\ \ t " ._'.'- .. :'~.' '''.:~:~ .. ,~,.' ~",;.'~. ,IA' .<)" -- ._ • .,' ••• -:-;, '\ ••••A -" .,' '. o Nbc N0124863 WEST BENGAL POLLUTION CONTROL BOARD Paribesh Bhawan 10A, Block-LA, Seclor-III Bldhannagar, Kolkala-700 098 Memo No.8i6.:::.?N:::J15/ 2007 (E) From: Member Secretary, West Bengal Pollution Control Boam To: :8 Sub: Ref: a, Yo~,?,~1JIliII/.~~'li!lUblll'OilW~""'·'t-""""'J,,~~C-k!iw~ 4,18.09 .14 & ii. E~~~~v~~~~~~~a;~~=~·ld~J'9·~2014. 31.12.2010 Dear Sirs, n Maan ...................... R P..),Sl.nt ...rc,.. 1.8.. ...bF.EG.-::.12 ..MW) .• ...Iodust.r.iaL.ar.ea , st •. -BurdwanA..1 . rom hie environrnsora point 1. The quality of sewage and trade effluent to be discharged from your factory shall satisfy the permissible limits as prescribed in IS: 2490 (Pt. I) of 1974, and/or its subsequent amendment and Environment (Protection) Rules 1986. 2. Suitable measures to treat your effluent shall be adopted by you in order to reduce the pollutionalload so that the quality of the effluent satisfies the standards mentioned above. 3. You shall have to apply to this Board for its consent to operate and discharge of sewage and trade effluent according to the provisions of the water (Prevention & Control of Pollution) Act, 1974. No sewage or trade effluent shall be discharged by you without prior consent of this Board. 4. All emission from your factory shall conform to the standards as laid down by this Board . . 5. No. emission shall be permitted witho!,!t prior approval of this Board and you shall apply to this Board for its consent to operate and atmospheric emission as per provision of the Air(Prevention & Control Pollution) act, 1981. 6. No industrial plant, furnace, flues, chimneys, control equipment, etc. shall be constructed/reconstructed/ erected/re-erected without prior approval of this Board. \r\\">~, 6'\,,-0"\1'\. 'Sr. cn6Yr6nmentai Engineer; VJ 8 Pollution Control Board\ Dept. of Environment, GoWB ~~---------------- ~=--=~====~~ J
Transcript
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o Nbc N0124863
WEST BENGAL POLLUTION CONTROL BOARDParibesh Bhawan
...Iodust.r.iaL.ar.ea ,st •.-BurdwanA..1 .rom hie environrnsora point
1. The quality of sewage and trade effluent to be discharged from your factory shall satisfy the permissiblelimits as prescribed in IS: 2490 (Pt. I) of 1974, and/or its subsequent amendment and Environment (Protection)Rules 1986.
2. Suitable measures to treat your effluent shall be adopted by you in order to reduce the pollutionalload sothat the quality of the effluent satisfies the standards mentioned above.
3. You shall have to apply to this Board for its consent to operate and discharge of sewage and trade effluentaccording to the provisions of the water (Prevention & Control of Pollution) Act, 1974. No sewage or tradeeffluent shall be discharged by you without prior consent of this Board.
4. All emission from your factory shall conform to the standards as laid down by this Board .
. 5. No. emission shall be permitted witho!,!t prior approval of this Board and you shall apply to this Board for itsconsent to operate and atmospheric emission as per provision of the Air(Prevention & Control Pollution) act,1981.
6. No industrial plant, furnace, flues, chimneys, control equipment, etc. shall be constructed/reconstructed/erected/re-erected without prior approval of this Board. \r\\">~, 6'\,,-0"\1'\.
'Sr. cn6Yr6nmentai Engineer;VJ 8 Pollution Control Board\Dept. of Environment, GoWB
~~---------------- ~=--=~====~~ J
(1 NOC N0124863
7. You shall comply wilh(i) Waler (Prevenlion and Conlrol of Pollution) Cess Act. 1977. if applicable.(ii) Waler (Prevention and Control of Poilulion ) Cess Act. 1978. if applicable.(iii) Environmenl (Protection) Act. 1986
(iv) Environmenl (Protection) Rules. 1986
(v) Hazardous Wasles (Managemenl and Handling) Rules. 1989 and Amended Rules. 2000
(vi) Manufacture, Storage and Import of Hazardous Chemicals Rutes. 1989 and Amended Rules. 2000
(vii) Manufacture. Use. Import and Storage and Hazardous Micro-Organisms. Genetically Engineered Organismsor Cell Rutes. 1989
(Viii) The Public Liabitity tnsurance Act. 1991 and Amended Act, t 992
(ix) The Public Liability Insurance Rules, 1991 and Amended Rules 1993
(x) Biomedical Wastes (Management & Handling) Rules, 1998 and Amended Rules 2000 if applicable.(xi) Recycled Plastics Manufacture and Usage gutes 1999, if applicable and(xii) Ozone Depleting Substances (Regulalion & Control) Rules, 2000, if applicable
8. You will have 10 abide by any other stipulations as may be prescribed by any authorityllocal bodies/GovernmentDepartmenls etc.
SPECIAL CONDITION:
Gross capital investment for the expansion project:Rs.238.86 Croresplease refer to ann~~ure attached herewith.
Any viola lion of the aforesaid conditions shall entail cancellation of this Consent to Establish (NOC)
Yours faithfully.
~~~\6'\,.fi)v\ '
~ember SecrOlary./ SR. ENV. ENGR>fIk t/--~ West Benga/ ~ol/ulion Control tp~fMCELL)
_ _ ' • 51. t: oironmeniat 'E~gineerMemo No. ...115/2007 (E}cJjJ Mjr rrjQJJ-Pf! 'vroa~~611U'fr""C"'"''''''''''''''Copy forwarded for information to : _ on antral Board
Oept. of EnVironment GoWBChief Inspector of Factories, Government of West Bengal, N. S. Building, Kolkata-700 001 .'
Director of Industries/Director of Cottage & Small Scale Industries, Government of West Bengal, N. S.Building. Kolkata-700 001
Guard file, West Bengal Pollution Control Board. . ...,/
A) Emlssfom-S1. Emission sources Air Pollution Control Stack (Nos. & heightNo System from GL in m.)l. Sponge Iron Plant
Rotary Kilns (4xl00TPD) WHRB of capacity-l 0 TPH 2 nos, 33mand 3-field ESP for each kiln
Cooler discharge (common common for Bag filter 30m4x100 TPD kiln)Stock House (common for 4x100 TPD kiln) Bag filter 30m
Existing Product house & Intermediate bin will be common for proposed 4x100 TPD DRI kilns2. Captive Power Plant -24 MW (12 MW from WHRB & 12 MW from AFBC boilers)
AFI3C Boiler (1 x 50TPH) 3 field ESP 35 m
WHRI3 (10TPH each for proposed 4x100 ESP common with common withTPD DRI kilns) individual kiln individual kilnWHRI3 (10 TPH @ 95TPD existing DRI
I
I kiln)3. Ferro Alloy Plant
Submerged Electric Arc Furnace (2x9 Spark arrestor and bag 1 no., 35mMVA) filter for each SEAF
4. Induction furnace (4x15 T) 2 nos. bag filter 1 no. 30m-5. Rolling mill (2x30 T oil fired furnace) Bag filter 1 no. 33m
6. DG sets-6x500 KVA & 2x250 KVA 08 nos., 13 m
1) Stacks should have sampling port, platform and ladder as per the Emission Regulation Part-IIIof CPCE. Continuous stack monitoring facilities should .be provided with sponge iron units,ferro-alloy plant & CPP.
2) New Standards for sponge iron plant issued by MoEF vide G.S.R 414(E) dated 30th May,200Bshall be complied with.
3) A dedicated system consisting of adequate suction system and the bag-fllter should be providedat the SEAF to arrest the tap hole emission ..
4) The National Ambient Air Quality Emission Standards issued by MoEF vide G.S.R 826(E) dated16th November,2009 should be complied with.
5) As proposed the unit shall not operate DR! kilns without WHRB-ESP operation.
B) Eft1uenl:-1) Process (Industrial) - No effluent is to be discharged. Process water is to be totally reused after
treatment and 'Zero' discharge should be adopted.2) Domestic - to be discharged to soak pit through the septic tank.3) Proper storm water collection system to be developed and stored in rain water harvesting pond
for further utilization.
C) Solid Waste:- to be disposed off as per the conditions of the Environmental Clearance F. No.]-11011/695/2009-IA-II(I) dated 31.12.2010.
• Waste oil shall be sold to recyclers or properly disposed off as per the Hazardous Waste(Management, Handling & Transboundary Movements) Rules,2008 and its amendment thereafter.
• . Fly ash shall be collected in dry form & used as per the provisions of the notification issued byMoEF on Fly ash utilization vide no. S.O. 2804(E) dated 3rd November,2009.
• Under no circumstances indiscriminate disposal of char is permitted. Char & Coal fines will beused in FBC boiler:
• Kiln dust, accretion, kiln ash will be used for land tilling.
• Scrap will be recycled in SMS, scales from rolling mill and iron ore lines [rom RMHS to be sold tosinter plant.
D) General:-
Spccia I Lonomons issuco to MIs rvraan ~tcel Cl .i'ower LtO.jamuria Industrial Estate, Ikra, P.S:jamuriaDistrict: Burdwan,Pin:713362.
D) General:-1) Noise Control - Ambient noise level & D.G. Set noise level not to exceed the permissible limit.2) No additional machineries / equipments can be installed without prior permission from this Board.
No change in raw materials, products and production capacity should be made without priorpermission from this Board.
3) The unit should not start operation of the expansion project without obtaining 'Consent-to-Operate'from this Board after complete installation of pollution control devices.
4) Standards/GuideLines for control of noise from stationery D.G. Sets prescribed under Notification ofMoEF, GOT dated 1'7.05.2002 namely Environment (Protectionlfz'" Amendment) Rules,2002 to befollowed.
5) The unit should obtain clearance from the Directorate of Electricity as per the Indian ElectricityRules,1956 for installation and using of DG set. .
6) The unit should submit copy of service contract for operation and maintenance of pollution controldevices.
7) The unit should not start additional production without installation of dedicated energy meter foremission control equipment.
8) Process effluent discharge is not permitted. The cooling water will be reused and recirculated inthe process after settling. Domestic effluent to be treated through septic tank and soak pit.
9) Groundwater shall not be abstracted without prior permission of competent authority as per TheWest Bengal Ground Water Resources (Management, Control and Regulation) Act, 2005. Wfltr.rRequirement for the proposed activity shall be met from Akhalpur reservoir, ADOA and existingrain water harvesting pond, as proposed.
10) Storing of iron are, coal & coal-char to be done strictly within covered area.11) Under no circumstances the industry shall store any dust, coal-char, coal fines etc. in open space.] 2) Raw material handling section to be enclosed from all sides.] 3) Platform of Raw material feeding chute to be enclosed from all sides.14) Conveyors carrying raw material, finished product etc. are to be completely enclosed from all sides
for controlling fugitive emission.15) Conveyor belt tightening area/column also to be enclosed.16) Collection hoppers of the all Bag houses to be enclosed all sides with opening door for removal of
bag filter dust.17) Fully enclosed structure along with separate Bag filter to be provided around coal injection
platform.18) Intermediate bin to be fully enclosed.19) Product house area to be fully enclosed along with movable curtain at entry point.20) The dust collection system in the ESP should be provided with pneumatic control system along with
silo and pug mill.21) The industry must provide 'Dry Fog Dust Suppression System' for controlling fugitive emission.22) Adequate number of bag houses shall be provided at different transfer points.23) Water sprinkler at different location of the-industry to be provided to control fugitive emission from
the vuJnerable sources.24) At least two tankers must be provided by the industry for ensuring continuous water spraying
within and outside the factory premises. Contract agreement or documentary proof to be submittedto WBPCB for the same.
25) The char from the Sponge Iron Plant shall be utilized in AFBC Boiler of CPP and no char shall bedisposed off anywhere else. AFBC boiler shall be installed simultaneously alongwith the DRTplantto ensure full utilization of char from the beginning.
26) The AFBC boiler should be operated for maximum quantity of char utilization. In such case, apartfrom using the char from existing and also the proposed kiln, if additional char is to be collectedfrom other units and the unit should maintain specific log and other records for collection.transport and use of char. Coal char to be transported in environment friendly manner.
27) Regular monitoring of ground level concentration of parameters such as PM\o.PM~.5,NOx,SO? perthe National Ambient Air Quality Standards shall be carried out in the impact zone. At least throenos. ambient air quality monitoring stations should be inst.alled for monitoring of ambient airquality as per the Emission Regulations Part-III of CPCB.
28) Dense phase pneumatic ash handling system to be provided for collection of ash from the WHHBand AFBC. Common silo for storing of ash should be provided with Dust extraction system
29) Fly Ash and Bottom 'Ash from AFBC Boiler should be collected in separate hoppers. Fly ash shouldbe used for cement and brick manufacturing as proposed. Bottom Ash should be collected properly'and should not be disposed off indiscriminately under any circumstances.
30) Covered storage yard for raw materials to be ,provided. Water sprinkLing arrangement should beprovided at Coal stockyard. Loading and unloadinq operations should not be carried out in openareas. Adequate measures should be adopted for controlling fugitive emission duringtransportation of raw materials and fly ash.
31) The unit should comply with the CREP recommendations for steel sector.32) Good house keeping shall be maintained33) Tree plantation - to be carried out as per conditions of the Environmental Clearance. Green belt to
be developed over at least 40% of the project area.34) Water bodies must be developed for storing of harvested rainwater. Recharging of Groundwater is
not permitted.35) All the internal roads should be paved and adequate measures to be taken to control vehicular
pollution due to transportation of raw material and finished product.36) The unit shall have to follow the Environmental Standards and Code of Practice for Pollution
Prevention for Sponge Iron Plants of Central Pollution Control Board.37) The unit shall have to follow the Order No. EN/1769/T-N-l/002/2008 dated 18.08.2008 of the
Department of Environment, Government of West Bengal.38) The proponent should strictly abide by the conditions stipulated in the Environmental Clearance F.
No. ]-11011/695/2009-1A-ll(I) dated 31.12.2010 accorded ,by the Ministry of Environment. &Forests, GOI.
30) All the environment management measures given in the ET/\/EMP report shall be implement.ed andcomplied with.
1\0) The unit should comply with the NOC conditions conferred to ADDA by the State Board vide memono.31-2N-232/2005 dated 10.04.2006 and also abide by t.he condit.ions specified in theEnvironmental Clearance conferred to ADDA by the MoEF, GoT vide no. 21-170/2006-TA-lTT dated06.11,2006 for est.ablishment of industrial estate at]amuria.
41) The unit shall comply with the directions issued by the State Board vide memo no. 1044-4/WPT1/CE-IT/GE~/2008 dated 01.06.2012.
42) This NOC is valid up to 31.08.2019 for the proposed expansion of the Sponge iron Plant (57000TPA) to integrated Steel plant (0.18 MTPt<.) for manufacturing the following products: -
S1.Units Capacity Product Production
No. capacity1 DR! kilns 4xl00 TPD Sponge iron 120000 TPA
