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World Leader in Air Pollution Control 5Custom Fabrications and Ducting Tri-Mer is an experienced...

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World Leader in Air Pollution Control CORPORATION ® Tri-Mer ® www.tri-mer.com Commemorating 50 years of Service in 2010 5 YEARS 1960 - 2010
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Page 1: World Leader in Air Pollution Control 5Custom Fabrications and Ducting Tri-Mer is an experienced designer/builder of custom fabrications using high-technology plastics. Tanks, ducting,

World Leader inAir Pollution Control

CORPORATION

® Tri-Mer®

www.tri-mer.comCommemorating 50 years of Service in 2010

5YEARS

1960 - 2010

Page 2: World Leader in Air Pollution Control 5Custom Fabrications and Ducting Tri-Mer is an experienced designer/builder of custom fabrications using high-technology plastics. Tanks, ducting,

Cloud Chamber Scrubber® (CCS®)

Tri-Mer Cloud Chamber Scrubber is Best ControlTechnology Available for Fine Particulate and Acid Gas Emissions

The Cloud Chamber Scrubber (CCS) treatsPM2.5, fine, submicron, ultrafine, and condensable particulate as well as PM10and more coarse particles. Simultaneously, all soluble acid gases are removed at the same high levels as conventional scrubbers.The CCS is a major advance in multi-pollutant control devices.

Using highly charged water droplets as collectors, the CCS is a proven solution forsimultaneously treating fine particles and pollutant gases. The Cloud Chamber Scrubbersets a new performance standard as a 21stcentury technology.

CCS Provides Simultaneous Removal of Particles and Acid Gas> Based on patented discoveries and

innovations in electrofluidics.

> Proven submicron performance at efficiencies typically greater than 99%.

> Capability to capture particles even smaller than 0.1 micron.

> Energy efficient. Only 10 watts per 1000 cfmto charge the water droplets, plus moderatepump power for water recirculation.

> Less than 1.5˝ w.g. pressure drop across the system.

> Gas temperature, particle solubility, resistivity,and reactivity have little effect on performance.

> Handles heavy loadings. Not sensitive to load flux.

> Also removes any gas that can be treated bya wet scrubber, including hydrogen chloride(HCl), sulfur dioxide (SO2), ammonia (NH3),and hydrogen sulfide (H2S), plus other acidsand caustics.

> Ultra-low water usage for “blowdown” discharge of captured pollutants.

> Compatible with integrated NOx system –SCR, or Tri-NOx.

> Energy recovery options available.

Typical Applications• Large stationary diesel• Glass melting furnaces• Fiber optic manufacturing• Solar panel fabrication• Syn-gas cleaning• Asphalt shingle manufacturing• Solid fuel industrial boilers• Oil and gas fired boilers• Waste incinerators• Abrasive production• Smelters and foundries• Chemical manufacturing• Curing ovens, dryers, rotary kilns• Plastics manufacturing• Sulfuric and nitric acid production• Many more

2 www.tri-mer.com

Page 3: World Leader in Air Pollution Control 5Custom Fabrications and Ducting Tri-Mer is an experienced designer/builder of custom fabrications using high-technology plastics. Tanks, ducting,

Tri-Mer MultiPhase BioSystem™

MultiPhase BioSystem is Superior Alternative to Regenerative Thermal Oxidizer or Conventional Biofilter for VOC Control

The Tri-Mer MultiPhase BioSystem is based on the latest scientific advances in the rapidlyevolving field of biological pollution control.The result is a superior system with highremoval efficiency across a wide spectrum of VOC compounds.

The MultiPhase represents a major milestonein green technology for VOC control.

The MultiPhase incorporates both air phaseand liquid phase approaches, taking advantageof the natural tendency of VOCs to partitioninto both phases. Using proprietary syntheticmedia and enhanced bioremediation techniquesto treat high inlet concentrations of VOC, theMultiPhase has a much smaller, manageablefootprint compared to the large, in-bed biofilters of the past.

The MultiPhase is a single-vessel system. It can be located close to the emission source,sometimes even inside the facility, minimizinglong duct runs, and thus eliminating both theinitial cost and the operating costs due toincreased pressure drop in the duct.

In contrast to thermal oxidation, the MultiPhaseis much less expensive to install and operateover time. There is no perpetual natural gascost, and consequently no dependence on the unreliable natural gas market.

In contrast to conventional biofilters, the MultiPhase uses permanent media – no replacement of media or packing is ever necessary.

The MultiPhase is highly reliable, with lower maintenance and operating costs, and provides superior performance over a wider range of VOC compounds.

The MultiPhase generates minimal wet and solid waste and does not create NOx by-products, because there is no combustion.

Typical Applications:• Manufacturers and processors

who generate emissions from:

- formaldehyde- methanol- styrene- xylene- PAH- sulfur compounds- glycols- ethanol- solvents- turpenes- pinenes- many others

• Manufacturers of:

- wood products- fiberglass- adhesives- resins and hundreds of

other VOC sources

3www.tri-mer.com

Page 4: World Leader in Air Pollution Control 5Custom Fabrications and Ducting Tri-Mer is an experienced designer/builder of custom fabrications using high-technology plastics. Tanks, ducting,

Tri-NOx® Multi-Chem®

NOx Wet Scrubber System

Tri-NOx Handles Any NO/NO2 Ratio,Guarantees a Clear Stack Free of NO2 Plume

Tri-Mer’s versatile Tri-NOx system accommodates any combination of NO and NO2, including nitration-related NOx,which is typically high on the NO2 scale and combustion-related NOx, which is generally higher in NO. The system also handles N2O4.

Tri-NOx technology eliminates the visibleplume generated by high NO2 loading. This yellow-brown emission is commonly-caused by processes using nitric acid in conjunction with metal refining, metal finishing or chemical nitrations.

Tri-NOx systems are efficient, versatile workhorses that adapt to a wide range ofrequirements. Virtually any target stack output can be met, including reducing loads in excess of 100,000 ppm to below 5 ppm.There are no CFM or PPM limitations on gas input.

All Tri-NOx systems are guaranteed to operate within pre-determined ppm limits forstack output without repeated adjustments. Tri-NOx is the technology of choice for industry located within districts where NOxemissions are most restrictive.

Tri-NOx systems handle highly variable load applications with wide peek/tail profileswithout a problem.

Chemically safe Tri-NOx systems can be engineered to handle NO2 exclusively if opacity is the only problem, or they will handle complete NOx output, (NO + NO2), for comprehensive NOx control.

The process is applicable to both hot and cold gas phase systems. It will handle multiple gas stream residuals, including Cl2, HCl, SO2, other acids, other gases and caustics. Systems can also be designed to handle particulates. This wet chemical non-catalytic system cannot be blinded, and there is no catalyst to poison.

Typical Applications• Pharmacuetical manufacturing

• Resin manufacturing

• Catalytic converter manufacturing

• Catalyst regeneration

• Metal refining

• Metal finishing

• Chemical nitration

• Solar cell manufacturing

• Semiconductor manufacturing

4 www.tri-mer.com

Page 5: World Leader in Air Pollution Control 5Custom Fabrications and Ducting Tri-Mer is an experienced designer/builder of custom fabrications using high-technology plastics. Tanks, ducting,

Whirl Wet® Dust Collector Systems for Particles Above 3 Microns

Whirl Wet Collects Dusts Over a Broad Range ofMicron Sizes at Efficiencies of 99% and Higher

The Tri-Mer Whirl Wet is an advanced dust collector system that has a smooth interior and encased structure, satisfying the requirements of food processing and pharmaceutical environments.

The system requires very little maintenanceand uses very little water. Water level is maintained automatically, and make-up water is only necessary to compensate forevaporation or sludge removal. It performsequally well for soluble and insoluble dustloads. Units operate 24/7 without shut-down.

Whirl Wet does not have any internal movingparts to wear or replace. Rather, its unique,dual-opposed internally mounted blades develop 8˝ of water gauge. The aggressiveaction of the liquid and particulate over theblade system makes the unit impossible to clog under operating conditions, so the agglomeration and sticky residues that plug dry dust systems are not an issue with the Whirl Wet.

Whirl Wet is the ultimate in streamlined dustcollection technology, and does not use filterbags, cartridges or other consumable items.The system is self-cleaning and does notrequire recirculation pumps and tanks, or complex plumbing. Particulate removal isquick and uncomplicated, either manually, or by hopper-style manual or automatic drain-down, or continuous drag-out.

Whirl Wet is compatible with materials recoveryfor many applications. Processes that were not formerly candidates for materials recoverybecome good candidates with the Whirl Wet.

Whirl Wet is manufactured in single unit capacities to 50,000 cfm, in steel, stainlesssteel, polypropylene and PVC.

Typical Applications:• Bakery dusts

• Grain processing

• Spice blending

• Cosmetics manufacturing

• Brick dusts

• Ceramic and stone dusts

• Grinding and sanding operations

• Bag breaking areas

• Crusher operations

• Investment castings

• Battery forming

• Wax products manufacturing

• Chemical processing

• Fertilizer manufacturing

• Pulp and paper making

• Salt bagging

• Solar cell manufacturing

5www.tri-mer.com

Page 6: World Leader in Air Pollution Control 5Custom Fabrications and Ducting Tri-Mer is an experienced designer/builder of custom fabrications using high-technology plastics. Tanks, ducting,

Packed Bed Acid and Fume Scrubbers

Crossflow ScrubbersTri-Mer’s fume scrubber is constructed of UV-stabilized polypropylene, with a mist elimination section. It is completely corrosion-resistant and designed for highinlet concentrations. Tri-Mer’s fume scrubber isunique in that it features a dual-action systemwhich continually floods the packing media,insuring optimum contact between the contaminant and the packing material.

All Tri-Mer horizontal crossflow scrubbers areavailable with mated fan or can be coupled to

an existing fan. The Tri-Mer fume scrubber is also available in UV-stabilized PVC andstainless steel. Deep-pack models are available for heavy loadings; for specialsituations, other scrubber modifications suchas multiple stages, redundant fans and pumps, and the Ultra-Scrub® option can be engineered. Crossflow scrubber capacities range through 100,000 cfm.

6 www.tri-mer.com

Vertical Packed Bed ScrubbersTri-Mer’s packed bed tower system is the industrystandard for applications of any flow volume.Single- and multi-stage packed beds are available with packing depths sized to the application. Systems can be specified with orwithout recirculation system; integral or remoterecirculation is available.

Top discharges are provided for customers with existing fans. Construction materials includeUV-stabilized polypropylene, stainless steel, fiberglass and PVC. Tri-Mer’s vertical scrubber is designed for indoor or outdoor installation. Thisis a high-efficiency wet scrubber that can handleemissions from a wide variety of process conditions.

Fan/Separator®

Controls H2SO4 fumes more efficiently than standard wet scrubbers. Fumes generated fromsteel pickling, hundreds of plating processes, aluminum anodizing and battery charging can beeliminated more efficiently and with less waterand energy using Tri-Mer’s easy-to-installFan/Separator. Fan/Separator scrubber sectionsand fans are made specifically to mate to eachother – no fan undersizing. Fan outlet velocity isprecisely controlled, so air crossing the rigidpacked media never exceeds design parameters.

The unit is extremely efficient in eliminating corrosive contaminants with a resulting lowhumidity exhaust stack. This combination of lowhumidity and high efficiency makes return airpossible in certain specialized applications incorporating the closed-loop Tri-Mer design.

Tri-Mer’s Fan/Separators can operate in the 99%efficiency range, removing fumes containing sulfuric acid, plating exhaust and corrosivefumes from battery charging operations.

Fan/Separator requires less than 1/10 the waterof most wet scrubbers and uses 20% less brakehorsepower due to its unique design, whichincorporates the fan as a centrifuge in the scrubbing process.

Single units are available up to 100,000 cfm. UV-stabilized PVC or polypropylene are standardmaterials of construction; 304 and 316L stainlesssteel or mild steel are also available.

Page 7: World Leader in Air Pollution Control 5Custom Fabrications and Ducting Tri-Mer is an experienced designer/builder of custom fabrications using high-technology plastics. Tanks, ducting,

Specialized Productsand Engineering Services

Custom Fabrications and DuctingTri-Mer is an experienced designer/builder ofcustom fabrications using high-technology plastics. Tanks, ducting, process hooding andlab consoles can be fabricated quickly and cost-effectively. Tri-Mer specializes in productsengineered to your specific requirements andoffers a wide variety of products not availablethrough catalog suppliers.

In addition to high-performance plastics such as PVC, polypropylene, Kynar® (PDVF),and Teflon®, Tri-Mer also fabricates using mildsteel, stainless steel, Hastelloy® and other alloys.Custom laboratory consoles, cabinets andworkstations are a specialty Tri-Mer product.Kynar is a registered trademark of Pennwalt.Hastelloy is a registered trademark of Cabot Corp.Teflon is a registered trademark of DuPont.

7www.tri-mer.com

Tanks/Heavy Duty PolypropyleneTri-Mer process tanks are typically fabricated in5´ to 70´ lengths, although our capacity ranges to100´ and beyond with field connections. Tankscan be free-standing or steel-supported.

Standard material of construction is 1˝ to 1-1/2˝solid polypropylene. Tri-Mer has developed aunique manufacturing system which insuresmaximum strength of the material at any joint.

Tri-Mer tanks are ideally suited for nitric andhydrofluoric acids, plating baths, anodizing operations and other finishing processes requiring a rugged, corrosion-proof tank. Tri-Mer polypropylene tanks are also highlyresistant to mechanical abuse.

The unique exterior grid structure supports thetank walls. Unlike fiberglass or lined tanks, the100% homogeneous polypropylene fabricatedtank will not delaminate. For this reason, Tri-Mer polypropylene tanks are widely specified as replacements for fiberglass, rubber brick, flexible PVC-lined, and other types of vessels and storage tanks.

In addition to polypropylene, Tri-Mer manufactures tanks in stainless steel, mild steel, PVC and FRP.

All Tri-Mer tanks undergo exhaustive quality controltesting and are backed by 50 years of experiencein tank design and manufacture.

Corrosion-Resistant Fans and BlowersTri-Mer offers heavy-duty, direct-drive exhaustblowers to efficiently and effectively handle corrosive exhausts. In centrifugal designs,capacities range from 50 cfm through 150,000cfm of air. Wheels are backward-inclined; construction varies depending on size and static pressure.

Optional materials include PVC, polypropylene,fiberglass, 304 and 316L stainless steel and mild steel. Variable frequency drive blowers are a standard.

Tri-Mer fans are the industry standard for many applications and have a long history of high reliability under the most punishing conditions. In addition, Tri-Mer offers a series of laboratory exhaust fans for lower-capacity air-handling situations.

Designs include both belt and direct drive.

Page 8: World Leader in Air Pollution Control 5Custom Fabrications and Ducting Tri-Mer is an experienced designer/builder of custom fabrications using high-technology plastics. Tanks, ducting,

CORPORATION

® Tri-Mer®

Air Pollution Control Systems Since 1960

Incinerator ScrubbersTri-Mer’s Q-Scrub wet scrubber section interfaceswith all industrial, medical and municipal incinerators. Q-Scrub predictably and reliablyhandles HCl, SO2 , NOx, particulates and other

gas stream contaminants. The process canincorporate heat recovery, gas quenching and wet or dry particulate control and can incorporate the Tri-NOx process if required.

www.tri-mer.com

Odor ControlTri-Mer odor control systems incorporate single-, dual- and triple-stage wet sections.The process includes alkali or acidic sectionsdepending on the odor source. Mercaptins,amines and dozens of uncommon industrialodor problems can be eliminated with the

Tri-Mer system. Carbon systems can be incorporated if required.

Tri-Mer’s multi-stage system is guaranteed tooperate free of detectable odor at the stackunder all conditions.

Emergency Scrubbers and VenturiTri-Mer’s catastrophic scrubbers handle emissionproblems resulting from tank or cylinder rupture.These systems offer stand-by capability and areavailable in two design configurations: venturi

stationary mass flow and packed bed systems.Tri-Mer also offers venturi designs for avariety of applications.

The C/E-1 Advanced Technology Chrome ScrubberOperates Without Costly ChemicalsC/E-1 Chrome Scrubber scrubs all chrome,including Cr6 and Cr3 , at efficiencies meeting all current environmental codes.

The C/E-1 system is all–mechanical pad designand does not consume chemicals or generatewaste. It can be scaled to facilities of all sizes.

The C/E-1 chrome scrubber features a multi-layerpolypropylene pad system which operates undernegative pressure. The filter apparatus is washedcontinuously in a virtually closed loop configuration.When chrome levels approach set point

(generally 3000 ppm), water can be forwarded tochrome recovery, or returned to the plating bath.

The Tri-Mer C/E-1 is a low energy system generating less than 6˝ of internal static pressure, therefore energy consumption isextraordinarily low. Total water use is also low:average consumption is 10 gallons per hour for a 20,000 cfm unit.

The C/E-1 chrome scrubber has no internal moving parts to wear or replace. Construction isusually from Type I PVC.

81400 Monroe St. • P.O. Box 730 • Owosso, MI 48867 • Ph: (989) 723-7838 • Fax: (989) 723-7844Email: [email protected]

Tri-Packs Tower MediaTri-Packs is the ultimate in random dump towerpacking. It provides maximum surface contactbetween the gas and the scrubbing liquid by

facilitating continuous formation of dropletsthroughout the packed bed. This results in highscrubbing efficiency, and minimizes total packing depth required.

© 2009. Tri-Mer Corp. All rights reserved.


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