- Optimized injection unit for high speed injection molding. - Accumulator and high response servo valve for control of high speed injection molding : Accurate servo control for high speed and quick response injection molding (400mm/s ~ 700mm/s) - Durable screw and barrel set with accurate heating control up to 400 o C for plasticizing of high thermal resistance material. - Compact design for minimal space requirement. - Easily adjustable for various insert units. - Precise vertical injection consistent molding conditions. - CenterPress platen clamping unit for increased precision and minimized mold deformation. - Precise clamping force control by pressure sensor. - Applicated hoop molding and insert automatic system. Single Stage type Injection Molding Machine High Speed Injection Unit (Optional) Vertical type Injection Moding Machine Various screw applicable for special types of products Wide scope of injection unit applications VH50 O O IH 0.9V IH 1.4V IH 2.0V IH 2.8V IH 3.9V IH 4.7V VH75 O O VH100 O O VH120 O O VH150 O O Applicable injection units Injection Unit
Transcript
- Optimized injection unit for high speed injection molding. - Accumulator and high response servo valve for control of high speed injection molding : Accurate servo control for high speed and quick response injection molding(400mm/s ~ 700mm/s)
- Durable screw and barrel set with accurate heating control up to 400oC for plasticizing of high thermal resistance material.
- Compact design for minimal space requirement. - Easily adjustable for various insert units. - Precise vertical injection consistent molding conditions. - CenterPress platen clamping unit for increased precision and
minimized mold deformation.- Precise clamping force control by pressure sensor. - Applicated hoop molding and insert automatic system.
Single Stage type Injection Molding Machine
High Speed Injection Unit (Optional)
Vertical type Injection Moding Machine
Various screw applicable for special types of products
Wide scope of injection unit applications
VH50
O
O
IH 0.9V
IH 1.4V
IH 2.0V
IH 2.8V
IH 3.9V
IH 4.7V
VH75
O
O
VH100
O
O
VH120
O
O
VH150
O
O
Applicable injection units
Injection Unit
1. Theoretical Injection Volume : Screw Dia x Screw Stroke 2. This data based upon the 60Hz electricity freguency. 3. Minium mold size must be over 60% of distance between tie-bar.4. Specifications can be changed for improved development without prior notice.
kW
kW
kW
ton
m
Total Heat Capacity
Electric Motor Power Cap.
Total Electric Power Cap.
Total Oil Reservoir Cap.
Machine Weight
Machine Dimension (L x W x H)
ton(kN)
mm
mm
mm
mm
ton(kN)
mm
Clamping Force
Distance between tie-bar
Clamp Stroke
Min. Mold Thickness
Daylight Opening
Ejector Force
Ejector Stroke
Clamping Unit
Machine Dimension
Technical Data
1140
1340
1540
1720
2020
VH50
VH75
VH100
VH120
VH150
Unit : mm
A
1320
1370
1570
1790
2100
B
3059
3289
3632
4100
4720
C
1962
2250
2480
2700
3160
D
1800
2100
2350
2550
2700
E
1050
1160
1280
1450
1570
F
410
460
520
560
620
G
300
340
380
420
520
H
200
225
250
250
300
I
140
150
200
200
250
J
VH 50 VH 75 VH 100 VH 120 VH 150
4.5
11.0
15.5
220
3.5
2.0 x 1.3 x 3.1
5.0
15.0
20.0
250
4.2
2.3 x 1.4 x 3.3
5.5
15.0
20.5
300
4.5
2.5 x 1.6 x 3.6
8.0
18.5
26.5
330
5.2
2.7 x 1.8 x 4.1
8.0
22.0
30.0
400
8.2
2.9 x 2.1 x 4.7
50 (490)
410 x 300
250
200
450
2.5 (25)
50
75 (735)
460 x 340
280
200
480
2.7 (26)
60
100 (981)
520 x 380
300
250
550
4.3 (42)
80
120 (1177)
560 x 420
350
250
600
4.3 (42)
80
150 (1471)
620 x 460
350
300
650
4.3 (42)
80
General
3332
22
3487
342
45.6
42.0
120
41.8
12.6
200
25
2700
265
58.9
54.3
120
54.0
17.7
200
28
2152
211
73.9
68,1
120
67.7
23.9
200
O A B
25
2923
287
68.7
63.3
140
54.0
17.8
200
28
2330
228
86.2
79.4
140
67.7
23.9
200
32
1784
175
112.6
103.8
130
88.5
34.2
200
O A B
28
2847
279
98.5
90.8
160
63.4
23.9
200
32
2180
214
128.7
118.6
160
82.8
34.2
200
36
1722
169
162.9
150.1
160
104.8
46.8
200
O A B
32
2631
258
144.8
133.4
180
82.8
34.2
200
36
2079
204
183.2
168.8
180
104.8
46.8
200
40
1684
165
226.2
208.4
180
129.4
61.9
200
O A B
36
2316
227
203.6
187.6
200
104.8
46.8
200
40
1876
184
251.3
231.6
200
129.4
61.9
200
45
1482
145
318.1
293.1
200
163.8
84.8
200
O A B
mm
kg/cm2
MPa
cm3
g
mm
cm3/s
Kg/h
rpm
Screw Type
Screw Diameter
Injection Pressure
Theoretical Injection Cap.
Shot Weight (PS)
Screw Stroke
Injection Rate
Plasticizing Capacity
Screw Revolution
Injection Unit
Turn Table High speed rotation and precision positional control by usinghigh performance servo motor and precise gear.
EjectorCycle time reduced by compound moves of mold closing andejector.
- Suitable for small and precise insert molding : optimally designed structure for automated facility system.
- Easily adjustable for various insert units. - Compact design for minimal space requirement. - Precise vertical injection for consistent molding conditions. - CenterPress platen clamping unit for increased precision and
minimized mold deformation.- Pressure sensor for clamping force control precision.
Turn Table type Injection Molding Machine
High Cycle
Vertical type Injection Moding Machine
Various screw applicable for special types of products
Wide scope of injection unit applications
VH50R
O
O
IH 0.9V
IH 1.4V
IH 2.0V
IH 2.8V
IH 3.9V
IH 4.7V
VH75R
O
O
VH100R
O
O
VH120R
O
O
VH150R
O
O
Applicable injection units
Injection Unit
22
3487
342
45.6
42.0
120
41.8
12.6
200
25
2700
265
58.9
54.3
120
54.0
17.7
200
28
2152
211
73.9
68,1
120
67.7
23.9
200
O A B
25
2923
287
68.7
63.3
140
54.0
17.8
200
28
2330
228
86.2
79.4
140
67.7
23.9
200
32
1784
175
112.6
103.8
130
88.5
34.2
200
O A B
28
2847
279
98.5
90.8
160
63.4
23.9
200
32
2180
214
128.7
118.6
160
82.8
34.2
200
36
1722
169
162.9
150.1
160
104.8
46.8
200
O A B
32
2631
258
144.8
133.4
180
82.8
34.2
200
36
2079
204
183.2
168.8
180
104.8
46.8
200
40
1684
165
226.2
208.4
180
129.4
61.9
200
O A B
36
2316
227
203.6
187.6
200
104.8
46.8
200
40
1876
184
251.3
231.6
200
129.4
61.9
200
45
1482
145
318.1
293.1
200
163.8
84.8
200
O A B
VH 50R VH 75R VH 100R VH 120R VH 150R
4.5
11.0
15.5
220
3.5
2.3 x 1.5 x 2.7
5.0
15.0
20.0
250
4.2
2.4 x 1.7 x 3.3
5.5
15.0
20.5
300
5.5
2.6 x 1.9 x 3.6
8.0
18.5
26.5
330
7.3
2.6 x 1.8 x 4.1
8.0
22.0
30.0
400
8.2
2.9 x 2.1 x 4.7
50 (490)
880
250
200
450
2.7 (26)
60
75 (735)
1000
280
200
480
2.7 (26)
60
100 (981)
1100
300
250
550
4.3 (42)
80
120 (1177)
1240
350
250
600
4.3 (42)
80
150 (1471)
1350
350
300
650
4.3 (42)
80
1. Theoretical Injection Volume : Screw Dia x Screw Stroke 2. This data based upon the 60Hz electricity freguency. 3. Minium mold size must be over 60% of turn table size.4. Specifications can be changed for improved development without prior notice.
mm
kg/cm2
MPa
cm3
g
mm
cm3/s
Kg/h
rpm
kW
kW
kW
ton
m
ton(kN)
mm
mm
mm
mm
ton(kN)
mm
Machine Dimension
Technical Data
1260
1380
1540
1840
2150
VH50R
VH75R
VH100R
VH120R
VH150R
Unit : mm
A
1640
1760
1765
1840
2150
B
3054
3370
3622
4064
4690
C
2290
2410
2590
2915
2930
D
2000
2170
2320
2600
2650
E
1095
1200
1285
1450
1560
F
350
400
450
550
600
G
250
300
350
400
500
H
880
1000
1100
1240
1350
I
Screw Type
Screw Diameter
Injection Pressure
Theoretical Injection Cap.
Shot Weight (PS)
Screw Stroke
Injection Rate
Plasticizing Capacity
Screw Revolution
Total Heat Capacity
Electric Motor Power Cap.
Total Electric Power Cap.
Total Oil Reservoir Cap.
Machine Weight
Machine Dimension (L x W x H)
Clamping Force
Turn Table Size
Clamp Stroke
Min. Mold Thickness
Daylight Opening
Ejector Force
Ejector Stroke
Injection Unit
Clamping Unit
General
35 34
DL / ND
450 ~ 3000
DL / ND
450 ~ 3000
Injection Unit Generals
S : Standard O : Optional
6
3
4
4
S
S
S
S
O
S
S
S
S
S
S
S
S
S
O
O
O
O
O
O
S
1. Injection process control stage (Speed / Pressure)
2. Holding process control stage (Speed / Pressure)
3. Charging process control stage (Speed / Pressure)
4. Back pressure control stage
5. Suck-back control(before)
6. Suck-back control(after)
7. Injection speed graphic display
8. Injection pressure graphic display
9. Closed-loop of injection process
10. Cushion amount display & alarm
11. Screw RPM display
12. Auto purging circuit
13.Charging time over alarm
14. Screw cold start prevention device
15. Heater pre-heating timer (for Weekly)
16. Heater temperature abnormal display & alarm
17. PID heater temperature control
18. Heater temperature lowering mode
19. Mold opening during charging
20. Shut-off nozzle (Hydraulic type)
21. Shut-off nozzle (Spring type)
22. Valve gate (1 Stage)
23. Anti-wear screw & barrel
24. Anti-wear & corrosion screw & barrel
25. Double barrier mixing screw (SB Screw)
1. Mold open & close speed control stage
2. Mold open & close pressure control stage
3. Ejector speed control stage
4. Ejector pressure control stage
5. Automatic mold height adjustment
7. Hydraulic core puller (1 Stage)
8. Core moving during mold opening or ejecting
8. Unscrewing device
9. Air blow off unit
10. Working footboard(1m x 1m)
11. Safety footboard inside of machine
Clamping Unit
5
5
3 / 2
3 / 2
S
S
O
O
S
O
O
1000/USB
S
S
S
S
S
S
S
S
O
S
S
S
O
O
S
S
S
O
O
O
O
O
O
S
S
S
S
1. Molding data memory capacity (Internal / External)
2. Alarm history display & saving
3. Record of setting-value changing
4. Statistical function
5. I/O circuit display
6. Multi language display (English/ Chinese/ Portuguish/ Czech/ Russia)
7. Robot Interlock circuit
8. Robot Interface circuit (Euromap 12 / SPI)
9. Printer port
10. Hydraulic oil level alarm
11. Hydraulic oil temperature over alarm
12. Hydraulic oil auto heating device
13. Production quantity control & alarm
14. Hydraulic oil temperature control device
15. Hopper throat temperature control device
16. Auto grease for clamping unit
17. Shot data file saving
18. Molding data print & file saving
19. Hopper swivel & moving device
20. Auto safety door (Open & Close)
21. Hydraulic oil cleaner
22. Auto clamps (Q. D. C System)
23. Beam sensor for door
24. Beam sensor clamping unit
25. Anchor bolts
26. 3 Stage alarm lamp
27. Maintenance tools
28. Spare parts
* Specifications can be changed for improved development without prior notice.
Feature List
S : standard O : option X : not applicable
50 ~ 150
VH
50 ~ 150
VH-R
50 ~ 150
VH
50 ~ 150
VH-R
Injection Unit Generals
37 36
1. Mold open & close speed control stage
2. Mold open & close pressure control stage
3. Ejector speed control stage
4. Ejector pressure control stage
5. Clamping position display
6. Automatic mold height adjustment
7. Ejector position display
8. Hydraulic core puller (1 Stage)
9. Core moving during mold opening
10. Ejecting during mold opening
11. Unscrewing device
12. Air blow-off unit
13. Safety device (Electrical / Hydraulic)
14. Safety device (Electrical / Mechanical)
15. Working footboard (1m x 1m)
16. Safety footboard inside of machine
17. Daylight extension
1. Injection process control stage (Speed / Pressure)
2. Holding process control stage (Speed / Pressure)
3. Charging process control stage (Speed / Pressure)
4. Back pressure control stage
5. Suck-back control(before)
6. Suck-back control(after)
7. Injection position display
8. Injection speed graphic display
9. Injection pressure graphic display
10. Closed-loop of injection process by servo pump system
11. Cushion amount display & alarm
12. Screw RPM display
13. Auto purging circuit
14. Charging time over alarm
15. Screw cold start prevention device
16. Heater pre-heating timer (for Weekly)
17. Heater temperature abnormal display & alarm
18. PID heater temperature control
19. Heater temperature lowering mode
20. Mold opening during charging
21. Shut-off nozzle (Hydraulic type)
22. Shut-off nozzle (Spring type)
23. Shut-off nozzle (Air type)
24. Valve gate (1 Stage)
25. Footboard & ladder for hopper
26. Double-stage-speed control hydraulic motor
27. Anti-wear screw & barrel
28. Anti-wear & corrosion screw & barrel
29. Double barrier mixing screw (SB Screw)
6
3
4
4
S
S
S
S
O
O
S
S
S
S
S
S
S
S
S
X
O
O
O
S
X
X
O
O
O
5
5
2
2
S
S
S
O
O
O
O
S
S
S
X
X
O
6
3
4
4
S
S
S
S
O
O
S
S
S
S
S
S
S
S
S
X
O
O
O
S
X
X
O
O
O
5
5
2
2
S
S
S
O
O
O
O
S
S
S
X
X
O
This feature lists can be changed for improved development without prior notice.
1. Molding data memory capacity (Internal / External)
2. Alarm history display & saving
3. Record of setting-value changing
4. Statistical function
5. I/O circuit display
6. Multi language display (Korean / English / Chinese / Portuguish / Czech)
7. Robot Interlock circuit
8. Robot Interface circuit (Euromap 12 / SPI)
9. Printer port
10. Hydraulic oil level alarm
11. Hydraulic oil temperature over alarm
12. Hydraulic oil auto heating device
13. Production quantity control & alarm
14. Hydraulic oil temperature control device
15. Hopper throat temperature control device
16. Auto lubrication device
17. Auto grease for clamping unit
18. Auto grease for Injection unit
19. Shot data file saving
20. Molding data print & file saving
21. Hopper swivel & moving device
22. Auto safety door (Open & Close)
23. Auto safety door (Open only)
24. Hydraulic oil cleaner
25. Lubrication oil recycling device
26. Auto clamps (Quick die changer)
27. Insulation plate for mold
28. Product knock-out confirmation device
29. Product good / bad check device
30. Safety sensor for safety door
31. Safety sensor for clamping unit
32. Product chute
33. Levelling pads
34. Anchor bolts & steel plate
35. 3 Stage alarm lamp
36. Maintenance tools
37. Spare parts
1000/USB
S
S
S
S
S
S
S
S
S
S
O
S
O
O
O
O
O
S
S
O
O
O
O
X
O
O
X
X
O
O
X
S
X
S
S
S
1000/USB
S
S
S
S
S
S
S
S
S
S
O
S
O
O
O
O
O
S
S
O
O
O
O
X
O
O
X
X
O
O
X
S
X
S
S
S
Clamping Unit
Hybrid technology IMM Energy saved 30% through Servo motor controlled screwdriving & concurrent opening/closing of mold during charging
Increased productivity- Processing time reduced through simultaneous and combined motion of mold opening/closing & charging.
- Processing time reduced through the increase of screw rotation number by high powered Servo motor.
- Enabled the tandem mold and stack mold molding.
Energy saving and reduction in noise level - The charging process consuming more than 50% of total energy adopted the Servo motor to save energy (more than 30%) and to reduce the noises.
Stabilized precision control - The closed-loop control by the high responsive Servo motor enabled the realization ofexcellent responsiveness and precision in the plasticizing process
- The hydraulic pressure dispersion effect by servo motor in the chargng process enabledthe easy control of fluid temperature for precision control.
- The application of separate proportional control valves to control the molding product position enabled the mold protection.
Hybrid Technology
Optional
Injection molding technology based on compoundmoves (synchronous operation)
Injection molding technology that combines the hydraulicmethod and the screw drive method using Servo Motor.
Energy saving IMM
Application : TH, DL(ND), VH, VH-R
Application : TH, DL(ND), VH, VH-R
AC Servo Motor RPM control system
0
20
10 20 30 40 50 60
40
60
8074
31
100
120
Pow
er C
onsu
mpt
ion(
Kw
)
Time(sec)
Cycle Reduction
250
200
150
100
50
0
300
10 20 30 40 50
HydraulicElectric
HydraulicHybrid
Pow
er C
onsu
mpt
ion(
Kw
)
Time(sec)
Mold close
Mold close
Mold open
Mold open
Injection
Injection
Charge
Charge
Cooling
Cooling
Out
Out
Servo Motive Technology
High precision stability control - With Closed-loop method of hydraulic servo pump drive system with servo motor,
reproducibility (within 0.1%) - High responsiveness with pressurized operation of servo motor : 70ms- Low-speed, precision positional control allows precision enabled protection for metallic patterns
Energy saving and low noise level The rpm control of hydraulic servo pump drive system with AC Servo motor, drastic savings in energy and noise reduction. (60% energy savings in comparison with a fixed type pump motor based system)
Coolant and hydraulic oil savingsServo motor rpm control restricts temperature rise of hydraulic oil - Coolant usage savings 25% - Hydraulic oil usage savings 15%
Thin wall and ultra high speed IMM
SV
SV
Servo Control Valve SystemClosed-loop control for mold opening/ closing Realization of Form position control comparable to electric type : Position precision 0.1mm
Precision position control High precision digital position sensor was applied to control the position of injection & productcomparable to electric system up to 0.1mm
- Super speed injection: Injection speed 1000mm/s, Responsiveness 60ms- Closed-loop control for super speed injection - Less than 0.02% of the molding product weight variation coefficient (Varies depending on the molding products)
- System Reproducibility (deviation): less than 0.1%- Stable & Super Precision Forming for ultra thin mold products - Increased injection speed through instant discharge of flow rate accumulated in theAccumulator.
- Injection speed, dwelling or back pressure are closed-loop controlled by the Servo valve to achieve super precision and excellent reproducibility.,
- Precise forming product position control & mold protection.- Options provided for customers to choose super speed injection or general injection mode depending on the mold products.
Servo Valve & Accumulator Control
Realization of position control comparable to electric type : Position precision 0.1mm
Mold open & Close closed-loop control
- Enable the application of dedicated L/M Guide to support the stack mold safely. - Extend the mold lifetime of 3-stage mold by preventing the deflection caused by its weight. - Enable the application of the mold as a jig for the precision mounting of molds. (needed in the automation of insert molding)
Stack mold guide
The manufacturing technology applied to this machine to cover different skinmaterials such as web or leather wholly or partially upon components beingmolded through injection for automotive interiors.
Application : TH, DL(ND), VH, VH-R
Application : DL(ND)
Application : TH, VH
Application : TE, TH
SIP(Syncro Insert Process) IMMSynchro Insert Process
Applications - A. B. C PLR, Door Trim(CTR PNL, LWR PNL, ARM REST)
- Seat back Cover - Floor Console, Side Cover - LUG (Trunk) Side Trim
Advantages- Removed bond smells- Cost reduction through simplified process- Improved the quality through in-mold working- Cost reduction through simplified process- Enabled the application of various skin material- Enabled the free mounting structure
39 38
I n c o m p a r a b l e Q u a l i t y
I n v i s i b l e T e c h n o l o g y
41 40
Major History
Plastic & Life
2012 Apr.
2011 Jan.
2010 Sep.
May.
2008 Dec.
2007 Mar.
2006 Nov.
May.
2005 Nov.
2003 Dec.
Feb.
2002 Dec.
2001 Jul.
May.
2000 Feb.
1999 Mar.
1998 Nov.
1996 Jul.
Apr.
1985 Apr.
Renamed as "WOOJIN PLAIMM CO., LTD"
Awarded No.1 Corporation at the list of "Job World 600."
Appointed as a "National Education Institute"
for Plastic Injection Molding Curriculum
Obtaining Patent from Korean Intellectual Property Office(KIBO)
Thermo control by 2 steps in nozzle part
Awarded the Prize "20 million dollars export"
Opened "Woojin Selex Technical Training Center"
Developed IMM for Stack & Tandem Mold
Awarded the prize "World Class Company"
Listed on stock exchange market
(Registered in KOSPI stock market)
Awarded the prize "10 million dollars export prize"
Assigned INNO BIZ company
Established Woojin Selex(America) in LA. USA
Established Woojin Selex(Ningbo) in China
Registered in KOSDAQ stock market
Awarded as the "The boastful CEO"
by the Small and Mideum Business Administration
Renamed as "WOOJIN SELEX CO., LTD"
Appointed "Competitive exporting company"
by the Small Business Corporation
Awarded the prize "Contribution for promoting foreign trade"
from the Prime Minister
Established "SPEED CLUB" for after service (24 Hour)
