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Wilbur Curtis Company, inC Service Manual – Combo Brewer High … · Service Manual – Combo...

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1 The Curtis High Volume Combo Brewer is Factory Pre-Set and Ready to Go… Right from the Box. Following are the Factory Settings for the High Volume Combo Brewer: • Brew Temperature = 200°F • Water Bypass = On LARGE & MEDIUM brew only • Brew Volume = Large set to vessel requirements. System Requirements: • Water Source 20 – 90 PSI (Minimum Flow Rate of 1 GPM) • Electrical: See schematic on page 9. SETUP STEPS The unit should be level (left to right and front to back), and located on a secure counter top. Connect a water line from the water filter to the brewer. NOTE: A water filtration device must be used to maintain a trouble-free operation. (In areas with extremely hard water, we suggest that a sedimentary and taste & odor filter be installed.) This will prolong the life of your brewing system and enhance coffee quality. Important Safeguards/Conventions This appliance is designed for commercial use. Any servicing other than cleaning and preventive maintenance should be performed by an authorized Wilbur Curtis service technician. • Do NOT immerse the unit in water or any other liquid • To reduce the risk of fire or electric shock, do NOT open service panels. No user serviceable parts inside. • Keep hands and other items away from hot surfaces of unit during operation. • Never clean with scouring powders, bleach or harsh chemicals. Symbols WARNINGS – To help avoid personal injury Important Notes/Cautions – from the factory Sanitation Requirements 1. A 1/4”Flare x 3/8” Male pipe elbow is supplied with the brewer for water line connection. Use tubing sized sufficiently to provide a minimum of 1.0 GPM. 2. Connect the unit to an appropriate electrical power circuit. 3. Turn on the toggle (STANDBY/ON) switch behind the unit. The heating tank will start to fill. When the water level in the tank rises to the correct volume, the heating elements will energize automatically. With this cof- fee brewer, there is no risk of heating element burnout caused by overheating an empty tank. 4. The heating tank will require 20 to 30 minutes to reach operating temperature (200°F), indicated when READY TO BREW is displayed on the LCD screen. 5. Prior to brewing, dispense 12 ounces of hot water through the hot water faucet. 6. Brew a cycle of at least 12 ounces, to purge the water lines of any air that may be trapped after filling. NSF International requires the following water connection: 1. A quick disconnect or additional coiled tubing (at least 2x the depth of the unit) so that the ma- chine can be moved for cleaning underneath. 2. In some areas an approved backflow prevention device may be required between the brewer and the water supply. 3. Water pipe connections and fixtures directly connected to a potable water supply shall be sized, installed and maintained in accordance with federal, state, and local codes. Models CBHVS CBHVS200 CAUTION: DO NOT connect this brewer to hot water. The inlet valve is not rated for hot water. CAUTION: Please use this setup procedure before attempting to use this brewer. Failure to follow the instructions can result in injury or the voiding of the warranty. IMPORTANT: Equipment to be installed to comply with applicable federal, state, or local plumbing/electrical codes having jurisdiction. WILBUR CURTIS COMPANY, INC. Service Manual – Combo Brewer High Volume Single FOR THE LATEST SPECIFICATIONS AND INFORMATION GO TO WWW.WILBURCURTIS.COM ISO 9001:2008 REGISTERED WILBUR CURTIS CO. Montebello, CA 90640 For the latest information go to www.wilburcurtis.com Tel: 800/421-6150
Transcript
Page 1: Wilbur Curtis Company, inC Service Manual – Combo Brewer High … · Service Manual – Combo Brewer High Volume Single FOR THE LATEST SPECIFICATIONS AND INFORMATION GO TO ISO 9001:2008

1

The Curtis High Volume Combo Brewer is Factory Pre-Set and Ready to Go… Right from the Box.Following are the Factory Settings for the High Volume Combo Brewer: •BrewTemperature=200°F •WaterBypass=OnLARGE&MEDIUMbrewonly •BrewVolume=Largesettovesselrequirements.

SystemRequirements: •WaterSource20–90PSI(MinimumFlowRateof1GPM) •Electrical:Seeschematiconpage9.

SETUPSTEPSTheunitshouldbelevel(lefttorightandfronttoback),andlocatedonasecurecountertop.Connectawaterlinefromthewaterfiltertothebrewer.NOTE:Awaterfiltrationdevicemustbeusedtomaintainatrouble-freeoperation.(Inareaswithextremelyhardwater,wesuggestthatasedimentaryandtaste&odorfilterbeinstalled.)Thiswillprolongthelifeofyourbrewingsystemandenhancecoffeequality.

ImportantSafeguards/ConventionsThisapplianceisdesignedforcommercialuse.AnyservicingotherthancleaningandpreventivemaintenanceshouldbeperformedbyanauthorizedWilburCurtisservicetechnician.

•DoNOTimmersetheunitinwateroranyotherliquid •Toreducetheriskoffireorelectricshock,doNOTopenservicepanels.Nouserserviceableparts

inside. •Keephandsandotheritemsawayfromhotsurfacesofunitduringoperation. •Nevercleanwithscouringpowders,bleachorharshchemicals.

Symbols

WARNINGS – To help avoid personal injury

Important Notes/Cautions – from the factory

Sanitation Requirements

1.A1/4”Flarex3/8”Malepipeelbowissuppliedwiththebrewerforwaterlineconnection.Usetubingsizedsufficientlytoprovideaminimumof1.0GPM.

2.Connecttheunittoanappropriateelectricalpowercircuit.3.Turnonthetoggle(STANDBY/ON)switchbehindtheunit.Theheatingtankwillstarttofill.Whenthewater

levelinthetankrisestothecorrectvolume,theheatingelementswillenergizeautomatically.Withthiscof-feebrewer,thereisnoriskofheatingelementburnoutcausedbyoverheatinganemptytank.

4.Theheatingtankwillrequire20to30minutestoreachoperatingtemperature(200°F),indicatedwhenREADYTOBREWisdisplayedontheLCDscreen.

5.Priortobrewing,dispense12ouncesofhotwaterthroughthehotwaterfaucet.6. Brewacycleofatleast12ounces,topurgethewaterlinesofanyairthatmaybetrappedafterfilling.

NSF International requires the following water connection:1. A quick disconnect or additional coiled tubing (at least 2x the depth of the unit) so that the ma-

chine can be moved for cleaning underneath.2. Insomeareasanapprovedbackflowpreventiondevicemayberequiredbetweenthebrewerand

the water supply.3. Waterpipeconnectionsandfixturesdirectlyconnectedtoapotablewatersupplyshallbesized,

installedandmaintainedinaccordancewithfederal,state,andlocalcodes.

Models CBHVS CBHVS200

CAUTION: DO NOT connect this brewer to hot water. The inlet valve is

not rated for hot water.

CAUTION: Please use this setup procedure before attempting to use

this brewer. Failure to follow the instructions can result in injury or the voiding of the warranty.

IMPORTANT: Equipment to be installed to comply withapplicablefederal,

state,orlocalplumbing/electricalcodes having jurisdiction.

Wilbur Curtis Company, inC.ServiceManual–ComboBrewerHighVolumeSingle

FOR THE LATEST SPECIFICATIONS AND INFORMATION GO TO WWW.WILBURCURTIS.COM

ISO9001:2008REGISTERED

WILBURCURTISCO.Montebello,CA90640

For the latest information go to www.wilburcurtis.comTel:800/421-6150

Page 2: Wilbur Curtis Company, inC Service Manual – Combo Brewer High … · Service Manual – Combo Brewer High Volume Single FOR THE LATEST SPECIFICATIONS AND INFORMATION GO TO ISO 9001:2008

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WARNINGTOAVOIDSCALDING,Donotremovebrewconewhilebrewlightisflashing.

1.BrewershouldbeON(Confirmatreartoggleswitch,thenpresstheON/OFFbutton).Ready-to-Brewshouldbeonthedisplay.

2.Placeanemptycoffeecontainerunderthebrewcone.

6. Press Brew button. Brewing will begin immedi-ately.

5. Slide brewcone into brew rails. Place a Satel-lite under brewcone

3. Placeacleanfilterintothebrewconemarked“COFFEE”.

4.Fillbrewconewiththeproperamountofgroundcoffee.

Coffee Brewing Instructions

1.BrewershouldbeON(Confirmatreartoggleswitch,thenpressON/OFFbutton)andReady-to-Brewdisplayed.

2. Makesureteacontainerisinplace.

3. Placefilterinbrewbas-ket.Pourleafteaintobasketmarked ICEDTEA.

4. Slidebrewconeintobrew rails. Place tea container under brew cone.

6. PresstheTEABREWbutton.

5. Slide container all the way in against the cen-terwrap.

Tea Brewing Instructions

Page 3: Wilbur Curtis Company, inC Service Manual – Combo Brewer High … · Service Manual – Combo Brewer High Volume Single FOR THE LATEST SPECIFICATIONS AND INFORMATION GO TO ISO 9001:2008

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YourCurtisG3/GoldCupSeriesisFactoryPre-SetforOptimumPerformance.Afterconnectiontowaterandpower;thereartoggleswitchmustbeon.Youwillhearabeepsound,indicatingpowerisavailabletothecontroller.

Thecontroldisplays .PressON/OFFbuttonandthescreenwilldisplay .Afterthreeseconds, isdisplayed.

Waterwillfillthetank(approximately2-3minutesdependingonwaterflowrate).Whentheproperlevelisreached willappearonthescreen.Ittakesapproximately20minutestoreachsetpointtemperature.

Controlwilldisplay whentemperaturereachesthesetpoint.Unitisnowreadytobrew.

<CBHVS>CURTIS

CURTIS

CURTISREADYTOBREW

CURTISFILLING

CURTISHEATING

ProgrammingwiththeUniversalControlModule(UCM)TurnoffthecontrolpanelbypressingON/OFFbutton.Pressandholdbottom/rightcoffeebrewbutton(#4inillustration)andthenpressandreleasetheON/OFFbutton.

Continueholdingthebottom-rightbrewbutton.Thescreenwilldisplay ,waituntil isdisplayed.Enterthe4-digitaccesscode,thecodecorrespondstothebuttonsillustratedbelow.Thedefaultcodesetatthefactoryis1-2-3-4.

Afterthe4-digitcodeisentered, willbedisplayed.Youcannowentertheprogrammenufeatures.

ENTER CODE– – – –

PROGRAM MENUS< SELECT >

ENTERING PROGRAM MODE

All programming selections are performed with the three center buttons. The symbols near the buttons are:

Scroll LEFT SELECTION or ENTER to save new parameter Scroll RIGHT

431 2

Program Menus Combo BrewerProgram Menus From Program Menus press>displaywillshowthenextfeatureGlobalRecipes.

Global Recipes(FactorysettoGourmetSTD)Thisisacoffeeoption.Presstoselect.Ifselected,press < or > to choseacoffeerecipe:GourmetSTD,LightRoast,DarkRoast,HighYield,FilterPack,orDecaf.Press toselectthedesiredrecipe.

Non-Brew Program Press to Select or <>topassbytheseoptionsandcontinuetothenextgroup.TheselectionsforNon-BrewProgramarelisted below.

Coffee Temperature(Factorysetto200ºF)Press toSelect.Press<or>tomovetodesiredtemperatureandthentoset.Temperatureisprogrammablefrom170ºFto208ºFin2-degreeincrements.

Tea Temperature(Factorysetto204ºF)Press toSelect.Press<or>tomovetodesiredtemperatureandthentoset.Temperatureisprogrammablefrom170ºFto208ºFin2-degreeincrements.

Energy Save Mode (FactorysettoOFF) Press toSelect,<or>ON,OFForON140ºF,toset.WheninON,unitwillautomaticallyshutoff4hoursfromlastbrew.WhenfeatureisOFF,unitdoesnotutilizetheenergysavingmode.IntheON140ºFposition,temperaturelowersto140ºF,ifunithasnotbrewedin4hours.Thisfeaturewillsaveenergybymain-tainingalowertemperatureinthetankinperiodsofnon-operation.

Brew Count OdomPress todisplaytotalbrewcycles.PressEXorReset.

Coffee Temperature

Energy Save Mode

Tea Temperature

Brew Count Odom

Global Recipes

Non-Brew Program

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Brew Count Total Press toSelect,Showstotalgallonsandtotalbrewcyclesontheunit.Notresettable.

Cold Brew Lock ...(Factorysetto5º)Press toselect,<or>toselectdesiredsetting(CBL5,15orOFF), to set.TheColdBrewLockfeatureallowsthebrewertobrewatthreedifferenttemperaturelevelsfromtheactualsetpoint.Thefirstsettingiswithin5degreesofsetpoint,nextiswithin15degreesofsetpoint,OFFiswithin30degreesofsetpointfortheReadytoBrewmessage,however,itwillbrewatanytemperature.

Master Reset Press todisplayAreYouSure?Then<forYes,>forNo.Brewerfactorydefaultsarethenreset.

Service Call (PhonenumberFactorysetto1-800-000-0000X0000)Press todisplaynumberandchangenumberor<tomoveplaceandEXtoexitwhencomplete.Thisnumberwillbedis-playedduringaHeatingsystemSENSORERRORorduringaWATERERROR.

Access Code(Factorysetto1-2-3-4)Press todisplaynumberandchangenumber,(thenumbercanbechanged1to4)or<tomoveplaceandEXtoexitwhencomplete.

Banner Name(FactorysettoCURTIS)Press todisplaylettersandchangelettersor<tomoveplaceandEXtoexitwhencompleteThisfeatureallowsupto14letterstobeprogrammedforcompanynameorregionalname.ProgrammingallblanksdisablesBannerName.Ifprogrammed,BannerNameisdisplayedevery5sec.onandoff.

P-Maintenance(FactorysettoOFF)Press toSelect,SetgallonsbrewedtoindicateP-Maintenance.Press<or>toadjustfromOffto9500gallons.Thisfeatureadvancesin500gallonincrements.Press to exit.

Beeper On/Off (FactorysettoON)Press todisplayONorOFF.Pressingeither<or>togglesbetweenonandoff.toset.WhenON,thisfeatureallowsyoutohearashortbeepeachtimeabuttonispressed.

Coffee Drip-out Mode (Factorysetto2minutes)Press toSelect.Press<or>tomovetodesiredtime.SettingsareOFF,1,2,3,4and5minutes.Press to Select time.

Tea Drip-out Mode (Factorysetto2minutes)Press toSelect.Press<or>tomovetodesiredtime.SettingsareOFF,1,2,3,4and5minutes.Press to Select time.

Displ. Brew Time (FactorysettoON)Press todisplayONorOFF.Pressingeither<or>togglesbetweenonandoff.AfterDisplayBrewTimeanEXITscreenwillreturn you to Brew Button Prog.

Brew Button Program Thisisthenextgroupofoptionsinthesequence.Thescreenwillpromptyoutochooseteaorcoffee.Coffeeoptionsareshownbelow.Teaoptionareshownonpage5.

Select Button Thisisatemporaryscreenmessageindicatingyouareinthecoffeebrewbuttonprogrammingmode.Select a coffee brew button on the control module.

Brew by Volume(Factorysettings:LARGE200oz±8oz.MEDIUM132oz±4oz.SMALL64oz±4oz.)Press toSelect.Displaywillaskyoutoselectabrewbutton,Large,MediumorSmall.Pressthedesiredbrewbuttontobegin...whendesiredvolumeisreachedpressthesamebrewbuttontostoptheflow.Nowthevolumehasbeenset.

Brew by Time(Factorysettings:LARGE5min-25sec.MEDIUM3min-32sec.SMALL1min-52sec.)NextiteminthesequenceisBrewbyTime.PresstoSelecttochangethebrewtime.Displaywillnowshowthecurrenttime.Bypressing<or>youcantogglebackandforthfromminutestosecondstoexit(ex).Changethetimeorsetandexitbypress-ing the button.

Brew By Time

Brew By Volume

Coffee Drip-out Mode

Beeper On/Off

P-Maintenance

Banner Name

Access Code

Service Call

Master Reset

Cold Brew Lock

Displ. Brew Time

Tea Drip-out Mode

Brew Button Prog

Brew Count Total

Select Button

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Tea Dilut. Time

Pre-infusion

Pulse Brew

Pre-Infusion(FactoryDisabled)Press toSelect.Currentsettinginsecondsisdisplayed<todecreaseorselect>toincrease(rangefromOFFto10through60seconds), to set. IfPre-infusionisselected(ON),ColdBrewLockissettoDelta1within5ºFofsetpointandColdBrewLockdisappearsfromthelistofprogramselections.WhenPre-infusionisON,PulseBrewdisappearsfromthelistofprogramselections.

Pulse Brew(FactorysettingC)Press toselect,<or>toselectOFForoneoffivepulsepatterns(AtoE).ThefivePulseBrewoptionshelp“tune”orchangethecoffeeflavor.Guidelines for Pulse Brew:FilterPacktypecoffeestypicallyextractbetterwiththeA and Bpulsesetting.DecafcoffeestypicallyextractbetterwiththeBpulsesetting.High-YieldcoffeestypicallyextractbetterwiththeCpulsesetting.Ofcourse,anyoftheA, B or C settings may be used to suit yourtasteprofile.Settings D and Earemanualpulsecounts.ToexitfromthePulseBrewmode,select0 for the time.IfPulseBrewison,ColdBrewLockissettoDelta1within5ºFofsetpointandColdBrewLockdisappearsfromthelistofprogramselections.WhenPulseBrewison,Pre-infusiondisappearsfromthelistofprogramselections.

By-Pass (Factorysettings:LARGE35%.MEDIUM10%.SMALLOff.)TheBy-Passoptionhelpswithcontrollingextractionwithlargerbrews.Contacttimethatistoolongwillextractundesirablebit-ter,harshflavorcompounds.By-passingsomeofthebrewwateraroundthecoffeebedwillbalancetheextraction.Press todisplaycurrentsetting.Press < or > to changesettings;OFF,5%to50%,in5%increments.Press to set.

By-Pass

Tea Dilut. Delay

Tea By Volume

Tea By Time

Tea Dilut. Volume

Tea Pulse Brew

Sweetener Time

Select Button –Youmayselectateabrewbuttontoprogramfromthebuttonsonthecontrolmodule.

Tea by Volume: Press toSelect.ThedisplaywillreadSelectBrewButton!Oncethedesiredbrewbuttonisselected,thedisplaywillreadPressBREWtoStartandhotwaterstartsdispensing.Whenthedesiredvolumeisreached,pressFULLBREWagaintostoptheflow.Thebrewvolumehasnowbeenset.WhenEXITisdisplayed,Press to select and exit.

Tea by Time. Press toSelect.Press<or>toincreaseordecreasetime.TeabyTimehasarangeof0:00to9:59(Incrementsareminutesandseconds).TheHALFBREWbuttonwillbesetathalfthebrewtime.

Dilution Delay Press toSelect.Press<or>totogglebetweenStandard-Gray(30sec),Standard-Purple(30sec),Tropical-Gray(9min),Tropical-Purple(9min),76/308-Gray(4min)and76/308-Purple(4min).Rangeisfrom0seconds,30secondsto10minutes;in30secondincrements.

Dilution Volume Press toSelect,DisplaywillnowshowPushSTARTToBegin...PresstheBREWbuttonthenwaterstartsrunning,whende-siredvolumeisreachedpressBREWbuttonagaintostoptheflow.Nowthevolumehasbeenset.Pressing>buttonwilldisplaythesubsequentmenufeatures.

Dilution Time Press toSelect.Press<or>totogglebetweenStandard-Gray(4min-5sec),Standard-Purple(4min-5sec),Tropical-Gray(4min-26sec),Tropical-Purple(4min-26sec),76/308-Gray(4min-55sec)and76/308-Purple(4min-55sec).DilutionTimeisfrom30secto9min,59sec.

Tea Pulse Brew (FactorysettoOFF).Press toSelect,press<or>tochooseON,OFF,orD.SelectingONwillgiveapulsingpatternof1to20pulses.InD,thepulsetimecanbesetforON,5to150seconds(adjustablein5secincrements).Offtime5to150seconds,adjustablein5second increments.

Sweetener TimeSweetenerTimeisonlyforbrewerswiththeoptionalteasweeteningsystem.Press toSelect.Press<or>totogglebetweenminutes,secondsorexit.Pressingselect to choose minutes will increase the minutes. Press to add minutes. Press < or > to move to seconds or exit. Settingthetimetozero(0)willdisabletheSweetener Time feature.

Select Button

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Model Select(FactorysettoCBHV-Single)Press toselect,<or>toselectmodel.Theselectionsare:CBHV-Twin,CBHV-Single,CBHV-TwinSW,andCBHV-Sin-gleSW.Presstoset.WhentheModelSelectfeatureischanged,allsettingsareresettothedefaultsofthenewlyselectedmodel.Batch Select(FactorysettoThreeBatch)Thisfeaturewillgiveyouachoicetoselectone,two,orthreeactivebrewbuttonsperbrewhead.Atthistime,selectonlyThreeBatch.Theselectionsare:OneBatch,TwoBatchorThreeBatch.

Tea Recipes(FactorysettoStandard-Amber)This is a tea feature. Press toselect.Ifselected,press < or > to choseatearecipe:Standard-Amber,Tropical-Amber,or76/308-Amber.Press toselectthedesiredrecipe.

Model Select

Batch Select(Coffee)

Tea Recipes

Control Module Menu TreeTheflowchartdisplaysthesequenceofmenuitemthatcanbeaccessedthroughtheUCM.Variousmenuitemswillimmediatelyexittheprogram-mingmodewhenselected.Othermenuitems,whenselected,willcontinuetothenextiteminthemenulist.

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1

2

3

4

5

12

1337

14

36

15

16

17

1819

20

21

6789

10

11

Illustrated Parts List CurtisHighVolumeComboCoffee&TeaBrewer

Page 8: Wilbur Curtis Company, inC Service Manual – Combo Brewer High … · Service Manual – Combo Brewer High Volume Single FOR THE LATEST SPECIFICATIONS AND INFORMATION GO TO ISO 9001:2008

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DESCRIPTIONPARTNºITEM202122232425262728293031323334353637

WC-8531WC-3518*WC-5853-102WC-43062*WC-37406*WC-37266WC-37317WC-37365WC-904-04*WC-1438-101*WC-4394WC-522*WC-43055WC-5231*WC-37132*WC-62031WC-29044WC-5350

RAIL,BASELEG,GLIDE3/8”-16STUDSCREWCOVER,TOPHEATINGTANKGASKET,TANKLIDKIT,LIQUIDLEVELPROBEFAIL-SAFE,NON-METALKIT,TANKOVERFLOWFITTINGINCLUDESBUSHINGKIT,STRAIGHTFITTINGINCLUDESBUSHINGKIT,TANKINLETFITTINGINCLUDESBUSHINGKIT,ELEMENT,HEATING1.6KW120VW/JAMNUTSSENSOR,TEMPERATURETANKSHOCKGUARD,HEATINGELEMENTTHERMOSTAT,HILIMITHEATERCNTRLDPST277V40ASHOCKGUARD,THERMOSTATCOMPOUNDSILICONE5OZKIT,VALVE(FORWC-820WDR,WC-821WDR,WC-844WDR)TANK,COMPLETETP2SDVULTEMFITTINGSSLEEVE,OVERFLOWASSYGENUSETUBE,SILICONEØ1/2”IDxØ3/4”ODx1/8”WALL

DESCRIPTIONPARTNºITEM

*Recommendedpartstostock

1234 5 678910111213141516171819

WC-58117WC-37256WC-844-101*WC-2977-101*WC-37308*WC-39846WC-37403*WC-29050*WC-1809WC-61607WC-2965WC-3503WC-5310*WC-37122*WC-43089*WC-4212-02WC-895-105*WC-102*WC-8559*

COVER,TOPBREWERBREWCONE,GOURMETNON-METALTEAUNITSVALVE,BY-PASS120V-14WNON-ADJUSTW/RESTRICTORFITTING,SPRAYHEADULTEMBREWCONE,BLACKNON-METALW/COFFEELABELSLABEL,UCMOVERLAYCOMBOSINGLEKIT,UCM&LABELCBHVS3-BATCHSPRAYHEAD,AMBERADVANCEDFLOWFAUCET,HOTWATERCOVER,FRONTSPOUT,BY-PASSASSEMBLYLEG,3/8”-16STUDSCREWBUMPERTUBING,5/16”IDx1/8”WSILICONEKIT,DUMPVALVERIGHT120V12WGASKET,1.00ODX.625IDX.030”THKREDSILICONENUT,5/8-18JAMPLASTICULTEMVALVE,INLETDUAL120V10W2GPMX.5GPMSWITCH,TOGGLESPST15A125VACRESISTIVERELAY,SOLIDSTATEW/INTEGRATEDHEATSINK

2223

2425

2634

272829303132

3335

Illustrated Parts List CurtisHighVolumeComboCoffee&TeaBrewer

Illustrated Parts List – Detail BubblesCurtisHighVolumeComboCoffee&TeaBrewer

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1234 5

WC-37405WC-800WC-8653WC-43059WC-29046

KIT,UCM&LABELCBHVSWEETTEAVALVE,TRANSFERFLOJETSWEETTEAOPTIONQCD,LIQUIDBOXBAGCONNECTORCLAMP,HOSESNAPNYLON.616-.707TEE,PLASTICINLET

DESCRIPTIONPARTNºITEM 6789

WC-2452WC-2445WC-53116WC-37313

VALVE,CHECK3/8ODTUBEx3/8ODTUBEJOHNGUESTSTEM,3/8BARBx3/8STEMTUBE,CLEARBEV3/8SWEETENERSYSTEMSKIT,SWEETENERPUMPANDFITTINGS

DESCRIPTIONPARTNºITEM

1

2

34

5

6

7

8

9

Illustrated Parts List – Sweet Tea OptionCurtisHighVolumeComboCoffee&TeaBrewer

Parts List – Sweet Tea OptionCurtisHighVolumeComboCoffee&TeaBrewer

Page 10: Wilbur Curtis Company, inC Service Manual – Combo Brewer High … · Service Manual – Combo Brewer High Volume Single FOR THE LATEST SPECIFICATIONS AND INFORMATION GO TO ISO 9001:2008

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Electrical SchematicCombo Brewer

Page 11: Wilbur Curtis Company, inC Service Manual – Combo Brewer High … · Service Manual – Combo Brewer High Volume Single FOR THE LATEST SPECIFICATIONS AND INFORMATION GO TO ISO 9001:2008

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Electrical SchematicComboBrewerWithSweetTeaOption

Page 12: Wilbur Curtis Company, inC Service Manual – Combo Brewer High … · Service Manual – Combo Brewer High Volume Single FOR THE LATEST SPECIFICATIONS AND INFORMATION GO TO ISO 9001:2008

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DAILY1. Wipe any spills, dust or debris from the exterior surfaces with a damp cloth. The

outside surfaces of the brewer should be cleaned with stainless steel polish only, to prevent scratches.

2. Clean the sprayhead and domed area around the sprayhead with a mild detergent and warm water solution. Scrub well to remove residue. Rinse with and clear water. Dry with clean cloth.

3. Remove the plastic brewcone and wash with a detergent solution or put through a dishwasher.

4. Wash the beverage container. A. Clean container and top cover with a detergent solution. B. Remove the faucet assembly. Unscrew the handle assembly from the faucet

and remove. Clean the faucet shank with a gauge glass brush (circular bristle) by pushing the brush through the shank.

C. Unscrew the bonnet assembly from the faucet. Brush clean the faucet body inlet and outlet. Clean the faucet cap and silicone seat cup. Dry and assemble parts.

IMPORTANT: Clean out thescreen,withinthebrewcone,tomaintaintheflowofbrewed

tea. Neglecting this screen will eventually cause the brewcone to overflow,spillinghotliquidovertheunit.

CAUTION: DO NOT use undiluted bleach or chlorine.

Cleaning The Brewer

CAUTION: Never remove faucet when container is full.Draincontainerfirst.

Rough-In DrawingCurtisHighVolumeComboCoffee&TeaBrewer

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HOT RINSEWATER

��� �E TAI�

�I� ��EANERIN � �A � HOTWATER

�A�

���

TO �I�IN��A �� E

SWEETENER��� �

�ONT AINERTO �A T� H

�SE� SANITI�ER

�REW�ONE

WEEKLY CLEANING & SANITIZINGUse a concentrated cleaning solution to simplify the cleaning procedure. This procedure requires a one gallon bucket of a cleaning solution of hot water (minimum 160ºF) and a granulated concentrated cleaner (a cleaner like Coffee Dispenser Cleaner Corporation JavaClean3), diluted at 1.5 oz per gallon and a one gallon bucket of clean hot water (minimum 165ºF).

1. Make sure brewer is on and water supply is hooked up.

2. Remove the quick disconnect from the tea sweetener bag-in-box product.

3. Pull the cap off of the QCD and place this end of the line into the container containing the cleaning solution (see illustration below).

Sweet Tea Mixing System Cleaning & Sanitizing

4. Place an empty tea container on the brew deck and an empty brewcone into the rails below the sprayhead.

5. Press the SWEET TEA brew button to run one complete brewcycle. 6. Allow the brewer to sit overnight with the cleaning solution in the sweetener line

before flushing cleaning solution.7. Flush the system by filling a one gallon container with clean hot water (no cleaning

solution) and press the SWEET TEA brew button to run a brewcyle until all the cleaning solution has been flushed from the system.

8. Discard solution that poured into the container.9. Remove the QCD from the flushing container and replace the cap. Reconnect the

QCD to the Bag in the Box sweetener.10. The unit is ready to resume brewing.

Page 14: Wilbur Curtis Company, inC Service Manual – Combo Brewer High … · Service Manual – Combo Brewer High Volume Single FOR THE LATEST SPECIFICATIONS AND INFORMATION GO TO ISO 9001:2008

14

SHUT-OFFVALVE �A TE�

F�LTE��A TE��L��EF�O��F A��L�T�

��A ����VOUTLET

S�EETE�E��U��

���S�EETE�E�

���FLA�E

����A���

��E�E���TH�S�EETE�E�O�T�O��V�E�E�F�O���EH�� �

Sweetener Schematic Layout

TEA TIPS•Storeteabagsinadark,coolanddryplaceawayfromstrongodorsandmoisture.Donotrefrigerate.•Donotholdbrewedteaovernight.•Makesureyourequipmentiscleanatalltimes.Cleantea-brewingequipmentatleastonceaday.•Sanitizeequipmentatleastonceperweek.•Donotletfresh-brewedicedteasitatroomtemperatureformorethan8hours.

Aswithotherfoodproducts,ifyouadheretoproperpreparation,holdingandsanitationprocedures,fresh-brewedicedteaisasafebeverage.Theprimarycauseforhighbacteriacountsfoundinteafromfoodservicebusinessesisrelatedtoexces-siveholdingtimesand/orpoorcleaningandsanitizingprocedures.

WARNING DO NOT refrigerate unused tea overnight for later consumption.

Page 15: Wilbur Curtis Company, inC Service Manual – Combo Brewer High … · Service Manual – Combo Brewer High Volume Single FOR THE LATEST SPECIFICATIONS AND INFORMATION GO TO ISO 9001:2008

15

Page Intentionally Left Blank

Page 16: Wilbur Curtis Company, inC Service Manual – Combo Brewer High … · Service Manual – Combo Brewer High Volume Single FOR THE LATEST SPECIFICATIONS AND INFORMATION GO TO ISO 9001:2008

ECN 13074ECN 12910EDR 7364

16 Printed in U.S.A. 4/11 . F-3763 . rev B

WILBUR CURTIS CO., INC.6913AccoSt.,Montebello,CA90640-5403USAPhone:800/421-6150 Fax:323-837-2410 TechnicalSupportPhone:800/995-0417(M-F5:30A-4:00PPST) E-Mail:[email protected] WebSite:www.wilburcurtis.com

Product Warranty InformationTheWilburCurtisCompanycertifiesthatitsproductsarefreefromdefectsinmaterialandworkmanshipundernormaluse.Thefollowinglimitedwarranties and conditions apply:

3 Years,PartsandLabor,fromOriginalDateofPurchaseondigitalcontrolboards.2 Years,Parts,fromOriginalDateofPurchaseonallotherelectricalcomponents,fittingsandtubing.

1 Year,Labor,fromOriginalDateofPurchaseonallelectricalcomponents,fittingsandtubing.

Additionally, theWilburCurtisCompanywarrants itsGrindingBurrsforForty(40)monthsfromdateofpurchaseor40,000poundsofcoffee,whichevercomesfirst.StainlessSteelcomponentsarewarrantedfortwo(2)yearsfromdateofpurchaseagainstleakingorpittingandreplace-ment parts are warranted for ninety (90) days from date of purchase or for the remainder of the limited warranty period of the equipment in which the component is installed.Allin-warrantyservicecallsmusthavepriorauthorization.ForAuthorization,calltheTechnicalSupportDepartmentat1-800-995-0417.EffectivedateofthispolicyisApril1,2003.Additional conditions may apply. Go to www.wilburcurtis.com to view the full product warranty information.

CONDITIONS&EXCEPTIONSThewarrantycoversoriginalequipmentattimeofpurchaseonly.TheWilburCurtisCompany,Inc.,assumesnoresponsibilityforsubstitutereplace-ment parts installed on Curtis equipment that have not been purchased from theWilburCurtisCompany,Inc.TheWilburCurtisCompanywillnotacceptanyresponsibilityifthefollowingconditionsarenotmet.Thewarrantydoes not cover and is void under the following circumstances:

1) Improper operation of equipment: Theequipmentmustbeusedforitsdesignedandintendedpurposeandfunction.2) Improper installation of equipment: Thisequipmentmustbeinstalledbyaprofessionaltechnicianandmustcomplywithalllocalelectrical,

mechanicalandplumbingcodes.3) Improper voltage: Equipmentmustbeinstalledatthevoltagestatedontheserialplatesuppliedwiththisequipment.4) Improper water supply: Thisincludes,butisnotlimitedto,excessiveorlowwaterpressure,andinadequateorfluctuatingwaterflowrate.5) Adjustments and cleaning: Theresettingofsafetythermostatsandcircuitbreakers,programmingandtemperatureadjustmentsarethe

responsibilityoftheequipmentowner.Theownerisresponsibleforpropercleaningandregularmaintenanceofthisequipment.6) Damaged in transit: Equipmentdamagedintransitistheresponsibilityofthefreightcompanyandaclaimshouldbemadewiththecarrier.7) Abuse or neglect (including failure to periodically clean or remove lime accumulations): Manufacturerisnotresponsibleforvariation

inequipmentoperationduetoexcessivelimeorlocalwaterconditions.Theequipmentmustbemaintainedaccordingtothemanufacturer’srecommendations.

8) Replacement of items subject to normal use and wear: Thisshallinclude,butisnotlimitedto,lightbulbs,sheardisks,“0”rings,gaskets,siliconetube,canisterassemblies,whipperchambersandplates,mixingbowls,agitationassembliesandwhipperpropellers.

9) Repairs and/or Replacements aresubjecttoourdecisionthattheworkmanshiporpartswerefaultyandthedefectsshowedupundernormaluse.Alllaborshallbeperformedduringregularworkinghours.Overtimechargesaretheresponsibilityoftheowner.Chargesincurredbydelays,waitingtime,oroperatingrestrictionsthathindertheservicetechnician’sabilitytoperformserviceistheresponsibilityoftheowneroftheequipment.Thisincludesinstitutionalandcorrectionalfacilities.TheWilburCurtisCompanywillallowupto100miles,roundtrip,perin-warrantyservicecall.

RETURN MERCHANDISE AUTHORIZATION: AllclaimsunderthiswarrantymustbesubmittedtotheWilburCurtisCompanyTechnicalSupportDepartmentpriortoperforminganyrepairworkorreturnofthisequipmenttothefactory.Allreturnedequipmentmustberepackagedproperlyintheoriginalcarton.Nounitswillbeacceptediftheyaredamagedintransitduetoimproperpackaging.NO UNITS OR PARTS WILL BE ACCEPTED WITHOUT A RETURN MERCHANDISE AUTHORIZATION (RMA). RMA NUMBER MUST BE MARKED ON THE CARTON OR SHIPPING LABEL. Allin-warrantyservicecallsmustbeperformedbyanauthorizedserviceagent.CalltheWilburCurtisTechnicalSup-portDepartmenttofindanagentnearyou.


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