keystone XL pipeline is critica

    important to provide market access and relieve distribution bottlenec

    in the Midwest.

    Following his most recent trips to Washington to build support

    Keystone XL, Stringham is eeling optimistic about a positive decisio

    He says this time round he noticed a distinct shit in attitudes com

    pared to previous meetings. Beore Id hear at-out opposition, just

    pipeline. Now theyre talking in hypotheticals, discussing trade-o

    Theyre saying, I Keystone does get approved, heres what we want

    see. So Im hopeul.

    Stringham notes that although Keystone receives the most medattention, its just one o a number o recently announced pipeli

    proposals to the Gul Coast. Some, like the Enbridge Flanagan Sou

    Pipeline project, (which will be built along the existing Enbridge Spe

    head South Pipeline rom Flanagan, Illinois to Cushing, Oklahom

    and the Enbridge/Enterprise Seaway Pipeline (a new twin line alon

    the existing Seaway pipeline), are already under construction. As we

    TransCanada Keystone decided to proceed with its Gul Coast proje

    (a pipeline rom Cushing to Port Arthur an

    Houston, Texas) without waiting to see wheth

    Keystone XL receives regulatory approval. Co

    struction began in 2012 and its target in-servi

    date is late 2013. Enbridge and Energy Transalso hope to convert segments o an existing natural gas pipeline

    crude oil service between Patoka, Illinois and refneries in Tenness

    and Louisiana.

    And then theres always transport by rail, an idea that seemed laug

    able three years ago but has proven its worth in North Dakota. R

    is ourishing where no inrastructure exists, Munro says. Its becom

    a viable alternative that can relieve temporary capacity pressure o

    pipelines or buy producers time. Producers also love rail because

    gives them more optionality, Munro adds. It lets them switch ma

    kets depending on price and proft potential, changing destinatio

    rom, say, Louisiana to the East Coast.

    Stringham agrees, pointing out that this year CAPPs annual o

    cast includes a special section on rail or the frst time. Our estima

    o 300,000 b/d by rail rom Western Canada by 2014 is quite co

    servative. Capacity could go way up, especially i Keystone XL isn

    approved.

    It looks like theres nothing to ear rom the surge in light o

    production rom Texas. Eagle Fords big impact will be a shiting

    where the markets or light and heavy crude want to be, not low

    prices, Stringham summarizes.

    Munro shares his optimism. Its an amazing time or the oil bu

    ness, with massive opportunity and an equal number o challeng

    Were redrawing what oil distribution networks look like in Nor

    America.

    Production proles have changed,

    markets are diversifying, and

    supply chains are shifting.

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    Canadian Rig CountsJune 5, 2013

    Drilling Down Total Utilization

    Alberta 106 516 622 17%

    B.C. 21 34 55 38%

    Manitoba 1 20 21 5%

    New Brunswick 0 0 0

    Newfoundland 0 0 0

    Northwest Territories 1 1 2 50%

    Quebec 0 1 1

    Saskatchewan 28 92 120 23%

    Totals 157 664 821 19%

    Source: Divestco

    NUMBERSBythe

    Stats at a Glance

    Alberta Rig CountsJune 5, 2013

    Drilling Down Total Utilization

    Northern Alberta 36 106 142 25%

    Central Alberta 53 348 401 13%

    Southern Alberta 17 62 79 22%

    Totals 106 516 622 17%

    Source: Divestco

    Top 5 Most Active OperatorsJune 5, 2013

    ActiveRigs

    Canadian Natural Resources Ltd. 10

    Cenovus Energy Inc. 9

    Encana Corp. 9

    Bonavista Energy Corp. 5

    Baytex Energy Corp. 5

    Shell Canada Ltd. 5

    Paramount Resources Ltd. 5

    Source: FirstEnergy Capital

    Top 5 Most ActiveDrillers in Western Canada

    June 5, 2013Active Total

    Precision Drilling Corp. 40 188

    Ensign Energy Services Inc. 20 116

    Trinidad Drilling Ltd. 18 60

    Nabors Industries Ltd. 16 65

    Savanna Energy Services Corp. 15 70

    Source: FirstEnergy Capital

  • 7/28/2019 Well Construction Journal - July/August 2013

    25/28www.cadecanada.com july/august2013 2

    Alberta Well LicencesApproval issued by the Alberta Energy Resources Conservation Board

    Number of Licences Issued Nov. 2012 Dec. 2012 Jan. 2013 Feb. 2013 Mar. 2013

    Development 636 706 821 591 525

    Exploration 91 72 74 66 26

    Source: Alberta Department of Energy

    Alberta Spudded WellsApril 30, 2013

    Number of Wells Spudded

    2011 2012

    May 334 374

    June 525 518

    July 812 625

    August 964 464

    September 1,018 706October 955 535

    November 971 605

    December 754 363

    2012 2013

    January 946 1,756

    February 2,021 1,705

    March 980 904

    April 276 153

    Source: Alberta Department of Energy

    Alberta Completed WellsApril 30, 2013

    Number of Wells Completed

    2011 2012

    May 958 486

    June 433 254

    July 245 488

    August 728 541

    September 1,531 524October 904 692

    November 834 750

    December 940 692

    2012 2013

    January 381 381

    February 718 640

    March 717 812

    April 672 701

    Source: Alberta Department of Energy

    Alberta Land SalesApril 30, 2013

    April 2013 April 2012 YTD 2013 YTD 2012

    Oil and Natural Gas

    Land Sales $85 million $114 million $311 million $423 million

    Price Per Hectare $731.00 $353.27 $410.77 $431.84

    Oil Sands

    Land Sales $675,000 $1.6 million $5.6 million $3.5 million

    Price Per Hectare $390.90 $1,052.00 $90.28 $70.40

    Source: Alberta Department of Energy

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    DEEPERDrilling

    Heating Up

    ompanies with steam-assisted gravity drainage

    oil sands assets keep reaching new production heights.

    In a recent overview o the in situ oil sands sector,

    Calgary investment frm Peters & Co. reported that

    SAGD projects reached a new production record in Febru-

    ary 572,000 barrels per day. With new developments andplanned expansions o existing acilities, in situ production

    in Albertas oil sands is poised to grow.

    C

    Cv e ic.Foster CreekproduCtion CapaCity: 120,000 bpd

    produCtion: 114,400 bpd

    utilization rate: 95%total planned CapaCity: 295,000 bpd

    February 2013 bitumen produCtion by projeCt

    meg e C.Christina lakeproduCtion CapaCity: 25,000 bpd

    produCtion: 32,700 bpd

    utilization rate: 131%total planned CapaCity: 210,000 bpd

    sc e ic.FirebagproduCtion CapaCity: 120,000 bpd

    produCtion: 139,000 bpd

    utilization rate: 116%

    total planned CapaCity: 180,000 bpd

    dv CjaCkFishproduCtion CapaCity: 70,000 bpd

    produCtion: 57,800 bpd

    utilization rate: 83%

    total planned CapaCity: 105,000 bpd

    s C l.leismerproduCtion CapaCity: 18,800 bpd

    produCtion: 14,238 bpd

    utilization rate: 76%

    total planned CapaCity: 40,000 bpd

    CnooC nxlong lakeproduCtion CapaCity: 72,000 bpd

    produCtion: 33,100

    utilization rate: 46%

    total planned CapaCity: 72,000 bpd

    Source: Peters & Co. and FirstEnergy Capital

    Thermal production methods are

    increasing activity in the oil sands

  • 7/28/2019 Well Construction Journal - July/August 2013

    27/28

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