Wet Granulation

SSPM Systems & Engineers Plot No. 175-178, G.I.D.C Phase II, Vatva Industrial Area, Vatva,

Ahmedabad – 382 445. GUJARAT (INDIA). Committed to Quality Phone : +91 79 2583 0464/ 2589 5128, Fax: +91 79 2583 0545

Website : www.sspm.com, Mail: [email protected]

SigmaSift-Vacuum Rated Vibro Sifters

Standard Sifter

Double Deck Sifter

In Vacuum Rated Design Description

“SigmaSift”, Vacuum Rated Vibro Sifters, effectively grade and separate materials up to two mesh decks. With its

out-of-balance weights fitted, its vibratory motor has been specifically designed to operate like a flywheel which

transmits power into the screening area more effectively to achieve more efficient screening.

SigmaSift’s Features:

Sifter with Vacuum Rated Design & it can be used for manual loading as well as Inline Sifting Process with the

help of Pneumatic Conveying System.

Basic design of SigmaSift is a Vacuum Rated Model.

The main structure is of radial type and on castor wheel for ease of movement.

Specially designed Vibro Motor for better movement of material.

Sifter with hopper for loading materials.

Silicon moulded lead free sieves.

Technical Specification

Model/Size SigmaSift 12 SigmaSift 20 SigmaSift 30 SigmaSift 36

Contact Parts SS 316 SS 316 SS 316 SS 316

Screen Diameter (mm) 300 500 750 900

Output (Kg/Hr) 10 to 20 20 to 50 100 to 200 150 to 300

Motor HP 0.25 0.5 0.5 1.0

Motor RPM 1440 1440 1440 1440

Control On / Off On / Off On / Off On / Off

Single Sieve Deck Yes Yes Yes Yes

Double Sieve Deck (Optional) Yes Yes Yes Yes

Optional Accessories:

Flame Proof Construction.

Variable Frequency Drive.

Extra Sieves (We can provide extra sieves of size 10, 12, 16, 20, 30, 40, 60, 80, 100)

Documents.




SigmaGran- Rapid Mixer Granulator

Lab Scale Model Production Scale Model

Vacuum Rated Design.

RMG built with PLC and Colour Touch Screen / RMG built without PLC & Colour Touch Screen

Description “SigmaGran” is based on high shear granulation technology that comprises of a versatile and modular design.

SigmaGran systems are available in sizes from laboratory-scale to production-scale, with process options that best

suit to user requirement. The Basic machine module of high shear mixer granulator consists of Four Impeller Blade,

Four Chopper Blades, Mixing Bowl and Controls. SigmaGran is available with all options for dry mixing and high

shear granulation like Jacket for process temperature control, mixing blade & chopper blade options, Binder and

liquid charging system, user friendly control system and wash in place systems.

Process Description

“SigmaGran” ensures to fulfil the common needs of consistent processing, ease of operation and cleaning. The

mixing bowl is therefore designed in a way to wet granulate a wide range of products in a reproducible manner in

respect to its batch size, density and flow characteristics. It ensures a consistent product vortex and reduces any

tendency of the product towards the side wall of the bowl. The product yields are improved with the positioning of

mixer blades close to the bowl base.

SigmaGran’s Features: In Vacuum Rated Design.

PLC and Colour Touch Screen based controls with 10 recipes.

Pneumatically operated top lid.

Pneumatically operated discharge.

Four blade impeller and chopper design.

Heavy duty square tube main structure without platform and stair case.

Anti vibration pad.




Four Blade Impeller The Four blade impeller design is devised for better dry mixing of powder with best mixing characteristics and faster

processing. It is in full length, with tangent mounting, for better mixing of dry powder and floating of material. The

half radial short blades are useful for better tumbling of powder.

Wet Sizing Mill (At Discharge as Optional)

Wet sizing Mill is used for wet sizing, at the wet material discharge port. The mill is manufactured from stainless steel

316 with variable frequency AC drive to achieve better and synchronized wet granulation. This option can be ordered

only with the machine and this can be integrated at a later stage for flame-proof & non flame proof applications. This

option is only possible after confirmation of the Room and container height, and the user needs to select the VFD at

Impeller. Technical Specification

Model/Size Sigma

Gran 2.5

Sigma

Gran 3.5

Sigma

Gran 5

Sigma

Gran 8

Sigma

Gran 10

Sigma

Gran 15

Sigma

Gran 25

Gross Volume (Litres) 2.5 3.5 5 8.0 10 15 25

Working Volume (Litres) 2.0 2.8 4.0 6.4 8.0 12.0 20.0

Impeller Motor kW/HP 0.75/1.0 0.75/1.0 0.75/1.0 0.75/1.0 0.75/1.0 1.0/2.0 2.0/3.0

Impeller Blade RPM 75/150 75/150 75/150 75/150 75/150 75/150 75/150

Chopper Motor kW/HP 0.25/0.50 0.25/0.50 0.25/0.50 0.25/0.50 0.25/0.50 0.50/0.75 0.75/1.0

Chopper Motor RPM 1500/

3000

1500/

3000

1500/

3000

1500/

3000

1500/

3000

1500/

3000

1500/

3000


Model/Size Sigma

Gran

50

Sigma

Gran

100

Sigma

Gran

150

Sigma

Gran

250

Sigma

Gran

400

Sigma

Gran

600

Sigma

Gran

800

Sigma

Gran

1000

Sigma

Gran

1200

Gross Volume (Litres) 50 100 150 250 400 600 800 1000 1200

Working Volume

(Litres)

40 80 120 200 320 480 640 800 960

Impeller Motor kW/HP 5.0/

7.5

7.5/

10.0

10.0/

15.0

20.0/

30.0

30.0/

40.0

40.0/

50.0

50.0/

60.0 60.0/

75.0

75.0/

100.0

Impeller Blade RPM 75/150 75/150 75/150 75/150 75/150 75/150 75/150 75/150 75/150

Chopper Motor kW/HP 1.0/

2.0

2.0/

3.0

3.0/

3.0

5.0/

5.0

5.0/

7.5

7.5/

10.0

10.0/

12.5 12.5/

15.0

15.0/

20.0

Chopper Motor RPM 1500/

3000

1500/

3000

1500/

3000

1500/

3000

1500/

3000

1500/

3000

1500/

3000

1500/

3000

1500/

3000

Optional Accessories

Manual Push Button Control with PLC.

Steam Jacketed Bowl.


Variable Frequency AC Drive for Impeller & Chopper.

Binder Charing via Lifter Attachment.

Push Button Station at Discharge.

Washing Funnel.

Connectivity of SCADA System.

Pneumatic Conveying System for RMG Loading with Inline Sifting System.

Documentation.

Temperature Sensor (only if Jacketed is selected).

Wet sizing mill.

FBD Bowl Presence Detection.

Spray ball assembly.

Impeller lifting from top.




SigmaPaste Kettle

Description

“SigmaPaste Kettle” is used for paste / binder preparation for RMG Process.

Salient Features All the contact parts are made from SS 316 and non contact SS 304.

Mounting stand from SS 304.

Top drive with German made Gear box.

Main drive with VFD for fine control of Impeller speed.

Discharge via Tilting.

With inbuilt heating element Jacket.

SigmaPaste Kettle Models: Paste Kettle 10 Litre

Paste Kettle 25 Litre








Documentation.

Insulation Jacket on Steam Jacket.


Electrical Heater.

Colour Touch Screen Display.




SigmaForm Fluid Bed Dryer / Processor

Lab Scale Model Production Scale Model

Fluid Bed Dryer with PLC & Colour Touch Screen

Application

Fluid Bed Dryer is used for drying the pharmaceutical wet granules & powder specially used in solid dosage

technology.

Construction

Fluid Bed Dryer is manufactured in modular construction primarily consist of a Fluidized Bed Chamber,

Product Container, Inlet Air Handling Unit, Exhaust Air Unit and Ducting as per the customized

requirement. Which can lead to flexible and user friendly installation alternatives as per the customer

requirement. Basic Equipment in Non - Flame Proof design & additional features as under as follows

SigmaForm’s Features:

In single piece construction.

PLC and colour touch screen based controls with 10 recipes.

Three level pneumatic cylinder.

Three level inflatable seals.

Double Skin AHU with Pre Micro and HEPA Filter.

Exhaust Blower with VFD.

With Product Container.




Technical Specification Model / Size SigmaForm 1 SigmaForm 2 SigmaForm5 SigmaForm 10

Container Volume (Litres) 4 8 19 38

Working Volume (Kg) 0.8 to 1.2 1.5 to 2.5 4.0 to 6.0 8.0 to 12.0

Blower Motor HP 1.5 2 3 5

Process Air Volume (CFM) 350 450 700 850

Drying Air Temperature 40-85° C 40-85° C 40-85° C 40-85° C

Steam Consumption (Kg/Hr) 8 8 15 25

Electrical Heating (kW) 7.5 7.5 10 15

Technical Specification Model / Size Sigma

Form

30

Sigma

Form

60

Sigma

Form

120

Sigma

Form

160

Sigma

Form

200

Sigma

Form

250

Sigma

Form

300

Sigma

Form

400

Container Volume (Litre) 120 225 430 490 775 880 1140 1300

Working Volume (Kg) 20 to

30

45 to

60

100 to

120

140 to

160

170 to

200

220 to

250

260 to

300

350 to

400

Blower Motor HP 7.5 12.5 25.0 25.0 30.0 40.0 40.0 50.0

Process Air Volume(CFM) 1200 2000 2655 3200 3500 4000 4500 5000

Drying Air Temperature 40-85°

C

40-85°

C

40-85°

C

40-85° C 40-85°

C

40-85°

C

40-85°

C

40-85°

C

Steam Consumption (Kg/Hr) 45 65 90 120 160 180 225 300

Electrical Heating (kW) 25 45 60 65 72 80 90 110


Documentation .

Provision for Top Spray System.

Micro Vee Filter Maintenance Monitoring.

Silencer at Exhaust. .

Inlet Air Humidity Measurement.

Filter Bag Blockage Monitoring.

Steam Control Valve (steam utility & PLC Selection).

Chill Water Control Valve (De Humidification Valve).

Flame Proof Construction (Partial FLP Design).

Connectivity of SCADA System.

Inlet and Exhaust Dampers.

Solid Flow Monitor (Broken Bag Detector).

Exhaust Filter.

Air Velocity Measurement.

HEPA Maintenance Monitoring.

Spray Ball Assy.




Double Skin AHU (Part of Machine)

Part A:

The unit will be double skin having 24 G GI panels in Pre filter section,

Heating Zone, De-Humidification zone, Micro Vee filter section at the supply

side.

The unit will be of doubled skin construction having aluminum section frame

work out duly powder coated and 50 mm thick “PUF” insulated panel having

GI inner sheet and powder coated GI sheet for the CHW Coil section and

heating coil section at supply air side with Thermal break and coving section.

Exhaust Air Handling Unit (Part of Machine)

Exhaust Air Handling System consisting of suitably designed High Performance Blower

& Non FLP Motor connected to Variable Frequency Drive. High efficient blower helps

in fast drying, thus helping in constant speed process.




Vacuum Rated Co Mill Plain Multi Mill

Advantages of SigmaMill

To create an appropriate particle sizes for subsequent processing.

To create a free-flowing material characteristics

To improve material blending and prevent segregation by making different sized products with similar

particle size distributions.

SigmaMill’s Features:

Size reduction mill in a vacuum rated design.

Detachable sieve design to accommodate user’s requirements.

Entire mill structure manufactured from SS-304.

All contact parts are manufactured from SS-316.

Equipment in trolley based design with PU castors for ease of movement.

Very low noise level.

All the cleaning parts can be easily opened without the use of spanner.


Model / Size SigmaMill 50 SigmaMill 200 SigmaMill 500 SigmaMill 800 SigmaMill 1000

Structural Component SS 304 SS 304 SS 304 SS 304 SS 304

Contact Parts SS 316 SS 316 SS 316 SS 316 SS 316

Output (Kg/Hr) 50 200 500 800 1000

Motor HP 0.5 3 5 7.5 10

Blade RPM 150 to 1500 150 to 1500 150 to 1500 150 to 1500 150 to 1500

Conical Impeller Yes Yes Yes Yes Yes

Knife Edge Impeller

(Optional)

Yes Yes Yes Yes Yes

Sieve Sizes (mm) 1 to 12 1 to 12 1 to 12 1 to 12 1 to 12


Documentation.

Conical Sieve.

Extra Set of Milling Blade (Multi Mill Impeller).

Multi Mill Sieve.





SigmaBlend: Proven Design &

Scalable Blending Systems

Octagonal Blender Bin Blender Double Cone Blender “V” Blender

Efficient Blending Process

A homogenous product blending is ensured through scientific design of the blending shell design and the

container geometry. The blender shells are available in various geometries like Octagonal, Double Cone, V

Shell, Pillar Hoist and Cage Blenders depending upon the User Requirement specifications.

The batch working capacities range from 2.5 to 10000 Litre based total batch volume. Each blender design

is customized to suit the customer’s specific requirements. For improved blend uniformity, special designs

incorporating internal deflector cones, and angle of repose of shell bodies are available upon request.

SigmaBlend Benefits: System enabled with Wash In Place Systems.

Contained Blending.

Vacuum rated shell design ensures variety of option for Blender Charging.

Types of Blender

Octagonal Blender (Capacity 2.5 Litres to 10,000 Litres)

Bin Blender/IBC Blender/Cage Blender (Capacity: 2.5 Litres to 5,000 Litres)

Double Cone Blender (Capacity: 2.5 Litres to 10,000 Litres)

“V” Blender (Capacity: 2.5 Litres to 10,000 Litres)




Lab Scale Blender

Lab Scale’s Features:

The basic equipment is with a common driving unit with interchangeable Bin design.

The main structure is manufactured from heavy duty SS 304 sheet.

Blending bin and Gear box output is coupled with Canti lever type assembly.

Variable frequency drive is provided for step less drive.

Self positioning sensor is provided for particular discharge position.

Manually operated butter fly valve at discharge of blender.

Technical Data Sheet

Gross Volume Working Volume Batch capacity @ 0.5

BD

Octagonal type 10 Litre 10 Litre 7.5 Litre 3.75 Kg

Octagonal type 15 Litre 15 Litre 11 Litre 5.5 Kg



D C B type 10 Litre 10 Litre 7.5 Litre 3.75 Kg

D CB type 15 Litre 15 Litre 11 Litre 5.5 Kg

D C B type 20 Litre 20 Litre 15 Litre 7.5 Kg

D C B type 25 Litre 25 Litre 19 Litre 9.5 Kg

Conta / IBC type 10 Litre 10 Litre 7.5 Litre 3.75 Kg

Conta / IBC type 15 Litre 15 Litre 11 Litre 5.5 Kg



V Shape 10 Litre 10 Litre 7.5 Litre 3.75 Kg

V Shape 15 Litre 15 Litre 11 Litre 5.5 Kg






Pneumatic Conveying Systems (For RMG Loading & Blender Loading)

Application

RMG Loading with Inline Sifting System

Blender Loading with Inline Milling.

Other applications IPC Loading.

Customized applications.

RMG Loading Via Inline Sifting

SSPM’s Conveying System will connect with Vacuum Rated Sifter & RMG and suck the material from

Bag/Drum or container and charge the material directly in to RMG via Inline Sifting. On the other hand,

the convey receiver will be kept in process area near to RMG and vacuum source is in service area. The

operating panel will be near to conveying system.




Blender Loading with Inline Milling

SSPM’s Conveying System will connect with Vacuum Rated Mill & blender and suck the material from

FBD container and charge the material directly in to blender via Inline Milling. On the other hand convey

receiver will be placed in process area near to blender and vacuum source is in service area. Operating

panel is placed near to the conveying system.

Technical Specification (RMG Loading with Inline Sifting) Product Output 200 to 300 Kg/Hr transfer rate

Vacuum Source Specially Designed Blower

Filter Cleaning Air Blasted pulse jet system

Discharge Full Opening

Level Sensing Through level sensor

Material of Construction Contact Parts SS 316

Material of Construction Non Contact Parts SS 304

Systems Control Sequential timer or PLC based

Technical Specification (Blender Loading with Inline Milling) Product Output 200 to 1500 Kg/Hour transfer rate (depends on mesh & product

characteristics)








Pneumatic Conveying System’s Features:

Meets cGMP standard.

Dust free transfer in enclosed environment.

Faster conveying of larger volume.

Maintains unique production environment.

Vacuum transfer is at low cost process to handle the material.

Reduce the man power and increased the productivity.

Less space required.

Easy to Installed, operate and clean.

No moving components so less maintenance


Documentation.

Flexible Hose Pipe.

Filter Bag for Convey Receiver.

Secondary Filter at Volume Source.

Filter Bag for Secondary Filter.

Variable Frequency AC Drive.


Silicon Adaptor.

PLC Control Panel.




Pneumatic Conveying Systems (For Tablet Press Loading)

Description : This system is placed over hopper of tablet press. In double rotary

tablet press the 02 nos. conveying hopper will be placed separately.

Both the hoppers will control with common control panel and vacuum

source.

The material will suck from drum/IPC or Bin and load both the hoppers individually, while both the

conveying system has the sensors so any of the machine hoppers it will stop automatically when it is full.


Product Output 200 to 300 Kg / Hr transfer rate.









Documentation

Flexible Hose Pipe

Filter Bag for Convey Receiver

Secondary Filter at Vacuum Source


Variable Frequency AC Drive

Flame Proof Construction

Silicon Adaptor

PLC Control Panel




Pneumatic Conveying Systems (For Blister Pack Loading)

The system is kept over hopper of Blister Pack Machine. The operating panel is

kept near to conveying system and Vacuum source is in a service area.

The material will be sucked from drum/IPC or Bin and loaded into the hoppers; the

conveying system has the sensors so the machine hopper it will stop automatically

when it is full.

Technical Specification Product Output 200 to 300 Kg / Hr transfer rate.








Pneumatic Conveying System’s Features:

Meets cGMP standard.

Dust free transfer in enclosed environment.

Faster conveying of larger volume.

Maintains unique production environment.

Vacuum transfer is at low cost process to handle the material.

Reduce the man power and increased the productivity.

Less space required.

Easy to Installed, operate and clean.

No moving components so less maintenance


Documentation.

Flexible Hose Pipe.

Filter Bag for Convey Receiver.

Secondary Filter at Volume Source.


Variable Frequency AC Drive.


Silicon Adaptor.

PLC Control Panel.




Description The Tablet De duster is an upward travelling and De dusting system. De dusting is achieved through vibration,

compressed air and vacuum dust extraction.

The tablets are pushed up along a stainless steel tray by adjustable vibration to shake off the dust.

The dust is blown by compressed air through a central dust collector. The vibration is easily adjustable using a

Vibration Controller. All parts coming in contact with products are made of stainless steel 316.

SigmaDe’s Features:

Efficient De dusting with elevating motion in bottom to top motion suitable for high speed tablet machine.

Dual motor drive from bottom with vacuum suction pot for collection of dust.

Acrylic guard for process visualization.

Tablet outlet speed will be of 26 to 35 second from top to bottom and finally it depends up on shape size and

weight of tablet.

All the contact parts are made of Stainless Steel SS 316 & Non contact parts SS 304.

De Duster works on the principle of Rotary vibratory action.

Single Phase UN Balance Vibro-motor for better vibration amplitude.

Variable Frequency Drive based operating panel on the machine for ease of operation.

Very low electrical power consumption & low noise level.

No moving component, hence almost maintenance free.

Height adjustment RAM Assembly to adjust the Tablet Press output discharge.

Tablet de-dusting route is geometrically designed as to achieve optimum de- dusting


Tablet Output 5000 to 200000 Tablets / Hour (Depending upon size and speed)

Contact Parts Manufactured from Stainless Steel 316

Electric Power 0.18 kW, 1 Phase, 240 V, AC, 50 Hz

Maximum Tablet Diameter 25 mm

Minimum Tablet Diameter 5 mm

Net Weight 115 Kg

Overall Dimension 400 mm (L) x 400 mm (B) x 800 mm (H)




SigmaCoat: Tablet Coating Systems

Tablet Coating Systems Lab Scale Coater

SigmaCoat

SigmaCoat is a range of advanced tablet coating systems which ensure the process of coating more

efficient, reliable, flexible, user friendly and controllable. This high quality tablet coating system is

designed for small volume to a large scale production size batches. Innovative science based continual

developments in the all areas of SigmaCoat like tablet mixing, spraying systems, drying efficiency control,

cleaning system and control system technology will guarantee a highly controlled process & ensuring the

delivery of a high quality end product.

SigmaCoat’s Features:

In FLP Construction.

With solution tank, multi head peristaltic pump, double skin AHU with Pre, Micro, and HEPA filter.

with steam and chilled coil.

With exhaust blower.

With wet scrubber assembly.

With spraying system USA make Anti-Bearding Spray Gun.





Model/Size Sigma

Coat 12

Sigma

Coat 18

Sigma

Coat 24

Sigma

Coat 36

Sigma

Coat 48

Sigma

Coat 60

Sigma

Coat 66

Pan Dia (mm) 300 450 610 915 1220 1525 1675

Pan Mouth Opening 150 150 250 355 480 480 480

Brim Volume (Litres) 2 9 21 60 160 395 475

Brim Load (Kg) 1 5 15 40 90 300 350

Pan Motor HP 1 1 2 3 5 7.5 10

Process Air Volume

(CFM)

500 850 1100 1500 2500 4500 6000

Drying Air Temp. 40-85° C 40-85° C 40-85° C 40-85° C 40-85° C 40-85° C 40-85° C


Documentation.

Steam Control Valve.

Chill Water Control Valve (De Humidification Valve).

Micro Vee Filter Maintenance Monitoring.

HEPA Filter Maintenance Monitoring.

Coating Pan Chamber Negative Pressure Monitoring.

Silencer at Exhaust.

Air Velocity Measurement.

Inlet Air Humidity Measurement.

Spray Gun Assembly

“Spraying System USA” make spray nozzle with Anti Breading

type design. The spray assembly is equipped with top entry

design. The spray arm is manually operated for in & out of Pan.

At outer condition, the spray arm assembly is tilting through

pneumatically operated design. The Spray arm is having a

facility to adjust the Gun

Solution Tank

Castor mount solution tank is for ease of movement. The tangential discharge of solution

is for spraying from bottom of tank. The manually operated ball valve is at the centre of

tank for cleaning. The direct motor drive is for impeller and control through variable

frequency drive. The anchor type impeller is at maximum level of tank for mixing of

minimum solution. 25 % open able type top cover for process visualization. The jacketed

tank can be provided for sugar coating application at an additional cost. Separate liquid

line will be carried out from the bottom of tank for each gun. Returned excess liquid line

is provided in spray arm assembly which will discharge the excess liquid in to tank

through returned liquid line.




Peristaltic Pump

Trolley mount pump will be provided.

“ Ravel” Make Multi head pump will be provided.

Pump having a variable frequency drive for variation of speed.

Micro setting of spray rate can be change through pump head with help of spring

loaded setting assembly

Double Skin AHU (Part of Machine) The unit will be double skin having 24 G GI panels in Pre filter section, Heating

Zone, De-Humidification zone, Micro Vee filter, HEPA Filter section at the

supply side.

The unit will be of doubled skin construction having aluminum section frame

work out duly powder coated and 50 mm thick “PUF” insulated panel having GI

inner sheet and powder coated GI sheet for the CHW Coil section and heating

coil section at supply air side with Thermal break and coving section.

Exhaust Air Handling Unit (Part of Machine)

Exhaust Air Handling System consisting of suitably designed High Performance Blower &

FLP Motor connected to Variable Frequency Drive. All motors are equipped with VFDs and

controlled by PID loop in PLC and hence fully automatic. No manual adjustment is required by

operator. High efficient blower helps in fast drying, thus helping in constant and higher spray

rates and speed process, without any spray drying.

Date post:	25-Dec-2015
Category:	Documents
Upload:	rafeek-shaikh
View:	109 times
Download:	5 times