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    Chapter-3

    Well Performance Analysis

    Well performance analysis involves determination of optimum tubing size that will allow

    obtain maximum production from a given completion design. A typical well completionis presented in Fig. 3.1.

    Fig. 3.1: Perforated well completion.

    The production tubing acts as a throttle for the reservoir. As shown in Fig. 3.2, larger theopening of the valve (larger tubing diameter) greater the bottomhole. The increase or

    decrease in bottomhole flow has the following effects: one is the reservoir performance

    and the other tubing performance (flow through tubing). The effect of bottomhole flowcan best be described in Fig. 3.3.

    1

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    Fig. 3.2: Drawdown of a gas cap expansion drive reservoir

    From the plot 1 in Fig. 3.3 it can be seen that bottomhole flowing pressure (BHFP) isdirectly affected by production rate (flow rate, Q). For an oil well, the BHFP decreases

    linearly with increase in bottomhole flow until it reaches bubble point pressure (BPP).

    Below this pressure the relationship between BHFP and Q is non linear. One can obtainmaximum openhole flow (AOF) at zero BHFP. Plot 2 of the Fig. 3.3 describes tubing

    performance. For a given tubing diameter, BHFP (which is required to initiate tubing

    flow) initially decrease up to a point and then increases with increase in Q. It is also seen

    that for each diameter there is a maximum production that can be obtained. Largestproduction rate can be obtained by having largest diameter of the tubing as shown in Fig.

    3.3.

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    Fig. 3.3: Tubing Performance Analysis

    In this chapter the effect of bottomhole flow on both reservoir performance and thetubing performance will be discussed. A number of examples will be presented to provide

    a better understanding of well performance.

    3

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    3.1 Inflow performance analysis

    Several techniques have been proposed for determining the reservoir performance

    analysis. Most of the techniques require data produced from the flow test. The data

    includes the flow rates and bottomhole flowing pressure. Using this data authors havedeveloped different methods to carry reservoir performance analysis. Some of these

    methods are listed below:

    Vogels method, Wigginss method, Standings Method, Fetkovichs Method and the Klins Clark Method.

    VOGELS METHOD

    Vogel, 1966, using a computer based model, developed a generalised IPR referencecurves for saturated oil reservoirs. Using the generalised curves, a specific IPR curve can

    be constructed for a well if the reservoir pressure and the bottomhole flowing pressure are

    known. Vogel normalized the IPRs and expressed it in a dimensionless form as:

    Dimensionless PressureR

    wf

    p

    p=

    Dimensionless flow ratemaxq

    qo=

    Where, maxq is the flow rate at zero bottomhole flowing pressure and known as

    absolute open hole flow (AOF).

    The dimensionless flow rate is expressed as:

    2

    max

    8.02.01

    =

    R

    wf

    R

    wfo

    p

    p

    p

    p

    q

    q(3.1)

    Where qmax= maximum producing rate atpwf = 0

    =

    +

    Sr

    rB

    phk

    w

    eoo

    Ro

    75.0ln2.141

    8.1

    1

    qo= oil flow rate

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    In order to use Vogels method the following data is required:

    current average reservoir pressure, Rp , bubble point pressure,pb and

    stabilized flow test data that include oq and wfp

    Vogels method can be used to predict IPR curves for both Saturated and under saturated

    oil reservoirs.

    STANDINGS METHOD

    By using Vogels method, it is obviously more difficult to predict the effects of formation

    damage and/or the improvements to be expected from reservoir stimulation (hydraulic

    fracturing). Standing, 1970 modified Vogels curve by taking in to account of the

    changes in flow efficiency and introducing PI (productivity index).

    FETKOVICHS METHOD

    The most widely accepted method of estimating IPR curves is that developed by

    Fetkovich, 1973. He simplified the approach given by Muskat and Evinger, 1942.

    According to Darcys radial flow equation, the production rate of oil can be expressed as:

    +

    =

    r

    wf

    p

    P

    w

    e

    o dppf

    Sr

    r

    khQ )(

    75.0ln2.141(3.2)

    Where the pressure function f(p) is defined by:

    oo

    ro

    B

    kpf

    =)(

    Where,

    rok =oil relative permeability,

    o =oil viscosity and

    oB =oil formation volume factor

    Fetkovich suggested the pressure function can fall into one of the two regions:

    1. Undersaturated Region,p >pb2. Saturated Region, p

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    In the undersaturated region, oil relative permeability equals unity, therefore the pressure

    function becomes:

    pooB

    pf

    =

    1)(

    In the saturated region Fetkovich shows that f(p) changes linearly with pressure and the

    line passes through the origin. This relationship is shown schematically in Fig. 3.4. Themathematical representation of this linear function is:

    =

    bpoop

    p

    Bpf

    b

    1)(

    Where o and oB are evaluated at the bubble point pressure.

    Pressure

    Fig. 3.4: Pressure function concept, after Tarek Ahmed, 2002

    In the case of the undersaturated region when we substitute the pressure function into Eq.

    (3.2) we get:

    +

    =

    r

    wf

    p

    P oo

    w

    e

    o dpB

    Sr

    r

    khQ )

    1(

    75.0ln2.141

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    Since )1

    (ooB

    is constant:

    )(

    75.0ln2.141

    wfR

    w

    e

    o pp

    Sr

    r

    khQ

    +

    =

    or

    )(wfRoppJQ = (3.3)

    In terms of reservoir parameters the productivity index is defined as:

    +

    =

    S

    r

    rB

    khJ

    w

    e

    oo 75.0ln2.141 (3.4)

    oB and o are evaluated at2

    )( wfR pp +

    For the saturated region Eq. (3.2) may be written as:

    +

    =

    r

    wf

    b

    p

    P b

    p

    oo

    w

    e

    o dpp

    p

    BS

    r

    r

    khQ )()

    1(

    75.0ln2.141

    The term )1

    ()1

    (b

    p

    oo pBb

    is a constant:

    +

    =

    r

    wf

    b

    p

    Pb

    p

    oo

    w

    e

    odpp

    pBS

    r

    r

    khQ )()

    1()

    1)(

    75.0ln2.141

    (

    Introducing the productivity index gives:

    ))(2

    1(

    22

    wfRpp

    pJQ

    b

    o =

    The term )2(

    bp

    Jis commonly referred to as theperformance co-efficientC:

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    )(22

    wfRppCQ

    o = (3.5)

    Fetkovich introduced an exponent n to the above equation accounting for non-Darcy flow(turbulent flow).

    no wfR

    ppCQ )( 22 = (3.6)

    The exponent n and intercept Care usually determined from a multi-point or isochronal

    back-pressure test, where )(22wfR pp is plotted against q on a log-log paper.

    Example 3.1:Productivity Index in an undersaturated Oil Reservoir

    A well is producing from an undersaturaed oil reservoir at an average reservoir pressure

    of 2800 psi. The bubble point pressure is recorded as 1400 psi at 140 oF. The following

    additional data are available:

    stabilized flow rate = 300 STB/day stabilized wellbore pressure = 1800 psi h = 20 rw = 0.25 re = 600 s= 0.5 k= 55 md o at 2300 psi = 2.5cp

    oB at 2300psi = 1.5 bbl/STB

    Calculate the productivity index by using both reservoir properties and flow test data.

    Solution:

    Using the reservoir properties in Eq. (3.4) we have:

    (55)(20)0.28

    600141.2(2.5)(1.5) ln 0.75 0.5

    0.25

    J= = +

    STB/day/psi

    From Production data:

    3000.3

    2800 1800J= =

    STB/day/psi

    Results show a reasonable match between the two approaches.

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    Example 3.2:Productivity Index in a Saturated Oil Reservoir

    A four point stabilized flow test was conducted on a well producing from a saturated

    reservoir that exists at an average pressure of 3600 psi.

    Qo (STB/day) pwf(psi)300 3.20E+03

    380 3.70E+03

    450 2.54E+03

    540 2.40E+03

    Using the information provided construct a complete IPR using the Fetkovich method.

    Solution:

    Part 1

    Step 1: Construct the following table.

    Qo (STB/day) Pwf(psi) (PR2- Pwf

    2) x 10-6 (psi2)300 3.20E+03 2.72

    380 3.70E+03 4.55

    450 2.54E+03 6.508

    540 2.40E+03 7.2

    Step 2: Plot)( 22

    wfRpp

    vs. oQ

    on log-log paper. Determine the exponent n:

    6 6

    ln(380) ln(300)0.459

    ln(4.55 10 ) ln(2.72 10 )n

    = =

    (Values determined from graph below)

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    1.00E+00

    1.00E+01

    100 1000

    Step 3: Solve forC

    6

    3800.332

    (4.55 10 )n

    C= =

    Step 4: Generate the IPR by assuming various values for pwf and calculating the

    corresponding flow rate.

    2 2 0.4590.332(3600 )

    wfoQ p=

    Pwf(psi) Qo (STB/day)3.40E+03 0

    2.40E+03 469.206

    1.80E+03 538.575

    1.20E+03 582.301

    600 606.777

    0 614.681

    10

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    IPR Curve

    0.00E+00

    5.00E+02

    1.00E+03

    1.50E+03

    2.00E+03

    2.50E+03

    3.00E+03

    3.50E+03

    4.00E+03

    0 200 400 600 800

    Flow rate (BBL/day)

    Pressure(psi)

    Oil well IPR

    GAS WELL IPR

    Gas well IPR can best be described by the exact solution to the differential form ofDarcys equation for compressible fluids under the pseudo steady state conditions and

    can be expressed as:

    +

    =

    Sr

    rT

    khQ

    w

    e

    wfR

    g

    75.0ln1422

    )(

    (3.7)

    Where,

    gQ = gas flow rate, Mscf/day,

    k= permeability, md,

    R = average reservoir real gas pseudo pressure, psi2/cp,

    T = temperature, oR,s = skin factor,h = thickness,

    er = drainage radius and

    wr = wellbore radius.

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    The productivity of a gas well can be written as:

    +

    =

    =

    Sr

    rT

    khQJ

    w

    ewfR

    g

    75.0ln1422)( (3.8)

    or

    )( wfRg JQ = (3.9)

    Eq. (3.9) may be expressed as:

    gRwf QJ1=

    This equation indicates that a plot of wf vrs. gQ would produce a straight line with a

    slope ofJ

    1and an intercept of R . If two different flow rates are available the line can

    be extrapolated and the slope determined to estimate AOF, J, and wf .

    Eq. (3.7) can be written as:

    +

    =

    r

    wf

    p

    P g

    w

    e

    g dpzp

    Sr

    rT

    khQ )2(

    75.0ln1422

    Note: )(z

    p

    gis directly proportional to )

    1(

    ggB.

    p

    zTBg 00504.0=

    Where,

    gB = gas formation volume factor, bbl/scf,z = gas compressibility factor andT = temperature, oR.

    Substituting forBgwe get:

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    +

    =

    r

    wf

    p

    Pgg

    w

    e

    g dpB

    Sr

    r

    khQ )

    1(

    75.0ln

    )10(08.76

    Fig. 3.5 shows a typical plot of the gas pressure function versus pressure. The pressurefunction exhibits three individual pressure application regions.

    Pressure

    Fig. 3.5: Gas PVT Data, after Tarek Ahmed, 2002

    Region I: High Pressure Region ( wfp and Rp > 3000 psi)

    The pressure functions are nearly constant in this region. This suggests that the term

    )1

    (ggB

    can be treated as a constant. So:

    +

    =

    S

    r

    rB

    ppkhQ

    w

    eavggg

    wfR

    g

    75.0ln)(

    )()10(08.7 6

    (3.10)

    gB And g are evaluated at2

    )( wfR pp +

    This method of determining gas flow rate is commonly referred to as the pressure-

    approximation method.

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    Region II: Intermediate Pressure Region (2000 psi < wfp , Rp < 3000 psi)

    The pseudo-pressure gas pressure approach, Eq. (3.7), should be used to calculate the gas

    flow rate in this region.

    Region III:Low Pressure Region ( wfp and Rp < 2000 psi)

    The pressure functions exhibit a linear relationship in this region. Golan and Whitson,

    1986 suggested that the product zg is essentially constant for pressures below 2000

    psi. Using this observation and integrating we get:

    +

    =

    Sr

    rzT

    ppkhQ

    w

    eavgg

    g

    wfR

    75.0ln)(1422

    )(22

    (3.11)

    The z-factor and gas viscosity should be evaluated at the average pressure:

    2

    )( wfRavg

    ppp

    +=

    This method of determining gas flow rate is commonly referred to as the pressure-squared approximation method.

    If both pwf and pr are less than 2000 psi Eq (3.11) can be expressed in terms of the

    productivity index,J:

    )( 22wfR

    ppJQg =

    with

    )()( 2max RpJAOFQg ==

    +

    =

    Sr

    rzT

    khJ

    w

    e

    avgg75.0ln)(1422

    (3.12)

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    Example 3.3: Comparison of Pressure Approximation methods and Exact Solution

    The PVT properties of a gas sample taken from a dry gas reservoir are given in the

    following table:

    P (psi) g (cp) z (psi2/cp) Bg (rb/scf)0 0.01270 1.000 0 -

    400 0.01286 0.937 1.32E+07 0.007080

    1200 0.01530 0.832 1.13E+08 0.002100

    1600 0.01680 0.794 1.98E+08 0.0015002000 0.01840 0.770 3.04E+08 0.011600

    3200 0.02340 0.797 6.78E+08 0.000750

    3600 0.02500 0.827 8.16E+08 0.0006954000 0.02660 0.860 9.50E+08 0.000650

    4600 0.02860 0.890 1.13E+09 0.000601

    The reservoir is producing under the pseudo steady state condition. The following

    additional data is available:

    k= 55 md, h = 15, T= 550oR, re= 600, rw = 0.25, S= 0.4

    Calculate the gas flow rate under the following conditions:

    1. Rp = 4600 psi and wfp = 3400 psi

    2. Rp = 2000 psi and wfp = 1200 psi

    Use the appropriate approximation method and compare results with the exact solution.

    Part 1. Calculate gQ at Rp = 4600 psi and wfp = 3400 psi

    Step 1: Select the approximation method. Because Rp and wfp are both greater than

    3000 psi the pressure approximation method is used i.e. Eq. (3.10)

    Step 2: Calculate the average pressure and determine the corresponding gas properties.

    4600 34004000

    2p

    += = psi

    gB = 0.000650 and g = 0.02660

    Step 3: Calculate the gas flow rate by applying Eq. (3.10).

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    67.08(10 )(55)(15)(4600 3400)

    600(0.02660)(0.000650) ln 0.75 0.4

    0.25

    gQ

    = +

    5.455E+4gQ = Mscf/day

    Step 4: Recalculate gQ by using the pseudo pressure equation i.e. Eq. 3.7.

    6(55)(15)(1130 747) 10

    60001422(550) ln 0.75 0.4

    0.25

    gQ

    = +

    5.435E+4gQ = Mscf/day

    Part 2. Calculate gQ at Rp = 1600 psi and wfp = 1200 psi

    Step 1: Select the approximation method. Because Rp and wfp are both less than or

    equal to 2000 psi the pressure-squared approximation method is used

    Step 2: Calculate the average pressure and determine the corresponding gas properties.

    2 21600 1200

    14142

    p+

    = = psi

    zave = 0.771 g = 0.0163 cp

    Step 3: Calculate the gas flow rate by applying Eq. (3.11).

    2 2(55)(15)(1600 1200 )

    6001422(550)(0.0163)(0.771) ln 0.75 0.4

    0.25

    gQ

    = +

    12647gQ = Mscf/day

    Step 4: Compare gQ with the exact the exact value i.e. Eq. 3.7.

    6(55)(15)(198 113.1) 10

    6001422(500) ln 0.75 0.4

    0.25

    gQ

    = +

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    12062gQ = Mscf/day

    The most common method of estimating gas well IPRs is the "back-pressure" method of

    Rawlins and Schellhardt, 1936. From analysis of flow data from a large number of wellsRawlins and Schellhardt postulated the relationship between gas flow rate and pressure

    can be expressed as:

    n

    wfRg ppCq )(22 = (3.12)

    Where,

    gq = gas flow rate, Mscf/day,

    Rp = average reservoir pressure, psi,

    n = exponent andC= performance co-efficient, Mscf/day/psi2.

    The well is flowed for a fixed period at different rates. Using the bottomhole flowing

    pressures at equal flow times, a plot of )log(22wfR pp vs. gqlog is prepared. The slope

    gives a value for l/n (Fig. 3.5) and using this, Ccan be calculated. The exponent n variesfrom 1.0 for laminar flow to 0.5 for fully turbulent conditions.

    Fig. 3.5: Plotfor a conventional well test example.

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    It is important to remember that this IPR relationship is empirical and that Cis a function

    of flow time; its value under semi steady state conditions must either be

    calculated or determined from an extended flow period. At low rates, where n1.0, we may calculate C as:

    +

    =

    Sr

    rZT

    khC

    w

    e 75.0ln1422 Mscf/d/psi2 (3.13)

    or in the SI system:

    +

    =

    Sr

    rZT

    khC

    w

    e75.0ln1300

    m3/d/kPa2

    Where,

    = viscosity, mPas,

    T= temperature, oR = oF + 460 (oK = oC + 273) and

    Z= compressibility factor.

    LIT (LAMINAR INERTIAL TURBULENT) APPROACH

    LIT method includes:

    Pressure squared method, Pressure Quadratic method and Pseudo Pressure Quadratic method.

    Pressure squared method:

    Another method of determining the IPR for a gas well is to plot )(22wfR pp /q versus q

    from the generalized semi steady state flow equation

    222)( FqBqpp wfR += (3.14)

    The slope will give a value forF(non-Darcy orturbulence dependent coefficient) and the

    intercept will give a value forB (Darcy coefficient). Dake (1978) provided formulas forestimatingB andFfrom core data or build-up analyses. More correctly, B andFshould

    be calculated from pseudopressures (m(p)) to be independent of variations in gas

    viscosity and deviation factor, at which point they can be used to predict future

    performance accurately. Theoretically, this method is still not absolutely correct, but inthe majority of cases it is a perfectly adequate description of the inflow performance.

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    Stimulation of gas wells will affect not only their skin factor ( S), their Darcy coefficient

    (CorB) but also the non-Darcy coefficient (n orF).

    This method can be employed based on few assumptions. The flow is restricted to single

    phase and the reservoir is considered homogeneous and isotropic. Permeability in the

    reservoir doesnt vary with the change in pressure and the product of gas viscosity andcompressibility factor (z) is assumed constant. It is recommended to use this method for

    pressures less than 2000psi indicated as region III in Fig. 3.5.

    Pressure Quadratic method (Pressure Approximation):

    In this method of determining the IPR for a gas well is to plot ( )R wfp p /q versus q fromthe generalized semi steady state flow equation

    2

    1 1( )R wfp p B q F q = + (3.15)

    The slope will give a value forF1 (non-Darcy or turbulence dependent coefficient) and

    the intercept will give a value forB1 (Darcy coefficient).This method adopts similar

    assumptions as stated in pressure squared method, except that it can be applied to

    pressures greater than 3000psi.

    Pseudo pressure Quadratic method (Pseudo Pressure):

    In this method of determining the IPR for a gas well is to plot ( )R wf /q versus q fromthe generalized semi steady state flow equation

    2

    2 2(( )R wf B q F q = + (3.16)

    Similar to the above equations the slope will give F2 which represents non-Darcy orturbulence dependent coefficient and the intercept will give a value forB2 (Darcycoefficient).

    From a completion engineering viewpoint, the following concepts are fundamental toproper well design:

    The inflow performance of a well is largely determined by reservoir parameters. Test results alone may not adequately describe the long-term inflow performance

    of a producer unless corrected for : semisteady state conditions, curving of the IPR in oil wells below the bubble-point and in gas wells and

    expected skin (this is a function of perforation length, perforation efficiency,stimulation, damage, etc.).

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    Example 3.4: Gas well IPR example

    A gas well was tested using a three-point conventional deliverability test. Data recordedduring the test are given below:

    Pwf,psia wf, psi2

    /cp Qg, Mscf/dayPr = 1952 316 x 10

    6 0

    1700 245 x 106 2642.6

    1500 191 x 106 4154.7

    1300 141 x 106 5425.1

    Generate the current IPR by using the following methods:

    a. Simplified back-pressure equation (Eqn 3.12)b. Laminar-inertial-turbulent (LIT) methods: (Eqn. 3.14 Eqn.3.16)

    i. Pressure-squared approach

    ii. Pressure-approachiii. Pseudo-pressure approach

    c. Compare results of calculation.

    Solution

    a. Back-Pressure Equation:

    Step 1: Prepare the following table:

    Pwf P2wf, psi

    2 x 103 (Pr2-P2wf), psi

    2x 103 Qg, Mscf/day

    Pr = 1952 3810 0 01700 2890 920 2642.6

    1500 2250 1560 4154.7

    1300 1690 2120 5425.1

    Step 2:Plot (Pr2 Pwf

    2) versus Qg on a log-log scale. Draw the best straight line throughthe points.

    Step 3: Using any two points in the straight line, calculate the exponent n:

    )600log()1500log(

    )1800log()4000log(

    =n n=0.87

    Step 4: Determine the performance coefficient C by using the coordinate of any point on

    the straight line, or:

    ( ) 87.000,600

    1800=C C = .0169 Mscf/psi2

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    Step 5:The back-pressure equation is then expressed as:

    ( )87.02000,810,30169. wfg pQ =

    Step 6: Generate the IPR data by assuming various values of Pwfand calculating the

    corresponding Qg.

    Pwf, psia Qg, Mscf/day

    1952 0

    1800 1720

    1600 3406

    1000 6891

    500 8465

    0 8980 = AOF = (Qg)max

    IPR, Back-pressure Method

    0

    500

    1000

    1500

    2000

    2500

    0 2000 4000 6000 8000 10000

    Qg, Mscf/day

    Pwf,psia

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    b. LIT Method

    i.Pressure-squared method:

    Step 1: Construct the following table:

    Pwf, psia (P2r P

    2wf), psi

    2x103 Qg, Mscf/day (P2r-Pwf

    2)/Qg1952 0 0 -

    1700 920 2624.6 351

    1500 1560 4154.7 375

    1300 2120 5425.1 391

    Step 2: Plot (P2

    r P2

    wf)/Qg versus Qg on a Cartesian scale and draw the best straight lineas shown below:

    Pressure-squared method

    345

    350

    355

    360

    365

    370

    375

    380

    385

    390

    395

    0 1000 2000 3000 4000 5000 6000

    Flow Rate

    Differential

    PressureOve

    Flow

    Rate

    Step 3: Determine the intercept and slope of the straight line to give:

    Intercept a = 314.04Slope b = 0.0143

    Step 4: The quadratic from of the pressure-squared approach can be expressed as:

    2201333.0318)000,810,3( ggwf QQp +=

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    Step 5: Construct the IPR data by assuming various values for Pwf and solving for Qg.

    Pwf (Pr2-Pwf

    2), psi2x103 Qg, Mscf/day

    1952 0 0

    1800 570 1675

    1600 1250 34361000 2810 6862

    500 3560 8304

    0 3810 8763

    IPR, Pressure-squared Method

    0

    500

    1000

    1500

    2000

    2500

    0 2000 4000 6000 8000 10000

    Qg, Mscf/day

    Pwf,psia

    ii.Pressure-approximation method:

    Step 1: Construct the following table:

    Pwf, psia (Pr Pwf) Qg, Mscf/day (Pr-Pwf)/Qg1952 0 0 -

    1700 252 262.6 .090

    1500 452 4154.7 .109

    1300 652 5425.1 .120

    Step 2: Plot (Pr Pwf)/Qg versus Qg on a Cartesian scale and draw the best straight line as

    shown below:

    23

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    Pressure-approximation Method

    0

    0.02

    0.04

    0.06

    0.08

    0.1

    0.12

    0.14

    0 1000 2000 3000 4000 5000 6000

    Flow Rate

    DifferentialOverFlowR

    at

    Step 3: Determine the intercept and slope of the straight line to give:

    Intercept a = 0.06

    Slope b = 1.111x10-5

    Step 4: The quadratic from of the pressure-squared approach can be expressed as:

    25 )10(111.106.)1952( ggwf QQp+=

    Step 5:Construct the IPR data by assuming various values for Pwf and solving for Qg.

    Pwf (Pr2-Pwf

    2), psi2x103 Qg, Mscf/day

    1952 0 0

    1800 152 1879

    1600 352 3543

    1000 952 6942

    500 1452 9046

    0 1952 10827

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    IPR, Pressure-approximation Method

    0

    500

    1000

    1500

    2000

    2500

    0 2000 4000 6000 8000 10000 12000

    Qg, Mscf/day

    Pwf,psia

    iii.Pseudopressure method:

    Step 1: Construct the following table:

    Pwf , psi2/cp (r - wf) Qg, Mscf/day (r-wf)/Qg1952 316x106 0 0 -

    1700 245x106 71x106 262.6 27.05x103

    1500 191x106 125x106 4154.7 30.09x103

    1300 141x106 175x106 5425.1 32.26x103

    Step 2: Plot (r wf)/Qg versus Qg on a Cartesian scale and draw the best straight line as

    shown below:

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    Pseudopressure Method

    2.60E+04

    2.70E+04

    2.80E+04

    2.90E+04

    3.00E+04

    3.10E+04

    3.20E+04

    3.30E+04

    0 1000 2000 3000 4000 5000 6000

    Flow Rate

    DifferentialPressureOve

    FlowR

    ate

    Step 3: Determine the intercept and slope of the straight line to give:

    Intercept a = 22.28 x 103

    Slope b = 1.727

    Step 4: The quadratic from of the pressure-squared approach can be expressed as:

    236 727.11028.22)10316( ggwf QQxx +=

    Step 5:Construct the IPR data by assuming various values for Pwf and solving for Qg.

    Pwf Qg, Mscf/day

    1952 316x106 0

    1800 270x106 1794

    1600 215x106 3503

    1000 100x106 6331

    500 40x106 7574

    0 0 8342

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    IPR, Pseudopressure Method

    0

    500

    1000

    1500

    2000

    2500

    0 2000 4000 6000 8000 10000

    Flow Rate

    DiffernetialPressureOve

    FlowR

    ate

    d. Compare the gas flow rates as calculated by the four different methods. Resultsof the IPR calculation are documented below:

    Pressure Back-

    pressure

    p-Squared p-Approximate -Approach

    1952 0 0 0 0

    1800 1720 1675 1879 1794

    1600 3406 3436 3543 3503

    1000 6891 6862 6942 6331

    500 8465 8304 9046 7574

    0 8980 8763 10827 8342

    IPR for all Methods

    0

    500

    1000

    1500

    2000

    2500

    0 2000 4000 6000 8000 10000 12000Flow Rate (Mscf/day)

    Pressure(psia)

    Back-pressure

    Pressure-squaredPressure-approximationPseudopressure

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    3.2 Tubing performance analysis

    Performance of tubing is directly related to the summation of pressure drop in the

    completion system which includes:

    production tubing, sub-surface choke, surface choke, flow line, separator and gathering line to sale point.

    In a single phase flow, the calculation of pressure loss is relatively simple and the

    pressure values can be determined accurately by using well established methods. Formultiphase flow same procedure can be applied, however, the parameters for pressure

    terms can not be accurately determined at an acceptable level. Problem of calculating

    pressure loss in multi phase flow is that the phase behaviour and flow pattern aretemperature and pressure dependant which can vary from bottomhole to the surface. The

    flow from reservoir to the well is single phase as long as the reservoir pressure remains

    above the bubble point pressure. Due to the change in pressure and temperature inside

    tubing, the pressure might fall below the bubble point. This will result in liberation of gasfrom liquid (oil). As pressure continues to drop, the gas phase expands and additional gas

    comes out of the solution. This could change fluid stream from single phase liquid at the

    bottomhole to mostly gas phase at the near surface. Typical flow regimes in a tubing areillustrated in Fig. 3.6.

    Fig. 3.6: Flow regimes, after

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    Empirical and semi-empirical analysis:

    The process of estimating pressure loss when multiphase flow exist through tubing iscomplex. Because of this complexity, empirical and semi-empirical analysis techniques

    have been used to develop relationships among the producing conditions listed in Fig.3.6.

    There are a number of correlations incorporated in commercial software (e.g.VIRTUWELLTM) or published as gradient curves. Since these correlations give somewhat

    different results, the engineer should establish a match with field test data and choose the

    most appropriate correlation.

    Three of the most commonly used correlations are: Hagedorn and Brown, Griffith and Beggs and Brill.

    Hagedorn & Brown / Griffith:

    An effort was made by Hagedorn and Brown to determine a correlation which would

    include all practical ranges of flow rate, a wide range of gas-liquid ratios, all ordinary

    used tubing sizes and the effects of fluid properties. The heart of the Hagedorn andBrown correlation is a correlation for liquid holdup. This correlation is selected based on

    the flow regime as follows. Bubble flow exists if g

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    n= no-slip mixture density, lb/ft3 and

    m

    nf

    2

    = .

    The mixture velocity is the sum of the superficial velocities of each phase ( vsg and vsl)which can be calculated using:

    slsgm vvv += (3.21)

    A

    qv

    g

    sg = (3.22)

    and

    A

    qv lsl = (3.23)

    Where,

    qg and ql are the gas and liquid flow rates respectively.

    The no-slip liquid hold-up and density are calculated as follows:

    m

    sl

    Lv

    v= (3.24)

    ( )LgLLn += 1 (3.25)

    whereL andg are liquid and gas densities respectively.

    The liquid holdup is obtained from a correlation and the friction factor is based on a

    mixture Reynolds number. Using the following dimensionless numbers we can determinethe liquid holdup from a series of charts and are defined as:

    Liquid velocity number:

    4938.1

    lslvl vN = (3.26)

    Gas velocity number:

    4938.1

    gsgvg vN = (3.27)

    Pipe diameter number:

    lD dN 872.120= (3.28)

    Liquid viscosity number:

    43

    115726.0

    l

    lLN = (3.29)

    Where,

    Superficial velocities are in ft/sec

    Density in lbm/ft3,

    Surface tension, ( ) in dynes/cm viscosity in cp and diameter in ft.To obtain holdup first calculateNL and read the value ofCNLfrom Fig. 3.11.

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    Fig. 3.11 Hagedorn and Brown correlation forCNL (from Hagedorn and Brown, 1965)

    Then the following group is calculated

    Davg

    Lvl

    NpN

    CNpN

    1.0575.0

    1.0)(

    (3.30)

    Pis the absolute pressure at the location where the pressure gradient is wanted and pa is

    the atmospheric pressure

    A value forLH , whereHL is the holdup factor, can be obtained using this group and

    Fig. 3.12.

    Fig. 3.12 Hagedorn and Brown correlation forly (from Hagedorn and Brown, 1965)

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    Finally calculate the following group and use it and Fig. 3.13 to get

    14.2

    380.0

    D

    Lvg

    N

    NN(3.31)

    Fig. 3.13 Hagedorn and Brown correlation for(from Hagedorn and Brown, 1965)

    The liquid holdup is defined as:

    )(

    = LLH

    H (3.32)

    The mixture density is calculated below as :( )LgLLm HH += 1 (3.33)

    The frictional pressure gradient is based on the Fanning friction factor. To obtain this

    value Reynolds number must be calculated:

    m

    mnm

    dvN

    1488Re = (3.34)

    Where, mixture viscosity, cp, is defined as:( )LL H

    g

    H

    Lm

    = 1 (3.35)

    The friction factor is obtained using the Moody diagram or from the following equation:

    2

    9.0

    Re

    25.21log214.1

    1

    +

    =

    mNd

    f

    (3.36)

    Where, = pipe roughness, ft

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    Bubble flow, the Griffith correlation:

    The Griffith correlation uses Eq 3.37 to calculate pressure gradient.

    2510

    2

    10413.7144

    ll

    l

    yd

    mf

    dz

    dp

    +=

    (3.37)

    Where lm is the mass flow rate of the liquid only and lv is the in situ average liquid

    velocity defined as:

    l

    l

    l

    sll

    Ay

    q

    y

    vv == (3.38)

    ++=

    s

    sg

    s

    m

    s

    ml

    v

    v

    v

    v

    v

    vy 4)1(1

    2

    11 2 (3.39)

    Where vs= 0.8 ft/sec (vs is the slip velocity). Reynolds number can be calculated using:

    ld

    mN

    2

    Re

    102.2 = (3.40)

    Beggs and BrillThe Beggs and Brill correlation was developed from experimental data obtained in a

    small scale test facility. It differs significantly from Hagedorn and Brown. Beggs and

    Brill correlation is applicable to any pipe inclination and flow direction. The overall

    pressure gradient can be calculated using:

    k

    FPE

    E

    dh

    dp

    dh

    dp

    dh

    dp

    +=

    1

    )()(

    )( (3.41)

    The kinetic energy contribution to the equation is accounted for by theEk parameter:

    pg

    vvE

    c

    msgm

    k

    = (3.42)

    The potential energy pressure gradient is:

    sin)( sc

    PEg

    g

    dh

    dp= (3.43)

    and the frictional pressure gradient can be calculated using:

    dg

    vf

    dh

    dp

    c

    mntp

    F2

    )(

    2= (3.44)

    Where,

    gglln += , (3.45)tpf = Two phase friction factor,

    sgv = Superficial gas velocity (ft/sec),

    = The angle between the horizontal and direction of flow ,

    l = Input liquid fraction,

    g = Input gas fraction,

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    g = gravitational acceleration (32.2 ft/s2) and

    ( )LgLls HH += 1 (3.46)The two phase friction factor,ftp is determined using:

    Sntp eff = (3.47)

    Where,

    ( )2.12.2ln = xS for1

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    Distributed flow exists when:

    l < 0.4 and FRN 1L or l 0.4 and FRN > 4L (3.62)

    For segregated, intermittent and distributed flow the following equations are used to

    calculate liquid holdup and hence average density:)( )0(LL HH = (3.63)

    c

    FR

    b

    l

    LN

    aH

    =)0( ( )0(LH must be greater than LH ) (3.64)

    )8.1(sin333.0)8.1sin(1 3 += C

    (3.65)

    ( ) gFRfvl

    ell NNdC ln1=

    (3.66)

    Where a, b, c, d, e, f and g are dependent on the flow regime. Values for these constantsare specified in Table 3.1.

    Table 3.1 Beggs and Brill Holdup Constants

    Beggs & Brill Holdup Constants

    Flow Regime a b c

    Segregated 0.98 0.4846 0.0868

    Intermittent 0.845 0.5351 0.0173Distributed 1.065 0.5824 0.0609

    Flow Regime d e f g

    Segregated Uphill 0.011 -3.5868 3.519 -1.614

    Intermittent Uphill 2.96 0.305 -0.4473 0.0978

    Distributed Uphill No Correlation C=0, =1

    All regimes dowhill 4.7 -0.3692 0.1244 -0.5056

    For transition flow the liquid holdup is calculated using both the segregated and the

    intermittent equations and interpolated using the following:

    )()( ntintermitteBHsegregatedAHH LLL += (3.67)

    Where,

    23

    3

    LL

    NLA

    FR

    = (3.68)

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    and

    AB =1 (3.69)

    These correlations are used to calculate pressure gradient which can be applied to a well

    at random locations. However our objective is to calculate the overall pressure drop pover a considerable distance. Over large distances the pressure gradient in two phase flowwill vary significantly as the downhole flow properties change with temperature and

    pressure. For example in a single phase flow oil well, if pressure drops below the bubble

    point gas comes out of solution. This will cause gas-liquid bubble flow and as the

    pressure continues to drop other flow regimes may occur farther up the tubing. Since bothtemperature and pressure are varying over the length of the tubing, the calculation for

    total pressure drop will generally be iterative. An algorithm to calculate the pressure loss

    using the empirical methods which are explained above is illustrated in Fig. 3.10

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    Fig. 3.10Algorithm for pressure traverse calculation using either Hagedorn

    & Brown/Griffith or Beggs & Brill correlation.

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    EFFECTS OF SOME IMPORTANT PARAMETERS ON BOTTOMHOLE

    FLOWING PRESSURE

    Parameters affecting pressure loss inside tubing include:

    tubing diameter (D), flow rate (q), gas-liquid ratio (GLR), water cut, fluid density , viscosity , pressure and temperature

    Effect of GLR:

    Unlike single phase reservoirs, the GLR (gas liquid ratio) will vary with time as the

    pressure in the reservoir changes. As GLR increases, the density of produced fluiddecreases, which will result in decrease in BHP (bottomhole pressure).Usage of GLR curves is illustrated in Fig. 3.7. The important thing to remember is enter

    the curve at a point defined by the rate, GLR and flowing tubing pressure, or BHP (THP

    equivalent to 1,000 ft in Fig. 3.8), and then move along the appropriate GLR line by anincrement equivalent to the depth (i.e., from 1,000 to 8,000 ft for a 7,000-ft deep well).

    Do not just read the BHP conditions at a given depth - this merely corresponds to a value

    of 0 THP. The other important considerations are that you use the correct water cut and

    adjust the GOR to a GLR:

    GLR = (1 WC) xGOR (3.17)

    For deviated wells, it may be necessary to use a computer or to interpolate between true

    vertical depth and measured depth by deducting the additional head effects using anaverage effective density.

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    Fig. 3.7: Vertical flowing pressure gradient, (from Brown, 1982)

    Effect of Liquid Density:

    As liquid density decreases, required flowing bottomhole pressure decreases. Fig. 3.8compares the effect of API gravity crude to fresh and salt water.

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    Fig. 3.8: Effect of API gravity on required flowing BHP, (from Brown, 1982).

    Effect of Liquid Viscosity:

    As liquid viscosity increases, higher flowing bottomhole pressures are required.

    Effect of Liquid Surface Tension:

    The required flowing bottomhole pressure increases with increased surface tension.

    Effect of Kinetic Energy:

    The kinetic energy effect on flowing pressure can become important for small diameter

    tubing with high gas/liquid ratios and low pressure levels.

    Effect of Subsurface and Surface Choke Size:

    These two chokes contribute to substantial amount of pressure loss within the producingequipment. Subsurface chokes are installed at specific depths depending on their

    functioning .The pressure loss at subsurface choke is comparatively greater when they are

    installed at a shallow depth than at deeper locations.

    To study the effect of surface chokes on pressure drops, a plot of pressure drop vsupstream pressures is plotted with different sizes of chokes. It is observed that the

    pressure drop decreases with increase in the upstream pressures for a constant flow rate.

    This is illustrated in Fig. 3.9.

    Effect of Flow line:

    At a specific length it is observed that as the size of the flow line increases the pressure

    drop decreases.

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    Effect of Separator pressure:

    Usually this pressure is maintained constant level at the separator. As the separator back

    pressure varies at given conditions, it will alter the flow rate substantially.For more detail study in regards to effects of individual factors mentioned above please

    referProduction operations -1, by Allen and Roberts (1989) andProduction operations

    course -1 by L.E. Buzarde et.al.(1972)

    Fig. 3.9: Effect of surface choke size and upstream pressure, (from Brown, 1982).

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    VERTICAL LIFT PERFORMANCE ANALYSIS

    In process of well design a plot of flowing bottomhole pressure (pwf) versus rate (q) for

    various tubing sizes and gas liquid ratios would be most useful in presenting the

    performance of the tubing.For a selected tubing size, there is a minimum flow rate which is required to attain

    production of hydrocarbons from the well. This is the rollover point in the tubing

    performance curves, which is not easily recognized without a computer simulation. Inpractice a fluid velocity of at least 5 ft/s is required for production. Below this rate the

    well will be unstable. This phenomenon is referred to as liquid holdup and is due to

    slippage of the gas phase through the liquid. The larger the tubing diameter, the higher

    will be the liquid holdup rate.

    Matching Completion and Reservoir Performance:

    The objective of this analysis is to calculate the maximum productivity of the system.

    The output of the analysis is the complete drilling design. We determine a size of tubingwhich can deliver maximum performance at a specific GOR. And thus allowing us to

    determine the maximum size of the casing needed to complete the well. This analysis isperformed at the development drilling planning phase so that an adequate casing size is

    planned. In obtaining this plot, the well head pressure and about 5 flow rates that are

    likely to be within the extent of productivity are assumed.

    The steps involved in determining the tubing size are given below:

    I. Plot the IPR of the reservoir.II. Plot the VLP of different tubing sizes.

    III. The final step is to combine them and identify the intersection points that indicate

    the maximum productivity of the system.IV. While this requirement is obvious for flowing wells, gas-lift operations, and

    injection wells, it is often forgotten when other artificial lift systems are used.

    V. The production target rate and the expected water cut and GLR behavior will alsobe constraining factors that will be evaluate.

    VI. Combination of VLP(Vertical lift performance) and IPR

    Example 3.5: Calculation of VLP for single phase fluid and combination with IPR

    For a 8000 ft oil well (oil gravity, = 0.88) with a tubing I.D of 2 in and the following

    properties what would be the expected production rate and corresponding bottomholepressure if the wellhead pressure is 0 psi? Assume the bubble point pressure is zero. The

    reservoir operates under steady state conditions. Ignore any kinetic energy losses.

    k= 8.2 md,

    h = 53 ft,

    pR= 5651 psi,

    = 1.7 cp,

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    B = 1.1 rb/STB,

    rw = 0.328 ft,

    s = 0,re= 2980 ft,

    = 55 lb/ft3 and

    = 0.0006.For steady state flow:

    kh

    Sr

    rqB

    ppw

    eoo

    Rwf

    +

    =

    ln2.141

    The IPR curve may be represented as:qpwf 54.55651=

    To calculate the potential energy pressure loss we have:zPPE = 433.0

    3048)8000)(88.0(433.0 == PEP psi

    Since the well is considered to be single phase and the fluid is considered to be

    incompressible the potential energy drop will be the same regardless of flow rate.Pressure losses due to friction can be calculated using:

    dg

    zvfP

    c

    f

    F

    =

    22

    Where,

    2

    4

    d

    qv

    =

    and

    )))149.7(8257.2

    log(0452.57065.3

    log(41 8981.0

    Re

    1098.1

    Re NNff+=

    To construct a VLP curve we need to find pwfat different flow rates:

    Forq = 100 STB/day

    2400)7.1)(2(

    )55)(100(48.1Re ==N

    0117.0=ff

    ( )2.1173

    )

    12

    2)(17.32(

    )8000()3.0)(55)(0117.0(2

    2

    2

    ==

    =ft

    lbzP

    f

    F psi

    The total pressure drop will be the sum of the potential energy drop and the frictional

    pressure loss. Sinceptp= 0 this is also equal to flowing bottomhole pressure,pwf30492.13048 =+=wfp psi

    The following table provides the values forpwfat different flow rates using similarcalculations:

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    qo (STB/day) pwf(psi)

    100 3049

    300 3056

    500 3068

    700 3083

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    3.3 Well Performance Analysis using VirtuwellTM

    The calculation of pressure drops through different production scenarios can be very timeconsuming. These calculations can be particularly tedious in cases in which multiphase

    flow is expected. For this reason, many companies in the oil industry rely on computer

    software to model and predict the pressure drops in tubulars for a given flow mixture.

    The software can also be used to predict the productivity index and tubing performance.

    One such program used in industry is VirtuwellTM. This software incorporates empirically

    derived mathematical models to predict the flow behavior and pressure drop throughtubulars for single and multiphase flow. It can be used for vertical or deviated wells. The

    correlations used will vary for the composition of the fluid. For this reason, it uses one set

    of correlations for single-phase liquid or gas flow, and another set for multiphase flow.The correlations used in VirtuwellTM to model single-phase and multiphase flows are now

    discussed in the following section.

    VirtuwellTM Single-Phase Flow Correlations:

    Generally it is easier to calculate pressure drops for single-phase flow than it is for

    multiphase flow. There are three single-phase correlations that are available and they are:

    Fanning - This correlation is divided into two sub categories Fanning Liquid and

    Fanning Gas. The Fanning Gas correlation is also known as the Multi-Step Cullender and

    Smith when applied for vertical well bores.

    Panhandle:

    This correlation was developed originally for single-phase flow of gas through horizontalpipes. In other words, the hydrostatic pressure difference is not taken into account. We

    have applied the standard hydrostatic head equation to the vertical elevation of the pipe to

    account for the vertical component of pressure drop. Thus our implementation of the

    Panhandle correlation includes both horizontal and vertical flow components, and thisequation can be used for horizontal, uphill and downhill flow.

    Modified Panhandle:

    This is a variation of the Panhandle correlation that was found to be better suited to some

    transportation systems. Thus, it also originally did not account for vertical flow.

    VirtuwellTM applies the standard hydrostatic head equation to account for the vertical

    component of pressure drop. Hence, the implementation of the Modified Panhandlecorrelation includes both horizontal and vertical flow components, and this equation can

    be used for horizontal, uphill and downhill flow.

    Weymouth:

    This correlation is of the same form as the Panhandle and Modified Panhandle

    correlations. It was originally developed for short pipelines and gathering systems. As aresult, it only accounts for horizontal flow and not for hydrostatic pressure drop.

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    VirtuwellTM applies the standard hydrostatic head equation to account for the vertical

    component of pressure drop. Thus, the implementation of the Weymouth equation

    includes both horizontal and vertical flow components, and this equation can be used forhorizontal uphill and downhill flow.

    In this software, for cases that involve a single-phase flow, the Gray, Hagedorn & Brownand Beggs & Brill correlations revert to the Fanning single-phase correlations. For

    example, if the Gray correlation was selected but there was only gas in the system, the

    Fanning Gas correlation would be used. Similarly, for single-phase flow, the Flaniganand Modified Flanigan correlations devolve to the single-phase Panhandle and Modified

    Panhandle correlations respectively. The Weymouth (Multiphase) correlation devolves to

    the single-phase Weymouth correlation.

    VirtuwellTM Multiphase Flow Correlations:

    Many of the published multiphase flow correlations are applicable for "vertical flow'

    only, while others apply to "horizontal flow" only. Other than the Beggs and Brill

    correlation, there are not many correlations that were developed for the whole spectrumof flow situations that can be encountered in oil and gas operations; namely uphill,

    downhill, horizontal, inclined and vertical flow. VirtuwellTM has adapted all of thecorrelations (as appropriate) so that they apply to all flow situations. The following is a

    list of the multiphase flow correlations that are available:

    Gray:

    The Gray Correlation (1978) was developed for vertical flow in wet gas wells.

    FASTWELL uses a modified version of it so that it applies to flow in all directions by

    calculating the hydrostatic pressure difference using only the vertical elevation of thepipe segment and the friction pressure loss based on the total pipe length.

    Hagedorn and Brown:

    The Hagedorn and Brown Correlation (1964) was developed for vertical flow in wells.

    FASTWELL uses a modified version of this correlation so that it applies to flow in all

    directions by calculating the hydrostatic pressure difference using only the verticalelevation of the pipe segment and the friction pressure loss based on the total pipe length.

    Beggs and Brill: The Beggs and Brill Correlation (1973) is one of the few published

    correlations capable of handling all of the flow directions. It was developed usingsections of pipe that could be inclined at any angle.

    Flanigan:

    The Flanigan Correlation (1958) is an extension of the Panhandle single-phase

    correlation for multiphase flow. It incorporates a correction for multiphase Flow

    Efficiency, and a calculation of hydrostatic pressure difference to account for uphill flow.There is no hydrostatic pressure recovery for downhill flow. In this software, the

    Flanigan multiphase correlation is also applied to the Modified Panhandle and Weymouth

    correlations. It is recommended that this correlation not be used beyond +1- 10 degrees

    from the horizontal.

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    Modified-Flanigan:

    The Modified - Flanigan is an extension of the Modified Panhandle single-phase equationfor multiphase flow. It incorporates the Flanigan correction of the Flow Efficiency for

    multiphase flow and calculation of hydrostatic pressure difference to account for uphill

    flow. There is no hydrostatic pressure recovery for downhill flow. In this software, theFlanigan multiphase correlation is also applied to the Panhandle and Weymouth

    correlations. It is recommended that this correlation not be used beyond +/- 10 degrees

    for the horizontal.

    Weymouth (Multiphase):

    The Weymouth Correlation is an extension of the Weymouth single-phase equation for

    multiphase flow. It incorporates the Flanigan correction of the Flow Efficiency formultiphase flow and calculation of hydrostatic pressure difference to account for uphill

    flow. There is no hydrostatic pressure recovery for downhill flow. In this software, the

    Flanigan correlation is also applied to the Panhandle and Modified Panhandle

    correlations. It is recommended that this correlation not be used beyond +/- 10 degreefrom the horizontal.

    Each of these correlations was developed for it's own unique set of experimental

    conditions, and accordingly results will vary between them.

    In the case ofsingle-phase gas, the available correlations are the Panhandle, Modified

    Panhandle, Weymout and Fanning Gas. These correlations were developed for horizontal

    pipes, but have been adapted to vertical and inclined flow by including the hydrostatic

    pressure component. In vertical flow situations, the Fanning Gas calculation is equivalentto a multi-step Cullender and Smith calculation.

    In the case ofsingle-phase liquid, the available correlation is the Fanning Liquid. It hasbeen implemented apply to horizontal, inclined and vertical wells.

    Formultiphase flow in essentially horizontalpipes, the available correlations are Beggs& Brill, Gray, Hagedorn & Brown, Flanigan, Modified-Flanigan and Weymouth

    (Multiphase). All of these correlations are accessible on the Pipe Module and the

    Comparison Module of the program.

    Warning:The Flanigan, Modified-Flanigan and Weymouth (Multiphase) correlations

    can give erroneous results if the pipe described deviates substantially (more than 10

    degrees) from the horizontal. The Gray and Hagedorn & Brown correlations were derivedfor vertical wells and may not apply to horizontal pipes.

    Formultiphase flow in essentially vertical wells, the available correlations are Beggs &Brill, Gray and Hagedorn & Brown. If used for single-phase flow, these three correlations

    devolve to the Fanning Liquid correlation.

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    When switching from multiphase flow to single-phase flow, the correlation will default to

    the Fanning. When switching from single-phase flow to multiphase flow, the correlation

    will default to the Beggs and Brill.

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    Example 3.6 : VirtuwellTM

    Use VirtuwellTM and the following data to answer the questions below:

    Tubing size = 2.875" OD, 2.441" ID

    Casing size =7" OD, 6.049" IDOil production=4000 bbl/day

    Water production= 400 bbl/day

    Gas production: 0.5 MMcfdOil API gravity: 35 deg API

    Water SG: 1.038

    Gas SG:0.65

    Bubble point of produced fluid =1200 psiReservoir pressure =4000 psi

    Tubing head temperature=80oF

    Bottomhole temperature=260oF

    Total length of tubing=6500 ftTotal depth of hole=7090 ft

    Perforated interval=6610 - 6625 ft

    A) What is the bottomhole flowing pressure if the wellhead pressure is 900psi? Use the

    following correlations:

    i) Beggs & Brill

    ii) Gray

    iii) Hagedorn &Brown

    B) Plot the pressure profile for this tubing.

    i) Change the gas production from 0.5 MMcfd to 5 MMcfd. What happens to

    the plot?

    ii) What correlations are most applicable for calculations on gas wells?

    C) Plot the Oil IPR/TPR curve for this tubing (with gas production set back to 0.5

    MMcfd).

    i) Plot IPR/TPR curves for the following tubing sizes:

    OD 3.56, ID 3.5534

    OD 4.5, ID 4.090OD 5.5, ID 5.120

    ii) Of these tubings, which one gives the highest production?

    Solution:

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    Part A

    In the Wellbore module, input the data parameters as shown in the sample screen below.

    Given the temperature, flow rates, composition, and fluid properties, this module lets ususe different empirical correlations to determine the sandface pressure given the wellhead

    pressure - or vice-versa. This particular screen shows the results for the Hagedorn &

    Brown Correlation.

    After placing the inputs in, we can select another correlation. The results for thisparticular completion scenario are the same for all three correlations - they all predict a

    sandface pressure of 3487.9 psi. This is because the correlations will revert to the

    Fanning single-phase correlations when single-phase flow is encountered.

    Part B

    Virtuwell

    TM

    can also be used to predict the pressure profile of fluids flowing through aspecified tubing. To do this we use the Comparison Module of the program (shown in

    VirtuwellTM screen below for the given case in this example).

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    We can see from the results of this module that all the correlations predict the same

    pressure profile. This is primarily attributed to the flow conditions and composition. For

    all intensive purposes, we have single-phase flow of liquid for the given conditions, and

    the empirical correlations will default to the Fanning correlations for single-phase flow.If we now change the gas production from 0.5 MMcfd to 5 MMcfd, we can see a

    significant change in the pressure profile. This is shown in the VirtuwellTM screen below:

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    We can see that there is a significant change in the pressure profile plot, simply because

    now we have multiple phase flow, and the Fanning correlation for single phase can no

    longer be used. Multiphase flow in vertical wells can be best modeled by the Gray, Beggs

    & Brill, or Hagedorn & Brown correlations.

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    Part C

    We can use the Oil IPR/TPC module in this software to generate tubing performance

    curves (TPC curves) and productivity index curves (IPR curves). This module is shownin the screen below:

    From this module we can see that the rate of production will increase with the size of the

    tubing. Hence, the largest tubing will have the highest production. However, we noticethat the incremental increase in production when using larger tubing is only marginal.

    Therefore, we may wish to consider using the 3.56" tubing to complete this well. This

    example illustrates how computers are used in the oil industry in the design andsimulation of tubing performance.

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    Review questions

    1. What is the main difference between the Hagedorn & Brown correlation and the

    Beggs & Brill correlation?

    2. What is liquid holdup?

    3. When can kinetic energy effects become significant on bottom hole flowing

    pressure?

    4. A 7000-ft well is to be produced with a target of 15,000 bbl/Day. What tubing

    intake pressure must be achieved to meet this target? Estimate tubing size andmake an educated guess as to whether artificial lift will be needed to produce

    against a wellhead pressure of 400 psi. The well encountered 170 ft of oil-

    bearing formation with pressure of 3000 psia. The hydrocarbon saturation is 80%and the net-to-gross pay ratio is 50%. These development wells are being drilled

    with a spacing of 3000 ft between wells (200-acre spacing). The productioncasing is 9 5/8 set in a 12 hole. The oil has a GOR of 500 scf/bbl, a formation

    volume factor of 1.2, and a viscosity under reservoir conditions of 1.1 cp. Coretests have shown that the average permeability to air is 435 md and the average

    porosity from both cores and log data is 28%. Experience has shown that the

    average well can be expected to have a skin of +2. Relative permeability data areas follows:

    Sw (%) k ro (%) k rw (%)

    10 90 0

    20 70 030 60 5

    50 36 20

    70 12 50

    80 0 70

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    REFERENCES

    1. Allen, TO and Roberts, AP, Well Completion Design- Production Operations-1, 3 rd

    edition, 1989, pp 151-165.

    2. Buzarde Jr,L.E.,1972:Production Operations Course -1,SPE

    3. Brown, K.E., 1982: Overview of Artificial Lift Systems. SPE 9979. SPE-AIME.

    4. Dake, L.P., 1978:Fundamentals of Reservoir Engineering. NY: Elsevier.

    5. Elkins, L.F., Skov, A.M. and Liming, H.F.: A Practical Approach to Finding andCorrecting Perforation Inadequacies, Preprint of paper 2998 presented at 45 th Annual

    Fall Meeting of SPE (Oct. 4-7, 1970), Houston, Texas.

    6. Fetkovich, M.J., 1973: The Isochronal Testing of Oil Wells. SPE 4529. SPE-AIME.

    7. Fetkovich, M.J., 1975: Multipoint Testing of Gas Wells. SPE Mid-continent section

    Continuing Education Course of Well Test Analysis, March 17 1975.

    8. Gilbert, W.E., 1954: Flowing and Gas-Lift Well Performance, API Paper 801-30H.

    9. Golan, M. and Whitson, C., 1986: Well Performance, International Human Resources

    Development Corporation (1986).

    10. Hagedorn and Brown, et al : Experimental study of pressure gradients occurring

    during continous two phase flow in small diameter conduits, JPT,1965.

    11. Muskat, M. and Evinger, H.H: Calculations of Theoretical Productivity Factor,Trans. AIME, (1942), 126-139, 146.

    12. Muskat, M.:Physical Principles of Oil Production, McGraw-Hill Book Co., Inc., NY(1949), 210-214.

    13. Rawlins, E.L. and Schellhardt, M. A.,: Back-Pressure Data on Natural Gas Wellsand Their Application to Production Practices,, US Bureau of Mines Monograph 7

    (1936)

    14. Standing, M.B., 1970: Inflow Performance Relationships for Damaged WellsProducing by Solution-Gas Drive.JPT, (Nov. 1970), 1399-1400.

    15. Standing, M.B., 1971: Concerning the Calculation of Inflow Performance of WellsProducing From Solution-Gas Drive Reservoirs.JPT, 1141-1142.

    16. Tarek Ahmed, 2000: Reservoir Engineering Handbook, Gulf Publishing Co.

    55

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    17. Vogel, J.V., 1966: Inflow Performance Relationships for Solution-Gas Drive Wells.

    SPE 1476. SPE-AIME.


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