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White biotech McKinsey Feb 2009 - DSM€¦ · Dr. Jens Riese, Principal Leader of Global Biosystems...

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Dr. Jens Riese, Principal Leader of Global Biosystems Practice, McKinsey & Company Press briefing February, 2009 White Biotechnology White Biotechnology
Transcript

Dr. Jens Riese, Principal

Leader of Global Biosystems Practice,McKinsey & Company

Press briefingFebruary, 2009

White BiotechnologyWhite Biotechnology

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1

Industrial biotech- the next S-curve in biotechnology

Market penetration

TimeToday

White biotech-nology

Red biotech

Green biotech

Industrial applications today

Bio-feedstock• Replacement of

oil and gas with biomass

Bio-processes• Replacement

of chemical synthesis by fermentation or biocatalysis

Bio-products• Products with new

characteristics (e.g., biopolymers, enzymes, nutrition/ health ingredients)

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2

White biotech is on a strong growth path

~ 50

2000

~ 100

2007

~ 150

2012

Chemical products relying on either:• Bio-based

feedstock• Fermentation• Enzymatic con-

version Or a combination of the above

Source: Team analysis

Sales, EUR billions

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3

In 2007, 6% of all chemical sales were generated with the help of white biotechnology

94

6

White biotech

Sales chemical industry 2007**

* Top-down estimate based on industry interviews and industry reports** Estimated future chemical industry sales excluding B2C sales in pharma and personal care (estimation of 2.5%

chemicals industry growth)Source: SRI, F.O. Licht, Frost and Sullivan, Press clippings, McKinsey

EUR billions

100% = EUR 1,600 billion

• Pharmaceutical ingredients*, others

• Bioethanol, biodiesel

• Nat. rubber, essential oils/nat. extracts, botanicals, nutraceuticals incl. PUFAs, hydrocolloids, oleochemicals

• Biopolymers, polyols, organic acids, amino acids, vitamins, enzymes, biologics*

46

35

5

100

Traditionalbio-basedchemicals

14

Total saleswhite biotech

Chemicals byfermentation

Chemicals byenzymatic processes

Biofuels

Product examples/commentsBio-dependent sales 2007Segment

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White biotech sales are expected to further grow significantly and increase their share of chemicals production

Sales chemical industry 2012**

* Top-down estimate based on industry interviews and industry reports** Estimated future chemical industry sales excluding B2C sales in pharma and personal care (estimation of 2.5%

chemicals industry growth)Source: SRI, F.O. Licht, Frost and Sullivan, Press clippings, McKinsey

EUR billions

100% = EUR 1,800 billion

• Growing share of chiral API*• Moderate growth in new products/services

• Continuation of current strong growth in biofuels

• Mid term price pressure due to low price of crude oil

• Strong growth in nat. rubber, botanicals and PUFAs, moderate growth in hydrocolloids

• Increase share of oleo surfactants but decreasing prices

• Introduction and growth of new biopolymers and bio-based bulk chemicals expected, enzymes growth with customer markets, biologics grow with 9%*

2007 basis2007 - 12 growthAssumptions

Bio-dependent sales 2007Segment

46

34

54

31

14

7

2

21

7

99

Traditionalbio-basedchemicals

14

65

60

Biofuels

Chemicals byenzymatic processes

153

5

Chemicals byfermentation

Total saleswhite biotech

91

White biotech

9

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Growth is driven by advantages along all 3 dimensions of sustainability

• Less emissions • Less energy• Less resource depletion

• New jobs• Broad technological capabilities

• Lower cost• Lower risk• Higher sales

and margins

PeoplePeople

PlanetPlanet ProfitProfit

Source: Source

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Example bioethanol*

Bio-based chemical products offer advantages for the carbon footprint and other environmental criteria

* Conventional view excluding land use changesSource: McKinsey analysis

1010

80

100

Crude-based gasoline

Corn ethanol

Sugar cane ethanol

LC ethanol

-20%

-90% -90%

• Reduced environmental impact of bio-based products has resulted in a surge of industrial biotechnology– Reduced GHG footprint compared to fossil-

based feedstocks – Reduced energy consumption during

production processes (e.g., through use of enzymes)

– Reduced environmental impact (''green'' solvents, reduced water consumption, degradable by-products, etc.)

– Renewable raw materials• True benefits remain to be assessed for each

individual compound, depending on– Type of raw material (e.g., sugar cane vs.

corn)– Origin of raw material (e.g., production on

agricultural land vs. deforestation)– Agricultural techniques (e.g., fertilization,

irrigation, use of pesticides)

Rationale

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Alternative feedstocks provide a mechanism to hedge the exposure of chemical companies to oil price increases

* Fossil cost based on a correlation of historic price with crude oil; the correlation is not statistically perfect (R2 of 0.9) and has no predictive value

** Bio-routes based on cost estimate of chemical conversion of ethanol,*** Assuming backward integration into sugar cane in Brazil

Source: SRI; PEP; CMAI; McKinsey

0

50

100

150

200

250

300

350

400

20 40 60 80 100 120 140 160

140 (5y max)100 (5y avg)

55 (5y min)

655y avg

Sensitivity and risk analysis

USD/ton sugar*** Fossil route cheaper*

USD/barrel crude oil30

5y min1455y max

Bio-route cheaper**

Current prices

Bio-route cheaper

Equivalence line

5y variance

Fossil route cheaper

DISGUISED CLIENT EXAMPLE

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Regulatory support across the globe helps the increasing use of bio-based chemicals

* Resulting, e.g., in the DSM/Roquette partnership to produce fermented succinic acid based on starch in France** Billion gallons per year – corresponds to ~ 190 million tons of bioethanol and 40 million tons of biodiesel

Source: McKinsey analysis

• Governments have strongly pushed the use of renewables through mandates, subsidies and grants

• Major focus has been on the transportation fuel sector but DOE and the European Commission are pushing for renewable chemicals as well

• Chinese government (NDRC) is supporting development of bio-based chemicals from an energy security point of view

• New US President wants to “double share of renewables” in 3 years

EUR 90 million grant from French Indus-trial Innovation Agency to promote IBT*

Global mandates for biofuels of ~ 65 bgy** bioethanol and 12 bgy of biodiesel in 2020

EC 7th framework programme for sustainable non-food products and processes (EUR 700m)

DOE grant to DSM, Abengoa, Los Alamos Laboratory and Sandia National Laboratory for an extensive enzyme development program

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Also, companies are increasingly branding their products as "green" to promote a sustainable image

* Currently debated in the academic worldSource: McKinsey analysis

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Polymer innovation based on fossil building blocks

PPSPOMPARPTFEEPMEDPMiso.PPHOPEABSPANEpoxyPBTSilicone

LLDPEPEEKPESPIPEI LCP

UFPF

1900 1920 1940 1960 1980 2000

PEDPURPIBPETPASBBLDPEPMMABRPSPVC

Ethylene

Propylene

Butadiene

Benzene

Toluene

Xylene

Methanol

Source: McKinsey

While the innovation potential around traditional chemical building blocks appears to be largely exploited…

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Polymer innovation based on fossil building blocks

PPSPOMPARPTFEEPMEDPMiso.PPHOPEABSPANEpoxyPBTSilicone

LLDPEPEEKPESPIPEI LCP

UFPF

1900 1920 1940 1960 1980 2000

PEDPURPIBPETPASBBLDPEPMMABRPSPVC

Source: McKinsey

… new bio-based building blocks could create the next wave of innovation in polymers and beyond

Lactic acid

3HP*

Succinicacid

PDO**

New polymers • Sorona• PLA• PHAs• Blends…

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Also existing polymers can become “bio” by using bio-based monomers or intermediates

Polymer Biotechnology inroadSales 2007USD billion

• Soy-based polyols

• Maleic anhydride from succinic acid

• Caprolactam from fermentation

• Butadiene from succinic acid

• Acrylonitrile from 3HP

• Adipic acid from fermented succinic acid

• Acrylamide from 3HP

• Butadiene from succinic acid

• Polyurethane

• Unsaturated polyester resins

• Nylon 6

• ABS*

• Polyacrylamide**

• Polybutadiene

• Acrylic fibers

• Nylon 6.6

~27

~13

~13

~11

~7

~6

~5

~5

* Acrylonitrile-Butadiene-Styrene Resins** Excludes superabsorbent applications

Source: SRI; CMAI; Tecnon; McKinsey analysis

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13

A new Value Chain is emerging with lots of places to play

Source: McKinsey

Enablers

FinancingLogistics Technology Equipment

Value chain

Feedstock provision Feedstock processing Primary conversion Secondary conversion

• Grain/seed milling• Biomass pre-treat-ment

and enzymatic conversion

• Fermentation• Chemical conversion• Enzymatic conversion

• Polymerization• Downstream processing• Complex chemical

synthesis

• Farming• Storage• Distribution

Products (examples)

Corn

Soy

Energy crops

Straw, stover

Oil

Protein

Sugar

Lignin

Ethanol

Vitamins

Platform chemicals

Biodiesel Bio-polymers

Fine chemicals

Specialty chemicals

End-markets examples

• Food• Feed• Energy

• Food• Feed• Energy

• Transportation• Pharma• Food/feed• Cosmetics

• Automotive • Electronics• Consumer goods• Pharmaceuticals

• Farming• Storage• Distribution

Product examples

Potentially integrated in biorefineries

SIMPLIFIED

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14

What could limit the growth?

• Lack of public support

• Continued low oil prices

• Lack of private investment

… unlikely to play out in the long run


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