NewsGildetrom 25 | P.O. Box 256 | NL-3900 AG Veenendaal | The Netherlands | T +31 (0)318 512511 | F +31 (0)318 517487 | [email protected] | www.hatchtech.nl
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I N C U B A T I O N T E C H N O L O G Y
Who’s NextA selection of currentHatchTech projects under construction
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The leading agro-industrial and food conglomerate Charoen
Pokphand Foods (CPF) and HatchTech Group have recently signed
a contract for the supply of HatchBrood Units and HatchTraveller
Chick Transport Systems for their operations in Indonesia
(PT Charoen Pokphand Jaya Farm (CPJF)). After having installed a
HatchBrood unit in Thailand, Charoen Pokphand Foods herewith
confirms its trust in HatchTech’s equipment by investing again in
the revolutionary solutions for brooding and chick transport.
Mr. Mathieu Woltring, HatchTech Director of Sales: “The first
days of a chicken’s life are known as the brooding period. In this
period, important developmental and physiological processes
occur. Controlling the brooding period, requires professionalism
and dedication. Chicks that hatch out of eggs from young breeders
require even more care during brooding than those that hatch out
of prime, or older breeder flocks. In traditional poultry houses,
these small ‘day olds’ face difficulties with the housing conditions,
which will be a direct cause of poor technical results.
For a professional company like CPJF, HatchBrood is a perfect
solution to completely control all the crucial environmental variables
Charoen Pokphand Confirms Trust in HatchTech by again investing in HatchBrood
Agenda• Incubation 2013 12 March 2013, Bangkok, Thailand • VIV Asia 13-15 March 2013, Bangkok, Thailand Booth; H101.P038 • VIV Russia 21-23 May, Moscow, Russia, Booth: 24 G3
• HatchTraveller Start-Up Training Course 27-29 May 2013, Veenendaal, The Netherlands • HatchTech Start-Up Training Course 3-7 June 2013, Veenendaal, The Netherlands • HatchBrood Start-Up Training Course 10-14 June 2013, Veenendaal, The Netherlands • Indo Livestock 5-7 June 2013, Bali - Indonesia
• IX European symposium on poultry welfare 17-20 June, Uppsala, Sweden Presentation by Ir. Carla van der Pol
during the brooding period. CPJF confirms to see the major benefits
of HatchBrood, especially for the small day old chicks. Field results
are continuously proving that excellent brooding leads to improved
overall technical results and financial benefits.”
The mission of Charoen Pokphand Indonesia is to produce and
market the highest quality day old chicks and food products.
HatchTech developed HatchBrood in line with this mission.
HatchBrood secures a perfect start of a chicken’s life, resulting in
strong and healthy animals. The perfect start in HatchBrood results
in less use of antibiotics and a significantly lower mortality during
the grow out period.
Mr. Carel Neervoort, Sales Director Asia: “The installation of
HatchBrood at CPJF follows the installation of various HatchBrood
units in Asia (Thailand, Japan and Indonesia). HatchTraveller
transport systems are transporting millions of chickens per week.
We are happy with that a rapidly increasing number of clients
is recognizing the importance of excellent brooding and chick
transport!”
German based, Wimex Agrarprodukte, one of Europe’s leading
producer and exporter of broiler hatching eggs and day old
chicks has recently agreed upon the delivery of the largest
available model of HatchTraveller. The 13.6 meter long truck
will be supplied by Van Ravenhorst (the Netherlands) who holds
the license for building HatchTraveller’s in the Netherlands
and Germany. The unique HatchTraveller concept transports
significantly more day-old chicks -up to 30% per truckload-
compared to traditional transport systems of equal dimensions.
During a signing ceremony in Dohren, Germany, Mr. Michiel van
Veldhuisen (HatchTech Area Sales Manager Europe) and Daniel
Hüser (Hatchery Manager Brüterei Emsland) agreed upon another
extension of Brüterei Emsland. HatchTech will install its 16 x
MicroClimer Setter 115200 and its 16 x MicroClimer Hatcher 28800.
Brüterei Emsland started with a production of 400 thousand
doc/week in 2003. After a very successful period of growth, the
company currently produces 3.2 million doc/week, at the same
location, all incubated in HatchTech MicroClimer Setters and
Hatchers.
Recently, PT. Dinamika Megatama Citra (DMC), from Indonesia
signed the contract for the extension of their existing HatchTech
hatchery. After the installation of the new MicroClimer Setters,
DMC will have a total setting capacity of 380 thousand eggs per
week.
The leading agro-industrial and food conglomerate Charoen
Pokphand Foods (CPF) and HatchTech Group have recently signed
a contract for the supply of HatchBrood Units and HatchTraveller
Chick Transport Systems for their operations in Indonesia
(PT Charoen Pokphand Jaya Farm (CPJF)). After having installed a
HatchBrood unit in Thailand, Charoen Pokphand Foods herewith
confirms its trust in HatchTech’s equipment by investing again in
the revolutionary solutions for brooding and chick transport.
Efrochim Revivim 2012 – Agricultural Cooperative Society Ltd,
from Israel, and HatchTech have signed a contract for the
extension of the brand new hatchery project, which is currently
under construction. In the new contract both companies agree
upon the delivery of HatchTech Air Handling, Cooling and Heating
Equipment.
Venezuela based poultry company Avícola Mayupan C.A has
recently agreed upon purchasing a HatchTraveller, chick transport
system from HatchTech. The system ensures that the temperature
of every chick in the truck is kept at a constant 104°F – the neutral
body temperature zone.
Hatchery Beunder (Cobb GGP and GP), the Netherlands have
recently finished the complete refurnishing project of their
existing, traditional, hatchery equipment, into HatchTech.
In 2004 the company started to test their first MicroClimer Setters.
The results of the test were satisfactory. Today, the family owned
company is proud to provide Cobb customers in Europe with
absolute maximum chick quality by hatching all their eggs in
HatchTech MicroClimer Setters and hatchers.
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Brüterei Emsland Extents Intensive Cooperation by Signing New Service- and Consultancy Contract
Brüterei Emsland Expanding1.84 Million Extra Setter Capacity
HatchTechDistributor Meeting 2012
Pre-Humidification leads to Year RoundExcellent Chick Quality
Recently, Mr. Daniel Hüser (General Manager of Brüterei Emsland)
and Mr. Willem van den Oetelaar (Senior Hatchery Consultant)
agreed on renewing the contract for Service and Consultancy in 2013.
Mr. Hüser: “For Emsland Brüterei, only the highest level of quality
is acceptable. After working with a service contract during the year
2012, we have decided to renew the agreement and extend it again
for the coming year. The service agreement has led to multiple
improvements of important details. At the end of the 12-month
cooperation in 2012, we were proud to be able in stating that our
customers’ satisfaction improved. We are happy that after working
together in good harmony for the last 10 years, we are able to join
our forces again in order to strengthen our mutual opportunity of
hatching maximum chick quality”.
Mr. Willem van de Oetelaar: “Customers realize that hatching top-
quality day old chickens covers a range of activities that should be
optimum. Via an open dialogue with our customers we are able to
In 2003 this shared focus lead to a fine cooperation during which
the construction of the Emsland Brüterei in Dohren, Germany, was
build, with an initial 420 thousand doc/week capacity.
With a current expansion 16 MicroClimer Setters 115200 and 16
MicroClimer Hatchers 28800, the hatcheries’ capacity is increased to
an impressive number of 180 million doc/year (or; 3.5 million/week),
making it one of Germany’s largest hatchery facilities.
The focus on quality and innovation led to an impressive growth of
the entire company. The production of the Emsland Brüterei increased
to an impressive number of 180 million doc/ year (or; 3.5 million doc/
week); see highlighted text box. The company grew to become one
of the leading poultry companies in Germany and even Europe.
Mr. Wilfried Fleming, Managing Director of the Rothkötter Group:
“We consider innovation to be a decisive key to success and
competitiveness. It is not necessary to continuously re-invent the
wheel; however, it is important to move forward with the help of
The successful annual HatchTech Distributor Meeting, held in
Veenendaal from 7 till 10 November, was attended by over 30
HatchTech distributors from 19 different countries.
A combination of theoretical, practical and social components
accounted for an excellent and well appreciated program.
achieve great results. HatchTech offers clear and hands-on service
and consultancy products. We are very content that Emsland values
our cooperation.”
the wheel. Within the Rothkötter Group, innovations are definitely
one of the factors that have led to our competitive and sustainable
market position. In HatchTech we have found a partner that
understands this philosophy and works alongside us to continuously
push the boundaries of innovation.”
In the front row: Mr. Daniel Hüser, Hatchery Manager Brüterei Emsland and
Ir. Willem van de Oetelaar, Senior Hatchery Consultant HatchTech.
At the back: Mr. Alexander Bonet, Mr. Bernhard Brüggemann, Mr. Bernd
Holtkamp, all form Emsland Technical Team.
In hatcheries, it’s essential to have a ventilation system that controls
environmental parameters such as temperature, air flow, and relative
humidity. Within such systems, Air Handling Units filter and condition
the air to a preferred temperature level. But how can one assure the
perfect humidity level?
Disadvantages of Traditional Humidification
In all climates, the relative humidity of the air sometimes can get
so low that none of today’s traditional humidification systems on
the market have sufficient capacity to bring humidity up to the
necessary level. Air humidification is traditionally done by sprayers
or pad-cooling systems. These methods, however, have several
disadvantages in terms not only of quality (i.e., the level at which the
water evaporates into the air), but also of maintenance: pad-cooling
systems can freeze in the winter and dirty easily, whereas sprayer
systems, which get blocked by calcium deposits, require frequent
attention. An additional disadvantage is the large droplet size,
created by these traditional methods.
HatchTech Pre-humidification Unit: 24/7 perfect air supply
with optimum level of humidity
The HatchTech Pre-Humidification Unit is part of the ventilation
system, and is positioned just after the Air Handling Unit.
The Pre-Humidification Unit, in turn, contains six U-Vaporators™.
The unit measures the relative humidity of the air. If the relative
humidity is too low, the controller calculates how much additional
humidification is necessary, and activates the appropriate number
of the U-Vaporators™ to create it. The U-Vaporators™ emit small,
rapid vibrations, which create extremely small water droplets.
The result is a 24/7 air supply with an optimum level of humidity
for the setters and hatchers in your hatchery.
Pre-humidification for a stable and optimum incubation environment
When more of the air conditioning takes place before it enters the
setter or hatcher, far fewer adjustments have to be made to the air
when it is inside the machine itself, which means that there is little
to no fluctuation in the environmental conditions in the setters and
hatchers. Such stable and uniform environment is one of the key
factors in achieving optimal and uniform chick quality.
Stable environment in all seasons
Day and night, winter and summer, wet and dry weather. All these
factors impact humidity levels. With the HatchTech Pre-Humidification
Unit, sufficient humidification can be created under all climatic
conditions, ensuring that optimal environmental conditions can be
maintained throughout the incubation process in order to achieve
superior chick quality.
I N C U B A T I O N T E C H N O L O G Y
A Practical Example
The need for pre-humidification after heating up air
Before outside air enters the incubator, the air passes an air
handling unit. Imagine a cold winter, with temperatures far
below zero ºC. The air handling unit will be programmed to
heat up the air temperature to approximately 25 ºC. Rule of
thumb: 1 degree ºC increase in temperature, results in 3%
lower Relative Humidity. So; heating up very cold air
(let’s assume -15 ºC), to 25 ºC, lowers the relative humidity
with 120%. In other words: humidification is needed to create
a good humidity level for incubation (approximately 50%).
The HatchTech Pre-Humidification Unit assures that humidity
levels are perfect prior to air entering your setter or hatcher!