WMSDsWMSDs Prevention Work-related Musculoskeletal DisordersPrevention Work-related Musculoskeletal Disorders

Visteon European Corporate Office & Visteon European Corporate Office & Innovation Centre, Kerpen-Germany Innovation Centre, Kerpen-Germany

Burkhard PelzerBurkhard PelzerOccupational Health & Ergonomics Occupational Health & Ergonomics

EuropeEuropeVisteon Deutschland GmbHVisteon Deutschland GmbHbpelzer2@visteon.com

Burkhard PelzerBurkhard PelzerOccupational Health & Ergonomics Occupational Health & Ergonomics

EuropeEuropeVisteon Deutschland GmbHVisteon Deutschland GmbHbpelzer2@visteon.com

Prevention WMSD´sPrevention WMSD´sPrevention WMSD´sPrevention WMSD´s

Introduction VisteonIntroduction Visteon EH&S Europe, approachEH&S Europe, approach VISTEATVISTEAT WellbeingWellbeing Occupational Health EuropeOccupational Health Europe Proactive Health Promotion Proactive Health Promotion Lighten the Load CampaignLighten the Load Campaign ConclusionConclusion

Introduction VisteonIntroduction Visteon EH&S Europe, approachEH&S Europe, approach VISTEATVISTEAT WellbeingWellbeing Occupational Health EuropeOccupational Health Europe Proactive Health Promotion Proactive Health Promotion Lighten the Load CampaignLighten the Load Campaign ConclusionConclusion

AGENDAAGENDA

Visteon Worldwide FacilitiesVisteon Worldwide Facilities

UNITED STATESFRANCE

U.K.

GERMANY

BRAZILINDIA

CHINA

SOUTH KOREA

MEXICO

PORTUGAL SPAIN

ARNENTINA

170170 Facilities in Facilities in 66 Continents and Continents and 2525 Countries Countries 150150 Manufacturing Facilities Manufacturing Facilities 3030 Customer Service Centers & Technical Centers Customer Service Centers & Technical Centers 72 00072 000 Employees Employees CZECH REPUBLIC

HUNGARY

SOUTH AFRICA

Global Automotive SupplierGlobal Automotive Supplier INTERIORINTERIOR

Cockpit ModulesCockpit Modules Door systemsDoor systems Instrument PanelsInstrument Panels Floor ConsolesFloor Consoles

ELECTRONICSELECTRONICS

AudioAudio InfotainmentInfotainment Driver awarenessDriver awareness Driver informationDriver information Powertrain controlsPowertrain controls

LIGHTINGLIGHTING

CLIMATECLIMATE

Climate SystemsClimate Systems Powertrain Powertrain Cooling SystemsCooling Systems Air inductionAir induction

Global Automotive SupplierGlobal Automotive SupplierGlobal Automotive SupplierGlobal Automotive Supplier

EH&S Corporate OrganizationEH&S Corporate OrganizationEH&S Corporate OrganizationEH&S Corporate Organization

Weekly Communication

Annually Internal EH&S Assessment

EH&S Initiatives are 100% aligned

e.g. Lighten The Load Campaign

Nord America & Mexico

EH&SGlobal Director

Vice President

Asia & South America

Europe

Environment

Safety

Toxicology-DG &

Industrial Hygiene

Ergonomics &

Occupational Health

Weekly Communication

Annually Internal EH&S Assessment

EH&S Initiatives are 100% aligned

e.g. Lighten The Load Campaign

Nord America & Mexico

EH&SGlobal Director

Vice President

Asia & South America

Europe

Environment

Safety

Toxicology-DG &

Industrial Hygiene

Ergonomics &

Occupational Health

SeriousEvent

Event

First Aid / Emergency Response

Near miss

Unsafe Acts

Unsafe Conditions

Design for

EH&S EH&S WalkBehaviour

EH&S Training

Risk Assessment EH&S Standards

Leadership Commitment

ZeroTolerance

Employee Commitment

Consequences

Causes

Preventive Strategies

EH&S Behavior TriangleEH&S Behavior TriangleEH&S Behavior TriangleEH&S Behavior Triangle

Pro-active Pro-active ErgonomicsErgonomicsPro-active Pro-active ErgonomicsErgonomics

StandardsStandardsStandardsStandards

Ergo. part of IMS & Assessment ToolErgo. part of IMS & Assessment Tool IMS = Integrated Management SystemIMS = Integrated Management System

Close collaboration with Technical CentersClose collaboration with Technical Centers Risk AssessmentsRisk Assessments

Ergo. part of IMS & Assessment ToolErgo. part of IMS & Assessment Tool IMS = Integrated Management SystemIMS = Integrated Management System

Close collaboration with Technical CentersClose collaboration with Technical Centers Risk AssessmentsRisk Assessments

Ergonomic Process Ergonomic Process Ergonomic Design Criteria'sErgonomic Design Criteria's Ergonomic Master ScheduleErgonomic Master Schedule

Ergonomic Process Ergonomic Process Ergonomic Design Criteria'sErgonomic Design Criteria's Ergonomic Master ScheduleErgonomic Master Schedule

MeasurementsMeasurementsMeasurementsMeasurements MP&L Packaging Checklist & ProceduresMP&L Packaging Checklist & Procedures Several Sign-off review worksheetsSeveral Sign-off review worksheets

for workstation in general / seated / standing for workstation in general / seated / standing VISTEATVISTEAT

MP&L Packaging Checklist & ProceduresMP&L Packaging Checklist & Procedures Several Sign-off review worksheetsSeveral Sign-off review worksheets

for workstation in general / seated / standing for workstation in general / seated / standing VISTEATVISTEAT

Ergonomic ApproachErgonomic ApproachErgonomic ApproachErgonomic Approach

VISVISteonteon EErgonomicrgonomic TTechniqueechnique ofof WWorkingorking conditionsconditions AAnalysisnalysis

Tool specifications:Tool specifications:

available in 5 languages (F/E/I/G/P)available in 5 languages (F/E/I/G/P)integration of European regulationintegration of European regulationQuick workstation study (1 hour maxQuick workstation study (1 hour max..) ) Study on the floor where the people workStudy on the floor where the people workFlexible tool: adapted for each processFlexible tool: adapted for each processScoring from 1 to 10Scoring from 1 to 10

VV··II··SS··TT··EE··AA··TT VV··II··SS··TT··EE··AA··TTVISteon Technique Ergonomique d Ánalyse du Travail

A Process to Managing A Process to Managing Physiological- & Psychological Stress at WorkPhysiological- & Psychological Stress at Work Integrated in Integrated in

Performance Leadership Performance Leadership Annual Personal Reviews Annual Personal Reviews

Pay Scale Employees Pay Scale Employees

Risk AssessmentRisk Assessment during instruction Questionnaire Psychological

Stress voluntary & confidential

Guideline / BookletGuideline / Booklet Instruction Signs of stress Recommendations Self Assessment

Medical involvementMedical involvement trusted third party evaluation Questionnaire

WELLBEINGWELLBEINGWELLBEINGWELLBEING

Occupational Health EuropeOccupational Health Europe

Visteon EuropeVisteon Europe 99 European Countries European Countries 3535 Facilities Facilities

Allocation Allocation

Medical ServiceMedical Service 25 25 PhysiciansPhysicians 1010 Physicians call in (GP)Physicians call in (GP) 4545 Nurses Nurses

Office premisesOffice premisesProduction AreaProduction AreaOffice premisesOffice premisesProduction AreaProduction Area

EH&S / MedicalEH&S / MedicalPPlant Managementlant ManagementEH&S / MedicalEH&S / MedicalPPlant Managementlant Management

VISTEAT & Risk AssessmentsVISTEAT & Risk Assessments Job Rotation ScheduleJob Rotation Schedule Restricted WorkstationsRestricted Workstations Trainings-Instructions-WorkshopsTrainings-Instructions-Workshops

VISTEAT & Risk AssessmentsVISTEAT & Risk Assessments Job Rotation ScheduleJob Rotation Schedule Restricted WorkstationsRestricted Workstations Trainings-Instructions-WorkshopsTrainings-Instructions-Workshops

EH&S Management review EH&S Management review (monthly)(monthly) Integration disabled personIntegration disabled person

purchasing new equipmentpurchasing new equipment financing new workstationfinancing new workstation

Demographic AlterationDemographic Alteration

EH&S Management review EH&S Management review (monthly)(monthly) Integration disabled personIntegration disabled person

purchasing new equipmentpurchasing new equipment financing new workstationfinancing new workstation

Demographic AlterationDemographic Alteration

Medical ServiceMedical ServiceMedical ServiceMedical Service Medical Surveillance & StandardsMedical Surveillance & Standards Physical Therapy - TreatmentsPhysical Therapy - Treatments Rehabilitation / Return-to-WorkRehabilitation / Return-to-Work Proactive Health Promotion ProgramsProactive Health Promotion Programs

Medical Surveillance & StandardsMedical Surveillance & Standards Physical Therapy - TreatmentsPhysical Therapy - Treatments Rehabilitation / Return-to-WorkRehabilitation / Return-to-Work Proactive Health Promotion ProgramsProactive Health Promotion Programs

Disability ManagementDisability ManagementDisability ManagementDisability Management

ExamplesExamplesProactive Health PromotionsProactive Health Promotions

Fit & Fun last session March 07last session March 07 checkup [ through physician ]checkup [ through physician ] weight reduction / weight reduction / nutritional advicenutritional advice endurance sports & Gymendurance sports & Gym

Heart & Apoplexies Week, Heart & Apoplexies Week, control of: control of: Feb.& Sept. 07Feb.& Sept. 07

weight Blood pressure / ECG Cholesterol / Blood sugar

Flu Shot's Flu Shot's annual Oct.- Feb.annual Oct.- Feb.

Cancer Check-up Cancer Check-up Aug. 2007Aug. 2007 skin cancer screening

Mouse pad Mouse pad VSI-Spain 2006VSI-Spain 2006

distributed to all office workerdistributed to all office worker

Lighten the Load CampaignLighten the Load CampaignLighten the Load CampaignLighten the Load Campaign

VisteonVisteonIntranetIntranetVisteonVisteonIntranetIntranet

Plant ActivitiesPlant ActivitiesCountry specificCountry specificPlant ActivitiesPlant ActivitiesCountry specificCountry specific

Distribution WorldwideDistribution Worldwide Topic of the dayTopic of the day

Distribution WorldwideDistribution Worldwide Topic of the dayTopic of the day

Office & Workstation ErgonomicsOffice & Workstation Ergonomics Presentations Medical ServicePresentations Medical Service Physical ExercisesPhysical Exercises

Office & Workstation ErgonomicsOffice & Workstation Ergonomics Presentations Medical ServicePresentations Medical Service Physical ExercisesPhysical Exercises

Lighten the Load CampaignLighten the Load CampaignLighten the Load CampaignLighten the Load Campaign

Relevant PostersRelevant Posters Team-boards / Cantina / Coffee Corner too different MSDs / Generic Risks Factors Good Practice to Manual Handling

Relevant PostersRelevant Posters Team-boards / Cantina / Coffee Corner too different MSDs / Generic Risks Factors Good Practice to Manual Handling

Visteon TVVisteon TV NapoNapo-Videos / Self-made videos-Videos / Self-made videos

Visteon TVVisteon TV NapoNapo-Videos / Self-made videos-Videos / Self-made videos

Visteon Intranet DistributionVisteon Intranet DistributionVisteon Intranet DistributionVisteon Intranet Distribution

Visteon Plant Activities Visteon Plant Activities Visteon Plant Activities Visteon Plant Activities

Visteon TVVisteon TV Relevant Posters at Team-boardsRelevant Posters at Team-boards

Shop floor training against awkward postureShop floor training against awkward posture

General strain awarenessGeneral strain awareness

Back-training programsBack-training programs

Screen SaverScreen Saver

EH&S approachEH&S approach Behaviour TriangleBehaviour Triangle Ergonomic Standards & ProceduresErgonomic Standards & Procedures VISTEAT VISTEAT [ Ergonomic Analysis Tool ][ Ergonomic Analysis Tool ] Wellbeing Wellbeing [Managing Physiological & Psychological Stress at Work][Managing Physiological & Psychological Stress at Work]

Disability Management Disability Management Health Promotion ProgramsHealth Promotion Programs

Lighten the Load Campaign at VisteonLighten the Load Campaign at Visteon Intranet Distribution “Topic of the day”Intranet Distribution “Topic of the day” Several Plant activitiesSeveral Plant activities

ConclusionConclusionConclusionConclusion

Thank you very Thank you very muchmuch

for your attentionfor your attention

WMSDsWMSDs Prevention Work-related Musculoskeletal DisordersPrevention Work-related Musculoskeletal Disorders