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Page 1: Who We Aremicrolab.berkeley.edu/text/seminars/slides/Solarcells.pdfpractice of electrochemistry and allied subjects. ECS Membership by Sections. Arizona. 117: Japan: 770. Brazilian
Page 2: Who We Aremicrolab.berkeley.edu/text/seminars/slides/Solarcells.pdfpractice of electrochemistry and allied subjects. ECS Membership by Sections. Arizona. 117: Japan: 770. Brazilian

Who

We

Are

Who

We

Are

An

inte

rnat

iona

l not

An

inte

rnat

iona

l not

-- forfor --

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ific

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ety

prof

it, sc

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ific

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ety

of m

ore

than

of

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in so

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ate

and

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ged

in so

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troch

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al sc

ienc

e an

d te

chno

logy

.el

ectro

chem

ical

scie

nce

and

tech

nolo

gy.

The

miss

ion

of E

CS is

to d

issem

inat

e sc

ient

ific

The

miss

ion

of E

CS is

to d

issem

inat

e sc

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ific

know

ledg

e in

ord

er to

adv

ance

the

theo

ry a

nd

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e in

ord

er to

adv

ance

the

theo

ry a

nd

prac

tice

of e

lect

roch

emist

ry a

nd a

llied

subj

ects

.pr

actic

e of

ele

ctro

chem

istry

and

alli

ed su

bjec

ts.

Page 3: Who We Aremicrolab.berkeley.edu/text/seminars/slides/Solarcells.pdfpractice of electrochemistry and allied subjects. ECS Membership by Sections. Arizona. 117: Japan: 770. Brazilian

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Page 4: Who We Aremicrolab.berkeley.edu/text/seminars/slides/Solarcells.pdfpractice of electrochemistry and allied subjects. ECS Membership by Sections. Arizona. 117: Japan: 770. Brazilian

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Page 5: Who We Aremicrolab.berkeley.edu/text/seminars/slides/Solarcells.pdfpractice of electrochemistry and allied subjects. ECS Membership by Sections. Arizona. 117: Japan: 770. Brazilian

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Page 6: Who We Aremicrolab.berkeley.edu/text/seminars/slides/Solarcells.pdfpractice of electrochemistry and allied subjects. ECS Membership by Sections. Arizona. 117: Japan: 770. Brazilian

1902

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gin

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Page 7: Who We Aremicrolab.berkeley.edu/text/seminars/slides/Solarcells.pdfpractice of electrochemistry and allied subjects. ECS Membership by Sections. Arizona. 117: Japan: 770. Brazilian

Whe

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Page 8: Who We Aremicrolab.berkeley.edu/text/seminars/slides/Solarcells.pdfpractice of electrochemistry and allied subjects. ECS Membership by Sections. Arizona. 117: Japan: 770. Brazilian

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Page 9: Who We Aremicrolab.berkeley.edu/text/seminars/slides/Solarcells.pdfpractice of electrochemistry and allied subjects. ECS Membership by Sections. Arizona. 117: Japan: 770. Brazilian

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Page 10: Who We Aremicrolab.berkeley.edu/text/seminars/slides/Solarcells.pdfpractice of electrochemistry and allied subjects. ECS Membership by Sections. Arizona. 117: Japan: 770. Brazilian

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Page 11: Who We Aremicrolab.berkeley.edu/text/seminars/slides/Solarcells.pdfpractice of electrochemistry and allied subjects. ECS Membership by Sections. Arizona. 117: Japan: 770. Brazilian

CSZ1

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Page 12: Who We Aremicrolab.berkeley.edu/text/seminars/slides/Solarcells.pdfpractice of electrochemistry and allied subjects. ECS Membership by Sections. Arizona. 117: Japan: 770. Brazilian

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Page 13: Who We Aremicrolab.berkeley.edu/text/seminars/slides/Solarcells.pdfpractice of electrochemistry and allied subjects. ECS Membership by Sections. Arizona. 117: Japan: 770. Brazilian

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Page 14: Who We Aremicrolab.berkeley.edu/text/seminars/slides/Solarcells.pdfpractice of electrochemistry and allied subjects. ECS Membership by Sections. Arizona. 117: Japan: 770. Brazilian

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Page 15: Who We Aremicrolab.berkeley.edu/text/seminars/slides/Solarcells.pdfpractice of electrochemistry and allied subjects. ECS Membership by Sections. Arizona. 117: Japan: 770. Brazilian

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Page 16: Who We Aremicrolab.berkeley.edu/text/seminars/slides/Solarcells.pdfpractice of electrochemistry and allied subjects. ECS Membership by Sections. Arizona. 117: Japan: 770. Brazilian

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Page 17: Who We Aremicrolab.berkeley.edu/text/seminars/slides/Solarcells.pdfpractice of electrochemistry and allied subjects. ECS Membership by Sections. Arizona. 117: Japan: 770. Brazilian

Fall 2

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Page 18: Who We Aremicrolab.berkeley.edu/text/seminars/slides/Solarcells.pdfpractice of electrochemistry and allied subjects. ECS Membership by Sections. Arizona. 117: Japan: 770. Brazilian

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Page 19: Who We Aremicrolab.berkeley.edu/text/seminars/slides/Solarcells.pdfpractice of electrochemistry and allied subjects. ECS Membership by Sections. Arizona. 117: Japan: 770. Brazilian

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Page 20: Who We Aremicrolab.berkeley.edu/text/seminars/slides/Solarcells.pdfpractice of electrochemistry and allied subjects. ECS Membership by Sections. Arizona. 117: Japan: 770. Brazilian

Cas

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Page 21: Who We Aremicrolab.berkeley.edu/text/seminars/slides/Solarcells.pdfpractice of electrochemistry and allied subjects. ECS Membership by Sections. Arizona. 117: Japan: 770. Brazilian

Our F

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Page 22: Who We Aremicrolab.berkeley.edu/text/seminars/slides/Solarcells.pdfpractice of electrochemistry and allied subjects. ECS Membership by Sections. Arizona. 117: Japan: 770. Brazilian

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Page 23: Who We Aremicrolab.berkeley.edu/text/seminars/slides/Solarcells.pdfpractice of electrochemistry and allied subjects. ECS Membership by Sections. Arizona. 117: Japan: 770. Brazilian

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ies

$1

68

—EC

S

Tra

nsa

ctio

ns

& O

ther

Pu

bli

cati

on

s$

31

5—

Lett

ers

$1

04

—In

terf

ace

Jou

rnal

$1

,30

8$

53

8—

Mem

bers

hip

2006

Gen

eral

Oper

atin

g Fu

ndTo

tal I

ncom

e: $

4,37

0,00

0To

tal I

ncom

e: $

4,37

0,00

0

Nu

mb

ers

are

to

th

e n

eare

st

tho

usa

nd

th

Meeti

ng

s$

1,4

53

Page 24: Who We Aremicrolab.berkeley.edu/text/seminars/slides/Solarcells.pdfpractice of electrochemistry and allied subjects. ECS Membership by Sections. Arizona. 117: Japan: 770. Brazilian

Ou

r h

ead

qu

art

ers

occ

up

ies

on

e o

f fo

ur

bu

ild

ing

s w

e o

wn

in

H

ow

e C

om

mo

ns,

a 3

½-a

cre p

rim

e p

rop

ert

y i

n P

en

nin

gto

n,

New

Jers

ey.

Th

e o

ther

thre

e b

uild

ing

s are

hig

h-q

uality

,

inco

me-p

rod

uci

ng

ren

tal

space

.

Page 25: Who We Aremicrolab.berkeley.edu/text/seminars/slides/Solarcells.pdfpractice of electrochemistry and allied subjects. ECS Membership by Sections. Arizona. 117: Japan: 770. Brazilian

Will

iam

D. B

rown

Will

iam

D. B

rown

Phot

ovol

taic

Res

earc

h Ce

nter

Ph

otov

olta

ic R

esea

rch

Cent

er

Dep

artm

ent o

f Ele

ctric

al E

ngin

eerin

gD

epar

tmen

t of E

lect

rical

Eng

inee

ring

Uni

vers

ity o

f Ark

ansa

s, Fa

yette

ville

Uni

vers

ity o

f Ark

ansa

s, Fa

yette

ville

Arka

nsas

727

01 U

SAColla

bora

tors

Arka

nsas

727

01 U

SA

LA

RG

E G

RA

IN P

OLY

CR

YS

TA

LLIN

E A

ND

EP

ITA

XIA

L S

ILIC

ON

FIL

MS

FO

RM

ED

AT L

OW

TEM

PER

ATU

RES

FO

R

SO

LA

R C

ELLS

Colla

bora

tors

Mar

wan

Bar

ghouti,

Ham

eed A

. N

asee

m,

Li C

ai,

Min

Zou,

Mar

uf

Mar

wan

Bar

ghouti,

Ham

eed A

. N

asee

m,

Li C

ai,

Min

Zou,

Mar

uf

Huss

ain,

Khal

il Shar

if,

Huss

ain,

Khal

il Shar

if,

Husa

m H

. Abu

Husa

m H

. Abu-- S

afe,

Saf

e,Ram

Kis

hore

, Adnan

Al

Ram

Kis

hore

, Adnan

Al --

Shar

iah,

and H

engyu

Wan

gShar

iah,

and H

engyu

Wan

g23

23

Page 26: Who We Aremicrolab.berkeley.edu/text/seminars/slides/Solarcells.pdfpractice of electrochemistry and allied subjects. ECS Membership by Sections. Arizona. 117: Japan: 770. Brazilian

24

24

Ord

er o

f Pre

sent

atio

nO

rder

of P

rese

ntat

ion

Th

in F

ilm

PV

Po

wer

Gen

era

tio

nTh

in F

ilm

PV

Po

wer

Gen

era

tio

nP

ow

eri

ng

th

e U

S w

ith

So

lar

Cell

sP

ow

eri

ng

th

e U

S w

ith

So

lar

Cell

sP

V P

rod

uct

ion

Gro

wth

PV

Pro

du

ctio

n G

row

thM

eta

l In

du

ced

Cry

stall

izati

on

Meta

l In

du

ced

Cry

stall

izati

on

Exp

eri

men

tal

Exp

eri

men

tal

AIC

Larg

e G

rain

Gro

wth

AIC

Larg

e G

rain

Gro

wth

Ep

itaxia

l G

row

thEp

itaxia

l G

row

thR

esu

lts

an

d D

iscu

ssio

nR

esu

lts

an

d D

iscu

ssio

nS

um

mary

an

d C

on

clu

sio

nS

um

mary

an

d C

on

clu

sio

nA

ckn

ow

led

gem

en

tsA

ckn

ow

led

gem

en

ts

Page 27: Who We Aremicrolab.berkeley.edu/text/seminars/slides/Solarcells.pdfpractice of electrochemistry and allied subjects. ECS Membership by Sections. Arizona. 117: Japan: 770. Brazilian

Pow

erin

g th

e U

S

nsu

mption for

a

ng 2

.5 p

erce

nt

of th

is r

adia

tion

●Sunlig

ht

striki

ng t

he

eart

h for

40 m

inute

s is

eq

uiv

alen

t to

glo

bal

ener

gy

coye

ar.

●250,0

00 s

quar

e m

iles

of la

nd in t

he

South

wes

t U

S a

re s

uitab

le for

const

ruct

ing s

ola

r pow

er

pla

nts

. T

his

are

a is

slig

htly

larg

er t

han

the

com

bin

ed a

reas

of Arizo

na

and N

ew M

exic

o.

●This

are

a of

land r

ecei

ves

4,5

00 q

uad

rilli

on

British

ther

mal

units

(Btu

) of so

lar

radia

tion p

er

year

. C

onve

rti

into

ele

ctrici

ty w

ould

mat

ch t

he

nat

ion’s

tota

l en

ergy

consu

mption in 2

006.

25

25

Page 28: Who We Aremicrolab.berkeley.edu/text/seminars/slides/Solarcells.pdfpractice of electrochemistry and allied subjects. ECS Membership by Sections. Arizona. 117: Japan: 770. Brazilian

Pow

erin

g th

e U

STota

l co

st t

o im

ple

men

t =

$400 b

illio

n o

ver

Plan

would

req

uire

14%

effic

iency

and a

n

Sev

eral

met

hods

of pro

vidin

g e

lect

rici

ty

: I

s $1.0

0/w

att

inst

alle

d s

till

a

● the

nex

t 40 y

ears

.

● inst

alla

tion c

ost

of $1.2

0 p

er w

att

of ca

pac

ity.

● during n

on-e

lect

rici

ty p

roduci

ng t

imes

hav

e bee

n p

ropose

d.

QU

ES

TIO

Nre

alis

tic

num

ber

consi

der

ing t

hat

the

cost

of oil

has

incr

ease

d b

y a

fact

or

of

5 s

ince

the

$1.0

0/w

att

targ

et w

as e

stab

lished

.Sci

entific

Am

eric

an,

pag

e 63,

January

2008

26

26

Page 29: Who We Aremicrolab.berkeley.edu/text/seminars/slides/Solarcells.pdfpractice of electrochemistry and allied subjects. ECS Membership by Sections. Arizona. 117: Japan: 770. Brazilian

Wor

ld P

V Pr

oduc

tion

●PV

pro

duct

ion h

as b

een

doublin

g e

very

2 y

ears

sin

ce

2002 m

akin

g it

the

fast

est

gro

win

g e

ner

gy

sourc

e.

●Exi

stin

g g

rid-c

onnec

ted

sola

r PV

cap

acity

is 7

.8 G

W

27

27

Page 30: Who We Aremicrolab.berkeley.edu/text/seminars/slides/Solarcells.pdfpractice of electrochemistry and allied subjects. ECS Membership by Sections. Arizona. 117: Japan: 770. Brazilian

PV P

rodu

ctio

n by

Sel

ecte

d C

ount

ries

Chin

a:●

trip

led P

V p

roduct

ion in 2

006

●double

d P

V p

roduct

ion in 2

007

●m

arke

t sh

are

in 2

003 w

as 1

%

●m

arke

t sh

are

today

is

18%

●400 P

V c

om

panie

s

28

28

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29

29

Thin

Film

PV

Prod

uctio

n

Thin

film

pro

duct

ion g

rew

fr

om

4 t

o 7

% o

f th

e PV

mar

ket

from

2003 t

o 2

007

Page 32: Who We Aremicrolab.berkeley.edu/text/seminars/slides/Solarcells.pdfpractice of electrochemistry and allied subjects. ECS Membership by Sections. Arizona. 117: Japan: 770. Brazilian

PV M

arke

t Sha

re

30

30

Mar

ket

shar

e of so

lar

cell

types

sold

during

2006.

(Sourc

e: M

ater

ials

Today

, Volu

me

10,

Issu

e 11,

pag

e 21,

Nove

mber

2007)

Page 33: Who We Aremicrolab.berkeley.edu/text/seminars/slides/Solarcells.pdfpractice of electrochemistry and allied subjects. ECS Membership by Sections. Arizona. 117: Japan: 770. Brazilian

PV N

eeds

and

Con

cern

s●

World u

ses

about

13 T

W o

f pow

2050

●Conve

ntional

multic

ryst

allin

e si

licon s

ola

r ce

ll m

odule

s of

today

hav

e an

effic

iency

of

about

12%

and p

rovi

de

elec

tric

ity

at a

cost

of $0.2

7/k

Wh c

om

par

ed t

o t

oday

’s g

rid e

lect

rici

ty

cost

of

$0.0

6/k

Wh

●In

additio

n t

o t

he

sola

r ce

ll co

st,

the

inst

alla

tion c

ost

s ar

e al

so h

igh

.

er –

will

ris

e to

30 T

W b

y

●Any

new

sola

r ce

ll m

ust

hav

e an

effic

iency

of at

lea

st 1

0

per

cent

to b

e ec

onom

ical

ly v

iable

.

●Sca

labili

ty is

also

an iss

ue,

as

are

relia

bili

ty a

nd lifet

ime

(Sourc

e: P

hoto

nic

s Spec

tra,

pag

e 70,

Nove

mber

2007)

31

31

Page 34: Who We Aremicrolab.berkeley.edu/text/seminars/slides/Solarcells.pdfpractice of electrochemistry and allied subjects. ECS Membership by Sections. Arizona. 117: Japan: 770. Brazilian

EFFIC

IEN

CY

(%

)A

REA

(cm

2

24.7

4.0

20.3

1.0

ryst

allin

e Si)

10.1

1.2

µc-

Si/αSi:

H

11.7

14.2

(Bes

t to

Dat

e)P

V C

ell E

ffici

enci

es

TY

PE O

F C

ELL

)

Cry

stal

line

Si

Multic

ryst

allin

e Si

Am

orp

hous

(and

nan

oc

mic

ro-m

orp

h c

ell

32

32

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PV C

ost a

nd P

roje

cted

Cos

t

33

33

Eff

icie

ncy

and c

ost

pro

ject

ions

for

firs

t-(I

), s

econd-

(II)

, an

d t

hird-

gen

erat

ion (

III)

PV t

echnolo

gie

s (w

afer

-bas

ed,

thin

film

s, a

nd

adva

nce

d t

hin

film

s, r

espec

tive

ly)

●CU

RREN

T =

$2-3

PER W

ATT

(1ST

GEN

ERATIO

N C

ELL

S)

●BY 2

009 =

$1 P

ER W

ATT

(2N

DG

EN

ERATIO

N C

ELL

S)

●BY 2

010 =

$0.7

0 P

ER W

ATT

(3RD

GEN

ERATIO

N C

ELL

S)

-PO

SSIB

LY T

O 0

.20 P

ER W

ATT

EVEN

TU

ALL

Y

[Sourc

e: M

ater

ials

Today

, Volu

me

10,

No.

11,

pag

e 42,

Nove

mber

2007].

Page 36: Who We Aremicrolab.berkeley.edu/text/seminars/slides/Solarcells.pdfpractice of electrochemistry and allied subjects. ECS Membership by Sections. Arizona. 117: Japan: 770. Brazilian

PV M

odul

e C

ost p

er W

att

34

34

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35

35

Pho

tovo

ltaic

Pow

er G

ener

atio

nP

hoto

volta

ic P

ower

Gen

erat

ion

Ph

oto

vo

ltaic

Mark

et

Gro

wth

~ 2

5%

/y

Ph

oto

vo

ltaic

Mark

et

Gro

wth

~ 2

5%

/y

Pro

du

ctio

n r

each

ed

~ 1

.6 G

W/

yP

rod

uct

ion

reach

ed

~ 1

.6 G

W/

yIn

tern

ati

on

al

PV

Ro

ad

map

Inte

rnati

on

al

PV

Ro

ad

map

––1

00

GW

/y b

y 2

03

0 (

10

%)

10

0 G

W/

y b

y 2

03

0 (

10

%)

––5

0%

fro

m r

en

ew

ab

les

by 2

05

05

0%

fro

m r

en

ew

ab

les

by 2

05

0––

2/

3 S

ola

r (P

V/

therm

al)

by 2

10

02

/3

So

lar

(PV

/th

erm

al)

by 2

10

0M

eth

od

s fo

r S

ucc

ess

Meth

od

s fo

r S

ucc

ess

––M

od

ule

Co

st R

ed

uct

ion

M

od

ule

Co

st R

ed

uct

ion

––

Avail

ab

ilit

y o

f S

ilic

on

Avail

ab

ilit

y o

f S

ilic

on

––H

igh

er

Eff

icie

ncy

Hig

her

Eff

icie

ncy

––In

crease

d M

od

ule

Lif

eti

me

Incr

ease

d M

od

ule

Lif

eti

me

Page 38: Who We Aremicrolab.berkeley.edu/text/seminars/slides/Solarcells.pdfpractice of electrochemistry and allied subjects. ECS Membership by Sections. Arizona. 117: Japan: 770. Brazilian

36

36

Pla

nned

Sol

ar C

ell

Pla

nned

Sol

ar C

ell

Pro

duct

ion

Cap

acity

by

2010

Pro

duct

ion

Cap

acity

by

2010

Exp

ecte

d m

arke

tExp

ecte

d m

arke

t1000 M

W1000 M

WCap

acitie

s Announce

dCap

acitie

s Announce

d2200 M

W2200 M

WThin

Film

Shar

eThin

Film

Shar

e328 M

W328 M

WCry

stal

line

Shar

eCry

stal

line

Shar

e1872 M

W1872 M

W

Page 39: Who We Aremicrolab.berkeley.edu/text/seminars/slides/Solarcells.pdfpractice of electrochemistry and allied subjects. ECS Membership by Sections. Arizona. 117: Japan: 770. Brazilian

Thin

Film

Silic

on S

olar

Cel

lsTh

in F

ilm S

ilicon

Sol

ar C

ells

A V

iabl

e O

ptio

nA

Via

ble

Opt

ion

C C-- S

i Sola

r Cel

ls

Si Sola

r Cel

ls

--ce

ll pro

cess

ing;

40%

module

)ce

ll pro

cess

ing;

40%

module

)

g f

or

Incr

ease

d A

bso

rption

g f

or

Incr

ease

d A

bso

rption

Subst

rate

Cost

is

~40%

in

Subst

rate

Cost

is

~40%

in

(20%

(20%

Thin

Si Fi

lms

on L

ow

Cost

Subst

rate

s O

ffer

Thin

Si Fi

lms

on L

ow

Cost

Subst

rate

s O

ffer

G

reat

Pote

ntial

Gre

at P

ote

ntial

Hyd

rogen

ated

Am

orp

hous

Sili

con T

hin

Film

H

ydro

gen

ated

Am

orp

hous

Sili

con T

hin

Film

Tec

hnolo

gy

is M

ature

Tec

hnolo

gy

is M

ature

Dev

elopm

ent

of

Mic

rocr

ysta

lline,

D

evel

opm

ent

of

Mic

rocr

ysta

lline,

Poly

crys

talli

ne

and E

pitax

ial Sili

con

Poly

crys

talli

ne

and E

pitax

ial Sili

con

Light

Tra

ppin

Light

Tra

ppin

Surf

ace

Pas

siva

tion f

or

Low

Rec

om

bin

atio

n

Surf

ace

Pas

siva

tion f

or

Low

Rec

om

bin

atio

n

Vel

oci

tyVel

oci

ty37

37

Page 40: Who We Aremicrolab.berkeley.edu/text/seminars/slides/Solarcells.pdfpractice of electrochemistry and allied subjects. ECS Membership by Sections. Arizona. 117: Japan: 770. Brazilian

Exp

erim

enta

lE

xper

imen

tal

Hyd

rogen

ated

Am

orp

hous

Sili

con

Hyd

rogen

ated

Am

orp

hous

Sili

con

Dep

osi

ted b

y Pl

asm

a Enhan

ced C

hem

ical

D

eposi

ted b

y Pl

asm

a Enhan

ced C

hem

ical

Vap

or

Dep

osi

tion (

PECVD

) as

wel

l as

rf

Vap

or

Dep

osi

tion (

PECVD

) as

wel

l as

rf

Mag

net

ron S

putt

erin

gM

agnet

ron S

putt

erin

gAlu

min

um

Film

Dep

osi

ted b

y rf

Mag

net

ron

Alu

min

um

Film

Dep

osi

ted b

y rf

Mag

net

ron

Sputt

erin

gSputt

erin

gAnnea

ling f

or

Cry

stal

lizat

ion b

y Annea

ling f

or

Cry

stal

lizat

ion b

y Conve

ntional

Furn

ace,

Optica

l, a

nd L

aser

Conve

ntional

Furn

ace,

Optica

l, a

nd L

aser

Bea

m S

yste

ms

Bea

m S

yste

ms

Char

acte

riza

tion b

y XRD

, SEM

, TEM

, H

RChar

acte

riza

tion b

y XRD

, SEM

, TEM

, H

R--

TEM

, AES,

etc.

TEM

, AES,

etc.

38

38

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U o

f A (S

putte

ring/

PE

CV

D) C

lust

er T

ool

U o

f A (S

putte

ring/

PE

CV

D) C

lust

er T

ool

39

39

Page 42: Who We Aremicrolab.berkeley.edu/text/seminars/slides/Solarcells.pdfpractice of electrochemistry and allied subjects. ECS Membership by Sections. Arizona. 117: Japan: 770. Brazilian

40

40

ITZ

Rob

otic

A

rm

MPZ5

Silic

on

Spu

tter

An

nea

ling

Ch

ambe

r

MPZ1

MPZ2

MPZ4

MPZ3

Subs

trat

e Load

ing

stat

ion

a-Si

:H/a

-SiN

:H

PEC

VD

Alu

min

um

Spu

tter

Dop

ed a

-Si:

H

PEC

VD

Page 43: Who We Aremicrolab.berkeley.edu/text/seminars/slides/Solarcells.pdfpractice of electrochemistry and allied subjects. ECS Membership by Sections. Arizona. 117: Japan: 770. Brazilian

41

41

Larg

e G

rain

Sili

con

Thin

Film

s by

M

etal

-Indu

ced

Cry

stal

lizat

ion

Larg

e G

rain

Nee

ded

for

Red

uci

ng E

HP

Larg

e G

rain

Nee

ded

for

Red

uci

ng E

HP

Rec

om

bin

atio

n a

t th

e G

rain

Boundar

ies

Rec

om

bin

atio

n a

t th

e G

rain

Boundar

ies

Vs

Gla

ss

Subs

trat

e

Cry

stal

lized

Si

Gla

ss

Subs

trat

e

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42

42

Fabr

icat

ion

Pro

cess

Gla

ss

Alu

min

uma-

Si:H

Pol

y-Si

oxid

e

Ann

ealin

g at

< 4

50 C

/ 20

min

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Res

ults

(con

t..)

Res

ults

(con

t..)

SEM

Imag

es

43

43

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44

44

Gra

in S

ize

Con

trol

Gra

in S

ize

Con

trol

Am

orp

hous

Si m

icro

stru

cture

can

Am

orp

hous

Si m

icro

stru

cture

can

in

fluen

ce g

rain

siz

e of

crys

talli

zed

influen

ce g

rain

siz

e of

crys

talli

zed

silic

on.

Hyd

rogen

and d

opin

g c

an

silic

on.

Hyd

rogen

and d

opin

g c

an

also

influen

ce g

rain

siz

e an

d

also

influen

ce g

rain

siz

e an

d

crys

talli

zation r

ates

.cr

ysta

lliza

tion r

ates

.In

troduci

ng a

n inte

rfac

e la

yer

(of

Intr

oduci

ng a

n inte

rfac

e la

yer

(of

silc

on o

xide,

alu

min

um

oxi

de,

or

silc

on o

xide,

alu

min

um

oxi

de,

or

even

oth

er t

ypes

of

laye

rs)

can

even

oth

er t

ypes

of

laye

rs)

can

influen

ce g

rain

siz

ein

fluen

ce g

rain

siz

e

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Res

ults

Res

ults

SE

M i

mag

e of

a ‘

zero

min

ute

oxid

e la

yer)

cry

stal

lized

at 4

00et

ched

aw

ay fr

om th

e sa

mpl

e.

SEM

Im

age

’sa

mpl

e (n

o °C

. A

l has

bee

n

45

45

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Res

ults

(con

t.) Oxi

de

SEM

Imag

es

Res

ults

(con

t.)

No

oxid

e46

46

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Res

ults

(con

t..)

Res

ults

(con

t..)

AFM

Imag

es

No

oxid

eO

xide

47

47

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XR

D R

esul

ts

2628

3032

3436

380

200

400

600

800

Alum

inum

Silic

on (1

11)

CPS(arb.)

2θ (0 )

a

acuu

m

, Cur

ve II

is a

1

0 m

inut

e am

bien

t , a

nd C

urve

two

days

(tw

o-.

Oxi

de la

yer

alliz

atio

n

XRD

spe

ctra

of t

hree

sa

mpl

es. C

urve

I is

for

sam

ple

kept

in v

(zer

o-m

inut

e am

bien

t ex

posu

re ti

me)

(111

)sa

mpl

e ke

pt o

utsi

de fo

rm

inut

es (1

0-

48

48

4042

IIIIII

expo

sure

tim

e)III

is fo

r one

kep

t in

the

ambi

ent f

orda

y am

bien

t exp

osur

e tim

e)Th

e cu

rves

are

shi

fted

verti

cally

to c

ompa

re th

e pe

ak h

eigh

ts.

incr

ease

s cr

yst

tem

pera

ture

.

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Nan

oN

ano --

Alu

min

umA

lum

inum

-- Indu

ced

Indu

ced

Cry

stal

lizat

ion

Cry

stal

lizat

ion

Subst

rate

was

oxi

de

coat

ed s

ilico

n w

afer

Subst

rate

was

oxi

de

coat

ed s

ilico

n w

afer

PECVD

aPECVD

a-- S

i th

ickn

ess

was

100 n

mSi th

ickn

ess

was

100 n

mAlu

min

um

thic

knes

s w

as 4

0 n

mAlu

min

um

thic

knes

s w

as 4

0 n

mAnnea

ling t

emper

ature

: 300

Annea

ling t

emper

ature

: 300-- 4

50

450˚̊CC

Annea

ling t

emper

ature

ram

pAnnea

ling t

emper

ature

ram

p-- u

p t

ime

up t

ime

was

var

ied t

o influen

ce n

ucl

eation

was

var

ied t

o influen

ce n

ucl

eation

den

sity

den

sity

Exc

ess

alum

inum

was

rem

ove

d b

y Exc

ess

alum

inum

was

rem

ove

d b

y et

chin

get

chin

g

49

49

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Nan

o-A

lum

inum

-

aled

for

0102030405060

300

Largest Grain Size (µm)

Ann

e30

min

utes

350

400

450

Ann

ealin

g Te

mpe

ratu

re (o C

)

Induce

d C

ryst

alliz

atio

n

Cry

stal

lite

size

ver

sus

annea

ling t

emper

ature

50

50

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Nan

o-A

lum

inum

-Induce

d C

ryst

alliz

atio

n

00

510

15

Ann

ealin

g R

amp

Up

Tim

e (H

our)

nano

-AIC

trad

ition

al A

IC

A

B

306090120

Grain Size (um)

20

51

51

Rel

atio

nsh

ip b

etw

een g

rain

siz

e an

d r

amp u

p t

ime

of

annea

ling

tem

per

ature

. I

t sh

ow

s th

at g

rain

siz

e si

gnific

antly

incr

ease

d w

ith

ram

p u

p t

ime

for

nan

o-A

IC o

f a-

Si:

H,

but

chan

ges

little

for

trad

itio

nal

AIC

of a-

Si:

H.

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Nan

o-A

lum

inum

-Indu

ced

Cry

stal

lizat

ion

50 µ

m

Mic

rosc

opy

imag

e of

sam

ple

an

nea

led a

t 300

oC f

or

30 m

inute

s

52

52

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Nan

o-A

lum

inum

-Induce

d C

ryst

alliz

atio

n

53

53

20 µ

m

ages

of

the

gra

ins

on t

he

sam

ple

s w

ith 2

0 h

our

p t

ime.

The

larg

est

gra

in s

ize

is a

bout

93 m

mM

icro

scopy

iman

nea

ling r

am.

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a-S

200

nm A

l

30 n

m A

lSi

(220

)Si

(311

)

0

300

600

900 Intensity (arbitrary unit)

Si (1

11)

i:H

2535

4555

6575

2 θ (d

egre

e)

XRD

spec

tra

of

(a)

a-Si:

H,

(b)

nan

o-A

IC o

f a-

Si:

H,

and (

c)

trad

itio

nal

AIC

of

a-Si:

H.

The

larg

e pea

ks a

round 2θ=

28.5

deg

ree

are

Si (1

11),

indic

atin

g c

ryst

alliz

atio

n o

ccurr

ed f

or

both

(b)

and

(c).

Nan

o-A

lum

inum

-Induce

d C

ryst

alliz

atio

n

54

54

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aphy

of

ooth

er

b

55

55

3-D

SPM

im

ages

show

ing

the

surf

ace

topogr

(a)

a-Si:

H;

and

poly

crys

talli

ne

silic

on f

ilms

pro

duce

d b

y (b

) nan

o-A

IC,

and (

c) t

raditio

nal

AIC

. I

t sh

ow

s th

at n

ano-A

IC

crea

tes

much

sm

a

surf

aces

than

tra

ditio

nal

AIC

.

c

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Nan

o-A

lum

inum

-Induce

d C

ryst

alliz

atio

n

Are

a in

mic

rogr

aph

is 1

.275

mm

wid

e by

0.9

5 m

m h

igh.

Cry

stal

lite

size

var

ies f

rom

0.1

to 1

.0 m

m.

56

56

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57

57

Uni

vers

ity o

f Ark

ansa

s P

aten

ted

Uni

vers

ity o

f Ark

ansa

s P

aten

ted

Sol

ar C

ell P

roce

ss U

sing

MIC

Sol

ar C

ell P

roce

ss U

sing

MIC

HF

Cle

an T

hin

SX o

r M

C S

iH

F Cle

an T

hin

SX o

r M

C S

iD

eposi

t a

Dep

osi

t a-- S

i:H

on F

ront

by

Si:

H o

n F

ront

by

PECVD

/Sputt

erin

gPE

CVD

/Sputt

erin

gD

eposi

t n

Dep

osi

t n

++(5

% P

) doped

(5

% P

) doped

aa-- S

i:H

on B

ack

Si:

H o

n B

ack

Dep

osi

t Al on F

ront

and

Dep

osi

t Al on F

ront

and

Bac

kBac

kAnnea

l to

Cry

stal

lize

and

Annea

l to

Cry

stal

lize

and

Tex

ture

(200

Tex

ture

(200-- 3

00

300°° C

)C)

Thin

N-T

ype

X-S

i

Thin

N-T

ype

X-S

i

Thin

N-T

ype

X-S

i

Thin

N-T

ype

X-S

i

Thin

N-T

ype

X-S

i

Thin

N-T

ype

X-S

iEtc

h G

rid a

nd D

eposi

t AR

Etc

h G

rid a

nd D

eposi

t AR

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58

58

Com

paris

on o

f Sta

ndar

d V

s U

of A

C

ompa

rison

of S

tand

ard

Vs

U o

f A

Tech

nolo

gies

Tech

nolo

gies

at 1

000°C

Hig

h

Tem

p

Labor

Inte

nsi

ve

Sputt

/PECVD

a-S

i:H

Bac

ksid

e n

+ a-

Si:

H

Sputt

er A

l

Phosp

h D

iff

Proce

ssSta

rt w

ith P

-Typ

e X-S

i

Sta

ndar

d T

echnolo

gy

Sta

rt w

ith N

-Typ

e X-S

i

Annea

l 200-3

00°C

a-SiN

:H A

R C

oat

ing

New

Pat

ente

d T

ech

Bat

ch

Bac

k an

d S

ide

Lappin

g

Scr

een P

rinting C

onta

cts

Sin

tering a

t >

600°C

Bow

ing

AR C

oat

ing

Hig

h

Sur.

Rec

.

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Sili

con

Thin

Film

Sol

ar C

ell

Sili

con

Thin

Film

Sol

ar C

ell

With C

orr

ugat

ed S

ubst

rate

for

Effic

ient

With C

orr

ugat

ed S

ubst

rate

for

Effic

ient

Light

Tra

ppin

gLi

ght

Tra

ppin

gpp-- ii

-- n T

ype

Sola

r Cel

ln T

ype

Sola

r Cel

lLi

ght

Ray

Tra

vers

es h

undre

ds

of

mic

rons

Light

Ray

Tra

vers

es h

undre

ds

of

mic

rons

late

rally

though M

ultip

le I

nte

rnal

la

tera

lly t

hough M

ultip

le I

nte

rnal

Ref

lect

ion

Ref

lect

ion

Thin

Film

Sol

ar C

ell o

n Lo

w C

ost G

lass

or P

last

ic S

ubst

rate

59

59

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60

60

Gro

wth

of E

pita

xial

sili

con

Alu

min

um

a-Si:

HAlu

min

um

Epitax

ial Si ac

tive

lay

er

Annea

l at

500°C

Met

allu

rgic

al G

rade

(100)

Cry

stal

line

Si

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SEM

Im

age

b

No

cPr

otru

sion

s

Si fi

lm. T

he im

age

scal

e is

a

ryst

alliz

atio

n

SEM

imag

e of

the

300

nm th

ick

at: a

) 20

µm b

) 2 µ

m.

Ann

eale

d at

525

ºC fo

r 60

min

utes

61

61

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Hig

h R

esol

utio

n X

-Sec

tiona

l TE

M

Subs

trat

e

Epita

xial

film

inte

rfac

e

a

The

inte

rfac

e be

twee

n th

e ep

itaxi

al fi

lm

and

the

(100

) sili

con

subs

trat

e

62

62

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Hig

h R

esol

utio

n X

-Sec

tiona

l TE

M

b The

cent

er o

f the

epi

taxi

al fi

lm

63

63

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Hig

h R

esol

utio

n X

-Sec

tiona

l TE

M

64

64

c

Epita

xial

film

the

epita

xial

sili

con

film

and

the

alum

inum

fil

m s

how

ing

the

epita

xial

cry

stal

pl

anes

of t

he fi

lm

The

inte

rfac

e be

twee

n

Al f

ilmth

ickn

ess.

thro

ugh

its e

ntire

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Aug

er D

epth

Pro

files

65

65

Prof

ile T

ime=

0Pr

ofile

- Ti

me=

10m

in12

0(b

)

020406080

Atomic %100

120

020

040

060

080

010

0012

0014

00

Dept

h (n

m)

C O Al

Si

(a)

Dep

th (n

m)

20406080

Atomic %

020

040

060

080

010

0012

0014

00

Dep

th (n

m)

O Al

Atomic %

Dep

th (n

m)

Prof

ile -

Tim

e=15

min

020406080100

120

020

040

060

080

010

0012

0014

00

Dep

th (n

m)

Atomic %

O Al

Si

(c)

Prof

ile -

Tim

e=30

min

020406080100

120

020

040

060

080

010

0012

0014

00

Dep

th (n

m)

Atomic %O A

lS

i

(d)

Atomic %

100 0

Si

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Alu

min

um In

duce

d A

lum

inum

Indu

ced

Cry

stal

lizat

ion

of a

Cry

stal

lizat

ion

of a

-- Si:H

Si:H

66

66

aa-- S

i:H

cry

stal

lized

to c

ontinuous

poly

Si:

H c

ryst

alliz

ed t

o c

ontinuous

poly

-- Si

Si

film

s at

150

film

s at

150-- 3

00

300°° C

; G

rain

Siz

e ~

0.5

C;

Gra

in S

ize

~ 0

.5 µµ

mmG

rain

Siz

e Ach

ieve

d ~

20

Gra

in S

ize

Ach

ieve

d ~

20-- 3

0

30 µµ

m a

t 300

m a

t 300--

450

450°° C

usi

ng a

1C u

sing a

1-- 3

nm

oxi

de

bar

rier

lay

er3 n

m o

xide

bar

rier

lay

erEpitax

ial Si film

is

pro

duce

d o

n (

100)

SX

Epitax

ial Si film

is

pro

duce

d o

n (

100)

SX

--Si at

400

Si at

400-- 5

50

550°° C

C

Annea

l 300-4

50°C

Annea

l 150-3

00°C

Annea

l 450-5

50°C

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67

67

Sum

mar

y an

d C

oncl

usio

nsS

umm

ary

and

Con

clus

ions

Ener

gy

Nee

ds

of

the

World a

re I

ncr

easi

ng

Ener

gy

Nee

ds

of

the

World a

re I

ncr

easi

ng

Exp

onen

tial

lyExp

onen

tial

lySust

ainab

le E

ner

gy

Str

ongly

Sugges

t Sola

r Sust

ainab

le E

ner

gy

Str

ongly

Sugges

t Sola

r Ener

gy

to D

om

inat

e by

2100

Ener

gy

to D

om

inat

e by

2100

Sili

con is

the

Mat

eria

l of Choic

e in

Sola

r PV

Sili

con is

the

Mat

eria

l of Choic

e in

Sola

r PV

Thin

sili

con S

ola

r Cel

ls,

Low

Tem

per

ature

Thin

sili

con S

ola

r Cel

ls,

Low

Tem

per

ature

InIn

-- Lin

e Fa

brica

tion,

Low

Cost

Subst

rate

sLi

ne

Fabrica

tion,

Low

Cost

Subst

rate

sLo

w T

emper

ature

Cry

stal

lizat

ion o

f a

Low

Tem

per

ature

Cry

stal

lizat

ion o

f a-- S

i:H

Si:

H

has

Gre

at P

ote

ntial

has

Gre

at P

ote

ntial

Larg

e G

rain

Poly

Larg

e G

rain

Poly

-- Si an

d E

pitax

ial Si at

Low

Si an

d E

pitax

ial Si at

Low

Tem

per

ature

s hav

e bee

n D

emonst

rate

dTem

per

ature

s hav

e bee

n D

emonst

rate

d

Page 70: Who We Aremicrolab.berkeley.edu/text/seminars/slides/Solarcells.pdfpractice of electrochemistry and allied subjects. ECS Membership by Sections. Arizona. 117: Japan: 770. Brazilian

68

68

Ack

now

ledg

emen

tA

ckno

wle

dgem

ent

We

ackn

ow

ledge

the

finan

cial

support

of th

e W

e ac

know

ledge

the

finan

cial

support

of th

e fo

llow

ing a

gen

cies

:fo

llow

ing a

gen

cies

:––

NASA (

HQ

)/Ark

ansa

s EPS

CoR

NASA (

HQ

)/Ark

ansa

s EPS

CoR

––N

ASA G

oddar

d/A

rkan

sas

Spac

e an

d P

lanet

ary

NASA G

oddar

d/A

rkan

sas

Spac

e an

d P

lanet

ary

Cen

ter

Cen

ter

––D

OE/A

rkan

sas

EPS

CoR

DO

E/A

rkan

sas

EPS

CoR

––N

atio

nal

Ren

ewab

le E

ner

gy

Lab (

NREL)

Nat

ional

Ren

ewab

le E

ner

gy

Lab (

NREL)

––O

ak R

idge

Nat

ional

Lab

(O

RN

L)O

ak R

idge

Nat

ional

Lab

(O

RN

L)––

South

ern U

niv

ersi

ties

Res

earc

h A

ssoci

atio

n

South

ern U

niv

ersi

ties

Res

earc

h A

ssoci

atio

n

(SU

RA)

(SU

RA)

––N

atio

nal

Cen

ter

for

Ele

ctro

n M

icro

scopy

(NCEM

)N

atio

nal

Cen

ter

for

Ele

ctro

n M

icro

scopy

(NCEM

)––

NSF

(USA)/

DST (

IND

IA)

NSF

(USA)/

DST (

IND

IA)

––Fu

lbri

ght

Inst

itute

Fulb

right

Inst

itute


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