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7/30/2019 World Class Maintenance Presentation.pdf
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Copyright 2013 GPAl lied
The Journey to
World Class Maintenance
Presented by: Ricky Smith, CMRP
February 2013
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A Proactive Reliabili ty Process is a supply chain. If a step in the
process is skipped, or performed at a substandard level, the
process creates defects known as failures. The output of ahealthy reliability process is optimal asset reliability at optimal
cost.
- Ron Thomas, former Reliability Director
Dofasco Steel, Hamilton, ON
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A few questions which need to be answered!
How many companies achieved World Class Maintenance?
How long does it to achieve World Class Maintenance?
What are the benefits of World Class Maintenance?
What are the attributes - World Class Maintenance Organization?
Managers who visited the plant have said they do not agree with Alumaxs
approach to Maintenance however they cannot say it does not work
- John Day PE
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Known Companies World Class Maintenance
Exxon - Baytown, Texas (Exxon-Mobil)
Alumax Mt Holly (Alcoa Mt Holly) Goose Creek, SC
Ford Motor Company Paris, France
Alcoa Mt Holly Exxon-Mobil Baytown
http://www.google.com/url?sa=i&rct=j&q=exxon+baytown+refinery&source=images&cd=&cad=rja&docid=2phbno2p1hfbuM&tbnid=M1OB4h-xIoiOiM:&ved=0CAUQjRw&url=http%3A%2F%2Fwww.2b1stconsulting.com%2Fgiant-exxon-baytown-complex-to-get-bigger-with-new-cracker%2F&ei=NW8KUcr_EIrm9ASb0YCYBQ&bvm=bv.41642243,d.eWU&psig=AFQjCNHgvoNheLRhfjTFKt9xckuKWR4QAA&ust=1359724700228618http://www.google.ca/url?sa=i&rct=j&q=&esrc=s&frm=1&source=images&cd=&cad=rja&docid=GVUmhC1CkHuD6M&tbnid=j9Zzhe0gVDpESM:&ved=0CAUQjRw&url=http%3A%2F%2Fwww.alcoa.com%2Flocations%2Fusa_mt_holly%2Fen%2Finfo_page%2Fabout_profile.asp&ei=4G4KUbi3K4268wSE8IHwBg&bvm=bv.41642243,d.eWU&psig=AFQjCNEtsb27y8k_zBXWl8VbEDVH4AkGjQ&ust=13597246238413307/30/2019 World Class Maintenance Presentation.pdf
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Time to Achieve World Class Maintenance
Not time dependent
It is a journey not a program
The journey never ends, the view just gets better
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World Class Maintenance How hard is it?
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Benefits of World Class Maintenance
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World Class Maintenance Attr ibutes
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World Class Maintenance Attr ibutes
Managements Vision
Begin operations with a planned maintenance system thatcould be developed into a total proactive system util izing a
Computerized System as an enabler
Integrate all the plant business functions into one on-linecommon data base system available to all employees in their
normal performance of duties.
From a basic point of view there are two maintenanceapproaches.
One approach is reactive and the other is proactive
The Proactive Approach was selected
The goals of this approach Continuous equipment performance to established specifications
Maintain Capacity (Capacity Assurance)
Continuous improvement
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Proactive Model World Class Maintenance
Breakdown
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World Class Maintenance Results
Wrench Time = 62.8%
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Maintenance Definition by John Day PE
To Maintain
Keep, Preserve, Protect from Degradation
Maintain Capacity
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World Class Maintenance Journey
The J ourney never ends, sit back and enjoy the view
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Alcoa Mt Holly Where are they now?
Recently won the NAME Award
People visit their plant and cannot believe what they see
Hundreds of companies have visited their operation
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Questions/Comments?
WebEx Scheduled for Monday, Feb 4, 2013
Interested contact the email below:
mailto:[email protected]:[email protected]