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World-wide approval and certification program for electronic components (IECQ)
IECQ HSPM ASQ Mar 07 1© 2007 SBGi Institute, LLC All rights reserved
A Systemic Approach toHazardous Substance Management
Hazardous SubstanceProcess Management
QC 080000 IECQ HSPM
Randy CanfieldCEO/Pres. SBGi Institute
IECQ HSPM ASQ Mar 07 2© 2007 SBGi Institute, LLC All rights reserved
The Macro Trends
Growing amounts of hazardous substances are finding their way into products and the processes that produce them
Discarded products are creating new hazards to humankind and the environment
Humans and consumers are beginning to demand environmentally-friendly products and safe disposal processes
IECQ HSPM ASQ Mar 07 3© 2007 SBGi Institute, LLC All rights reserved
The Macro Trends
Governments are beginning to demand by law and trade restrictions that hazardous materials be managed and reduced
A patchwork of laws and restrictions is emerging around the world and within the U.S.
Industry will need to respond to consumer and governmental demands
IECQ HSPM ASQ Mar 07 4© 2007 SBGi Institute, LLC All rights reserved
The Role of Standardization
Standardization of Technical Requirements
Standardization of Conformity Assessments
IECQ HSPM ASQ Mar 07 5© 2007 SBGi Institute, LLC All rights reserved
Standardization of Technical Requirements
IEC – International Electrotechnical Commission
TC – 111 Environmental Standardization for Electrical and Electronic Products and Systems
TC – 207 Environmental Management Systems (EMS)
JSA – Japanese Standards Association
TISI – Thai Industrial Standards Institute
ANSI – American National Standard Institute
IECQ HSPM ASQ Mar 07 6© 2007 SBGi Institute, LLC All rights reserved
Standardization of Conformity Assessments
In electronics, numerous conformity assessment groups have been assembled over many years IECQ - International Electrotechnical
Commission Quality Assessment System for Electronic Components
NAI – National Authorized InstitutionsSI – Supervising Inspectorate
IECQ HSPM ASQ Mar 07 7© 2007 SBGi Institute, LLC All rights reserved
Laws Regarding Hazardous Substances
EU RoHS
EU WEEE
California USA SB50 (WEEE)
California USA AB 48(RoHS)
China Ministry of Information Industry Order #39
Korea & Japan - pending
IECQ HSPM ASQ Mar 07 8© 2007 SBGi Institute, LLC All rights reserved
Time schedule for WEEE and RoHS
13 August 2005 WEEE comes into force Producers are responsible to finance recovery, reuse and recycling of WEEE Equipment entering the market is labelled with WEEE symbol
1 July 2006 RoHS comes into effect Electrical and Electronic Equipment (EEE) must comply with Directive
1 July 2006 Japan RoHS – Amendment to include labelling (six RoHS substances) by manufacturers and importers of computers, televisions, refrigerators, washers & dryers, microwaves and air conditioners. Also, importers must meet DfE criteria required of domestic manufacturers
31 December 2006 According to WEEE Meet recovery, reuse and recycling targets Collect WEEE at least 4 kg per inhabitant per year
1 March 2007 China RoHS phase I - Labelling requirement for all electronic products sold in China
1 July 2007 Korea RoHS - 10 items (TVs, refrigerators, air conditioners, laundry machines, personal computers, audio devices, cellular phones, printers, copy machines, fax
machines) 31 December 2008 According to WEEE
New mandatory targets for WEEE will be launched
IECQ HSPM ASQ Mar 07 9© 2007 SBGi Institute, LLC All rights reserved
Exemptions
There are exemptionsBut no company is free of impact
False reality = Reliability RiskComponent Manufacturers world wide are
producing HSF productsYou must know the Hazardous Free status
of every component that you purchase
IECQ HSPM ASQ Mar 07 10© 2007 SBGi Institute, LLC All rights reserved
Financial Implications
Huge fines exist for legal violations
Liability follows trail back to producer of products and parts suppliers
Financial responsibility follows product from “womb to tomb” – from design through disposal
“Be a manager, go to jail.” principle emerging (In the USA)
IECQ HSPM ASQ Mar 07 11© 2007 SBGi Institute, LLC All rights reserved
Catastrophic Consequences
Sony
DTI - RoHS Enforcement Guidance Document released
Greenpeace testing major manufacturers products
IECQ HSPM ASQ Mar 07 12© 2007 SBGi Institute, LLC All rights reserved
Environment of Testing & Audits
Industry spending millions of dollars testing incoming parts and outgoing products
Companies sending suppliers very long (costly) questionnaires
Documents requiring company officers to sign letters certifying aspects of products are creating personal liability
IECQ HSPM ASQ Mar 07 13© 2007 SBGi Institute, LLC All rights reserved
The IECQ HSPM Solution
IECQ HSPM – Hazardous Substance Process Management to QC 080000
An internationally agreed specification for companies to be certified by third-party assessors that their processes to manage, minimize and/or eliminate hazardous substances meet the highest standards
IECQ HSPM incorporates as applicable RoHS, WEEE, SB-50, etc and the principles of ISO
IECQ HSPM ASQ Mar 07 14© 2007 SBGi Institute, LLC All rights reserved
IECQ HSPM Certification
Provides systemic framework to demonstrate compliance with laws and industry standards
Indicates company’s desire to be world-class and to do the right thing!
Facilitates access to global markets
Creates a competitive advantage
IECQ HSPM ASQ Mar 07 15© 2007 SBGi Institute, LLC All rights reserved
Where to Start
Key executives and operations managers need to become aware of pertinent laws and IECQ HSPM
Operations managers and key employees need to know more to become “implementers”
Companies will need some employees to be educated and certified as internal assessors
IECQ HSPM ASQ Mar 07 16© 2007 SBGi Institute, LLC All rights reserved
What Next
Integrate QA & EH&S resources to Implement IECQ HSPM Get qualified help as needed Train internal staff
Engage 3rd party assessor to get certified
Require/Encourage/Help suppliers get IECQ HSPM certified
Be a pacesetter in moving the world toward a hazardous substance free future
IECQ HSPM ASQ Mar 07 17© 2007 SBGi Institute, LLC All rights reserved
The Future
IECQ HSPM provides an expandable, systemic framework for the future as:More substances are designated
“hazardous”More laws and regulations emerge globallyExemptions are reduced or eliminated
Public and governmental demands will increase for an ever “greener” world
IECQ HSPM ASQ Mar 07 18© 2007 SBGi Institute, LLC All rights reserved
Key Contributors to QC 080000 IECQ HSPM
Contributing Companies The Boeing Company Northrop-Grumman Honeywell Philips Semiconductor Rockwell-Collins GE BAE Systems Control Avnet QinetiQ Technology Electronic Industry Alliance
(EIA) OmniCell
Contributing Industry Programs Sony Green Process Ricoh Green Process HP Green Process Motorola Green Process
IECQ HSPM ASQ Mar 07 19© 2007 SBGi Institute, LLC All rights reserved
IECQ HSPM Certification Value Proposition
Levels the playing field
Internationally recognized certification
Reduces overall management cost
Builds on existing QMS