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World Class Competence - Gtn Industries – Vertically...

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ISO 9001 : 2000 Certified Company World Class Competence Cotton Yarn Fabrics Garments & Engineering
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Page 1: World Class Competence - Gtn Industries – Vertically ...gtnindustries.co/wp-content/uploads/2014/10/GTN-Corp-Bro-fin.pdf · World Class Competence ... Cerlikon Sauver TFO LMW Ring

ISO 9001 : 2000Certified Company

World Class Competence

Cotton ❙ Yarn ❙ Fabrics ❙ Garments ❙ & Engineering

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M. K. Patodia, Chairman & Managing Director

Mission

To be A World Class, Ver t ical ly In tegrated Yarn, Text i le and Apparel Company

Product Range

Cotton Yarns - count group NE 20’s to NE 140’s

Compact Yarns - Count Group NE 30’s to NE 120’s

Organic Yarns - Count Group NE 20’s to NE 60’s

Two for one twisted - Knitting & Weaving Yarns

Gassed Mercerized, Mercerized Dyed, Mouline Yarns

Gassed Fabrics, Double Mercerized Fabrics & Garments.

An Epitome of Reliable Excellence

GTN Industries Ltd, an organisation with over five

decades of ceaseless efforts to select the best natural

cotton fibre from the World Markets and convert it into

value added products such as high-end fine count grey

yarns, gassed yarns, organic yarns, mercerized and

dyed yarns, knitted fabrics and lifestyle garments at

the consumer end of the markets.

Vertically integrated manufacturing set-up to produce

fine and superfine cotton yarns, grey knitted fabrics,

gassed fabrics, organic fabrics, mercerized fabrics

and life style garments and Double Mercerized Cotton

offers a unique One Stop Shop to those looking for an

operationally strong and reliable source.

World Class Competence

Be it fibres to fashion, the range of competencies in GTN

Industries Ltd is simply long, linear and vast. Portfolio migration

determined by core competence and dedication makes us an

extraordinarily focused company and a reliable business partner

to those, When Time is of Essence and Quality is a Passion.

“ The market place is the driving force behind

everything We do.”

Export Performance

From multi-location facilities in India, With an aggregate

of 84,400 spindles, GTN Industries Ltd has achieved

performances which are considered as benchmarks in

the market place, which include :

Leading Exporters of fine and superfine cotton yarns.

Winner of the Best Exporter award from the

Govt. of India continuously for 18 years.

GTNINDUSTRIES

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Truetzschler Blow Room with Blendomat

Truetzschler Carding

Reiter High Speed Combing

Muratec Autoconer with Ringframe Spinning

State-of-the-art Infrastructure - The Superior Technology Advantage

With a constant endeavour to maintain its prime position, GTN Industries

Ltd. has invested in latest technology for modernisation and upgradation.

The entire yarn production capacity of GTN Industries is autolevelled,

autoconed, spliced with SIRO clearers to eliminate contamination

at various stages in process. The raw material is thoroughly cleaned

ensuring minimum levels of contamination in the yarn. GTN Industries

has impressive spinning capacity across all its manufacturing facilities

incorporating latest process knowhow. The Company has invested in latest

equipment from leading manufacturers like :

Blow Room Equipment from TRUTZSCHLER

Carding Equipment from TRUTZSCHLER & LMW

Combers from LMW & REITER

Ring Frames and Draw Frames from REITER & LMW

Compact from SUESSAN

Waste Collection Machinery from LUWA

AutoConers from SCHLAFHORST, SAVIO & MURATECH

Yarn Conditioners from XORELLA

Twisting Machines from VOLKMANN

Testing and Quality Control Equipment from ZELLWEGER USTER,

CLASSIMAT & SPINLAB

With decades of expertise and excellence of meeting the discerning needs

of niche clients world wide, GTN Industries’ Grey Yarn brands - AURA, NILE,

GANGES and NATURA continue to make impressive contributions in the

world of premium quality cotton yarn, fabrics and garments there after.

GTN IndustriesExisting

SpindleageFuture Capacity

ExpansionTotal

Spindleage

Hyderabad 48,280 12,000 60,280

Nagpur 36,096 - 36,096

Total Spindleage 84,376 12,000 96,376

Grey Yarns

GTNINDUSTRIES

Superior Quality Yarn Spun of Contamination-Free Premium Cotton - 20’s to 120’s in Single, Double, Compact, Gassed

AURA

GTNINDUSTRIES

NILEWorld Class Yarn Spun of Premium Egyptian Cotton

- 50’s to 140’s in Single, Double, Compact, Gassed

GTNINDUSTRIES

GANGES

World Class Yarn Spun of Premium Indian Cotton - 20’s to 80’s in Single, Double, Compact, Gassed

GTNINDUSTRIES

NATURA

World Class Yarn Spun of Premium Organic Cotton - 20’s to 60’s in Single and Double

Cerlikon Sauver TFO

LMW Ring Frame

GTNINDUSTRIES

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Yarn Processing Works, Hyderabad

Fongs Cone Dyeing

Fadis Hank to Cone Winding

Yarn Processing

Lorris Bellini Hank Dyeing

Labtec - Auto Color Dispenser

Jaeggli - HL 2000 Mercerising

Commitment to Excellence

GTN Industries’ Cotton Yarn Processing Plant at Shadnagar is spread over

100 acres near Hyderabad. With an installed capacity of 6 tons/day, the

Company produces International Quality - Gassed, Mercerized, Grey, Bleached

and Dyed Yarn. GTN’s state-of-the-art Yarn Processing is ably backed by inhouse

Grey Yarn Division providing end to end Quality Yarn Solutions to discerning

clients world-wide for highend users like outerwear Polo shirts, Socks, home

furnishing, embroideries, socks, etc. The Company’s modern equipment is

sourced from world leaders like :

• Gassing Machines from SSM & RITE

• Mercerizing Machines from JAEGGLI-MECCANOTESSILE

• Hank Dyeing Machine from LORRIS BELLINI

• Cheese Dyeing Machine from FONGS

• Hank to Cone winding from FADIS

• DATA COLOUR Testing Equipment

Fongs Cone Drying

Galvanine Hank Drier

GTNINDUSTRIES

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Terrot Knitting

Shima Seiki Collar Knitting

World Class Knitted Fabrics

The Fibre Quality achieved over years of consistent and

market oriented business policies have prompted GTN

Industries to invest in high-end fabric manufacture in knitted

fabrics.

The Company has 24 and 28 gauge Terrot knitting machines

capable of knitting Jersey Pique, Interlock, Rib, Mini-Jacquards

and Auto-stripe patterns. The fabric knitting systems are

supported adequately by Collar Knitting Machines from

Shima Seiki.

GTN also knits high quality lycra fabrics providing the knitting

division versatility, success and wider customer base.

Fukuhara Electronic Jacquard Knitting Calator Fabric Check

Knitting

Autostriper

GTNINDUSTRIES

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Bianco Tubular Stretch

Data Color - Auto Dispenser

Dilmener Drier

Dilmenler Dyeing Process Bay

LAFER Open Width Compaction EHWHA Stenter

Knitted Fabric Processing Unit

To meet the ever changing global demands, GTN’s Perfect Knitters Limited

( PKL ) has commissioned a knitted fabric processing unit with an installed

capacity of 10 tons / day. The Plant’s facilities include :

• Fabric Mercerization

• Soft Flow Dyeing

• Open and Tubular Width Compaction

• Six Chamber Stenter

• Garment Dyeing and Washing.

GTN’s PKL has sourced state-of-the-art equipment from world leaders like :

• Dyeing Equipment from DILMENLER, Turkey

• Slit Opener from BIANCO, Italy

• Stenter from EHWHA, Korea

• Mercerisation Equipment from DORNIER, Germany

• Compactor from LAFER, Italy

• Testing from ATLAS, UK

The plant is equipped with Four Cigar Dornier Mercerizing Machine with

separate neutralizing and washing facilities which is the first of its kind in India

with 4 tones/day capacity to produce high quality single and double mercerized

fabrics.

Equipped with HTHP dyeing machines of capacities ranging from 10 to 1200

Kgs, PKL is geared to produce all kinds of fabrics like - 100 % Cotton, Cotton

Polyster, Cotton Viscose, etc. apart from specialized products like : Cotton

Lycra, Viscose Lycra, Modal Lycra and Organic fabrics. The Company has rich

experience in producing high quality fabrics like 2*2 and 3*3 body dia rib fabrics.

Completing the value addition chain,PKL has complete expertise to impart

various finishes to Fabrics like Moisture Wicking, Anti Microbial, UV, Teflon,

etc. The strength of in house production of world class yarns enables PKL to

produce comprehensive range of knitted finished fabrics. With stringent quality

assurance at various stages, the Company produces defect free fabrics meeting

International Standards.

PKL Works

Dornier Mercerising

Fabric ProcessingGTNINDUSTRIES

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Fabric Spreader Eastman Band Knife

Gerber’s CAD System

SWF 20 Head Embroidery Sampling Fabric Cutting Bay Juki Production Lines

Imperial Garments Limited

A-state-of-the-art Juki assembly line garment confection

arrangement at Hyderabad backed by contemporary facilities

in cutting, placket welting, CAD systems and embroidery

machines from Tajima provide facility which is capable of

producing over 3 million knitted garments every year in the

highest end of life style garments. The ability to produce and

employ fabrics of finer count yarns such as NE 60/2, 70/2, 80/2

and even finer in case of specific orders make an attractive

proposition.

A state-of-the-art Garment Unit with built-up area of

9000 sq mts spread over 7 acres with latest machinery and

open width cutting capable of producing 3 million knitted

garments per annum in the highest end of lifestyle garments

at Hyderabad.

Imperial Garments - West View

Fusing

Garments

Slitting Showroom

Production Line

GTNINDUSTRIES

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Knitted Socks - Yet Another Value Chain Addition

GTN Industries Group has launched its Range of Premium Quality

Men’s Socks crafted from high quality 100 % Egyptian Cotton

Mercerised Yarn. Given the Company’s domain knowledge,

commitment for quality along with up-market designs, esteem

customers are assured of a ‘Never Before Experience’ with

Socks.

Knitted Life Style Garments

Working with world leaders in fashion along with vertically integrated value addition

chain in-house, GTN Industries Group has launched its own brand of lifestyle knitted

garments crafted of world class 100 % cotton mercerised yarn. In tune with the

emerging fashion trends world-wide, Cotstyle garments epitomise both class and

comfort for discerning customers both in India and Overseas. The Brand also offers

customised garments for the Corporate Houses in India.

GarmentsGTNINDUSTRIES

Lonati Socks Knitting

Automatic Washing & Pressing Machine

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People Policy and Human Rights Compliance

The hallmark of GTN Industries’ policy has been to increase the authority and

responsibility of those closest to our products and customers. By actively pushing

responsibility, trust and recognition into the organisation, the Company can

harness and release the capabilities of all our people. GTN Industries also believes

in and is committed to Good Management Practices and strives to be a good

and responsible corporate citizen while dealing with its employees regardless

of their position in the Company.

Quality Assurance - Key to Success

Company wide adherence to ISO, best practices, commitment

to a strict quality regime, environmental protection, strong and

intimate customer relationship have been the cornerstones

of GTN Industries’ success so far. The manufacturing facilities

of the Company have state-of-the-art quality analysis and

assurance labs manned by professionals sworn to accept only

the best quality and maintain the same.

Value Systems

GTN Industries’ values ultimately will protect the company from making mistakes

that would undermine their reputation, integrity and therefore success. GTN

Industries strives to anticipate, commit and create a succession of products and

services that will set standards, meet the needs of all constituents and sustain

responsible commercial success in the global market place. It also strives to be

a Company that its people will be proud of and where all its associates could

learn, grow, contribute and advance without discrimination on any grounds.

GTN Industries Corporate Office, Hyderabad

Uster HVI Spectrum

Uster Classimat Quantum

Auto Color Dispenser

Fabric Processing QC lab

Spinning Unit QC Lab

Spectro Photo Meter

Calator Fabric Check

Fabric Processing QC lab

Quality AssuranceGTNINDUSTRIES

14 15

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GTN Engineering Plant

Final Assembly Area

Engineering

Process Area CNC Machining

Quality Assurance Component Lapping

GTN Engineering ( India ) Ltd.

GTN Engineering ( India ) Ltd., incorporated in 1990 to manufacture metallic

products for exports of engineered castings and bar stocks. The Company

has entered into exclusive long-term manufacturing agreement with

one of the Leading Global Oil Field Equipment manufacturer in the world

to manufacture world class Oil Field Equipment. The Company manufactures

forged valves upto a pressure of 10000 PSI using state-of-the-art machinery.

The product range includes API 6A Valves and other critical components to

cater to the needs of OIL INDUSTRY in USA, Europe and South East Asia.

In a span of 5 years, GTN has carved a niche as a quality manufacturer of oil

field equipment ranging from Valves made out of Castings and Forgings

to all temperature class and material trims, Casing Hangers, Pneumatic

Actuators and Commercial Items like Flanges, Plugs and other Wellhead

Components. Today, GTN Engineering is synonymous with quality, high

precision machining and customer’s satisfaction. The successful production

of high quality oil field valves and allied components has opened several

new global vistas.

Valves - Despatch Area

Valves - Assembly and Testing Bay

Instrumentation Center

GTNINDUSTRIES

GTN Engineering has initiated stringent Quality Assurance Programs with the

American Petroleum Institute. Some of the vital systems include :

34 Nos. CNC Machines for precision machining.

API 6A Monogram. API QR ISO 9001 - One of the very few in India

Fully equipped Metrology and Quality Control laboratories

Specialised Coating and Nitrating Plant with Electrolosis Nickel Coating

Dynamic Testing Station - Testing at 180 O C to (-) 65 O C

Comprehensive Engineering Solutions using Unigraphics and PRO-E

Fully equipped ERP with Intranet, WAN, RF, etc.16 17

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Corporate Office

GTN Industries House.,Plot No. 29, Nagarjuna Hills,

Punjagutta, Hyderabad - 500 082, INDIA.

& : 0091 - 40 - 2335 1585Fax : 0091 - 40 - 2335 8387

E-mail : [email protected] : www.gtnindustries.com

Offices

Ports

Factories :

Spinning Units

Yarn Processing Unit

Knitting Unit

Garments Unit

Fabric Processing Unit

Engineering Unit

Mumbai Hyderabad

Nagpur

Chennai

Tuticorin

Strategically Located Operations . . .

Visakhapatnam

Coimbatore

GTNINDUSTRIES

Professional Photography : www.classicapertures.com Design & Production : www.go2-synergyvision.com


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