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Petrobras Technology Developments Carlos Tadeu da Costa Fraga Petrobras R&D Center Executive Manager February 2005 2005 Gas Lift Workshop
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Page 1: wgl 2005.ppt [Somente leitura]alrdc.org/.../presentations/GLW2005_Tadeu_palestra.pdf · An Integrated Oil And Gas Company Proved Reserves : 11,6 billion boe (SEC) Average daily production:

PetrobrasTechnology Developments

Carlos Tadeu da Costa FragaPetrobras R&D Center

Executive ManagerFebruary 2005

2005 Gas Lift Workshop

Page 2: wgl 2005.ppt [Somente leitura]alrdc.org/.../presentations/GLW2005_Tadeu_palestra.pdf · An Integrated Oil And Gas Company Proved Reserves : 11,6 billion boe (SEC) Average daily production:

Petrobras OverviewTechnology DevelopmentMain AchievementsConclusions

2005 Gas Lift Workshop

Page 3: wgl 2005.ppt [Somente leitura]alrdc.org/.../presentations/GLW2005_Tadeu_palestra.pdf · An Integrated Oil And Gas Company Proved Reserves : 11,6 billion boe (SEC) Average daily production:

An Integrated Oil And Gas Company

Proved Reserves :11,6 billion boe (SEC)

Average daily production:2,03 million boe

16 Refineries (5 outside Brazil)Installed Capacity: 2.103 million bpd

Output of Oil Products: 1.736 million bpd

Service stationsBrazil > 5.000Argentina > 700Bolivia > 80

R&D Investment:US$ 245 million/year

Net RevenuesUS$ 30,8 billion

Total Investments:US$ 7,7 billion/year(average 2004-2010)

FertilizersPlants – 5

Avg daily production:Ammonia – 2141 ton

Urea – 2437 ton

Natural Gas Sales:39 million m3/d

Vessels : 50(own fleet)Pipelines: 27.120 km

Dec 2003

Thermoeletric EnergyPlants : 7Installed Capacity : 1,766MW

Production wells: 15.834Production platforms: 98

Page 4: wgl 2005.ppt [Somente leitura]alrdc.org/.../presentations/GLW2005_Tadeu_palestra.pdf · An Integrated Oil And Gas Company Proved Reserves : 11,6 billion boe (SEC) Average daily production:

Petrobras – International Activities

EXPLORATION AND PRODUCTION

TRADING

HEAD OFFICE

DOWNSTREAM

Houston

Colombia

Argentina

Angola

United Kingdom.EUA

BRAZIL

Bolivia Rio de Janeiro

Trinidad &Tobago Nigeria

Venezuela

EcuadorPeru

Mexico Cuba

Tanzania

Iran

ENERGY

China

REPRESENTATIVE OFFICE

JapanNew York

Page 5: wgl 2005.ppt [Somente leitura]alrdc.org/.../presentations/GLW2005_Tadeu_palestra.pdf · An Integrated Oil And Gas Company Proved Reserves : 11,6 billion boe (SEC) Average daily production:

ArgentinaAverage Production: 121 M boe/dProven Reserves: 463 MM boe

VenezuelaAverage Production: 79 M boe/dProven Reserves: 305 MM boe

EcuadorAvg Production: 6 M boe/d

Proven Reserves: 45 MM boe

Petrobras E&P in South America

PeruAvg Production: 13 M boe/d

Proven Reserves: 100 MM boe

BoliviaAvg Production: 31.5 M boe/dProven Reserves: 695 MM boe

ColombiaAvg Production: 15 M boe/d

Proven Reserves: 43 MM boe

Page 6: wgl 2005.ppt [Somente leitura]alrdc.org/.../presentations/GLW2005_Tadeu_palestra.pdf · An Integrated Oil And Gas Company Proved Reserves : 11,6 billion boe (SEC) Average daily production:

American sector of the Gulf of Mexico( Petrobras participation - 225 blocks)

Petrobras E&P en EUA

Mexico

Houston New Orleans

Deep Shelf GasTD: > 27,000 feet TVD

Average PBR equity : 30%

Coulomb North

Cascade

ChinookSt Malo

Western Gulf WD: 650-2,300 feet

TD: 17,000-23,000 feet TVDPBR equity new prospects 100%

Eastern GoMWD: 7,500 feetTD: > 17,000 feet TVDPBR equity new prospects 100%

Cascade playWD: > 7,000 feet

TD: > 27,000 feet TVDAverage PBR equity: 25%

Discoveries

Prospects Petrobras Operator

Page 7: wgl 2005.ppt [Somente leitura]alrdc.org/.../presentations/GLW2005_Tadeu_palestra.pdf · An Integrated Oil And Gas Company Proved Reserves : 11,6 billion boe (SEC) Average daily production:

More than 80% inCampos Basin

Petrobras E&P in Brazil

Dec 2003

Reserves (Dec 31, 2003)Proven reserves of 10.4 billion boe (SEC)Reserve life of 17 yearsInternal Reserve Replacement of 157%

Production (2003)

1.791 million boed (1.540 million bpd oil) 5 year CAGR of 8.6% (8.9% oil)

Exploratory Area1125.725.7 thousand kmthousand km2 2 (total)(total)83.983.9 thousand kmthousand km2 2 (net)(net)

Page 8: wgl 2005.ppt [Somente leitura]alrdc.org/.../presentations/GLW2005_Tadeu_palestra.pdf · An Integrated Oil And Gas Company Proved Reserves : 11,6 billion boe (SEC) Average daily production:

Jubarte/Cachalote/Ballena Franca/Delfín/Mejillón

3,5 B1,5 B

SPE reservas comprobadas de crudo y gas

Proved Reserves : 11,6 billion boe (SEC)

Petrobras Proved Reserves

Page 9: wgl 2005.ppt [Somente leitura]alrdc.org/.../presentations/GLW2005_Tadeu_palestra.pdf · An Integrated Oil And Gas Company Proved Reserves : 11,6 billion boe (SEC) Average daily production:

Brazil

1.2 MMM BOE (14%)

Offshore (0-400m)Offshore (0-400m)OnshoreOnshore Offshore (400-1000m)Offshore (400-1000m) Offshore (> 1000m)Offshore (> 1000m)

9%21%

22%

48%

International

10,4 MMM BOE (86%)

Total11,6 MMM BOE

11% 10%

56%

23%

87%0.7% 0.3%

12%

Dec 2003

Petrobras' 2003 Proven Reserves

Page 10: wgl 2005.ppt [Somente leitura]alrdc.org/.../presentations/GLW2005_Tadeu_palestra.pdf · An Integrated Oil And Gas Company Proved Reserves : 11,6 billion boe (SEC) Average daily production:

Brazil

0.24 M BOE/d (12%)

Offshore (0-300m)Offshore (0-300m)OnshoreOnshore Offshore (300-1000m)Offshore (300-1000m) Offshore (> 1000m)Offshore (> 1000m)

16%

29%4%

51%

International

1,8 MM BOE/d (88%)

Total2,04 MM BOE/d

20%17%

58%

5%

92%

6% 2%

Dec 2003

Petrobras' 2003 Production

Page 11: wgl 2005.ppt [Somente leitura]alrdc.org/.../presentations/GLW2005_Tadeu_palestra.pdf · An Integrated Oil And Gas Company Proved Reserves : 11,6 billion boe (SEC) Average daily production:

Petrobras OverviewTechnology DevelopmentMain AchievementsConclusions

2005 Gas Lift Workshop

Page 12: wgl 2005.ppt [Somente leitura]alrdc.org/.../presentations/GLW2005_Tadeu_palestra.pdf · An Integrated Oil And Gas Company Proved Reserves : 11,6 billion boe (SEC) Average daily production:

R&D Investiments1999 to 2003 - US$ 1 Billion 2004 to 2010 – US$ 2 Billion

Total area: 122000 m2

137 Laboratories30 Pilot PlantsOngoing expansion : plus 180000 m2

1560 employees

11 Technology Programs

500 R&D projects

Research and Development Center

CENPES

Since 1963

Page 13: wgl 2005.ppt [Somente leitura]alrdc.org/.../presentations/GLW2005_Tadeu_palestra.pdf · An Integrated Oil And Gas Company Proved Reserves : 11,6 billion boe (SEC) Average daily production:

CENPES Activities

Exploration

Production

Gas

Sales

Transportation

EnvironmentRefinery &

Petrochemicals

Products

Energy

Page 14: wgl 2005.ppt [Somente leitura]alrdc.org/.../presentations/GLW2005_Tadeu_palestra.pdf · An Integrated Oil And Gas Company Proved Reserves : 11,6 billion boe (SEC) Average daily production:

Petrobras Technological System

OPERATIONAL COMMITTEES

Petrobras Strategic Plan

• Government Policies• Standards and Regulations

Business Market Tendencies

Upstream Downstream

PETROBRAS TECHNOLOGY COMMITTEE

Gas&Energy

Critical Evaluation

Business Plans

Technology Scenarios Intelligence Networks

PROJECTS PORTFOLIO

Technological & Managerial Guidelines and Criteria

STRATEGIC COMMITTEES

Page 15: wgl 2005.ppt [Somente leitura]alrdc.org/.../presentations/GLW2005_Tadeu_palestra.pdf · An Integrated Oil And Gas Company Proved Reserves : 11,6 billion boe (SEC) Average daily production:

Refinery

Exploration Environment

Improved Oil Recovery

Offshore Heavy Oil

Innovation in Fuels

Optimization and Reliability

Deepwater

Pipelines

Natural Gas

Renewable Energies

Technology Programs

Page 16: wgl 2005.ppt [Somente leitura]alrdc.org/.../presentations/GLW2005_Tadeu_palestra.pdf · An Integrated Oil And Gas Company Proved Reserves : 11,6 billion boe (SEC) Average daily production:

Deepwater Technology Program

1,000m

(3,300ft)

2,000m

(6,600ft)

3,000m

(10,000ft)

1986 – 1991

US$ 730 MM

1993 – 1999

US$ 760 MM

2000 – 2005

US$ 650 MM*

* 2003

Page 17: wgl 2005.ppt [Somente leitura]alrdc.org/.../presentations/GLW2005_Tadeu_palestra.pdf · An Integrated Oil And Gas Company Proved Reserves : 11,6 billion boe (SEC) Average daily production:

Equipment InstalledDec/2003

Planned(2004)

Subsea X-Trees

Subsea Headers

Subsea Flexible Flowlines (km)

Umbilicals (km)

Rigid Pipelines (km)

Mono-buoys

512 55

56

2275

1661

1647

4

2

344

160

524

4

-

Floating Production Units

20

Petrobras Records

Petrobras InstallationsPetrobras InstallationsCampos BasinCampos Basin

Page 18: wgl 2005.ppt [Somente leitura]alrdc.org/.../presentations/GLW2005_Tadeu_palestra.pdf · An Integrated Oil And Gas Company Proved Reserves : 11,6 billion boe (SEC) Average daily production:

Internacional Awards

OTC 2001

OTC 1992

OTC 2001

Page 19: wgl 2005.ppt [Somente leitura]alrdc.org/.../presentations/GLW2005_Tadeu_palestra.pdf · An Integrated Oil And Gas Company Proved Reserves : 11,6 billion boe (SEC) Average daily production:

Petrobras OverviewTechnology DevelopmentMain ResultsConclusions

2005 Gas Lift Workshop

Page 20: wgl 2005.ppt [Somente leitura]alrdc.org/.../presentations/GLW2005_Tadeu_palestra.pdf · An Integrated Oil And Gas Company Proved Reserves : 11,6 billion boe (SEC) Average daily production:

Technological Development

Mooring Systems

1 to 2.5 x WD

2.5 to 3 x WD

Polyester Cable

Anchor

Conventional Mooring

Page 21: wgl 2005.ppt [Somente leitura]alrdc.org/.../presentations/GLW2005_Tadeu_palestra.pdf · An Integrated Oil And Gas Company Proved Reserves : 11,6 billion boe (SEC) Average daily production:

Technological Development

Xtmas Tree

Xtmas Tree for Deep Water in Campos Basin :

DiverlessGuidelinelessDirect Hydraulic ControlROV Compatible InterfacesVertical ConnectionsHorizontal Trees for HighProduction Wells

Page 22: wgl 2005.ppt [Somente leitura]alrdc.org/.../presentations/GLW2005_Tadeu_palestra.pdf · An Integrated Oil And Gas Company Proved Reserves : 11,6 billion boe (SEC) Average daily production:

Flexi Joint

Gas Import Line∅ 10 in

910 m WD

First SCR installed in a SEMI (P-18) in the World – Sep/98

An economical alternative for flexible pipes

Extensive Instrumentation installed in P-18

P-52 RISERS

Technological Development

Page 23: wgl 2005.ppt [Somente leitura]alrdc.org/.../presentations/GLW2005_Tadeu_palestra.pdf · An Integrated Oil And Gas Company Proved Reserves : 11,6 billion boe (SEC) Average daily production:

Jubarte Field Pilot Project

First oil in October 2002

A 900 HP ESP pumped crude oil (°API=17) from a subsea well connected to a FPSO through a drill riser pipe

The pump is over the X-Tree

1300 m water depth

1076 m of horizontal extension

Open-hole Gravel Pack (OHGP) Completion

Production peak 22000 Bbls/d

Page 24: wgl 2005.ppt [Somente leitura]alrdc.org/.../presentations/GLW2005_Tadeu_palestra.pdf · An Integrated Oil And Gas Company Proved Reserves : 11,6 billion boe (SEC) Average daily production:

Test Site

Atalaia/SE

Multiphase Flow Loop

Two vertical test wells (50 m and 200 m depth)

Metrological unit

Experimental support in an almost real scale to R&D projects in :

Artificial Lift,Flow Assurance, Automation, Flow Measurement and Processing.

UTVGL (Gas Lift Valve Dynamic Test Loop): Unique worldwide since tests are performed with natural gas instead of air or nitrogen

Page 25: wgl 2005.ppt [Somente leitura]alrdc.org/.../presentations/GLW2005_Tadeu_palestra.pdf · An Integrated Oil And Gas Company Proved Reserves : 11,6 billion boe (SEC) Average daily production:

Long Term View

Increase in Production and Reserves

Petrobras Proven Reserves

0

500

1000

1500

2000

2500

1993 1994 1995 1996 1997 1998 1999 2000 2001 2003

Petrobras Production

BOE/d (en M)

9.6%

0

2

4

6

8

10

12

14

1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003

BOE (en MMM)

6.5%

2036

812

11.6

8.2

Page 26: wgl 2005.ppt [Somente leitura]alrdc.org/.../presentations/GLW2005_Tadeu_palestra.pdf · An Integrated Oil And Gas Company Proved Reserves : 11,6 billion boe (SEC) Average daily production:

PROCAP 3000

Main Challenges

Extended Reach, Multilateral, LongHorizontal and Intelligent Wells

Drilling and completion in ultradeepwaters

Subsea equipment and Sea Floor Processing for ultra deepwaters

Hydrate and wax mitigation (flow assurance)

Low API & High Viscosity Oil Production

FPU concepts (dry and wet completion units)

Mooring systems and anchoring devices

Ultra deepwater production risers (rigid, flexible and hybrid), umbilicals and subsea connections

Page 27: wgl 2005.ppt [Somente leitura]alrdc.org/.../presentations/GLW2005_Tadeu_palestra.pdf · An Integrated Oil And Gas Company Proved Reserves : 11,6 billion boe (SEC) Average daily production:

53.6 MMM US$ between 2004-2010

6,6 MMM US$ of annual average investment in Brazil1,1 MMM US$ international

Investment Plan

Area

46.1 MMM US$

7.5 MMM US$

60%

21%

11%

3%3%

2%E&P DownstreamGas and Energy DistributionCorporate Petrochemical

Business Segment

US$ 32.1 mil millones

US$ 11.2 mil millones

E&PGas y EnergiaCorporativo

60%

21%

11%

3%3%

2%E&P DownstreamGas and Energy DistributionCorporate Petrochemical

Brazil

International

E&PGas & EnergyCorporate

DownstreamDistributionPetrochemicals

Page 28: wgl 2005.ppt [Somente leitura]alrdc.org/.../presentations/GLW2005_Tadeu_palestra.pdf · An Integrated Oil And Gas Company Proved Reserves : 11,6 billion boe (SEC) Average daily production:

Petrobras HSE Performance

0

2

4

6

8

10

1998

1999

2000

2001

2002

2003

2004

7,8

4,3

2,9

1,2

3,6

1,5

1,0

Lost Time Injuries Frequency

0

2000

4000

6000

8000

2000

2001

2002

2003

2004

5.983

2.619

197 276 530

Oil Spills – m3

Page 29: wgl 2005.ppt [Somente leitura]alrdc.org/.../presentations/GLW2005_Tadeu_palestra.pdf · An Integrated Oil And Gas Company Proved Reserves : 11,6 billion boe (SEC) Average daily production:

Technological Integration (2000 – 2004)

Modalities:Contracts and agreements with Universities

and Research Centers with internal financial support

Contracts with external financial supportNetworks of excellence

No. of contracts: 1521

Brazilian Institutions: 120

Investment: 135 MM US$Affiliations: 27 (currently)

Modalities:Multi-client ProjectsCooperating ResearchStrategic AlliancesTecnology Interchange

No. of contracts: 128

Institutions: 95Europe 43North America 45South and Central America 5Asia 2

Investment : 16 MM US$Affiliations: 20 (currently)

Page 30: wgl 2005.ppt [Somente leitura]alrdc.org/.../presentations/GLW2005_Tadeu_palestra.pdf · An Integrated Oil And Gas Company Proved Reserves : 11,6 billion boe (SEC) Average daily production:

Petrobras OverviewTechnology DevelopmentMain AchievementsConclusions

2005 Gas Lift Workshop

Page 31: wgl 2005.ppt [Somente leitura]alrdc.org/.../presentations/GLW2005_Tadeu_palestra.pdf · An Integrated Oil And Gas Company Proved Reserves : 11,6 billion boe (SEC) Average daily production:

Conclusions

Increase in reserves and production Technological developments for deep and ultra-deep water

Technology to produce up to 2,000 m WD is available;

Technological challenges to reach 3,000 m are close;

Experience and results Expansion of these activities in Brazil and other countries

Page 32: wgl 2005.ppt [Somente leitura]alrdc.org/.../presentations/GLW2005_Tadeu_palestra.pdf · An Integrated Oil And Gas Company Proved Reserves : 11,6 billion boe (SEC) Average daily production:

Thank You!


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