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© 2012 WIPRO LTD | WWW.WIPRO.COM 1 Wipro Infrastructure Engineering
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Page 1: Wipro Infrastructure Engineering · • The joint venture between Wipro and Kawasaki titled ‘Wipro Kawasaki Precision Machinery Pvt Ltd’ will manufacture hydraulic pumps for excavators.

© 2012 WIPRO LTD | WWW.WIPRO.COM 1

Wipro Infrastructure

Engineering

Page 2: Wipro Infrastructure Engineering · • The joint venture between Wipro and Kawasaki titled ‘Wipro Kawasaki Precision Machinery Pvt Ltd’ will manufacture hydraulic pumps for excavators.

© 2012 WIPRO LTD | WWW.WIPRO.COM 2

A Global Corporation… Wipro Limited

• USD 7.37Billion* revenues (FY 2011-12)

• Consistent growth CAGR of 18% in the last 6 years for IT Services - creating value for all its

stakeholders

• Global footprint Presence in 58 countries

943 active global clients as of March 31, 2012; 150+ Fortune 500

customers

131,000+ employees worldwide from 75 nationalities

Investors from 24+ countries; Listed on NYSE & NSE

Headquartered in Bangalore

• Leadership position in all its businesses

*IFRS revenue translated to SD/convenience

currency translation

Page 3: Wipro Infrastructure Engineering · • The joint venture between Wipro and Kawasaki titled ‘Wipro Kawasaki Precision Machinery Pvt Ltd’ will manufacture hydraulic pumps for excavators.

© 2012 WIPRO LTD | WWW.WIPRO.COM 3

Financial Snapshot

* All numbers are numbers translated into USD on the basis of realized exchange rate of IT Services . For FY10 onwards, the numbers are in IFRS, while the past is in IGAAP

Wipro - FY 2011-12

Market

Listed on NYSE as WIT

Market Cap NSE / BSE : USD 24Billion

151

201

257 272

311

372

2006-07 2007-08 2008-09 2009-10 2010-11 2011-12

Revenue (in INR Bn.)

Wipro Limited revenue grew at a 20% CAGR and Net Income at a 14% CAGR over the last 6 years.

Page 4: Wipro Infrastructure Engineering · • The joint venture between Wipro and Kawasaki titled ‘Wipro Kawasaki Precision Machinery Pvt Ltd’ will manufacture hydraulic pumps for excavators.

© 2012 WIPRO LTD | WWW.WIPRO.COM 4

Business Units

IT Products & Services

- IT, BPO, R&D Services,

Consulting Services

Wipro

Technologies Wipro Infotech

US, Europe,

Japan, Australia

& South-East

Asia

India & Middle

East

Consumer &

Institutional Products

Wipro Consumer Care

& Lighting

Personal Care, Baby

Care & Wellness

Products; Lighting ;

Furniture & Switches

Wipro GE Healthcare - JV with General Electric. Healthcare Equipment and Solutions.

Leader in South Asia. Global COE for Engineering & Manufacturing for GE Healthcare.

(Revenues not consolidated in Wipro Ltd revenues)

Infrastructure

Engineering

Wipro Infrastructure

Engineering

Hydraulic Cylinders &

Products

Revenue : 3 %

EcoEnergy

Wipro EcoEnergy

Energy Management

Services

& Consulting, Green

Infrastructure design and

development, Renewable

Energy Solutions

Page 5: Wipro Infrastructure Engineering · • The joint venture between Wipro and Kawasaki titled ‘Wipro Kawasaki Precision Machinery Pvt Ltd’ will manufacture hydraulic pumps for excavators.

© 2012 WIPRO LTD | WWW.WIPRO.COM 5

Leadership Team

Azim H Premji

Chairman

Vineet Agrawal

President,

Wipro

Consumer Care

& Lighting

Suresh Senapaty

Executive Director

& Chief Financial Officer

Pratik Kumar

President,

Wipro Infrastructure

Engineering & Executive

VP Human Resources

Anurag Behar

CEO, Azim Premji

Foundation & Chief

Sustainability

Officer

T K Kurien

CEO, IT Business

& Executive

Director

Page 6: Wipro Infrastructure Engineering · • The joint venture between Wipro and Kawasaki titled ‘Wipro Kawasaki Precision Machinery Pvt Ltd’ will manufacture hydraulic pumps for excavators.

© 2012 WIPRO LTD | WWW.WIPRO.COM 6

Wipro - Today…

Indicative Map - not drawn to scale

America: Revenue share (USA): 52 %

No. of employees: 8 %

Rest of World: Revenue share: 10 %

No. of employees: 8 %

Europe: Revenue share: 28%

No. of employees: 5 %

India Revenue share: 10 %

No. of employees: 79 %

Global

Footprint

Presence in 58 countries

Global workforce comprising of 75 nationalities

Investors from 24 + countries

Page 7: Wipro Infrastructure Engineering · • The joint venture between Wipro and Kawasaki titled ‘Wipro Kawasaki Precision Machinery Pvt Ltd’ will manufacture hydraulic pumps for excavators.

© 2012 WIPRO LTD | WWW.WIPRO.COM 7

Wipro Infrastructure Engineering

Page 8: Wipro Infrastructure Engineering · • The joint venture between Wipro and Kawasaki titled ‘Wipro Kawasaki Precision Machinery Pvt Ltd’ will manufacture hydraulic pumps for excavators.

© 2012 WIPRO LTD | WWW.WIPRO.COM 8

Wipro Infrastructure Engineering

• World’s largest independent Hydraulic Cylinder manufacturer.

• Cross - continental manufacturing and design facilities.

• Products : Hydraulic Cylinders, Tipping Solutions, Pumps and Valves.

• Application Segment :

– Construction & Earthmoving Equipment, Mining, Forestry,

Truck Hydraulics, Material & Cargo Handling and Aerospace & Defence.

Page 9: Wipro Infrastructure Engineering · • The joint venture between Wipro and Kawasaki titled ‘Wipro Kawasaki Precision Machinery Pvt Ltd’ will manufacture hydraulic pumps for excavators.

© 2012 WIPRO LTD | WWW.WIPRO.COM 9

Journey so far…

• Entered into a joint venture with Kawasaki to produce Hydraulic Pumps in India in December 2011.

• Entered into an agreement with the Spanish company, Compania Espanola De Sistemas

Aeronauticos S. A., (CESA) - a subsidiary of global aerospace major, EADS to venture into the field

of Aerospace and Defence.

Preferred

supplier to

global OEMs

10 state-of-art

manufacturing

facilities

• India

• Sweden

• Finland

• China

• Brazil - (Acquired RKM

in May 2011)

• Deep Engineering Expertise

• Over 6 decades of experience

• Consistent Quality

Proven track

record

• Production volume of

1Million cylinders and

35,000 pumps and valves

Page 10: Wipro Infrastructure Engineering · • The joint venture between Wipro and Kawasaki titled ‘Wipro Kawasaki Precision Machinery Pvt Ltd’ will manufacture hydraulic pumps for excavators.

© 2012 WIPRO LTD | WWW.WIPRO.COM 10

Pumps

Flow : Up to 80 cc

Pressure: Up to 210 bar

Product Range

Valves

Flow : Up to 210 lpm

Double Acting Cylinders

Bore : 25 mm to 500 mm

Stroke : Up to 10000 mm

Pressure: Up to 400 bar

Page 11: Wipro Infrastructure Engineering · • The joint venture between Wipro and Kawasaki titled ‘Wipro Kawasaki Precision Machinery Pvt Ltd’ will manufacture hydraulic pumps for excavators.

© 2012 WIPRO LTD | WWW.WIPRO.COM 11

Global Sales Profile

Production Volume 2011-12

• 1Million cylinders

• 35,000 pumps and valves

Page 12: Wipro Infrastructure Engineering · • The joint venture between Wipro and Kawasaki titled ‘Wipro Kawasaki Precision Machinery Pvt Ltd’ will manufacture hydraulic pumps for excavators.

© 2012 WIPRO LTD | WWW.WIPRO.COM 12

Truck Hydraulics

2%

Truck Hydraulics Sales : 2011-12

25%

75%

75% India 25% Europe

Page 13: Wipro Infrastructure Engineering · • The joint venture between Wipro and Kawasaki titled ‘Wipro Kawasaki Precision Machinery Pvt Ltd’ will manufacture hydraulic pumps for excavators.

© 2012 WIPRO LTD | WWW.WIPRO.COM 13

Global Footprint

Changzhou

Applications

• Telescopic cylinder

for Dump Trucks

• Excavators

Plant Area: 8000 Sq.m

Piracicaba

Applications

• Agriculture

• Construction Equipment

• Material Handling

Plant Area: 8500 Sq.m

Skelleftea

Applications

• Excavators

•Prototypes

•Low volumes and spares

Plant Area: 9000 Sq.m

Ostersund

Plant Area: 8000 Sq.m

Applications

• Fork Lifts

• Forestry

• Loader Cranes

• Front Loaders

Bispgarden

Plant Area: 3500 Sq.m

Applications

• Tail Lifts

Plant Area: 16000 Sq.m

Applications

• Forestry

• Mining

• Demountable

Telescopic Cylinders for

• Front end tipping &

Under body tipping

Pernio

Ljungby

Plant Area: 6000 Sq.m

Applications

• Container Handling Machines

• Forklifts

Hindupur

Plant Area: 9875 Sq.m

Chennai

Applications

• Tractor Steering

• Back Hoe Loaders

• Excavators

• Mini Excavators

Plant Area: 10500 Sq.m

Applications

•Material Handling Equipment

•Industrial Machinery

Telescopic Cylinders for

• Front end & Under Body tipping

• Axial Piston Pumps

• Control valves for tipping Systems

Bangalore

Applications

• Back Hoe Loaders

• Excavators

• Mini Excavators

• Industrial Equipment

• Dumper

Plant Area: 15800 Sq.m

Page 14: Wipro Infrastructure Engineering · • The joint venture between Wipro and Kawasaki titled ‘Wipro Kawasaki Precision Machinery Pvt Ltd’ will manufacture hydraulic pumps for excavators.

© 2012 WIPRO LTD | WWW.WIPRO.COM 14

Global Presence & Partnerships

Customer locations

Manufacturing & Engineering

900 people in India

550 people in Europe

175 people in Brazil & China

Manufacturing Facilities:

3 in India 1 in Finland 4 in Sweden 1 in China - operational since Dec 2011 1 in Brazil

Engineering - Sweden & India

Cross Continental Presence

Page 15: Wipro Infrastructure Engineering · • The joint venture between Wipro and Kawasaki titled ‘Wipro Kawasaki Precision Machinery Pvt Ltd’ will manufacture hydraulic pumps for excavators.

© 2012 WIPRO LTD | WWW.WIPRO.COM 15

New Investments

Page 16: Wipro Infrastructure Engineering · • The joint venture between Wipro and Kawasaki titled ‘Wipro Kawasaki Precision Machinery Pvt Ltd’ will manufacture hydraulic pumps for excavators.

© 2012 WIPRO LTD | WWW.WIPRO.COM 16

• Project commencement: April 2010

• Production start: Jan 2013

• Produce Piston Rods for various applications

• All operations are in - sourced

India Piston Rod Hub- Hindupur

New Facilities – Hindupur & Bangalore

Phase I : Completed

Phase II : Completed

Phase III :

• Project commencement : July 2013

• Additional capacity for manufacturing and exclusive painting

booth

Off - Highway Truck Cylinder Plant - Bangalore

Page 17: Wipro Infrastructure Engineering · • The joint venture between Wipro and Kawasaki titled ‘Wipro Kawasaki Precision Machinery Pvt Ltd’ will manufacture hydraulic pumps for excavators.

© 2012 WIPRO LTD | WWW.WIPRO.COM 17

New Facilities – Changzhou, China

FET Line :

• Phase II Commencement : Sept 2012

• Ultrasonic washing, PLC based assembly and testing, Painting line, Precision CNC turning centers,

Robotic welding. Suitable for 4,5 stage Telescopic cylinders.

• Lean manufacturing architecture

Excavator Line :

• Production start : Sept 2012

• Ultrasonic washing, PLC based Assembly and high end testing with Cushioning Profile monitoring,

CNC turning centers, Robotic welding, Piston rod super-finishing, Skiving and Roller burnishing

machines

• Capacity to make up to 29 ton excavators

Page 18: Wipro Infrastructure Engineering · • The joint venture between Wipro and Kawasaki titled ‘Wipro Kawasaki Precision Machinery Pvt Ltd’ will manufacture hydraulic pumps for excavators.

© 2012 WIPRO LTD | WWW.WIPRO.COM 18

Wipro Kawasaki Precision Machinery Pvt Ltd

• The joint venture between Wipro and Kawasaki titled ‘Wipro Kawasaki Precision Machinery

Pvt Ltd’ will manufacture hydraulic pumps for excavators.

• A new manufacturing facility in Bangalore is to be set up with an investment of Rs 500Mn

(USD 11Mn) and an initial capacity of 4,000 pumps to be augmented to 15,000 pumps by

2015.

• The state of the art manufacturing facility will commence operations from July 2012.

Page 19: Wipro Infrastructure Engineering · • The joint venture between Wipro and Kawasaki titled ‘Wipro Kawasaki Precision Machinery Pvt Ltd’ will manufacture hydraulic pumps for excavators.

© 2012 WIPRO LTD | WWW.WIPRO.COM 19

• Leveraging on 35 years of experience in hydraulics and actuators to enter the field of

Aerospace and Defence.

• Agreement with the Spanish company, Compania Espanola De Sistemas Aeronauticos S. A.,

(CESA), a subsidiary of global aerospace major, EADS.

• Transfer of technology from CESA to WIN for the development and manufacture of actuators

and related components for the Aerospace sector.

• A new world-class, state-of-the-art, Greenfield facility in the Aerospace SEZ is coming up at

Devanahalli, Bangalore.

• The facility will be ready by end of 2012.

Aerospace & Defence

Page 20: Wipro Infrastructure Engineering · • The joint venture between Wipro and Kawasaki titled ‘Wipro Kawasaki Precision Machinery Pvt Ltd’ will manufacture hydraulic pumps for excavators.

© 2012 WIPRO LTD | WWW.WIPRO.COM 20

Engineering Excellence

Page 21: Wipro Infrastructure Engineering · • The joint venture between Wipro and Kawasaki titled ‘Wipro Kawasaki Precision Machinery Pvt Ltd’ will manufacture hydraulic pumps for excavators.

© 2012 WIPRO LTD | WWW.WIPRO.COM 21

• Team of more than 65 Engineers

• Supporting to 60+ customers

• For more than 200 models of machines

• More than 1000+ successful designs

running in production for various

applications

• AutoCAD, ProE, Windchill PDM, Ansys,

Pro-Mechanica, SAP - ERP

Product Engineering

Backhoe Loaders : 20+models

Wheel loaders : 11+ models

Off-highway Dump trucks : 10+ models

Excavators : 38+ models

Dozers : 8+ models

Truck Hydraulics : 65+ models

Forestry equipments

Material Handling equipments

Motor Graders : 5+ models

Compactors : 10+ models

Page 22: Wipro Infrastructure Engineering · • The joint venture between Wipro and Kawasaki titled ‘Wipro Kawasaki Precision Machinery Pvt Ltd’ will manufacture hydraulic pumps for excavators.

© 2012 WIPRO LTD | WWW.WIPRO.COM 22

Manufacturing Technology

• Lean & Flexible manufacturing system

• State-of-the-art technology for manufacturing across our facilities

• Mechanized assembly

• CNC turning centers

• Skiving & Burnishing

• Chrome plating

• Robotic welding

• Automated testing

Page 23: Wipro Infrastructure Engineering · • The joint venture between Wipro and Kawasaki titled ‘Wipro Kawasaki Precision Machinery Pvt Ltd’ will manufacture hydraulic pumps for excavators.

© 2012 WIPRO LTD | WWW.WIPRO.COM 23

R & D Lab

• Dedicated lab for product validation

• Test rigs to determine Functionality, Reliability & Endurance

• Pump test rig

• Pressure Pulse test

• Side Load test

• Stroke durability test

• Cushioning test • Cabin tilt simulation

• FET cum UBT rig (Tipper cylinder)

• PTO rig

• Tank test rig

Various rigs

Page 24: Wipro Infrastructure Engineering · • The joint venture between Wipro and Kawasaki titled ‘Wipro Kawasaki Precision Machinery Pvt Ltd’ will manufacture hydraulic pumps for excavators.

© 2012 WIPRO LTD | WWW.WIPRO.COM 24

• ISO 9001 & ISO 14001 certified

• Superior plating corrosion

resistance - CASS 9.5

• Cleanliness up to NAS level 7

• Driven by six sigma initiatives

• Well - equipped metrology Lab

and special-testing devices

• Robust vendor Quality system

and selection process

Quality

Page 25: Wipro Infrastructure Engineering · • The joint venture between Wipro and Kawasaki titled ‘Wipro Kawasaki Precision Machinery Pvt Ltd’ will manufacture hydraulic pumps for excavators.

© 2012 WIPRO LTD | WWW.WIPRO.COM 25

Strategy & Goal

Leadership in

Engineering,

Technology &

Quality

Partnering customers

across the globe

Leverage Global Delivery &

Global Engineering model

• Consolidation of Cylinder market,

• Presence in all continents,

• Value to Customers through Global

Engineering

Page 26: Wipro Infrastructure Engineering · • The joint venture between Wipro and Kawasaki titled ‘Wipro Kawasaki Precision Machinery Pvt Ltd’ will manufacture hydraulic pumps for excavators.

© 2012 WIPRO LTD | WWW.WIPRO.COM 26

Thank You


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