BRAIiMAPaTRA-c;lc-xunllropor-Tilrenr'lUneo

r- woixs csu & (:21-!!.!I

E l L F o r m a t N o : M 5 R E v ' l

05107/2012 __---

GSU & C2+ UNIT

J Ar r-tlNg PROJ ECTS Ll rvIJES.

' . lPv!-lqBcPt/PPIGSU & c2+/PQR-12

Machine o. Semi - Auto )

) N o : W !

werdins Procedure specirication No IPL/EIL/BCPL/PPlcsu & c-2lA4e5:121-B!!!Q) oate I lE1-Z(W--supporting PQR No

Revision No,

weldins Process(es) : GTAW/SMAW ..-- TYpes

( Automatlc,

l * "Z.5mm to 3mm

t'

Ii t 1 1 2 m n

A

spacing and the detai ls of the weld groove mav be specif ied ( At

procedures, etc

lo nt Oesign

Backing { Yes )

Dia : 4 " ( inch) /XXS

tches, Product ion orawings, weld symbols or wri t ten Descript ion should show the general arrangement ofthe parts tp be weided where appl icable' the

ion of the lMfgr , sketches mav be attached to i l lustrate joint design, weld layers anJbead sequence, e g , for notch togghness procedures' for mult ip le pr l

iation Type and Grade : ASTM A335 GR P22,ASTM A335 A691GR 2 25CR CL 42

)ation rvpe and Grade : ASTM A335 GR P22'ASTM A335 A691GR 2 25CR CL 42

OR

Analvsis and Mech ProP : N/A

P pe Dia Range: Groove : ALL

MAXIMUM PASS THICKNESS < 13 MM i YES----

W s N o { C l a s s ) |

GTAW

o

3

s .28

ER-8OS-83!

2 .4mm

8mm

SMAW

4

5 .5

E8018-B3L

3 ,2

26.24mm

Flux ( Class )

tach base metal - f i l ler metai combinaion should be

---- - ntlrLnAl'tnPElsuna*o.Pu" No :6-82-1100 Revl

'SHt ,lit:,-,i

BRAHAMAPUTRA PETROCHEMICAL

roNs ( Qw - 40s )Posit ion (s) of Groove

!1/elding Progression I

P , c s i t r o n ( s ) o f F i l l e t :

i PREHEAT ( ew - 406 )

l P r e H e a t t e m p . M i n . : 150"c MIN

E:LECTRTCAL CHARACTERISTICS ( QW 409)

ALL (6G)

up UPHILL Down

ALL

j tn te rpass Temo. Max. : 250 'C MAX

lpre heat ma in tenance : Ma in ta ined t i l l end o f we ld ingIi{t:ontlnuous or special heatlng where applicable should be recorded)

II

18-28(SMAW) _

I l /ode of Metal Transfer for GMAW

i i lect,ode wire feed speed range N / A

BF-nHMfFfTnA c'lrAdxen AND PoLYMER Lll\'tlr

JAIHIND PROJECTS LIMITED.ENGINEERS INDIA LIMITED.

MECHANICAI, WORKS CS[J & C2+ LJNlTWELDING PROCEDTIRE SPECIFICATION (WPS)

JPLiGSU & C2+iMEC/PP/F.o5

E l L F o r m a t N o : M O R E V . tEIL Slandard spec No :6-82-1100 Rev I

POSTWELD HEAT TREATMENT ( AW - 4P7 }

remperature Range , 620.660'C

t ime-1 hr, / inch thk(2 hr min)

composition (mrxtures) 99.995%

TRAVEL SPEEDRANGE mm/min

F ILLER METAL

ER-8OS-83LE8018 83LE8018 83LE8018 83LE8018 83LE8018 83L

':1""

l l l r i f i ce o r Gas Cup s rze iIl ln.tra and lnterpass cleaning { Brushing, G.inding etc )iiII Vlethod of Back Gouging i

j cscr l la r ron :

l :onrac t Tube to Wor l D is tance :

1 vu t ip re o r S ing le Pass (per s ide) :

jM! l t rp le o r s ing le e lec t rodes ;

i lravel Speed { Range ) :

ROOT STRING AND OTHER WEAVE BEAD

8mm M lN ,19mm MAX

BRUSHING & GRINDING

N/A

2.5 TIMES OF ELECTRODE CORE DIA

N/A

MULTIPLE PASS

SING LE

SEE TABLE

NONEI ^I f e e n r n g i

I orhu, ,i

WELD LAYER (S)

ROOT

HOT

FILLER-I

F ILLER- I I

F ILLER- I I I

FI NAL-I

F INAL- I I

I{i N A M E :

i oerE :

DESIGNATION :

JPL

BCPL Proiect,

BRAHMAPUTRA CRACKER AND POLYMER LTD'

JAII{IND NROJECTS LIMITED.

NAME OF WORKS :

MECHANICAL WORKS GSU & C2+ IJNIT

PROCEDURE QUALIFICATION RECORD (PQR)

BRAHAMAPUTRA PETROCHEMICAL COMPLEX PROJECTS

l LFormatNo M6REV.1EIL Slandard spec No | 6'82-1100 Rev t

FFoCEEuRE ouALlFtcArloN REcoRD (PQR)

( Section lX, ASME Boiler and Pressure Vessel Code)

Date I 0542'2012

i BcpL unit : GsU & c2+ UNIT

Name of Work : MECHANICAL WORKS'

Procedure Qualit ication Record No I tPLlElLlBcPVPPlGsu & C2+/PQR-12 (REv'00)

No I |PL/EILIBCPLIPPIGSU & C2+/PQR-12 |REV 00)

T y p e ( M a n u a l , A u t o m a t i c , S e m i - A u t o ) : M A N U A L

posnvelo nelr TaEATMENT (QW - 407)

Temoerature :620-660'C

of Gas or Gases : ARGoN

BASE METALS (QW - 4O3I

ater ial Spec, ASTM A 335

ype or Grade :GR'P'22

N O : 5 A t o P N o : 5 A

ickness :17 .12 mm

]ps, 95-110(GTAW)/117-130(SMAW) volts :9-14(GIAW)/18-28(SMAW)

her

Metal Analysls A No :

GTAW SMAW

3 3

2.4 3 ,15

b {

5,28 5 .s

ER-80S-B3t E8018-83L

IECHNIQUE (QW - 410}

Trave lspeed : 43 '18-53 .39mm/min(GTAW)/23 '02-72 '51mm/min{sMAw}

String or Weave : sTRtsG FoR RooT & wEAvE BEAD FoR FtrrUp,HoT pAss & F|NAL

ion : 2.5 TIMES OF ELECTRODE CORE DIA

or single Pass ( Per Side ) : MUtTlPAss

SINGLE

ProBression (Uphi l l , Downhi l l ) : I 'JPHlLL

l n te rpass Temp : 250 'C

C l i e n t :

BRAHMAPUTRA CRACKER AND PSLYMER LTD'

]ONTRACTOR:I ̂ I I I INN PRO.IECTS LIMI ' I 'ED.

EPMC:

ENGINT,ERS INDIA LIMITED.

Document Category

PROCEDURE QUALIFICATION RECORD (PQR)

. , , . . ' . , N

)rcject title :

BRAHAI\{APUTRA PETROCHEMICAL COMPLEX PROJECTS

EIL Standard spec No : 6-82'1 100 Rev'l : lLFomatNo ; M 6 REV.1 ?i: l Nrr r 00

SpecimenNo,

width Thickness;;;;T

Area mmr I

,'*.;lLoad N. I

Tensi le Strength(

M p a ) r::ffi Obseryat ion

BroLen -garent metal l ractuf e-duct i le Acc

NO.1 17.20mm 383.56mm'l 185000 481 Mpa

Acc

NO.2 !2.14mm 17.14mm 379.48mm'l 180000 473 Mpa Broken -parent metal fracture-ductile'

r , , , . , , . I ' . -

, ' , ' - , - s

Guided Bend Tests (Ow - 160)

Jl tsObservat ion

ipecimen Thickness/Dia Type and FiBureAcc

tB-r Acc

tB-2Satistadory

RB.1Satisfactory

SatisfactoryAcc

RB.2vlE-5ec.lx/2010,QW451.1)

st (QW - 170)Toughness T(

-I Lateral t xp ,

I DroP Weight

Notch

Locat ion

Notch

Tvpe

TestTemp,

lmpact Values Break No Bteak

N o . % Sheal M/s

Fillet weld

No --.-- Penetration into Parent Metal : Yesesults - Sat isfactorY: Yes ---

ype and character of Fl t : Micro Macro results -

I VICKERS HARDNESS SURVEY HV-10 :

OTHER EX

TEST METHOD: E-92r 1982(Ra-20

HARDNESS @ WETD

HARENESS @ HAZ

HARDNESS @ PARENT

z) PosT WELD HEAT TREATMENT : PWHT REPORT NO t 47O DAIE t26l7ll20rr

3) RADIoGRAPHIC rEsrlNG: Rr REPoRT No. 391lGsU & c2+) DArE | 30/1:n01,:

Welder 's Name I LAKHINATH BURA GOHAIN-(G'24) IBR Clock No -

Tests conducted bY -DELHI TEST Laboratory REPORT NC

We cert i fv that the statements in thls record are correct and that the test welds were prepared' wel

Manufacturer _

B v -

esr

AN

t3

{Qw - r80}

, N o -

4 I N A T I O N

170 HV 10

160 HV 10

155 HV 10

' - Stamp No

203551 1 1214GEN 22 I

led and tested in accordance with the requirements of sect ion lx of the AsME code

FOR JPLN A M E :l A M E ;

GN I /.t v;lcN' Ls J/

\t'; ̂ t DATE :

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Client ; BRAHMAPUTRA CRACKER AND POLYMER LTD'

EPMC : ENGINEER INDIA LIMITED.CONTRACTOR: J

D ocument CategoD, j RADIOGRAPHY INTERPREATION REPORT WORKSGSU & C2+ RECOVERY UNITNAME0F WORKS : MECH

ect title : BRAIIMAPUTRAPTTROCHEEIL, Standard spec. No. : G82'1100 Rev. I EIL. FORMATNO. : tr[ 16 Rev. I

rYpD Elp,1o;6o'l{

RADIOGRAPHYRADTOGRAPHY TECHNIQUE : SWSI/DWSI/DWDI

CEPTANCE STANDARD ASME SEC. VIII

LINE NO. / ISOMETRIC NO.

GRS : GRINDANDRESIIOOTDRS : DRESSAIIDRESHOOTCRS : CLEAI\TANDRESHOOT

I.EGEND : A :R :C S :

ACCEPTAIICEREPA.IRCHECKSURFACE

RT : RE-TAKERS : RESHOOTH : HOLD

br !-Ej i glJt'

DELHII TEST HOUSE'A-G213, G.T, Karnal Road, Industrial Area, Opp, Hans Cinema, Azadpur, Delhi-110 033 (lNDlA)

Phone : +91 -11 -47075555 (30 L ines ) Fax : +91 -1 1 -47075550e-mail : info@delhitesthouse.com

E S T D . 1 9 7 5

Issued to:The Resident Construction ManagerEnginners India LimitedB.C. P.L.,Lepetkata,Dibru garh (Assam)-7 86006

Protocol : ASME SECTION lX

(1) Tensile Test :-

QR-O302Report No: 2035511 1214G8N221Date: l5-12-2011Date of Rec[ept: 14-12'2011Party Ref No : 6907 IEIS I 19 -421 C-49 I

IIeVS-9l66.Letter date : 07 ll2l20ll

Sample Description - weldment of pipe 17.12 mm (4" inch ) '(Sample No : wPS-i2).A 335 GR.P22 (IBR)

Marks : Mechanical and Piping Works For GSU + C2 Recovery Unit,BCPL Project Site,Dibpugarh.FoA

No. BCpL/C& p I 6907 lT -003/sKi 5 8/20 I 0 dtd.o 1 I 12 I 2010., M/s Jaihind proj ects limitedTEST REPORT

Specimen with'B'(mm)

Thickness'T ' (mm)

Cross Sectionalarea (BxT)

( --t)

MaximumTensile Load

(N)

CdrrectedTerlsile Load

(N)

TensileStrength

(mpa)

Remarks

No . l 22.30 't7.20 383.56 I 85000 184667 4 8 t The sampleFractured fromparent metal

No.2 22.14 t 7 . t 4 379.48 I 80000 179676 473 The sampleFractured fiomoarent metal

(2) Guide Bend Test:-

Face Bend (FB-l) -

Face Bend (FB-2) -

Root Bend (RB-1) -

Root Bend (RB-2) -

Satisfactory

Satisfactory

Satisfactory

Satisfactory

(3) Hardness Survey (HV)

Weld Metal :170

H A Z : 1 6 0

Paren tMe ta l : 155

DOC-I5/12n1DOS-14n2t11

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ISO-9001 : 2008 CERTIFIED LABORA]TORY