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WF102: Choosing a Wireless Solution John Schwartz Technology Strategist
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Page 1: WF102: Choosing a Wireless Solution - Mouser Electronics · Choosing a Wireless Solution John Schwartz Technology Strategist. Agenda •Design questions •Chip vs. Module •Module

WF102:

Choosing a Wireless Solution

John Schwartz

Technology Strategist

Page 2: WF102: Choosing a Wireless Solution - Mouser Electronics · Choosing a Wireless Solution John Schwartz Technology Strategist. Agenda •Design questions •Chip vs. Module •Module

Agenda

• Design questions

• Chip vs. Module

• Module integration

• Protocol options

• Questions

Page 3: WF102: Choosing a Wireless Solution - Mouser Electronics · Choosing a Wireless Solution John Schwartz Technology Strategist. Agenda •Design questions •Chip vs. Module •Module

Design Questions

• How much range do you need?

• What maximum required bandwidth?

• Where will the solution be deployed and under

what conditions?

• Will the design be battery powered?

• How often does data need to be transmitted?

• What parameters are flexible and open to design

tradeoffs?

Page 4: WF102: Choosing a Wireless Solution - Mouser Electronics · Choosing a Wireless Solution John Schwartz Technology Strategist. Agenda •Design questions •Chip vs. Module •Module

Design Questions

• How much range do you need?

– Frequency considerations

– Environmental considerations

– Output power in Europe ~10dBm (10mW)

– For 0 dBm – 30m indoor, 100m outdoor

– For 10dBm w/ LNA – 60m indoor, 1km outdoor

• What maximum required bandwidth?

– 250 kbps over the air, but 125 kbps max

– 38.8 kbps more typical for PtP and PtMP networks

– Slower for mesh technologies

Page 5: WF102: Choosing a Wireless Solution - Mouser Electronics · Choosing a Wireless Solution John Schwartz Technology Strategist. Agenda •Design questions •Chip vs. Module •Module

Importance of Frequency Selection

• Where will the solution be deployed and under

what conditions?

• Geographic deployment

– Worldwide vs. Regional

– Cost considerations

• RF performance

– Range

– RF penetration

– Antenna considerations

Page 6: WF102: Choosing a Wireless Solution - Mouser Electronics · Choosing a Wireless Solution John Schwartz Technology Strategist. Agenda •Design questions •Chip vs. Module •Module

License-Free Bands

2.4 GHz

315 MHz

420 MHz

900 MHz

5.7 GHz

900

MHz

433

MHz

433 MHz

868 MHz

5.7 GHz

915

MHz

Page 7: WF102: Choosing a Wireless Solution - Mouser Electronics · Choosing a Wireless Solution John Schwartz Technology Strategist. Agenda •Design questions •Chip vs. Module •Module

Regulatory Bodies

• FCC (United States)

• IC (Canada)

• ETSI (Europe, some APAC)

• C-Tick (Australia)

• Telec (Japan)

• Anatel (Brazil)

Page 8: WF102: Choosing a Wireless Solution - Mouser Electronics · Choosing a Wireless Solution John Schwartz Technology Strategist. Agenda •Design questions •Chip vs. Module •Module

Design Questions

• How often is data transmitted?

– Affects sleep mode and battery life

– Determining factor in whether or not mesh can be

used

Page 9: WF102: Choosing a Wireless Solution - Mouser Electronics · Choosing a Wireless Solution John Schwartz Technology Strategist. Agenda •Design questions •Chip vs. Module •Module

Design Questions

• Battery life calculation example

Page 10: WF102: Choosing a Wireless Solution - Mouser Electronics · Choosing a Wireless Solution John Schwartz Technology Strategist. Agenda •Design questions •Chip vs. Module •Module

Design Questions

• What parameters are flexible and open to design

tradeoffs?

– Battery Life vs. Data Rate

– Battery Life vs. Data Frequency

– To Mesh or Not to Mesh

– Placement vs. Range

– Frequency vs. Homogenous SKUs

Page 11: WF102: Choosing a Wireless Solution - Mouser Electronics · Choosing a Wireless Solution John Schwartz Technology Strategist. Agenda •Design questions •Chip vs. Module •Module

Design Questions

• General Considerations

– Power supply (voltage, current)

– Battery types

– Antenna placement/enclosures

– Data format (transparent/API)

– Data backhaul or local network?

– Network topology

Page 12: WF102: Choosing a Wireless Solution - Mouser Electronics · Choosing a Wireless Solution John Schwartz Technology Strategist. Agenda •Design questions •Chip vs. Module •Module

RF Development

Components

• Time (development time – opportunity costs)

• Hardware and expertise

- Development hardware (spectrum analyzer, etc.)

- RF engineers, antenna design

• Test fixture design

• Certifications

Page 13: WF102: Choosing a Wireless Solution - Mouser Electronics · Choosing a Wireless Solution John Schwartz Technology Strategist. Agenda •Design questions •Chip vs. Module •Module

RF Development Timeline

& Expense Overview for a ZigBee solution

1. Timeline Risks (22 ‐ 32 weeks, assuming no major redesigns and all certs pass on first round)

a. Hardware development (12 – 19 weeks total)

b. Software development (22 – 32 weeks total)

c. Test fixture development (12 – 20 weeks)

2. Development Expense ($349,500 ‐ $572,500, assuming no major redesigns, all certs pass on first round and excludes opportunity cost)

a. Tools – $99,500 ‐ $225,500 total

i. Compiler & tools – $2,500

ii. Spectrum analyzer – $45,000 ‐ $90,000 (could be leased)

iii. Network analyzer – $45,000 ‐ $90,000 (could be leased)

iv. Testing software – $3,000 ‐ $5,000

v. SE/Certicom tools 7 licenses – $30,000 Annually

vi. SE test harness – $4,000 ‐ $8,000

b. Engineering time –$126,000 – $191,00 total

i. Hardware – $60,000 (12 wks @ $5K/wk) ‐ $95,000 (19 wks@ 5K/wk)

ii. Software – $66,000 (22 wks @ $3K/wk) ‐ $96,000 (32 wks@ 3K/wk)

c. Certification – $20,000

i. Worldwide certifications $20,000 every two‐to‐three years (recertify as major components rev)

d. Test Fixture – $104,000 ‐ $136,000

i. Hardware – $60,000 (12 wks @ $5K/wk) ‐ $100,000 (20 wks@ $5K/wk)

ii. Software – $24,000 (8 wks @ $3K/wk) ‐ $36,000 (12 wks @$3K/wk)

Assumptions:

1. Timeline assumes developers have equal RF experience as Digi RF engineers.

2. Timeline assumes developers have considerable ZigBee Smart Energy expertise.

3. Timeline assumes development is done in parallel by multiple assets (e.g. there are independent teams for Test Fixture Hardware, and Test Fixture Software).

4. Tool needs assume all fundamental RF Design & Test tools must be acquired/developed.

5. Engineering Time expenses assume cost for single engineer + overhead for given period.

6. No significant design challenges—a poorly designed board could add another 3 months in design time to pass FCC certification; getting calibration right between a thermostat product, a different load controller, and a smart meter could add another month. In our own experience,

Page 14: WF102: Choosing a Wireless Solution - Mouser Electronics · Choosing a Wireless Solution John Schwartz Technology Strategist. Agenda •Design questions •Chip vs. Module •Module

Chip vs. Module - TTM

$0

$50

$100

$150

$200

$250

$300

$350

$400

1 2 3 4 5 6 7 8

$ in

th

ou

sa

nd

s

Months

Development Cost and Time

Chip

Module

Page 15: WF102: Choosing a Wireless Solution - Mouser Electronics · Choosing a Wireless Solution John Schwartz Technology Strategist. Agenda •Design questions •Chip vs. Module •Module

Chip vs Module…cost

$0

$100

$200

$300

$400

$500

$600

$700

$800

$900

$1,000

$ in

th

ou

sa

nd

s

Units

Cost of Development and Material

Xbee Module

Chip

Page 16: WF102: Choosing a Wireless Solution - Mouser Electronics · Choosing a Wireless Solution John Schwartz Technology Strategist. Agenda •Design questions •Chip vs. Module •Module

Chips and Modules

• Chip Advantages

- Size

- Customization

- It’s mine!

- Cost (large volumes)

• Disadvantages

- Certification

- Chip & design re-spins

• Module Advantages

- Ease of integration

(time-to-market )

- Certifications

- One design may support

multiple topologies

- Managed hardware

changes

- Cost (other volumes)

Page 17: WF102: Choosing a Wireless Solution - Mouser Electronics · Choosing a Wireless Solution John Schwartz Technology Strategist. Agenda •Design questions •Chip vs. Module •Module

Module Integration

• Typical hardware features and issues

– 3.3V UART interface

– Requires only

• VCC, GND, DIN, DOUT

– Component placement

– Packaging

– Antenna selection

Page 18: WF102: Choosing a Wireless Solution - Mouser Electronics · Choosing a Wireless Solution John Schwartz Technology Strategist. Agenda •Design questions •Chip vs. Module •Module

Module Integration

• Antennas

– Chip Antennas

• Best mechanically

• Lowest range

– Wire Antenna

• ¼ wave 1.8 dBi gain

• Used w/ Plastic/fiberglass enclosures

– RPSMA

• Connects to external dipole

– U.FL

Page 19: WF102: Choosing a Wireless Solution - Mouser Electronics · Choosing a Wireless Solution John Schwartz Technology Strategist. Agenda •Design questions •Chip vs. Module •Module

Module Integration

Antennas

Page 20: WF102: Choosing a Wireless Solution - Mouser Electronics · Choosing a Wireless Solution John Schwartz Technology Strategist. Agenda •Design questions •Chip vs. Module •Module

Module Integration

Antennas

Page 21: WF102: Choosing a Wireless Solution - Mouser Electronics · Choosing a Wireless Solution John Schwartz Technology Strategist. Agenda •Design questions •Chip vs. Module •Module

Wireless Choices

Page 22: WF102: Choosing a Wireless Solution - Mouser Electronics · Choosing a Wireless Solution John Schwartz Technology Strategist. Agenda •Design questions •Chip vs. Module •Module

Rates and Ranges

Range

Pe

ak

Da

ta R

ate

Closer Farther

Slo

wer

Faste

r

UWB Wireless Data

Applications

Wireless Video

Applications

IrDA

802.11g

802.11b

802.11a

2.5G/3G

Bluetooth™

ZigBee™Data

Transfer

Wireless

Networking

Wi-Fi®

Cellular

Page 23: WF102: Choosing a Wireless Solution - Mouser Electronics · Choosing a Wireless Solution John Schwartz Technology Strategist. Agenda •Design questions •Chip vs. Module •Module

Wireless Standards Comparison

Feature(s) IEEE 802.11b Bluetooth ZigBee

Battery Life Hours Days Years

Complexity Very complex Complex Simple

Nodes/Master 32 7 64000

LatencyEnumeration

up to 3 seconds

Enumeration

up to 10 seconds

Enumeration

up to 30 milliseconds

Range 100m-1000m 10m 70m-1600m

Extendability Roaming possible No Yes

RF Data Rate 11Mbps 1Mbps 250Kbps

SecurityAuthentication Service

Set ID (SSID)64-bit, 128-bit

128-bit AES and application

layer user defined

Page 24: WF102: Choosing a Wireless Solution - Mouser Electronics · Choosing a Wireless Solution John Schwartz Technology Strategist. Agenda •Design questions •Chip vs. Module •Module

ZigBee

• Low cost

• Low power

• Security-enabled

• Reliable

• Initial target markets were AMR, building automation,

and industrial automation (M2M Comms)

• Digi is a member of the ZigBee Alliance

Page 25: WF102: Choosing a Wireless Solution - Mouser Electronics · Choosing a Wireless Solution John Schwartz Technology Strategist. Agenda •Design questions •Chip vs. Module •Module

Wi-Fi (802.11)

• 2.4 GHz

• Most popular

– 802.11b = 11 Mbps

– 802.11g = 54 Mbps

• backwards compatible with 802.11b

• Range – a few hundred feet (~100 m)

• Can be infrastructure standard

Page 26: WF102: Choosing a Wireless Solution - Mouser Electronics · Choosing a Wireless Solution John Schwartz Technology Strategist. Agenda •Design questions •Chip vs. Module •Module

Cellular

• 3G / 2.5G

• Data rates – in the few hundred kbps range and below

• Costs, carrier fees

– ~$.10-.50 per MB

– ~$50-60 per month unlimited

Page 27: WF102: Choosing a Wireless Solution - Mouser Electronics · Choosing a Wireless Solution John Schwartz Technology Strategist. Agenda •Design questions •Chip vs. Module •Module

Conclusion

• Ways to judge wireless options

– Frequency

– Range

– Throughput

– Costs

– Interference

– Power requirements

– Features


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