DataAcquisition
Technologies
DAT
EL_H
ybrid
s_PD
B_4.
0©
2013
www.datel.com/locations
Process CapabilitiesTo summarize our process capabilities – all in-house at our dedicated Hybrid facility in Mansfield, MA:
Hybrid High-Reliability Services• Die attach• Wirebond• Seam seal• 29-step production testing• Military 883 screening• Conformance inspection
Thick Film Services• Single layer screen printing• Multi layer screen printing• Gold or silver conductors
Surface Mount/PCB Services• Automatic pick and place• Manual pick and place• Pin insertion• Manual soldering• Encapsulation
Clean Room Environment• Class 100,000
In general terms, a hybrid is a product that uses a variety of technologies in its construction in order to improve performance and/or reliability or to reduce size. Most SMT devices can be produced using a hybrid design.
What is a hybrid product?
Benefits of Data Acquisition Products:1 We use components that are in their die
form. This results in: • Smallerfootprint - You can use this
space/weight savings to reduce the size of your board or to add other features to your system
• Becausethecomponentsareindieform,they are in closer proximity to each other - This results in optimum speed/performance of the individual components and, more importantly, the entire system
2 We use proven Hi-Rel processes • Components are housed in a hermetically
sealed ceramic package • Die-attach, wire-bond, and thick-film
processes can withstand harsher environmental/mechanical stresses
• Our 29-Step production testing process ensures quality, performance and reliability
3 Our system arrives fully screened and tested • We supply a functionally complete data
acquisition system that has been individually laser trimmed to achieve its optimum performance
• There is no need to procure/manage hundreds of components - our solution provides one component to purchase and any lot to lot component variations will be addressed and resolved by DATEL - not as a line down situation on your production line
• Component obsolescence is addressed by DATEL. We identify and qualify component changes such that we can maintain the supply of the system to you. Let us manage the obsolescence concerns, and find the replacements as required
4 We have hundreds of proven off the shelf designs available • We also have the ability to customize a product
to meet your specific needs
5 The entire design and manufacturing team islocatedunderoneroofinMansfield,Massachusetts • We bring 30 years of Hybrid Data Acquisition
design and manufacturing experience to the table - let us use our extensive analog/digital design expertise to shorten your design cycle, and more quickly get your product into market
6 We offer true resolution • Our 12, 14, 16, 18 bit converters are truely
what they say. There are no missing codes over the entire operating range
•Our A/D converters are actively trimmed to achieve optimum digital representation of your sampled input - this results in the best signal-to-noise ratio on the market.
7 We are audited and certified by the Defense Supply Center of Columbus (DSCC) as suppliers of MIL-PRF-38534 Class H Hybrids
Die AttachComponents are attached with either silver or glass filled epoxies, this results in tremendous bond strength while achieving outstanding conductive or insulating properties.
Single or Multi Layer Screen PrintingConductive or Dielectric Pastes are screened onto a ceramic plate to create a single or multiple layer high-reliability thick-film substrate.
Seam SealWhile the device is under vacuum, a Kovar lid is welded onto the seal ring of the ceramic package. The internal components are in a moisture free, hermetic environment.
WirebondThe components are wire-bonded using tried and proven ball and wedge processes. This results in a high-reliability bond, while achieving very low connection resistances.
Hybrid Power Modules
We are also able to leverage the capabilities of our low-power design group to incorporate DC/DC converters into your sub-system, or even as a fully screened stand-alone module.
• 20MSPS sample rate• Functionally complete design• Optimised for low-noise applications• No missing codes over full temperature range• Ideal for both time and frequency-domain
applications
Typical applications include high-speed data acquisition systems, medical instruments, radar I/Q, DSP, and automatic test equipment (ATE) for military, industrial or commercial applications.
ADSD-1420SDual 14-Bit Sampling A/D Converter
NEW...
• True 16-bit resolution • 10MSPS sampling rate • Functionally complete design • Low power consumption • State-of-the-art signal to noise ratio, optimized
for low noise applications • No missing codes over full temperature range
ADS-93916-bit Sampling A/D converter
Further Information For more data on our standard products go to www.datel.com or request a copy of our product data book.
Radar & Missile tracker/seekerPerformance, quality and high-reliability are the three key attributes of all Defense Systems. Our data acquisition components meet all three attributes, and are used in many state-of-the-art Radar and Tracking system applications. Whether you are using one of our commercial off the shelf (COTS) components or our full MIL screened (883) components, rest assured that both have been processed on the same manufacturing line and are fully tested and ready to meet the requirements of your system.
Defense SystemsTypical Application
High Power TelescopesWhether you’re exploring the vast solar system, or interaction of atoms within a molecule, there is data that needs to be acquired, transferred, stored and analyzed. Our products are designed to acquire an analog event and convert it into a digital format, to allow for real time or subsequent scientific analyzing. We offer true high resolution, high speed acquisition components and systems - and our process results in a solution that achieves outstanding system performance in a small footprint.
Scientific ResearchTypical Application
Standard ProductsWe have many standard hybrid designs that have been proven in the field for their reliability and performance. These include:
Typical modifications include:
• Modifiedinputrange
• TighterDCspecifications
• Modifieddynamic specifications
• Customtests or temperature ranges
We can also work with you to modify a product further to suit your specific application,forexample:
• Incorporatingsomeofyouron-boardcircuitryinto one of our existing modules – allowing you to source a single, fully screened building block tailored to meet your exact needs
• Increasingthespeedofanexistingproduct
• Modifyingapackageorpinouttoaccommodateyour specific needs
• Convertingastandard/customproductintoaSMT solution (where a high reliability package is not required)
Dedicated SolutionsWith our broad process capability and design knowledge, we can create a custom product that meets your needs, allowing you to focus on other aspects of your design and shorten your time to market.
Sampling A/D Converters• 12-18 bit resolutions• 14-bit dual sampling A/Ds• Sampling A/Ds with integrated
correlated double samplers (CDS)
• Sampling A/Ds optimized for imaging applications
Stand-alone Correlated Double Samplers (CDS)• 14-bit settling• Up to 5 megapixels per second
Stand-alone A/D Converters• 7 and 8-bit Flash A/Ds• Standard pin-out legacy A/Ds
Sample/Hold Amplifiers• From 0.005% accuracy• 14-bit resolution in 40ns
Multiplexers• 4-channel / 8-channel• From 0.01% accuracy• Settling time speeds from 50ns
Digital-to-Analog Converters• Up to 16-bit resolution• Current and/or voltage outputs• Settling times from 25ns• Input latching capability
Data Acquisition SystemsFunctionally complete, packaged product that can combine:• Input multiplexer• Instrumentation amplifier• Sample-hold A/D converter• Interface logic
High Reliability Models• DSCC models available• MIL-STD-883
Tofindouthowourdataacqtechnologiescanbenefityourbusiness,callourdevelopmentteamnowat+18002332765
Military 883 Screening
Our Manufacturing line is audited and certified by DSCC as conforming to MIL-PRF-38534 and MIL-STD-883 military standards. Many different screening levels can be provided (from commercial to full MIL-883 screened), and all of the assembly and screening processes are performed on the same lines and in a state of the art clean room facility.
NEW...
29-Step Production Testing
Depending on the screening level required, our hybrid devices are subjected to as many as 29 production testing processes (each step controlled by a QA process) including:• 4 in-process audits• 4 inspection points
Multiple in-process tests include:• First electrical test• Power stress test• Second electrical test• Visual inspection (internal)• Stabilization bake• Temperature cycle• Constant acceleration• Pre-burn-in electrical test• Burn-in• 25C electrical test• Temperature test• Leak tests• Room temperature final electrical tests• External visual inspections
DATEL has a broad range of processing capabilities, coupled with a depth of technical knowledge and design experience gained over 30 years leading this market.
When one of our standard products does not quite fit the bill, we will work with you to create a custom solution, leaving you secure in the knowledge that the tailored design meets your needs and is produced in the same MIL-PRF-38534 Class H facility as our standard products.
This short overview cannot cover everything you may need, or every capability we have. Please contact us to discuss your application and we’ll work in collaboration with your team to create the optimum solution that meets your requirements.
Call us at +1 800 233 2765 or visit www.datel.com
CAT ScanOur Imaging Converters have an integrated Correlated Double Sampler that is directly fed from the CCD Detectors output. Our products are designed to achieve optimum signal to noise ratio. This results in the sharpest images and the most accurate digital representations possible. If image accuracy and resolution is important to you and your patients, our products will deliver state of the art performance.
Medical ImagingTypical Application
DataAcquisition Technologies