PRESENTED BYJagdish Bhanderi

Altamash Nadab

Nirav Gupta

Anjali Agarwal

Madhuri Chhipa

Content

Objectives

Production and

production process

Welspun syntex limited

Asphra textiles limited

Raw materials

Production process

Comparative analysis

To understand the production process.

To accept a unique opportunity to gain an insight into a working environment related to a subject area.

To examine text book knowledge with the practical environment.

To gain first hand information regarding functioning of the Industry.

To become aware of the role of different people in an organization.

WELSPUN SYNTEX LIMITED

Incorporated : 31 Mar.'83 as Kothari Leasing Kothari Polyesters on 15 Mar.'91 Welspun Syntex (WSL) on 26 Jul.'91.Type : Public (BSE: 508933)Industry : Textile processingHeadquarters : MumbaiKey people : BK Goenka (MD), BA Kale Director & CEO)

Parent : Welspun GroupPlant : Silvassa and PalgharTurnover : Rs 3, 6113 lacs (2009-10).

PALGHAR PLANTPalghar, a small town 80kms north of Mumbai. Welspun started its first manufacturing activity. Today, Palghar Plant houses one of the most advanced dyeing plants of polyester, nylon yarns in India. Palghar plant enjoys the advantages of ideal geographical location to efficiently handle all the logistics to facilitate prompt shipments to the Indian and overseas customers. The product range and process parameters are designed to optimize the production capacity and minimize the cost of production without compromising on quality and offers the best value for money.

ASHPRA TEXTILES PVT. LTD.

An profit making dyed yarn manufacturing company.Manufactures -texured synthetic and cotton dyed yarnEstablished -1998Location -Mumbai and Palghar. Market position - The Company has dominant presence in India with its own sales brandConsuming centers -Bangalore, Mumbai, Bhilwara & Panipat.

PRODUCTION PROCESS

Mechanical or chemical steps used to create an object, usually repeated to create multiple units of the same item. Generally involves the use of raw materials, machinery and manpower to create a product.

RAW MATERIALS

Polyester Filament

Cotton Filament

Dyes

The raw materials used are as follows

YARN MAKING PROCESSConning

Combing

Spinning

Twisting

Hydro-wash

Hydro-extract

Drying

Rewinding

Checking

Packaging

Conning

In this stage the filament is transferred from paper cones to iron cones fixed in the machine.

Combing

Combing provides more extensive cleaning. Combing

provides more extensive cleaning.

The purpose of combing is to remove short fibers, neps and

trash so that the resulting sliver is very clean and

lustrous.

Spinning

Polyester Partially Oriented Yarn, commonly known as Polyester POY is the primary form of Polyester yarn. It is the first form of yarn made directly by spinning Polyester PET Chips/Flakes.

Spinning is the single most costly step in converting fibre to yarn.

The filaments are twisted to add stretch and elasticity which produces the polyester yarn.

Twisting

ydro wash

Dyeing is the process of adding color to textile products like fibers, yarns, and fabrics. Dyeing is normally done in a special solution containing dyes and particular chemical material. The temperature and time controlling are two key factors in dyeing.

After dyeing

Hydro extractor

The dyed yarn packages are put in Hydro Extractor which removes moisture by the centrifugal process.

Drying

Rewinding

Dyed yarn is taken up for rewinding on paper cones ,which also has a facility of waxing as the optional

facility for the Customer.

Checking

Dyed yarn on paper cones is again conditioned and then finally each individual cone is checked for any

quality defects by visual inspection under light and then it is packed for

shipment

Packaging

Final productThe so formed POY is then exported to countries like Malaysia, Sri lanka, brazil middle east.

WAREHOUSE A warehouse is a commercial building for storage of

goods.

Comparative Analysis

Welspun Syntex limited

Asphra textiles limited

Scale of production

Large scale i.e. 1400 tons a month Small scale i.e. 70 -80 tons a month0

Works for 24 hours Works for 12 hours a diurnal

1000+ workers 120 workers

Production system

Process production Batch production

Plant layout

Process layout Product layout

Maintenance system

Total productive maintenance Preventive maintenance

Product design

Process layout Customized

Conclusion

Queries