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Woodsmith - 051

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  • 7/24/2019 Woodsmith - 051

    1/24

    25

    OTES FROM T SHOPO 5

  • 7/24/2019 Woodsmith - 051

    2/24

    'JOODS~llTH

    SA M P L E C O P IE S

    II

    yo u

    have . fnend w O O would l ike 1 0s ee a

    copy

    01

    Wood$tnl h lIISI

    send h e n a m e

    and

    addm s s .

    and

    we'.

    send a

    s a m p 1 e

    [at noCOSl ) .

    8ACKISSUES

    A ll

    badjl '~~n thL, ls sue ru-e d. .ugned

    a r ound a hand

    .a\\

    as thl ' J r imary

    pk.w

    of

    equ ipnK 'n l.(A l thou l h

    ,rb

    h IIII)'IO

    have a

    table w lodo mv [ Ih l' pY< ' lim in o u -ywo r k

    o l e d to

    ' I :

    Ull I h, h l , ' k before y o u

    b eg in \\ 'o rk o n

    th.llaIld

    :< '1\\ .

    :-;0.

    t .h : l l I m 1 o ll L - . . .t h .< >1 n 1 j t - r t : ; h av e : ,

    k ,t

    o f

    curved cuts. ri~ht ' I S U I ' f J O N . . that ltaIvlsaws

    are b e s t known (4,r(,\ltlu~ curves. HUl

    the)'

    a m (~ . ' :' w h o le )4ltmo r e , Th. )- al~1 excel n t

    n ~\\i g C ti,l pirl J, \'.IIIMI

    ll

    t (J)(l' t( J

    j . l \ o t

    t JUJ)~

    f i e pi t 'Ct ,).

    If fur nt; t.lll\r

    rva.......

    n. I

    \\ l ' I U I . ' ~~ri',u...

    ~'

    c . ( ,uAA)cr)u~il, g it lxultl ~l\ ' ju... tA , h Sl\ \

    : ;tork.

    'n,en~'~

    u:-'t no ''lJ I1'I1Jr;ui~Jn

    f lo t \\ ' . ..

    n

    n .~ l\\ 'n g t)l l a 1 );)1 \(1

    AA\\'

    : oMI

    lUI

    a

    L t l b l t c > l'Oa\\.

    It ' .:1 . , -a th( 'r ru l rt 'O \ \ 'i ng e 'x (.M : ri em 't t )n tLt a b J ( :

    Sl\\', t1ut~1tn(l :Ull)(~l t - ' (fmror t~lb l ,-

    ,n ;t

    b and sa'\:

    ):el. \vhi1~singing lh~

    Jlr'diiC~

    c)fa b.:ill()

    w.lh., do ''''e t he i aw kwm '] $ i de . There

    3l t'

    t i m e : - .

    \\'hell

    cUlting a i4u-aight

    lillP

    i.~

    0 o f

    a chal l(' Il j (e

    UUUl

    It

    tiho uld b e. If the

    M,\\ is 'l 't :;et

    up prol~rl~'.

    'tJU '\'ill

    get a

    'undplingNt,

    TU NE U I~Thf: l }'(Jlutic,n,,fcuurs~. i : - : e a . , . v .

    '1\In~ \11' ~'()III'~a\\'

    1)41(01'( ' ~l)U

    e._rin

    th(>

    project. B ll t t hal's eask, said lh,m d on e .

    ['nl

    usuall~'

    :1n)\.;ou~to

    gfot

    { Oil1g,

    ancl I

    \\ jn(lup l tluing \\'hun J :,htlu ld 00 lliniltg.

    TIll'

    im l)Q1 1 .-tn(. Cor

    tuning

    up a b lll1(J ~a\\'

    L _ ; rn r nlOrt imllOrt..'lntthan m(}$l otht l'

    machineJ:r. Il '~a task tbaLh~L'to b e (lone on

    ~{lCgulat

    b::t::L~

    at t.ht

    leust.

    C\'Cl')'

    tin~

    lh~ b lade is changL'(l.

    A c ou p l e of

    year

    O .~',I watched Mark

    DII~';n sk e

    t ~

    a b lW ,1

    W .

    Mar k

    ilial

    a f1c l

    errt)I' il\vo1\\,

    I o i . -w n \ ' c l' C ( 1 t h ; \ t tlll'Ct- t h i ~ k n ( . o s . . . . : . . t ~ IJrn\rL.

    i n g L l : t l . I C (I)Xllt... fIUlllhl 'ker f abc ,u t' .

    -- -ju

    :tbtiut r igh l tu rtt'C(lllllh(' I,, ~1:\.~lllit

    \\'oukln't

    l~'

    to

    l)llil.1U)) t .( M '

    mltn)' tay('

    :->ulce ~l:lJld;:ml~\\\ blac le. . .. :u ' t 'n ' l nl ad .. .

    1'1)tatC0 ~L

    ~\'en l~'iUlgll. (1 tr;l(k.

    ~,;tlil( ,I('. ~ tt1

    J1(Hlt.'J}IJ. (' li/;II'I,i

    I

    YANDAItO

    SAWBlADE-

    1b solve the problem I built a hoi).'I1t

    adju in fln p' p a ss , I n tiw a tl. I tlH lk a

    id ea fro m a n a 1]]111. ('he

    vise

    to w ork

    on m eta l parts am i to m ake repa irs

    01 1

    housho Id I tems ,

    R a th er th an

    bolt

    the , n at hi n k; fs v is e p er

    mnJ1t n tly to

    th e

    top

    o f

    my new bench.

    I

    a tu lchc '< l i t

    to

    II ...

    plywood

    base

    plate that

    had a 2,~ 'krel' screwed to th e bottom. The

    keel

    coulrl then be tig hte ne d in to the l1 nt

    \~L~on th e b en c h w hen I nt 'C ' (lt )(1he rnachin ..

    i~:4

    vise

    al1(l

    removed for

    lrtOI'3j. (~

    when I

    , li dn ' . need i t.

    __ T_i~s

    Technigu_e_s__

    on the ,u ter ~ , ra ise or IO \\'e,' the bit, the

    mo t or w o uld f .U e omp le te ly u to ftl l< ' m u t er

    base.

    (E(liJfJf'.~\ 0 1 ,, TI,;s

    i... 11''f)/~/I'I''

    1fill,

    'OIlY

    ,Jil,,,', b ran d o f

    rolfitf '.

    too.Llmcerer;

    UIIIIT n1(xlt'{ .~fflnfrouter hn d r ack

    (1 (

    pi/lillll 8 I '~/{~Jltfltlll k o / t

    ({I('

    IIICI{O,. (1 (1111

    1;,11111 1C /~IIII) / r f tl 1 /

    ,I.)

  • 7/24/2019 Woodsmith - 051

    4/24

    \VOOOSMITH

    -

    . . .

    . . --,~. . . . . . . \ , . , . . . . _ _

    AR800Y

    S ID P R O F IL E

    . J .

    l~t_'J_L.-'

    O J

    I -

    .. '

    7

    l......-_~

    ...._-I~. -_~--lh

    Aft~,'

    fiJrm;ng

    the d..,hboard

    8ngle. the

    rt. ~.

    t

    uf tht I)iect-

    i~

    e me ve rl \\.'ith

    (till'

    c.,(lntinIlCIU~

    ut - ~t.U1.inj. at

    u ,p

    ,at

    lhi...

    t im .

    S1.rt

    u t th

    IVIl

    of the

    curve at the

    hack of tho eockpu fbehind the cat), $ 0

    Fig. 6. Then eontinue in a ;lr:>if.tht Iill t'ilgc of tho iloo,' until th~

    b lad t' I a~ h('. th e d (L nlthing, A

    Ii,,'

    cUlting

    Ollt thi~ (,,hap''] Ilit>(:~,~t a,id(. It will

    I X' u K '< lla tc r tu m :o k th e d un ,. ,

    thi.... 1 l fIUl1't.- :OnlllCttll. C. )11lUUUIU,...lout ....with

    l i$ h l ' - 'U I ' \' ,- - :; ,

    I (tlUIlfl

    a t l l : , - , I i ' i ~1t4

    h , ,

    I ) ( . : ' o l l l ~ a n . u l ) t 1 r h l , I ( ' (O ( o r t h t, I,''njt>('t Cr . .

    n l f O '( - 1 ) ;1 1 )( 1 a w t lJ .2 S , :i.l l' I J lL J l ' 1 I t )

    C'U'IrIN(; St-;ClUt;NC'f:'(~uttlnJ. Lh.. car

    1 ly 1 1 1 1 1 r th o hl'~'k ' '' 'Tui , .. ., ~11\'cific

    lul{ing~('qutnt'c.

    ~C_'\.FiJ . , :: ;,

    ThP

    :W{lue lt e

    it;prNty luj(ical.

    bU1.lhf l

    {~Ig(~

    nn

    hf'

    ~)' (IOI))'S.

    (OC'KIl'l' ('U'rOll1: 1'hid,' of the hl'wk. tUI two ,-\\'ul e by

    . . - 41 ('( ;11 c la tl ll t> :; . I u r

    t h . ..

    ;txlt'

    SU1'I)OYl

    h lfX 'k ~. T h is c an b t . : - l )( ,n t ' in m'llli)Jl4' I); ,{R'-t~$

    with a { Ombin.al ion bl(lclc'(II in tt ~iIlRl( Vi l S

    with . dad.. bind, ,

    ,,'0

    Fig,

    :1 .

    W'NI) ;('RKEX SLOT. TIll.' I < t t ,'W I ' the

    whIt sa , ~ ( lltling a kC I ftr) the thi('kne- -'-~

    (,f

    the \\in(I~(. I'e(n:-;ee

    SoU1W.s.

    1.~lJR'

    ? I).

    To < I

    thb.

    tilt

    the

    bku le In 2 D

    Th en >< '1t he

    ,1_I)th.. th,' k., f willIX'

  • 7/24/2019 Woodsmith - 051

    5/24

    A G U R E t I

    /tNEEt.s GWU

    ID DO O R ED GE

    FtGUltE 10

    ~,.-

    AGOO.

    S o [ E P A G E o 1 S

    ONaENO ING

    WHEEl

    W A S1 fH tOM

    COCKPfT Cu tOU T

    ~. .

    GUua

    BA ND SAW

    TA PER$TO

    FOIMH OO O

    . .

    WASIt

    \

    IAYOUl

    T R U N K

    T A P E R S

    AGO..

    CUTTING

    SE QUENCE

    ftGUJtf 6

    MAl(

    D SHeO l O

    C U I F l R S . . : : . . - - ; : : -

    utes

    P RE SS OOOl

    W J 1 H V E N E E . I N

    OPfNJIIfGT O n S T F n

    WOODS~UTH

    aAHOSA. .W

    lAl'US

    ro

    IOJtM

    1 2 U : : ~ . . . . : : : : ; : : : : : : : ;

    CAR80DY

    TOI' P I IORLE

    lAYOU T

    I tOOO

    'AmS

    CUT

    out

    UPPt

    COCXf 'IT STARTIN

    AT cUJVO END

    -

    CAROOORS

    Nil' th.

    1 1 0 0 . . . .

    n I , ,.de (r

    < > 0 1

    IIw L1.

    , h al 1( '( 1 p i ee e t hm WlL , III to bend without

    breaking, Then

    p J E _ , '

    them intn the door

    clJwning

    a nd : >li fl.. t.l'tJ , - I O f l r

    (if, \\'n in t

    th e

    ( t fx, 'n iJlJ, . t:'( ,'C Pig.

    ft -

    I ( I h e fit i< 100 tijl:ht. lightly sand the

    .d~

    or the

    dO()I'.

    When everything fiL c lo o h'

    and the

    ~tnl'

    batk into th.. olx'ninJ.(,

    an,1

    c] mp them in place wltiithej lue llri..~.

    ffilM WASTE.

    Aft..

    r the j luc ,hie

    { t

    mt,\'(' the fl )4jl~u tlm tht, olJ( lun~. :tlltl

    (lim the

    EHleretl)'

    (ol'w,ing, These 8 1 i J l . 21

    fENDERS

    1 1 k 1U4.'t hUlJ

    ai)llKll

    1Jrkllllo 1111Ii rull)

    ~t~r i..h o J I it'..a,.,' car; 'Fluu L ' t t 1 . 1 . '

    fel,,-i...- . ,UK)a nJtllun~ t IOII,I.

    I

    c11 t tl,.

    r . . o o { r . - ;

    : t h f l nlrlllinJ: tll, , 1

    to r

    l:t.. h l e l t as

    OJ..-

    c )I)tmU~ L. l'll'

  • 7/24/2019 Woodsmith - 051

    7/24

    -

    M O U N 11 N G S EA T S

    CCIQS' $KIIION J

    RGIJltl ,.

    . . .

    .

    on;

    U U S A M f

    I

    OUNDOVEtI

    f'lONT DOIS SUOHnY

    FRO N t

    OO

    . . . .

    1

    SEAT 8ACJ(

    r

    \

    HGUlt2'

    -

    01110( P ~ij .~.

    1'()e)1II(,X I n'~t) {l tltl('otl U lt1,.1 hox

    that'J'

    In untt...,J 1) \ (or l h,~ h :trk

    t , u m lM ; I ' ,

    B l1--';111 )

    ~'lIttinla

    n - t . ' 1 a n J . , . t U L : t r l - . l t - r k .

    ~ iJ~ - - ' i . J t .

    : ~ 2 .

    Th n > ril. thO ' t 'I . , 1 Lhc l i< ll in . \ \; th

    a ktur(,. uflfl ~IU(llu. 1 -IC ., i u ll lnc . .. ..

    ~PAK.' It.

    t:

    I.\J()l * T . I~\

    ,int

    mfJ\;nL ' ttl

    lht

    (n'lIt

    ()1

    thl- r:ll'.

    I m;.trl,

    11)'0\

    . i , l n . . . .

    fc.r

    111'.UI\tlllJ tllt )I,In> \\

    h.oel~,; , ell)

    lhi.....borx'

    ~ hol(.

    I . ,

    th, -n'nl4. r .,C lht. n:ar (tC('k

    .. , . FIg :tI.

    t

    tt()I Itl \11'.

    ~C)\\.

    I.nl th e (nmt .

    tht lar. T eJ l ak e t hl frutlt b lJmp t r . c u t it

    J1lt'1. t'llf I

    -til

    c - k

    \\ahlut lfl

    : : ' o U t ' . ~ 'e-F i g ,

    :~. Thtn ra.tllU~ lhi (nll....nc l roun.j o\'er

    tht

    rtl1nt ,,I~l~.'C

    'i~.~I,

    Tlu'

    rr lIl

    . , u t l 1 I w

    i~nIIUI'I~ to the

    rt'ntli'~ \'11hl\ ~ \ ,111\\-11:0 .,~~

    Fi$ ,

    :j.5..

    H.:'\IJI_J\~tl~ . .I\ftt'T

    the

    bllml)Cn::- \\ en.

    il\ 'il'llIl,I.

    I t u r n e l

    t\\' cu:tlorn

    hea(llam J1~

    tJI1 lIlt' lll'III}I't ~ Ilf)\\t'\\ .,~

    ~f()~

    lUton,

    I..O f . . ttOlf

    AlON

    I lUMJ ' fI

    }

    }

    .. . .

    oowa

    NOT(,

    USlHOUS ..

    _ A S

    GIJIOU 10

    IOCA1(

    _ItSlOO

  • 7/24/2019 Woodsmith - 051

    9/24

    wtNQ~IE1.DJ)JAll

    Gtu .

    S

    W M E E L

    INPlACl..

    . D fA .

    X

    . D E E P

    COUNTLRIORE

    fOltSfOmG

    Slot

    FENDER

    CAll toOV

    SlOE n

    F E N \ o n ~~j

    \

    . . . . . . _ _ : . . .. . .. _ , :- - _ - ' _ T . . . , . _ _ . _ o . J - -

    ,-

    ~~~,U [

    lL

    AXlE

    J[J

    COUNttRIOII(

    ttO US IN B OO Y T HE NCfN1U:

    P lt OT M O U S O N C O UH fE J l8 0R E S

    lOTHOU

    CRQSSSQlQlS

    ((.Aft

    FRONT~)

    S;8QSS SEQJ9ti

    (SHOO tAaSoaBEaS)

    _~ n

    e. ..... .

    1 0f A

    ....... ,'HOI.$ ..... ,~ _ 5 ....

    a > < t tU O O N I IO T H L-__= , / '~_ _- . . . : ' H O U S = = i

    E N D S f OR A )C lE

    P ' INS

    COUNT t t S lN I (

    ftGUJI'E3~

    N O T ;

    M O U NT lA M P S

    JO SET& E lOW

    fO POF t tOOO

    .

    CUTIHClsm \ J ~ .

    UNSWm. ,

    f..... Al . _

    1

    D E T A I L

    If'GUffE 36

    HEAOtAMPS

    \VOODSMlTH

    S U S P E N S IO N

    As I W:I.' about

    to

    mount th e w heels , J bejr.In

    to

    think

    about

    maki n : th r , ,,

    t l

    1>O. i .

    t i l l . : ' r i d e . Stl, T

    4 . t . c i ( ) e c l

    S l } r i n g ~U fX n ...

    o n ,

    XLF.s. Regin by

    cUlt ing

    two ...I.. blocks

    to '.. .and bore v -dia, holes in Ihe ellll,

    fI.r th~ axles, S ~Fig. : - 1 8 .

    T Il e h lJ le s ~

    ttl

    m ou nt the

    :lxtp

    bft lCk. ,

    tu the budy are bu,,,,1 in three .i I Tbe

    first hul(>~ I,< l i : l . 1))'

    , 1 , - - e I J ' ar' ,'{jun

    terbores

    feu '

    the springs. Next, drill

    shank holes the

    1 .'\ 01

    the way through

    fOI'

    the screws that huhl the axle. Then eoun

    tersink Ior the

    SCl'C\\

    heads on the bottom

    ofthe axles, see

    Jo'ig.

    : l I > .

    MOUNT

    Alii.~'S.To p,:.:.n th~

    axles and car bud)'. Then tighten the

    ~('n'\\~' \14~tht> h.,Ie..; ,unt

    il

    therc' ( 1 f'iJ' . 37.

    N e xt c on to ur U ,, cone-shaped

    back

    o f t he

    lamp with

    :0

    Ilal file. Then

    NlW

    the lamp

    fr .

    Im rn the dow .. 1allhe 101' incised line.

    MOUJo,' LMfPS. Tn mount th e lamps,

    ,dut: one en..

    If

    the

    I_-

    dowels into WI

    l:tmp~and the vlh..,end th .u).

  • 7/24/2019 Woodsmith - 051

    10/24\\'OODSM1TH

    NOT E :

    NAnSID ~

    90 - 10 END aEAl

    D E T A I l

    . . . . .

    ,

    'rlkall.

    tllk tltt

    t\\fl contra,.

    iT ' ft t l 1{' 1 .v

    t ,l lotttt'l f.ln'-tfl-

    f at '.. \ \

    th

    ,1 .)ul\1 t--~lf Itcar

    ,,'1

    la Jo ',

    I"" {,.l1 m

    b t h O \ \ n In t h o ( 'hulo: tbe Iirl a nd t h o .

    t.x , , 11'tJu1

    . . t

    II~aking

    t h o >

    Ikl

    TN. IJO 'OK rmIO(,ln Ubrdl ....

    ~rtuolntht_

    lid"",

    made (rum two eo trd;tinj '

    w e o d s

    t u h , ,herr) an,' ma,.I, , with a ,In of

    dark veneer htt\\\' t'n tm.'ln Th- "'I~ml

    c ., rc l,~ u l e.

    1 1 1 1 ,

    eut

    fr t , ' ha l l f i .

    hut I

    \\:8."

    a ble to

    KI t

    a l i m t J( ,t (h ' r

    ( lIt \ \

    uh a pla tform

    that

    nl[.lt( (1

    n till',,(a

    (,Ir,~h'l~.

    aUILD IN G T HE PLAT FO RM

    11 . ,( ,, h UlIr(IIl~ Ih . (1 1 :1 1orm. heck lhat

    \'(I\U'

    lu u . . 1

    :(il\\ 1110,1(('

    I...xactlv

    ~Mt til

    tIM'

    lal l i I

    uN . .

    1 a t

    l l~Hl t

    fllr ..

    llt'l(rut....un

    t)~

    t.'\I .... . . , 1 m.li\ i n . .e t tif1~

    Uf)l lu . l l3Jwl

    SI\\.

    ~,,~thl' ' 1 11 . . J ,

    Ilf....

    Ullung:r.1I11~c

    Itt

    ( IRC'I..JI(.

    rJ ' II.tt

    f(II111

    pi \ t.t:-. na

    ,,,Iii

    II I a IT t .

    J'I'

    l loa t ' , attach .. 1

    t..

    th e 1.. M I

    1'.:1\\

    j.W i , T u InJd~1 a h allcl ~\ \ ('U 'Cl(jl) '~

    -. ,. Ih , p~on 1 '10: ' I I I

    T il . I'LAUUK'I

    T

    l lW~1 tbe

    platform,

    I{lart

    I,) (1 Jtt.;Jl~

    a

    Vlt.~ f pl~ '\\(lOdil 8

    .< Ilh ,,(

    I ,,,I a

    ((>,

    e'th

    of ' , ,..

    fig.

    1

    T h t n. t o1 1 C '( '( 'I' ll h e P I\ ', .t n ;J .i I.

    trill

    a l 'l \: ot

    . . .. 1 t-1

    (rumtht

    tlfl j.,_~arld I, ( 'Jm lhtl t-.td

    ,If

    Ih(l.t.\I(onll

    ~hl'll :\"ll' In t,,,I\,r ltl ,Irillth , hl,I~lht

    ~ru11l' z . l thl' ,11 ol lI;ttt.

    I

    m:ule a

    ,lrill

    1'lt fl'Jln

    . t1l111h.,) ' u:ttl,l(thl'

    :-.:lnll':-.iZl,Ju....L

    ut

    till'

    h lItl. ,r l t

    ht , n : 111 nntl Ch\ICk

    th e o;lil

    inlh .,dn l l

    .;NI' CI,~~A,('Jl tUl1 ' l r t Il l' ll la l f. )rm . l h e r t'

    ar.

    t'\t,

    ~'It'al~ hlJhl 'hi' hhlilk

    1 .

    t} t~:

  • 7/24/2019 Woodsmith - 051

    11/24

    GWiANDClAHi'VENEilt

    STRIPSBTWiEH UO Pf KESA IIK W O O O

    rtlMEXCUS

    ,

    AGURE 12

    ONE PlKt Of

    EAotS10

    4 - - ' )

    an tmll~NO

    NOTE,

    'WI'H. SAMEDGt

    aoTH1.EG~~

    A G A I N S T . s K f laur S HO U lD . .

    JH E

    SM\E

    WIDTH

    .,.~

    ,

    _ n r l M M I N G

    ,

    1lGU .. .

    ANGt O GltAiN

    DET~ll

    UGl t tWOOO

    1Of''''I'U

    DA.Rl(WOOD

    ~

    ~

    IQ

    UOHT

    wooo

    DAPWOOD

    O J T O M

    t ,AYl: .

    DAUWQOO

    RGUIt6

    UGKTWOOO

    \\'OODSMITH

    . . nd t he s em i -c ircle

    I.:f

    wide,

    3 1MI t he ove ra ll

    hlank i- , I w ide , th en ,

    ill '

    than ..

    on

    tht'

    uthe r

    : - ; i r l ( , .

    Tn cl-eat~ an 1 . . . .111.. lei

    e n bu lh > ide s,

    trim

    th e blank to f in a l w i dt h .

    see

    ~'i)(,

    Rt{\RI~A.\(;l. THt; 1>II-;C'P,sNt ,\ \ I lu ll th('

    t..l X . ' f I

    t~Y'f.'lherp~~part

    a n d

    l ('arrdnKc

    them so the m ain

    l ;'il1.

    (If

    lhl-licl i: -

    Cillt'

    color

    flf

    \\ '()()(Iand th e sem i-c irc les ure th e co n-

    11'n,linj

    J O d , , .

    Fig.

    S,

    (Y ,m

    ac(uall,\'

    h ave t 'J lt )u.l h J)iE'\'~'t make twu lid:,-,)

    M A KI NG VENEER

    11 .

    ndd a h i) . \\'hi)l

    11r()jf. t. t.-'flr ['Utll\ illlX lill, c'ut t\\(1 ;o.tlllt:

    f

    Ven( t'l' fl'Oltl

    1 1~tU('k

    ttl

    a J'UliKh It)rlgth

    f,f

    8-, t (~o i J . 11. ''''hll~ the

    S~\\\\;..

    ~('tup. I

    ttl~; - u t

    1\\'0

    l lrir)..' u ( \'cn,,'( 'r [tn

    lhl'

    L H , x

    wttUI1\, J,.-fer 1(.

    ~'i .

    x lnl l,uJ. f{

    12,

    ('lit

    lhlOS...

    ~t Jj l)loio fl (,m the

    c.ut... .;j(I.. f3C(~:--

    ,If l

    i,ie(.' e

    t,f1 t

    ~ to ck lh :lt' :'o

    ,\ide

    Rn d f'lollj ,

    ~eig, II .

    G LU E TO G ET HE R L ID

    , 0 \1 \ th. .vr IS Ul, I( lu e a Jl(1d a m p th e

    lui pil '.~ to~ ..ther \,ilh the t;>n\ 't..'rtrill:'

    b < o rw . . ..

    them .

    set:

    'ig .

    1 2.

    l' iJUIII):

    U ,

    a

    hanr l

  • 7/24/2019 Woodsmith - 051

    12/24

    ltEBOl(

    Af te r 1 lI~l id was comple te . I ht ').'lI1Iw o rk o n

    th e b ex it.o ;('lr.T h e . rnil ln

    part.

    1 , 1 the box is

    made from

    the

    sam e kind of w (lor l , .. . t he

    s em i-c u-d . .. o n th e lid. This , , , , 1 1 . ca n hi cui

    fr om :t b la nk of W 4 > we k (1 .

    'I

    lua' thick

    n es s) o r a b lan k t)u J lt tl)) fl,(lIll two pieces41f

    ~ 4 ; ;( , ..

    k.

    RUlLO UI' STOCK. '1b muk~

    :t hu ill.up

    blank. start b~'cultinJ:

    (I

    )lie,, ,of 414stock

    to .. roul-'

    width

    of

    rand

    ro u h length of

    12 .Then cu t this piece in half ',

    S('(,Ily

    sm)( )th.An~trUllghI,d~$ can tw cleaned

    ou t with a h aJI 'I u lI (1o r r ou nd f ile.

    'I(I~I

    Of',,

    I~IIK.:.;Ol~

    Next,

    t(1

    : u 1 \

    . , 1 l I

    fo r th e lid to tit i nt o p lacv, trim off

    the (tIPtlf th e

    center

    ri ,lj l . ' F i )r . 17 .

    THE FRONT/BACK

    Aft . r

    lbt'

    main

    Jjtll1.

    I1rtht~

    ;x)x

    \\'~l.oI;

    , n1Ilh:lt',

    , allach

    ,

    (Ofjl [

  • 7/24/2019 Woodsmith - 051

    13/24

    N O T . . . . _

    ~NUN'

    W l -t E N

    aoWlNG

    SANO/W.f to d o it.

    but on thi>box 1sanded themIe,;an~ ;i,,,,.

    St. Irt by

    moun t i ng

    the hd

    an d bo x in a v is e,

    makinl(

    WI (

    the ve_r strip in the lid i. .

    a1i.~1 wi th the:mipinthe box. '....Fig.~.

    The the

    lill

    IIllflbox

    n l ~ t I X with fdt. I

    applied t w , .

    f , un

    oil

    I the ou. i,' of

    lhe

    lJo, and

    th~ veneer

    sides on tile inside ofthe box,

    length to match

    th e

    box. see Fi . IS.

    (:L U E S lU E S T in f( ' J l 11111 l inn .)

    T o

    Jin..

    th

  • 7/24/2019 Woodsmith - 051

    14/24\VOOOSMITH4

    NOTE :

    A U f Ot .U t CORNERS HAv t

    T H t i

    EOG t

    J t MAJ.NlNG

    UGI f t

    W OOf>

    lOf'lA.....

    U SE l' R A DIU SfOR tAYlNG

    our

    SU N

    RGUAt2

    t)... an(ilr', (Note: \\fhile

    th e

    saw was~ p,

    I rut some extra ~tril):o>IIIease some broke ,

    I l .KI , ' I~ a l 'UUI) tc 1 I-X

    v e ne er s tr ip s

    '1E'('(1E'd

    bt~I' fo, ' the r,'OIlI

    nnd back of Ih~

    t. ,.

    refer

    ll, Jl~.:{.)

    DElWINI' VEl'oi:ER.Tn bond th~ veneer,

    sonk it under' u stream

    (.f

    h()l water for

    .1

    eouple minutes until the fibers -'Wtli tc J

    soften. As Lb. f ib. , , ,> soften, bend Ihl'

    v en ee r in tu a se mi-c ir cu lar :o .h aJ lC .~n de r lh c.

    ~U t'aJnof water; :;~ ~i~;.

    KOI,NIlO\,t;K

    .;OG: :n (' (' .'ttl r ouJ th )< :n \ t h~ . , (

    AG U A: E .

    \iter l'Ol'llJ,.(tin~

    . h t 1 1W M 1 ~ \ \

    t1C)xe~sho\\11

    o n

    pa~1?If), I

    J I L C l l ll o c t

    t l

    Ilwke another

    b o x

    with

    a l 'lfl '' 'I. '''''Jl

    (,,1

    t lw ti,l

    D RA W IN G T HE D ES IG N

    ' fh ; - ; i j . . . 1 ' J l ~ul .1

    glue thp p l > o t O r o I ) ,

    ri)(hllo

    t h r - w, , ,1 ,ilh

    ,,,boo

    cement 01'

    :l~1-il'nlYMOllnl.

    C U T T IN G TH E DES IG N

    1'h~lid d< ,> i~ smutl~Irom three ( 'OIIII ' l l . . j( cl ber an d cu t a t

    th~

    same time, The lid in th~ pholo uses

    zeb

    \()I 'wl fo r the m ountam and ( I )ll(t~tof'),

    , ,1 1 ),

    fo r the ,111. al l .1 '1 '1 (nr thp baek

    I(r IIlnd,

    cur

    OIT~TOCK.

    B('j..~n

    Io, k

    lin the hd

    ~1~. lJrt ing ;t blank

    f r ~

    1 ~ l f) ('k CIII t cLU:l l

    t h it k n t' ~ . ..)

    fl 1)m

    e 'j ('h c l( th to t hl t e

    \\tKl(l~(J

    a idth 0(;,and

    length

    0( Then

    stick

    the

    three p iece s \< J gc th er w ith d o ub le-sid ed

    ml1l t . 1 .~ l l )t .~tF il . . 2 .

    1 ;llw attach the I>:'P~ pattern (0 draw

    the cI iJIllI

    n

    the

    t,,1'

    board. Next. cheek

    to be :wrc tha t the ba.IMI

    ~t\\'l:lble

    i....rfl(IIU

    9(l' tv lIw hlad~,

    $TAItT AND STOP POft'lo'l'S.\\'Ill n CUllin ; '

    ( ) l l l the d~:;;iJrll.the unty c r it ic ; '1 1 n l c a . u r l -_ ' _ _

    ment~are the :otart:lnci

    ~t i

    t()int.....Th(.lid

    t le ~ i~ l ~ h (J ul (1 ~ l ..u 1 . I~ frtlm l h t . l '1 : IR \ . : -'r

    the

    ',ard _

    I malch Ih. thikl1o '''

    o f

    Ihe

    1' , , \\

    U l w l bark 1'; . 1'~n(1' i fo\ \ iJI f o - ' j 1 ; ( .

    l:i.l

    Ttl

    ma rk t he se -

    l)C,illt~.

    ~ et

    lit'

    a

    I' (( I\t..

    '/, u. ln

    th e

    } i1d,

    o f the

    b.1nd ::;':1\\'

    bl:.l ( l r ' ,

    :;(-1,:

    ' ig . ~ ~ .

    ( I ' l i f l

    a

    I ) i e < . - e

    o f

    I,

    ~1.a 4lnjl'

    b. t l l '< ' l i l t '

    (ellre

    and lb hl, . . le

    10

    lc t,.

    Tht>nwilh II... ed.. orlhc Ih,...

    . ,. .b o o nl b l oc k

    a l: 'l in ~ I h~

    r...-

    >Co l ' < '(aboul

    < 1 1 : 1 ' )

    (h

    ( r t tu ' :o . lm1anr l

    ~t .ol ' l lOint ..:t

    o n the

    rl t : ,i ,en. { o11

    1l . ,'C Iu i l l l ' l b l ' h l . 1 C k up ic1, . I o w n to

    Illa] ..

    tll (J (lhe re linc$,)

    (T1OI;-r

    Ot;SICN.Thl'n remove

    lb .

    (enre

    ; in tl . .Ut o ut the

    (le '-i) lu~ing

    the. slali iuld

    >lul'

    I~)int .< . e ll le r : In n

    ~,il the

    \I j lU l lU j elhel 'intu

  • 7/24/2019 Woodsmith - 051

    15/24

    f

    .... 1.....1...... l-~~

    ,

    1

    . . .

    f N O V l E WlO E V I E W D E T A IL

    -

    -

    fT

    IAIIU

    .. O , _ . . , _ . . .. . . . .,_-:-::::----{..1O A

    r

    NOT(

    .wASUIEM(HT lOUAlS

    DlStA'Cl1fT'WllH

    Y(lrd.l.UN6 ()Io.I uo

    SIMIlARWOODS)

    vtNU.\ /

    V(HEll

    RGUlf IJ

    F lGURf 12

    N O T E c ( .

    . , . , . .

    VfN(IRDillS HOlM

    I 1 SN f l t ) X l M A n . = : ; : S H ~ A K ~ = = = = = = = = : : : ,

    MUll II

    . . . . . . . .

    USf_

    10 , , UP

    ....a......

    ~CUMftHG

    NOn,

    USEGENTI l

    ,...... fUSSl

    lIf10

    SlOW'tJ

    IPC)YlHf[1 ovaMOLD

    AGUa'l

    tGUIll

    NOn,

    DONOT~D

    O V Ei O UT SI DE fOC .ES

    ./

    touNO ()\f(

    AU. Uft. toG,s

    wrTH OUNo.oYtl

    AGUIl6

    _

    . ... .. w o o o

    ~

    _

    \\OOO~MJ11l

    O ne... the, 'lIffr .. phahle. u-c D e ofth.

    00,.1 \\11

    Irel

    I ' as. moM

    anti

    (tntl)

    ( 35(> th e- \ eJlf ( rO\er the curve. f+ ig. ;

    :-10 Iy work tIKveneer \\ lth your thumbs

    a link, b.t.t a lrn ,

    .\n.c

    r lhl wet \

    PIlH J

    strip l

    nJUghly ir~

    t lk , I. n ,u .hap .

    pla

    In

    t h t >

    , : , tnJI

    that fit:;.. j

    th e ~llr,.:oo.'C

    ~ i\:

    I

    ~\t ru n IlfltIle t \ l (:-- ._.. veneer aI , ,1

    ,1: ,1111'utili ~hH ' II I t h t hL..l :otl1p. see Fig ' . It,

    0 11 < ( ' hI ' g lu t . 1 1 ; , : - . t rim all th e \ ltlt lr

    Ou.h '\llh I h , nuts l H h, Ud

    BOX80noM

    \\'Ililt I \\11 I I th t n ' N ~ ' ftu' lf1 in g n t'\ \

    thjrl~.In.. I , .t r ll e -h l lY .l ifTtrt ll t bo\ l l\.

    tlln\ rflr t h is L ' \I H L ' ( '. I ) l t l i , 1 .

    \IAI l>et

  • 7/24/2019 Woodsmith - 051

    16/24\VOOOSM ITH

    6

    'OO'HHT

    O(T~IHtS

    1( (1 ' W ID TH

    IW(

    fHICXNISS

    1'IGUIl2

    IWI(G- Ot

    ...,. ..

    . . . . . .

    ._,

    ADJUilMlN f

    ,

    Vllnc..t.l

    -

    . -

    .... AUll

    lOMAK.

    WITH

    ,

    IWI(

    -

    IW(

    'ow..

    TOACJ(

    Wltn

    tW

    ,

    C l N T t . ,

    f

    HUIS

    ' O W l .

    . N

    WHEn

    (HUNE

    . . d

    W 1 T l tta

    . .

    t

    ....0'

    GUIM

    HOtDU

    1 ' . 1 : - 1 1 . ,

    Illit

    I t~

    ul:-n

    tht.,

    rt..i...~11

    tht. l , t - l . I {

    IIlll'll rl' ro l~t \'UI I 111J,~tr.llcllt ')r (1,I(u\\ in); .1

    rr. ultltliul. Ttu:- i - - o 1'C'\'lu~'th.,I I..l'k c,(lhl'

    l , l. I ( I\ . ' \\ I \. : :- - oC l ' J l n

    :-itip til

    : - i ( i e

    illtht kerr

    \\ hl'n ~lIll ,I n't \ Ullt it 1(1,

    'rtu ' ;u, ffl\l,r'l(.'lUI~th.a.ll'all

    IJ1akr

    t l l . i . :-

    II-:Ittlt-aJ tttllli'l~i_\

    til\\

    U)fll' \\

    11r.-:':

    I,

    all

    lI11t\

    t nM't

    1'1$Ihl'

    t.......h. :

    I

    imJIf'('J~'J' ~tulJ

    l.rlh.I).I .I ......\\~

    ,- ,little

    It.lL,i(IIl.,lllh;:

    1 , 1 . , ( 1 ( ' , atrul : \ (t'HllllC ltw \\I>rklli\.'l 'C inti'

    t l. , bL..

    II' tlNI (......t.

    UNEV1Nsn

    \1\tIOP\

    to n '-t't nkar~ 'lhl.'lc.. t lh

    OODi' :'-.... f . r

    Ix I o l a d . -

    an- nt ,.J\\\am

    lhan u..,

    L t . ' t hu n t ~ 'I ' r : - O J f I. . . .

    J ' h l . . . . .

    '3U:-;:(.':->l k' b la cM '

    'u rut monoa~~ lvt4_:. {Ill

    lQ(-~k

    lf t h c .

    I r h le b 1 . ,1 - I lK hIaIJ. . .tfcoon-.- Inlhal

    ,1 1 n.'C1.JoJl.

    SE-Itin~

    11,).1

    ~tl1cl-aw

    \ lIUI\ ~ tlll\ t)lI I\

    Il),Ot.-Hlu)t':oi, 'rill' lil:-t1:-.. t ' l Iill~

    t

    hl' 1111 . . .1 .- t I

    t n u . ' _ I , r t11~ 'J 'I~' :-t11 )' 11 1 1hi ' :- ;11114'\ htt i\ t

    1 I -.itiIlJI.iI.....t ):1)(...a''f,ullcl tIll \\tll'\,I,.,.

    'I'll

    :--( ('tllMl : - - . :--cltill) tlttllttell tt 1\ ,1'11. \llIl till

    t h i l - . I

    i.....

    IJII:-.lll1Clht.,I,L.I.ltOb'lli.I,~ lUllI t hl'\I:-.

    ht-.uillJ.,~ III k I' cI,,tlll....IIIII'fII,LIt II' iliI), IHof I

    SCI

    il

    :-,ta.\ ~I}} t r.lc... \\

    I w n

    .1

    1 , 1 i . .

    ('1>

    ,1 \ \ 1 ) 1 1 11 1 11 :

    ( L o t i itll., it .

    \\ltl': ':l..\l.IGIl:Nl TIlt'

    \\Ih,( )

    ita\1 ttl

    l.,..

    ill

    iii,,'

    , Ilh

    I II 'l ' '~I II )I I1'

    III

    ,h., ',I . ..

    lf

    \\1 1' k'III\\ \\)111

    11 1 f ,ltc)(.,)I,, .

    - ' I: - - .; t li J . ,r t l t. 4 1 \ \ hl,t l < l iJlII .tll lllll'(t'Clic1..II,h

    :-t ft':-....... ('II th t tI1.1IT.>...

    . i J

    I~ ~1.I ..k I JU_c III

    . :-k\ .~ \ ,alllrlt tll1:tkl r \\hll u l ,, nt l_ ) \ \ t

    UtI a hl...,; ; ah.,ut I,.tlttl , -Ir n. j llIe

    In'i,le tl '

    ri4lt ~.

    .lkt

    lth till> \\ hi'\'I~O1lt

    f

    IJI~

    ctnfl out ot I;ilr \t 01 ) \ \ 'h . ;. lt 11. ..11.111\

    thro\\:-oItofft:- runnm un a hanI t)lt.)('{t

    HAlln1l1~JF.( \\'hen the bla.l nil ,

    illtrl a hi.141(11 n;tll fir ~,n\\. thl' ,I fifth .

    tl'\'lh ill

    tl\'

    nJill'''' Inlnn tlt;ltt'l, l:llt chi '

    hart] '11,j. ,

    t~

    hi.lt n\(l:'l

    ,,1 :1-'1

    nill1 thl jt

    a r v t h e h n n l o r u . . ,

    1 . 1 ; 1 1 ' , ' . .

    . , , 1 1 . 1 . ) ' 0

    'll

    lhl

    .t.;:II,,

    :-. fJ

    (1 (, 111 lhl t l,th lu thl' Uoll'k)

    (l~l('rnljn{~~

    hl.\\ far ,'\,. b l,t ,I , . .

    ntl . .. .\ il lW:

    iK:for t t h l . h.l\. k h\)nll~:-.lnlt. II'l' I - l I l t ,

    flf

    tIll

    k t ' r f . f

    1 . . .

    f .U ,-.I\\,lilfll.'. t h t

    ' . I ; : u l , , ' O l l l

    lllr

    a t u \ ..

    J')'

    :-llolrl '

    dlll'I,'

    Itl

    nu,k,

    a tlJlh t

    rd(liu..... I ut.

    l,n.1 \\11).

    hlath thl ....

    z. ln~

    anclt

    1.:--....m;IU

    (tfl

    11\)...

    ' \1 1 1 , . .

    l'\\I 'I'lIljt

    r:uiiu. l, : , ,- , t ~ I). '.

    I

    TJti i...

    ht, ; 04,II \\ 1 1 1 1 I , b u l t < t tu l lC . .. .

    the~il,-

    flr J tl .' Ik lng . .. .r.1tl llt '1.11....'l fl.lItl\\

    Illj

    a Ji,W hl'n

    m.lkil'g

    .1

    II-trl.~of ):1lit

    l'Ur\f :-. I Ul

    t

    ~ 'II fI \\ 1(1~ , L , t ' , ,--;111

    \.I. lt.

    uf f (,('U.N' \\ h,f. ,Ill' I ..Kk 1 . 1 ' th, t..b ,k

    :oi\\lltC =-- rnlm : o . J I I . tel ....I , I I . t h , ~tri.

    \\ II)TH R:I..ATIO' ,tllt Ttw ....L'lt.HJrlhip

    flf t h e -

    kt.rf teltll III tht tJl;l(il' Ieltl. t~

    1 ) I O I i n . . . 1 1 0 \ \ a b . . n c l ~ \ \

    tOi11

    C\Jt n ,co

    Band Saw Basics

  • 7/24/2019 Woodsmith - 051

    17/24 1 7

    B LA D E S TRESS

    ~t}\\'lh e 001141

    O l"

    is

    ~ l

    UI.

    t,)

    I I (>aif l11n tel

    it':

    ( (111Il()I( 'nUal, R U l, t hL . 1 \t JJ " "I en ti a ,till

    may bea bit short of ,, ':I'(C'ofthr, h la de , se e Il I,wit

    I,

    Fij ,

    I,

    C )1 1 N ln pit ,,( ,t? uf ,\ '{wxl i~

    1 1 '1 ~ H : ' (t

    into lh.

    bl ade , the

    back

    ,,(til'

    bla rh-

    r em a in s u nd er

    tension, but the r 't of the blade t('nds ti

    e omp re s s . CQ n 'I > , C i V ll al the rl't,nl nlukv~

    the

    fr on t bu ck le u r 1;.)\ \ lO )OIla'

    un'

    l)n

    it:~. , \ . . , (.'()W'S(',

    BA aREL

    C tJT.1n

    3tlllilit0

    I\'tiull~ Ll'

    th(.'sl.' p l , Jbl( n l S , 1 '11 :'t, ll::.t'

    a

    \\;Clel' bl3(lc_ \\ 1} ( O 11

    ~'Oll pUl h \\'()eM)

    illll'

    a

    wide,' ~ I. ~ ,

    e . 1( '>. ' likely to n cx bi lc k

    \\'ill'1l

    :utll

    e.'('leltr the

    If'l1hirHl

    '('~)ml)I CJol...;,iQ

    c l i IT< :l' e l ll '( .k : '\ ,h u l C . 1 11 l( e

    tJle

    blatl\

    (4 ) I x , \\ ,

    lu

    lh< . ' si( .

    &eo nd ,

    ,t '". good id~a t k('('1' Ihe

    to p

    blad~ gujelt.,

    a. . .

    clu,sc

    leI thL'

    \v(xxl .L,...

    (H)::,....

    i

    bl u , I

    f

    I

    he

    gl l id"

    i.

    ighl

    U\'('I'

    thl'

    ;l1l'fu,'.:,

    t h e 1 )1 .1 (1 (> (,.J1t be,,\ ;t.,..

    m\lt'h.

    ~~~~

    ;,

    . illal')',increa.... tile tensi(tJl 011 th(l

    blad., Ithe len, i o n O l ll h . entire length < If

    lh~ b h t c l \ f i : o j t't'atel'.

    the

    \ \ - h e . l e ',Iade i

    In tu-e

    l iJ, . t1cl

    aru llh ~ f 'on l ()f th e

    .) };].(I( >

    i~

    ol

    3:-:'l i ke l, \ ' l ( ' cOlnl)rrol ll (~m.

    m)' ~\fKri 'n(.'(' i~'uat rllOl\.'J~ullte

    teJlcll(,

    t ln c r . . r - t . . n : - , i t J n t h un ( , . . , - t , , : o - i , , lht~ir)Jillt l

    RGURt.

    BlAD E TEN SIO N

    BefOJ"l 'O i f l jl L . .ing th e bL_ l(l~) Z U i c lL O SJ K l ll ll U . . .t

    b c a ri u l' >' I ha l kt'(;p

    the

    blade on ln tl' \ \ h "n

    ctJlling..

    t h { b lac ll ' I t a. . ..t o he tell::ol,)]led~ J . : "e n

    :t nc, \,

    ~h:ill'

    h1:ul( '

    ,\ill

    le;.I{1

    UI CI~atc

    a

    b:1 l1 ,hap" ,1

    cUl

    ifi[', n(ll '''lcllL~ltil'''tl)

    bcl,\'(.( 'n lhf._ \ hc . . - c l : - : .

    0\\' i\lL'CIITE;SION'~In:-t l.);ttlrl~'\'~

    h.I\'

    a

    t ll:,itil\ grIU~f'~ , \"Ili~h 1 'f>a1I~'ll:-l

    i .J lt li i . : ' l t e~Ul

    a)jl)\'(lxim~i.t{' tf:'lu:.i(u\

    sellin), .

    "he ml,\'eilleill

    o f th e

    JO lu J r e i s b a . . ~ t : ( 1

    lJ \ t i l l '

    all)I~Ulllof I)re:i~w'~

    11

    n

    l'OJ11fu-e~::,itJlI

    t:t1I ill) _

    St,Olt'UJ1)L :' l

    h e ~ 1 }r in R

    hJL~

    futigul"lJ

    to Lht l JOint \\Iltl't' l h e : g t l l 'l " ~

    is

    I l f ' 1 t . ,n~(~l '

    a(''C,-UI'lte. 1 In;ln~'~ln{1 S;\\\: : tht.' ~;lUJt(>

    , , 'a_' ; ' J lt

    al'('W-ate tl) :;.t;tlt

    \\rilh.

    ,Wllly lh,' IC"" IO m nn the blad,

    h l~ '

    In

    tx t . '1 ' (>at(.~rh an th e I 1lujte int lic. ' t tll'$

    \\11{'ll

    IIJut a.1I. hJa(ie .nl Ill)' StUI~ OOJlci$(\ ', f')r

    l.xUllll,1t.>,

    at'()

    lell~it)n it ('~Irl't ell~',

    h ...

    gl.IUJ f' 1'(~(It' ....thh\IJrlt it

    \\'oul,llw

    cnlT~L

    ft ]

    a -,. hl.(I,>,

    I~O\\'TO

    TENSJOS,TtJ

    ('fln-eI$.

    t f'i n a

    l It'n:-itll'

    U(ljll~l-nlClIl....;\\ il l be mad e lutcr.) '0\('11.

    ~I(,\ \ I.'tt.m l he \ \ h t't 'l :.

    b~'

    h a n }

    \ \ ' h , , 1 1 wllilllw u I

    ~t~t)' -'

    i'

    the ~111Pl't:l~lti\'l'JXI~itionun l h l '

    \ \ ' h c ( ' J s f'Jr sC ('Ittll'P\~(llutjnl1:o'o ~l't I '- ~ i _ l ,.

    1

    : 2

    tlPf'u: BlADE GutOE

    TtHSION

    HOlOERaOSE

    FORa

    TO W ORI (P(CE:

    (\

    ,

    lQUAL

    TtN~ON

    ON80T

    . .

    lO G ES

    fll0l

  • 7/24/2019 Woodsmith - 051

    18/24WOODSMITH

    Rt:AI)JUST'fHY. FENCF.,

    :> lo w dra w a

    I ,n,

    eil lim' aertlw',rklli ~ tn u 'k the

    rlrift

    an (le,

    .ell

    ri (, ~.'I'h 1 ,11h w(lrk

    pil ' o[(too bl.de alldCdaml' high fenl..

    down on the line, see Fig. a.

    N~.\l, tr~' cutting anolher pit ,e or IP

    allhis n~w tlrilt angle. r-; en though the

    relit.., i al an ngle loIhe blade,

    it

    .hlll.llI

    rut

    otraighl

    aJl, g the line,

    The important thing he,.e is Ihal . v l t find

    lhe < n'Ccl I,~C,lamp tlo IIth~ rence

    nd _\II>

    wilh it.

    On,,-,,,,1

    I ,.,,.\ ;,

    \ iU

    111) '

    t u u l c l ;- . 1 'I

    b crllt l , ,Iu.ing,

    ,wIaft I'th. cu ' Irs' ' han'

    I >top f....ling lt~nlllwll't'atljlt>1 yow' hanl l

    tlf boll.\ ' 1.,iti,IO,Ih~blall~

    wil l

    It'> ea nou h

    ',r:-t r~l.'(t t:ut. ~ ~Jlluc.;tlwsl,tn.ligillC:'l

    L~tJKINt\\ cutl 4. (IJI1... \\'llt'jllhl'I,,(:~ a :-1(,\\'.but

    ~ll dl:I~'ft'l (1(l'in1

    t h t h c Jt it \i n~

    te,

    tJ\f:\

    pn(1flf

    t.he

    ('lit

    -fUK1lh;lt':: Ililllln..n 'Jut hertltv ( \f;.

    lW'lUn~

    on tiw

    nlole,t,

    MAItK/

    ..,., AHGI

    ONSAWlAaU:

    leading,

    1\,

    do lhi~. dl':I

    nOUI

    lin

    ~n

    tbe

    ,~I~

    (If

    I)iee~or $Crnl',th

    8

    ltking

    ~IUI ~01' pencil and ,'mbination ,;quare.

    'rhen ~tal}d thf.. piece un e(1~eaJl(1

    Slllit

    lo

    rP. '8\\'

    ;d{,ng

    lh(' cUl line ,;tboul U~iJlg a

    renee,

    If

    lb., blade

    i> ;

    le~ ting, it i ll tend to

    ,bill

    10 lhe right OJ'I~ft of the I*nelllint',

    ee '1l l1' \1. ,

    in Fig, l,

    '0; lllpel~ ,'\le for lhl' drilL .\\;ng lhv

    t.ailttlltl,.f

    the \\ t)rkpiece

    lI,\\'nl lht tli lw

    Hon (.fthe drill and keep pu. hing rorwllrd.

    ....... i~.. Oil'..(h cut r I, , Ihe Il. ,oil

    line

    fO l'

    ,upl .. ill.hl'>', tum off the ,

    bU I

    1 ,ln Ulj> lI'k},ie ~hDUl d l () u l. :h JH f

    J t l l t ~ i ( l c

    l I~~I

    N Jh

    f > u l k _ ) , : ' t ,

    2X.~outO

    aElWfEHlGS

    ,.

    IS

    PENC~

    UN

    . . . . . . .

    Olfl

    R~\\illgs o n E >

    f~r

    h e n ') () .< ; . timjlf)ltanl jfl~

    on m) b..

    J l t I :'3\\.

    [Rl~J\vir ,g

    i~

    ippil lJ : a

    boanl on ,IRe lC J

    ).-el l\\'o

    lhillll(>l'llit't< :;,)

    Bul

    ir~ th,' one Ilpel1lliol)

    tha I

    can

    call..., U...

    '( :~i\'3Iion, I(a h d~, gllin to 1

    ( a ~ \\

    4,rllC,)

    (I).' t h e fllOl(Jl' i t S < ' l f

    (ll' (Iil't.,~,:l~lli\ (';1\\'$)

    ll,

    th e

    bonom

    u f th e

    labl...

    f.~E ;I_t:lt(:...t;(;f:.

    '1\.

    ,g:t llilt' l111llion ..nl l

    hlacle ali.,rnt...ft.~'f\\1

    h:t\t.~ t(1

    m~n:;lU'l' lhv

    di:_.;tall(. ( el \\ N'll

    tbtl

    miter J{au) l' Shll

    .ultl

    th .. blade at bolh th e f J 'UntanI ) r~ar . ' 1 ' . . d

    thi

    J

    u a rniel'l~ ,ij t bleeelerpug .

    Thb

    ) liUl

    is a ,aU bl,~'k or \\'ood

    attac hed tv ',lIm (, Ith ;1 I < Iid e.< ill thp

    mil~r

    ) 1lJlI P

    ,Inll.

    A t th .... n c1 of [h t'

    bl( ,k.

    th(lrt ~

    ;1 .

    ''(IUll1l-hE-it(l hl' a~

    StIX'\'

    thal ;tl

    JO\\ i

    lht

    mit1oaflj~.tn}l'nt::.

    f l~

    ' i J : . . i i

    AGURE7

    acl\wl1.\ ' \\ ,t( OtUJKh 1 ] 1 - > ; : ' ... . . I I ( t to

    push

    nr

    pun Ih l ~ t . i' 1>,

    more apparent, and at times, (1(111~f'n.)llt'.

    Irth~I~al'of tho blade is 'mgl....l toward

    the rip f~n.,..(to the right), the wl 1

    will

    be

    'l1l('7.... 1

    bet wr-en

    I he fcnc t' and I he

    blade

    1 : 0 .

    the Cll\

    i~

    il(le. Thi$ r~sull:.: ill t h{'e'Jl

    tlgt

    lx,jng

    l4)I'll

    tn< 1

    \I~lllllly

    h\lr JI~1 ;_L

    hr

    ll'eth nil>a 'lin~llh( eul t. Cij c,

    ~:~ig.

    1,

    I ~ul(litf) . lll(~Inol{Jr h:l~l4.\\'ork hanf('1

    a ll (l lh c - hhlOC-Ina~' \'C,l rheal :In(1

    \\ ;U'I)'

    Ile bil ~~l ))I {Illlenl.hCI\\'C\ l'I',

    i~

    heil.\

    bl.up that hrel.

    tu tl , Ii) hl can b t . - dallj(cr.

    ou~. During lIte I i p p i n . s r

    0IJel'ation

    the

    \ ' Orkl) iu ,, >hh wOO II .

    I''':'';(.IN(;, W h en th .. l) )a df -

    i~

    ot ali~eft.

    that is, w he n it

    :0 .

    at all al1p'l~ t.lthe- C,. fJUf$(.'f

    lh e

    kerf. tII~hl,, p is -h~pling.

    I ' { . P i i n g gel:. its name Irum nautieal jar

    h ,n. The rear

    part

    of a sh ip s, ke ; ) ,< th e

    h ( . . - '1 1 . \

    'h('ll

    : . h i l )

    is

    1 , 1 ( 1 \ ' - 1 1

    a 'c , ) : ' . : o

    t h e

    \\',ltCI'

    in u lin e lh lll' n ot 1~lra ~lt t h . . keel, iI',

    h( etin~. ~\ l)hl(l~ ht el..;: when

    it ~

    ut nf

    ali)..'Ilm en t w ith th e p llh ,,(lh e C U I.

    SOUK O OF

    II EE ~ING .

    The : ;1 1 1 1~ ', )u

    hem'

    \ \ he ll c t 'U& -1 :u t tinga \\To,'kpiecei~th e s ou nd

    of

    hl ,liJlg.

    T his :; 1 1 h ap pe ns a- tho ''Ill is

    bei ~om plpted . W h at

    happens '

    this,

    The

    '(lilt

    ..01:

    (If

    th e

    hlatl..

    mak n lO \'e: ;, _~L., l

    the

    I u (h o r bu rn l .

    I'il .

    I.

    \\~,enhe b lad e L :, s-CUI lbe c lm . .. t h . . hl3(I.,,_ th e

    rlanl;\~

    l ',lh. w:\.'I. pied' heing

  • 7/24/2019 Woodsmith - 051

    21/24

    21

    US E LEFf toUlU

    -GAUGSlOJ

    M OV E fEN CE TO

    RflUGAUGf

    flGUUl

    :;.IIJl. (Rlflel

    I'm

    nf,rht~J'ancll.'Cl.

    lhl.' lefl miter J d\lJ, 'l' ~lul J. t.'l~ll~tl} ~ ( _ -

    most.So I u....

    ,ltll

    :~lgn

    th .

    trunion.i

    : -J n W l 'f ti .s e

    tb e IoI d, t full h. i~ht :nlll

    ntt::il~t ~.l)l~ tn:l,.k{'of)l 'tlllhjll~

    ul1('\ '(.'

    lh~ table tlrf ,' at tlu f ,, 1..(

    till

    Whl.

    Then o.(l.iu~ttht)

    ( 1 < ' l l t h

    f,f\he screw

    : 1)

    tht

    h~u{1ust l()uell~~ht lfHtlh.

    : - ;e

    (h l~\il,

    Fij '.

    fl .

    tutltlu lill.' illaclc' baek ulu1f ')111 1

    until you he:.I' :, ;o;.1i~hl

    as t hl ' l .) ut i,

    j (lW.I. 's th, . . . I ( w h. .ad .

    No \\ m t :\ tt - t h, .. I. ,l ar h ~

    thl' m.trkt'tllllfith

    i...

    a t t he re nr ; a lu l : -: li fl l' th e ':

    hln(I(~. : - - Ollt f,flin t', ~ I 'i~ . I.,

    Alt(:N O[.,\OF..

    TI. t tl i) }1tlll' l,hull'.IUtl'.'JI

    the l_Hlll~thllt ~ {lU1. thl' lM.ni4Jtj ttl th,

    IlC,tt41nl (If

    t h . . .

    saw tuhle. ~t* P

    1 I~,. Tlu-n

    l;l,l

    th e

    rear

    flf1.h.,

    t ltlH ,n 1 11

    th ,lirl tlh'lI

    n(_'\ '(ll~tl.M'l'

    f i). .

    X.

    You tan jll < u

    the fr(l,,1 nd

    bolek ,

    11,,,,. lih,IIt tb,'

    trumon

    b(lJ l . : -ano make-

    the test aJ.f.un

    \lIL..

    In

    case the

    tt'WU()11 : : l i l t l J i . 1 J .t... lilt- t.,lt~

    \I,('n

    IX' ing lih>hlolK. , I ) .

    AL IGN RIP FENCE

    At this I ,ml. the bl,.I. L-,ilignl w ith th e

    miter ~'ut.re.. o t - C O l'l'n ).~ ( Uttin ) , The

    n ex t ste p

    i,

    'J aJij lllh,' til fence

    til

    the ' 11( )Lbt cX'lcll~'

    palalle). f~(JI

    llis rea

    son . align the edge of IIl~ fellrf' on the t a n - ) lh...rnillhut ~UI)I)lut thf' fEll1\ ~

    II

    the front

    of

    th~

    , ,w

    t,bl.,

    i< I}

    .hult

    lh,'

    r~Il(:,'...n1 ,. moved tn Um 'tlll withIh,h,l\

    'lo t. In this e a . . < e I u< e

    th.

    (( ' (-I( 'r J l luJ(e

    to

    align thp fence.

    1 c,

    tit.

    this, )(I()sen

    th~ bt. lt;-. ttllfl f~t::{itiull

    till' f('>11(',(

    0; :1 '

    it s ju:,t

    l'Juching

    th( LnL.~

    ~cr ('\\ h ca f) 011 t he cite) ( . r

    th(

    (C .rl . head,

    \\ 'hen Ihf rontaet

    i

    lh

    .ame

    at both fron t

    an d r~ar . l'etiJ:hten lh . ' ''tHm th~ f.n ce 1 (1

    Icx:kl I'araU.llu Ih.len sl l.

    F'ill(' lUllin$ II s.o,\I, lo t:liminal.e he~linlt

    has to be dQne ~ionally. If you're l l'

    lin g ro ug h

    01

    bu. 'ned cuts. o1'i f the cul, rv

    ou l

    or

    quaI'''.

    keel '

    thal f clcl' J llu gc

    around 10

    tht-

  • 7/24/2019 Woodsmith - 051

    22/24

    WOODSl\.UTH

    NQT :

    lOCKCA RR tAGE

    HAt.f..WAYAlONG

    tADtAl .....

    plywood to the tooth. the g-dU)l :C is moved

    instead of the carriage. 1b keep the cur

    t ia Jf 4 po si ti on ed . l oc k it :,b(Jtlt h alf \ ..a y o u

    :~ong the radial arm so the blade;'

    posi

    lionell over the center or thl' table.

    t INETuNE, n align th~ blade, nl .iusl thf

    b...ass crew on the I....b lcket until the

    marked tooth just brushes the screw at the

    front ,,,it;(lII. It should m8k~ a ~li)thtdi)l

    sound as the$i,le ftbe IliOlh

    gJW.(> < t

    h. very

    end o{

    lh~ >

    the deal ,n,,,, at t IM > back. see I~ig,

    ;l.

    If the hl'Ul. is out of alignment If it'

    heeling), the clearance bet ween the screw

    h ( 1 I ( 1 and the markl~llot>th will

    be

    tUITeJ't

    at lbe

    11':11'

    position,

    1'0 cOI,..,.1

    the angle

    first

    loosen the mlju..;tnll nt bolts on top u

    the carnage according lu the

    in...tn u,ti4)IL

    i l ia . . (. :Ull{ \\ ith y oo r ' ll ia l .. nn .a\ .

    \Vhen th~ 1 > < . 1 1 l X ' L n o . < l . l:;lp the f r o n l o

    back

    t()rn~r of

    the yuk e to

    djusttlle ulil O

    ment anKl~of the blade. KJ;(:Jlteslillg n'OlI

    an d back

    untilth.

    pit - - ( ' l 1 t t i n g .

    I f

    lilt ' ) flkt; I t > V t > l '

    1 (J. (1onl}' (or ('l'O......tlltill~

    blade using a fl1lmil1j(square wilh the t eJlIIicuJ rtil

    the

    fence (which i.,

    Hhnm;t, jmpossible),

    ali~lmClll

    will be even

    f ar lh er o IT lh an the fue IO ' ) ' se tt ing .

    MAKt: AN IlliG>;. Sol\'ing Ihb problem

    1 N'UiJ t..~ a riirrt l'(,I\t approach, 1cresu- an

    edge that'~ parallel t the bl:tcle'spatb

    by

    platinl

    :t

    12 by 12 piece or I l lywood

    ugainsl the reneeand trimming' tiff one

    , ' ( I I ( ( ' ,

    see ~'i l.

    I.

    Then I use thi, tiKI

    1 < .

    buu l

    bimetal

    hl ld t ... hast,,,I ..,, ith lht IK'ed t h e b a n < 1 >II

    ' 0 . - .

    ta.Uld 'I >

    urv n ,, ,,u rt ' Ih f lhe ,, bI .,... m :ule f rom lh

    NlJl,...

    t,..1Itltel

    ( ;,111IL~I Cclr

    ll

    \\OtMI\\'(,rk

    il'~ U P 1 J l h .tt

    1(.,1....

    'I h (' fllfTcn'ut.'C,.' be t \\(. ('11lw

    11 ,I 'k ,.1

    ha ''''k

    calI.III

    blari ' ..I.

    11 .11. 11 , , , , I I , , 1

    I,ir

    h;u,Il~ lc k , -o J .r bo llb b o

    it-KEO hl,,, .)

    1'1.. 'IEO

    hl., I, i. ,

    aUltle nWI t :

    ~\Il

    :o-i\'('1 ill~

    i t IUL '4 I 'K . l '\ l1 '3 op< 'ration .s th.l

    nu,k, il

    1I .1I '\1 , 'r on

    Ih~

    hark. The

    ~,1

    tu'I'f'n~

    f , . .r l\ , . , .

    It ,'I :o;U\'nJllh alICl ing-

    , u tuk.

    ~)ntl.ur

    c. Ut...hl-ltl'r t ho tn t ht ' fk.

    I ,k

    Mu.t

    I . . n . 1 < 1 . '. .. .. .. .

    ,. ltllhnout

    ~oc

    distn' bt '101~ 10 f ir wl

    the

    ruc.1TIl~,(

    \',JUT

    Ill-ar

    ( ~ 1 .. . , , . ( \

    CIL..

    ,';llUte,rc:aIl

    .\lllt.man S:l\\

    aJl

    ~lanll{:k1.uifll (Al(nJxUl) at '11)..

    ~~.t~).

    1,,{',iC)\ t

    III . .1lI~

    L . . . . , :'I.id mail onlc

    fron.

    \ IKI~G M.\tHI'I>R' ANDTOO'.Sl.;PPLY

    2~ iN park Dri,, . I~arber~on. OJ

    11 ~ t

    I,

    ILn'

    l 'Ut 1111' ,

    t h J S

    $trip.

    Tht~~

    . n.' 0 f 1 j 1 U l 0 ' l l )

    '~I . b re a ki ng

    ( n . m

    P' lt l'n~

    t4 Ifl

    Jnlu'l, 1( I\ .. .on

    o n

    a .

    t x .m t t:;a

    bind .)

    bt,'t'i.ll tlC)

    w ould ..{ 1 , 1

    ml'~ nm...~

    o th

    v

    hnch. TIll' .Inl hack i,he open grain.

    T he ,u r(n cc

    wlIuldn'l be

    a. '

    ,th and dirt

    wou ld fill in lu 'h c.' 411)(>11ra in p ore s.

    CARPETTAPEPR08LEMS

    r

    us e

    c)cult.lt'1'lflt Cl

    ~lJ,)(ot t..l:lJ~ r or l ot .... o r

    tc. 'nll '.nl ~ h u lc tl n g- J I. I

    around

    tlK' ' : '~ ) I .

    ( ), ~ l ,r t1 t.l t m

    I

    r aJ l i ll ' \ \ ht'n makinK th .

    t J i t h l l Nt.... I . ...}\es til thL' 1S. 'Ul ....~ L h a . t

    the

    C ' 1 ~ tt..1I... ,d.t'll- ('., gtoJ.-

    ,~n.. I I'tu ' oi lh e

    , 1

    \ (.ell If I .. M}I,lf'TI() ~

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