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Wellheads_01

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Wellheads_01
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Wellheads Wellheads

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Technology and Innovation

In cooperation with our customers and suppliers we constantly push for technical innovations, fair market value prices, opti-mized service and problem solving solutions.

ITAG Valves & Oilfield Pro-ducts maintains a policy of continuous product research and development which ensures the compa-ny can respond with posi-tive technological solu-tions to the accelerating demands of the industry. State of the art software for

finite element calculations and 3D CAD simulations

help to optimize our design work.

Mission Statement

Product manufacture is a result of well organised and controlled procedures from qualified personnel wich is regularly moni-tored by quality assurance personnel.

Executive management at ITAG have established the following quality policy:

• Awareness Of Quality Needs

• Commitment to the Quality Thinking

• Continuous Improvement for Processes and Products

We demonstrate „Aware-ness of the importance of quality“, a key element in our daily activities at ITAG. We strive for excellence by practicing completeness, accuracy, timeliness and by meeting expectations and requirements in all our activities.

We show „commitment to quality“ in whatever we do. ITAG’s philosophy is that customers are our first priority and customer satisfaction is achieved at all levels. Only a satisfied customer is a long term

customer and we are here to provide a reliable and economical product or solution.

We look to „improve“ by continually monitoring and assessing the suitabil-ity of our quality manage-ment system and objec-tives.

„Our world class certified Quality Management Program and Health, Safety and Enviromental Policy has and continues to serve all of our customers needs in providing both safe and reliable services ensuring customer satisfac-tion at all times.“

Dr. Jaber Al-Marri, Chairman and CEO Arabian International Petroleum Corporation (AIPC) parent company of ITAG

Quality Policy and Management Commitment

Recently upgraded SolidWorks allows to model solid blocks in real time

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Since its first official regis-tration in 1912 ITAG’s drill-ing division has steadily developed a modern and highly qualified technical standard relative to drill-ing services.

Today’s focuses: ITAG offers a full range of drilling and workover services with hook load capacities from 60 to 700 tons. ITAG rigs are designed for drilling wells to depths of 23.000 ft (~7.500 m) and suitable for almost any environ-ment.

General ExperienceDrilling services for nearly 100 years...

In addition to the drilling and workover activities, the branch for equipment services was introduced to the oil industry. ITAG work-shops soon did all kinds of repair of tools and machin-ery and would manufac-ture parts for stock and distribute them.

Today’s focuses are techni-cally challenging sub con-tract machining, especially very long turned parts and horizontal deep hole drill-ing. Also a full range of OCTG threading services are offered covering stand-

ard API connections as well as a wide range of pre-mium connections.

Having the close contact to the oil industry for several decades, ITAG in the early 1950’s enlarged its capa-bilities by opening a new division for production of oilfield related equipment. Starting with plug and butterfly valves, we went on to invent the pigging valve, then a full line of wellhead equipment, oil-field truck winches, a range of drilling mud cleaning and separating equipment, drill collars and other drill string parts, kelly valves, pipeline ball valves, gate valves, counterflush drill-ing for mining, mobile drilling rigs, ….

Today’s focuses are produc-tion of valves and equip-ment ranging from stand-ard to extreme applications, wellheads, Christmas trees and equipment relevant

to drilling and production operations.

Speciality: valves are our forte and we are world famous in the larger sizes.

Services for maintenance of drilling equipment, machining and logistics for nearly 80 years...

Developing and manufacturing of products for drilling, oil and gas production and transport for nearly 60 years...

ITAFG Rigs since 1912

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Services for maintenance of drilling equipment, machining and logistics for nearly 80 years...

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Since 1957Having been a pioneer in the European oil indus-try for the provision and servicing of drilling rigs for many decades, and after having already built up a business for manufacture and supply and servicing of oilfield equipment and tools, in 1957 ITAG intro-duced a new range of well-head equipment which was an immediate success.

In cooperation with our customers and supplier we have been constantly pushing for technical inno-vations, fair market pric-es, optimized service and problem solving solutions.

2007Today ITAG wellhead equip-ment is one in a group of technology related busi-nesses supporting the oil and gas industries with innovative solutions.

We use state-of-the-art CAD and CAM systems, finite element modelling software and modern plan-ning tools for manufactur-ing and quality control in our highly automated manufacturing facility.

In addition, the experi-ence and dedication of our employees contribute as a particular factor to the level of safety and reliability internationally recognized as ‚Made in Germany‘.

50 Years in Wellheads

1957 Wellhead Catalog Wellheads for North Africa in 1963 Clad Welding of Wetted Surfaces

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Wellheads for North Africa in 2006FEA of Fluted Mandrel HangerClad Welding of Wetted Surfaces

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ITAG offers a complete line of wellheads for onshore and offshore use, available in pres-sure ratings ranges from 2000 to 15000 psi and for service conditions as per API material classes AA to HH:

• Standard flanged Wellheads

• Slip and Mandrel Hanger systems

• Elastomeric seals and metal to metal sealing systems available

• Compact Wellhead Systems

• Choke valves

• Dual completion well-heads and trees

• Christmas Trees in various stacked single Gate Valve and Solid Block designs

• Single Gate Valves and Ball Valves manufac-tured in compliance to API 6 A requirements, operated ma nually or by pneumatic or hydraulic actuator

• Large diameter Christmas Trees and Tubing Tension Systems for gas sto-rage applications

• Manifolds

Wellhead Systems

Compact Wellhead and Solid Block Christmas Tree Assembly

• Dual completion well-• Dual completion well-

various stacked single various stacked single various stacked single

• Single Gate Valves and • Single Gate Valves and

tured in compliance to tured in compliance to API 6 A requirements, API 6 A requirements, API 6 A requirements,

Dual Completion Wellhead with Dual Solid Block Tree

Compact Wellhead and Solid Block Christmas Tree Assembly Compact Wellhead and Solid Compact Wellhead and Solid Block Christmas Tree AssemblyBlock Christmas Tree Assembly

Flanged Wellhead and Stacked Christmas Tree

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Wellhead and Completion Products

Casing Heads Standard Features• Has a straight bowl

design with a 45° landing shoulder.

• Accepts automatic and non-automatic sealing casing hanger.

• Available with threaded, slip-on weld (optional: shop welded casing pup) or slip-lock bottom con-nections.

• Available with line pipe threaded and studded side outlets. Studded outlets are threaded for valve removal plugs.

• Can be provided with lock-down screws for retention of wear bushing.

• Can be provided with a landing base.

Casing Spools Standard Features• Has a straight bowl

design with a 45° landing shoulder.

• Accepts automatic and non-automatic sealing casing hanger.

• Side outlets are studded as standard. Studded outlets are threaded for valve removal plugs.

• Available with plastic energized or self ener-gizing interference type secondary seals.

• Can be provided with lock-down screws for retention of wear bushing.

Tubing Spools Standard Features• Has a straight bowl

design with a 45° lan-ding shoulder.

• Available for single and dual tubing hanger.

• Side outlets are studded as standard. Studded outlets are threaded for valve removal plugs.

• Have a series of lock-down screws to lock down the tubing hanger.

• Available with plastic energized or self ener-gizing interference type secondary seals.

• Can be supplied with clamp-hub connections as an option.

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Automatic Casing Hanger Standard Features• Is a wrap-around hanger

which incorporates pack-off, slip bowl and slips.

• Is classified as a API group III hanger.

• Pack-off is automatical-ly energized by casing weight and seals the annulus below the slips.

• Can be lowered through blowout preventer.

• Support casing weight and seals the annulus before the BOP is remo-ved.

Manual Casing Hanger Standard Features• Is a wrap-around hanger

which incorporates pack-off, slip bowl and slips.

• Is classified as a API group III hanger.

• Has a compression style pack-off above the slips which is energized using cap screws.

• Can be lowered through blowout preventer.

• Is used when the annu-lus seal is required inde-pendently from casing load.

• Isolates test pressure from hanging load.

Tubing Hanger Standard Features• Is a threaded mandrel

type hanger.• Has an extended neck

which is equipped with interference-type secondary seals.

• The compression type primary annulus seal is activated by the tubing weight.

• Preparation for back-pressure valve as a stan-dard.

• Available with porting for control and injection lines.

• Also available in metal seal designs.

Compact Wellheads Various Design• Saves space• Saves time -

Lowers cost • Flexibility across

adaptation to different Casings

• Reduced connections reduce potential leak paths

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Company ProfileITAG Valves and Oilfield Products GmbH (IVOP) is a company division of the privately owned Hermann von Rautenkranz Internationale Tiefbohr GmbH & Co. KG – ITAG.ITAG was founded in 1912 and is involved in drilling for oil and gas, gas & oil concessions, specialist machining and product design and manufacturing, predominantly for the oil and gas industry.

IVOP, ITAG’s valves and oilfield products division, is home of the rapidly developing wellhead division, and offers a complete range of pipeline ball valves as well as other oilfield related equipment.

IVOP’s quality management system complies to the fol-lowing certification: ISO 9001 - API Q1 - European Pressure Equipment Directive 97/23/EC. IVOP is official licensee of the API Monogram Program for API Specs 6A, 6D and 7.

Production Facilities

ITAG Valves & Oilfield Products runs a manufacturing plant in Germany with CNC machines, weld shop and equipment according to the latest state of the art.

Special purpose machines are capable of processing heavy parts over 20 tons, on fixed tables and rotating tables, for vertical bores and for horizontal bores.

Test benches enable pressure testing of sizes up to 60 in. bore diameter, pressure range is available up to 4000 bar.

ITAG Valves & Oilfield Products GmbH

Itagstrasse 5-17 29221 Celle Germany

Phone + 49 5141 914 0 Fax + 49 5141 914 270

www.itag-celle.de [email protected]

Valves & Oilfield Products

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ITAG site in Celle. Celle was the „Home of Drilling in Europe“ since the first success-fully drilled oil well was comple-ted in 1858.