WRECKER L · WRECKER L 5-376-000101 2010 Reserved. Road 17225 1 8.jerr-dan.com

MPL WRECKERPARTS MANUAL

5-376-000101Rev 04 - July 01, 2010 © 2010 Jerr-Dan Corporation. All Rights Reserved.

1080 Hykes RoadGreencastle, PA 17225Phone (717) 597-7111

www.jerr-dan.com

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MPL Wrecker Parts Manual - Page 25-376-000101Rev 04 - 07/10

Jerr-Dan Corporation strives to provide information that is accurate, complete and useful. Descriptions and illustrative material containedwithin this manual are as accurate as known at the time of publication and are subject to change, without notice, as a result of continuousproduct improvements. Jerr-Dan reserves the right to amend the information in this document at any time without prior notice.

Information contained in this manual reflects how this vehicle was built at the factory. Modifications or additions by the distributor or owner arenot reflected in this manual.

This parts manual does not include service parts information for the commercial chassis (IHC, Ford, GM, etc.).This parts information is provided by the chassis manufacturer.

When ordering parts, please refer to your unit’s Sales Order Number, Serial Number and Model Number. This information can be found on thealuminum tag riveted to the inside of the driver’s side toolbox of the main body.

Additional or replacement manuals can be ordered by calling Jerr-Dan Parts at 717-597-7111.Price and availability will be quoted at time of the request.

Please report comments and/or errors by contacting Jerr-Dan Corporation’s Technical Publications Department by e-mail [email protected] or by FAX on 717-593-2362.

Manufactured under one or more of the following patents: 5,575,606; 5,722,810; 5,782,596; 5,839,775 and 6,315,515 B1 with other PatentsPending.

Jerr-Dan and the Jerr-Dan logo are registered trademarks and Run Hard is a service mark of Jerr-Dan Corporation, Greencastle, PA USA.

The material in this document is confidential and the property of Jerr-Dan Corporation. No part of this document may be photocopied, repro-duced or translated to another language without the express written consent of Jerr-Dan Corporation.

This manual covers the following Jerr-Dan Model:

MPL Wrecker

001001

VEHICLEIDENT. NO.

MODEL NO.

SERIAL NO.

MANUFACTURED BY

GREENCASTLE, PENNSYLVANIA

An Oshkosh Corporation Company

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Body - Complete ...................................................................................................................... 4 - 5Left Hand Body Assembly ....................................................................................................... 6 - 7Right Hand Body Assembly ..................................................................................................... 8 - 9Subframe ........................................................................................................................ 10 - 11Hydraulic Reservior ............................................................................................................. 12 - 13Worm Gear Winch & Cable Roller Guide ............................................................................ 14 - 15Worm Gear Winch & Cable Sheave Guide ......................................................................... 16 - 17Worm Gear Winch - Cable Tensioner ................................................................................. 18 - 19Mud Flap ........................................................................................................................ 20 - 21Fender Flares ....................................................................................................................... 22 - 23Light Pylon - Deck Mounted ................................................................................................. 24 - 25Light Pylon - Toolbox Mounted ............................................................................................ 26 - 27Wrecker Boom ..................................................................................................................... 28 - 29Underlift Boom - Hydraulic Grid ........................................................................................... 30 - 34Hydraulic Wheel Lift Grid .................................................................................................... 36 - 37Underlift Level Stop .............................................................................................................. 38 - 39Wired Remote Control .......................................................................................................... 40 - 41Wireless Remote Control ..................................................................................................... 42 - 45Hydraulic Components - Hose Routing / Mounting (Ford) ................................................. 46 - 48Hydraulic Components - Hose Routing / Mounting (Dodge) .............................................. 50 - 51Hydraulic Components - Standard ...................................................................................... 52 - 53Hydraulic Components - Hydraulic Wheel Lift Grid ............................................................ 54 - 55Electrical Components - Anti-Stall Control Module (Ford V10 Gas Engine) ....................... 56 - 57Electrical Components - Body - Standard .......................................................................... 58 - 59Electrical Components - Pylon Lights / Tunnel Wiring ....................................................... 60 - 61Electrical Components - Tail Light Converter ..................................................................... 62 - 63Work Lights - Marker Lights ................................................................................................ 64 - 65Lightbar ........................................................................................................................ 66 - 67Switch Panels ...................................................................................................................... 68 - 69Chain and Straps ................................................................................................................. 70 - 71Decals ........................................................................................................................ 72 - 73Tunnel Toolbox ..................................................................................................................... 74 - 75Bolt-On D-Rings ................................................................................................................... 76 - 77Jump Start Kit ........................................................................................................................ 78 - 79Fold Down Lightbar Bracket ............................................................................................... 80 - 81Ball Hitch Mounting Bracket ................................................................................................. 82 - 83Self-Loading Dolly ................................................................................................................ 84 - 85Motorcycle Adapter ............................................................................................................. 86 - 87Wheel Chocks ...................................................................................................................... 88 - 91Tow Sling ........................................................................................................................ 92 - 93Recovery Sheave ................................................................................................................ 94 - 95L-Arm Spacer Storage ......................................................................................................... 96 - 97Stone Guard - Body ............................................................................................................. 98 - 99Stone Guard - Tunnel Toolbox ........................................................................................ 100 - 101

INDEX DESCRIPTION PAGE

Pull-Out Drawer - Tunnel Toolbox .................................................................................. 102 - 103Fuel Filler ................................................................................................................... 104 - 105Fifth Wheel Attachment ................................................................................................... 106 - 107Gooseneck Attachment .................................................................................................. 108 - 109Ford Diesel 08 Exhaust Alteration ...................................................................................110 - 111

DESCRIPTION PAGE

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BODY - COMPLETE

ITEM PART NO. DESCRIPTION QTY1 3097000595 Body Assembly LH 12 3097000596 Body Assembly RH 13 4314000159 Coverplate, Frt 14 3097000600 Mid Deck Weld, Rear 15 4811001160 Coverplate, LH 16 4811001161 Coverplate, RH 17 4314000158 Valve Cover, Front 18 4415000175 Coverplate 19 4090000010 Pad 2

10 4090000011 Pad 211 7661000029 J-Nut, 0.31”-18NC 412 7114150818 Capscrew, 0.31”-18NC x 1.00” 413 7114140818 Capscrew, 0.25”-20NC x 1.00” 1814 7950140143 Flatwasher, 0.25” ID 1815 7585000023 Latch 116 7120000046 Screw, 0.25”-20NC x .75” 217 7115181450 Capscrew, 0.50”-13NC x 1.75” 818 7950180153 Flatwasher, 0.50” ID 1619 7949000015 Head Washer, 0.50” ID 420 7660182601 Lockwasher, 0.50”-13NC 1621 7949000056 Nylon Washer, 0.25” ID 422 7661000002 Hex Nut, #10-24NC 2423 7413000002 Nutsert, 0.25”-20NC 1424 8632000002 Edge Trim 19 in25 4632000058 Edge Trim 426 7493000009 Marker Light Grommet 227 7590000048 Marker Light - Amber (IND) 2

7590000342 Marker Light - Amber (LED)28 4706005695 Plate 829 7590000130 Light, Backup 230 7590000128 Light, Stop-Tail-Turn (IND) 2

7590000301 Light, Stop-Tail-Turn (LED)

ITEM PART NO. DESCRIPTION QTY31 7590000131 Light, Wrap Around (IND) 2

7590000302 Light, Wrap Around (LED)32 7111100810 Capscrew, #10-24NC x 1.00” 2433 7796000012 Seal 150in34 7115181264 Capscrew, 0.50”-13NC x 1.50” Carriage 835 4706005751 Plate 1

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BODY - COMPLETE

See pages 6 through 9 for LH and RH Body parts

Item #33, Seal, not shown

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1817

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LEFT HAND BODY ASSEMBLY (3097000595)

ITEM PART NO. DESCRIPTION QTY1 3097000597 Deck Weld LH 12 3811000050 Tailplate Weld LH 13 4811000819 Sheet LH 14 4314000091 Coverplate LH 15 4178000744 Bracket 16 4178000577 Bracket 17 4811000840 Sheet 18 3899000119 Toolbox Bond LH 19 4686000207 Door 1

10 4632000050 Seal, Toolbox Door 111 4811000823 Shelf 112 7555000012 Door Hinge 213 7585000019 Latch, LH 114 4062000569 Bar 115 4178000848 Bracket 116 4178000746 Bracket 117 7571000001 Taillight Housing 118 7413000013 Fastener 819 7114080618 Capscrew, #8 -32NC x 0.75” 220 7114161050 Capscrew, 0.38”-16NC x 1.25” 621 7114140818 Capscrew, 0.25”-20NC x 1.00” 1922 7949000056 Nylon Washer, 0.25” ID 1123 7950140161 Flatwasher, 0.25” ID 2224 7660142601 Locknut, 0.25”-20NC 1625 7950140000 Lockwasher, 0.25” ID 626 7950140143 Flatwasher, 0.25” ID 527 7413000002 Nutsert, 0.25”-20NC 328 7115140650 Capscrew, 0.25”-20NC x .75” 329 7115161050 Capscrew, 0.38”-16NC x 1.25” 2130 7950160161 Flatwasher, 0.38” ID 3331 7660162601 Locknut, 0.38”-16NC 1232 7950160000 Lockwasher, 0.38” ID 1133 4679000252 Pad 1

ITEM PART NO. DESCRIPTION QTY34 7796000012 Seal 54in35 4706005695 Plate 236 7115161064 Capscrew, 0.38”-16NC x 1.25” Carriage 237 7660082604 Locknut, #8 -32NC 238 4178000849 Bracket 139 7114100618 Capscrew, #10 -24NC x 0.75” 240 7950100003 Lockwasher, #10 ID 2

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LEFT HAND BODY ASSEMBLY (3097000595)

Item #33, Pad, not shownItems #34, Seal, Not Shown

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28 2523

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35

353636

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3940

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ITEM PART NO. DESCRIPTION QTY1 3097000598 Deck Weld RH 12 3811000051 Tailplate Weld RH 13 4811000820 Sheet RH 14 4314000092 Coverplate RH 15 4178000744 Bracket 16 4178000577 Bracket 17 4811000840 Sheet 18 3899000120 Toolbox Bond RH 19 4686000207 Door 1

10 4632000050 Seal, Toolbox Door 111 4811000823 Shelf 112 7555000012 Door Hinge 213 7585000020 Latch, RH 114 4062000569 Bar 115 4178000848 Bracket 116 4178000745 Bracket 117 7571000001 Taillight Housing 118 7413000013 Fastener 819 7114080618 Capscrew, #8 - 32NC x 0.75” 220 7114161050 Capscrew, 0.38”-16NC x 1.25” 621 7114140818 Capscrew, 0.25”-20NC x 1.00” 1922 7949000056 Nylon Washer, 0.25” ID 1123 7950140161 Flatwasher, 0.25” ID 2224 7660142601 Locknut, 0.25”-20NC 1625 7950140000 Lockwasher, 0.25” ID 626 7950140143 Flatwasher, 0.25” ID 527 7413000002 Nutsert, 0.25”-20NC 328 7115140650 Capscrew, 0.25”-20NC x .75” 329 7115161050 Capscrew, 0.38”-16NC x 1.25” 2130 7950160161 Flatwasher, 0.38” ID 3331 7660162601 Locknut, 0.38”-16NC 1232 7950160000 Lockwasher, 0.38” ID 1133 4706005695 Plate 2

RIGHT HAND BODY ASSEMBLY (3097000596)

ITEM PART NO. DESCRIPTION QTY34 7796000012 Seal 54in35 7115161064 Capscrew, 0.38”-16NC x 1.25” Carriage 236 4679000295 Pad 137 4679000294 Pad 138 4178000850 Bracket 139 7950100003 Lockwasher, #10 ID 240 7114100618 Capscrew, #10 -24NC x 0.75” 241 7660082601 Locknut, #8-32NC 2

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RIGHT HAND BODY ASSEMBLY (3097000596)

Item #34, Seal, not shown Item #36 & #37, Pad, not shown

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2423

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2825 23

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ITEM PART NO. DESCRIPTION QTYFord F-Series

1 3868000288 Subframe Weld 12 Not Required3 4706005896 Plate 14 4706005897 Plate 15 Not Required6 Not required7 7115181650 Capscrew, 0.50”-13NC x 2.00” 208 7950180153 Flatwasher, 0.50” ID 209 7660182601 Locknut, 0.50”-13NC 20

10 4706004919 Plate

Ford F-Series with 19,000 lb GVWR1 3868000288 Subframe Weld 12 4706005898 Plate 23 4706005896 Plate 14 4706005897 Plate 15 Not Required6 Not required7 7115181650 Capscrew, 0.50”-13NC x 2.00” 208 7950180153 Flatwasher, 0.50” ID 209 7660182601 Locknut, 0.50”-13NC 20

10 4706004919 Plate 2

GM C3500 / 45001 3868000288 Subframe Weld 12 Not Required3 4706005897 Plate 14 4706005897 Plate 15 4706005634 Plate 26 4706005633 Plate 27 7115181650 Capscrew, 0.50”-13NC x 2.00” 208 7950180153 Flatwasher, 0.50” ID 209 7660182601 Locknut, 0.50”-13NC 20

10 4706004919 Plate 2

SUBFRAME

ITEM PART NO. DESCRIPTION QTYDodge (60” CA)

1 3868000288 Subframe Weld 12 Not Required3 4706005897 Plate 14 4706005897 Plate 15 4706005634 Plate 46 4706005633 Plate 47 7115181650 Capscrew, 0.50”-13NC x 2.00” 208 7950180153 Flatwasher, 0.50” ID 209 7660182601 Locknut, 0.50”-13NC 20

10 4706004919 Plate 2

Dodge (84” CA)1 3868000288 Subframe Weld 12 Not Required3 4706005897 Plate 14 4706005897 Plate 15 Not Required6 4706005633 Plate 47 7115181650 Capscrew, 0.50”-13NC x 2.00” 208 7950180153 Flatwasher, 0.50” ID 209 7660182601 Locknut, 0.50”-13NC 20

10 4706004919 Plate 2

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SUBFRAME

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7

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HYDRAULIC RESERVOIR

ITEM PART NO. DESCRIPTION QTY1 3750000061 Reservoir Assembly 12 7183000008* Filler Cap 13 7430000010* Tank Filter 14 7701000026* Magnetic Plug 15 7115181064 Carriage Bolt, 0.50”-13NC x 1.25” 46 7950180153 Flatwasher, 0.50” ID 47 7660182601 Locknut, 0.50”-13NC 4

* also available in Reservoir Assembly, P/N 3750000061

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HYDRAULIC RESERVOIR

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WORM GEAR WINCH & CABLE ROLLER GUIDE

ITEM PART NO. DESCRIPTION QTY1 7970000150+ Winch - 8,000 lb Worm Gear 12 7626000014 Orbit Motor 13 7115181250 Capscrew, 0.50”-13NC x 1.50” 24 7950180400 Lockwasher, 0.50” ID 25 3178000508 Bracket Weld 16 7115160850 Capscrew, 0.38”-16NC x 1.00” 27 7950160000 Lockwasher, 0.38” ID 88 7950160162 Flatwasher, 0.38” ID 89 7115161250 Capscrew, 0.38”-16NC x 1.50” 6

10 7115181450 Capscrew, 0.50”-13NC x 1.75” 411 7950180153 Flatwasher, 0.50” ID 812 3178000511* Bracket Weld 113 4912000325* Tube 214 4912000423* Tube 115 4691000568* Pin 216 4691000567* Pin 117 7754000022* Retaining Ring 618 7115181264 Carriage Bolt, 0.50”-13NC x 1.50” 419 7660182601 Locknut, 0.50”-13NC 420 7248000092 Winch Cable, 0.38 dia x 75’ 1

+ Refer to manufacturer’s manual for winch parts list. * also available in Cable Guide Assembly, P/N 3249000039

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WORM GEAR WINCH & CABLE ROLLER GUIDE

Item #20, Winch Cable, not shownStandard Cable Guide, shown

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For Tow Sling Cable Guide parts, refer to Tow Sling pageFor Recovery Sheave Cable Guide parts, refer to Recovery Sheave page

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WORM GEAR WINCH & CABLE SHEAVE GUIDE

ITEM PART NO. DESCRIPTION QTY1 7970000150+ Winch - 8,000 lb Worm Gear 12 7626000014 Orbit Motor 13 7115181250 Capscrew, 0.50”-13NC x 1.50” 24 7950180400 Lockwasher, 0.50” ID 25 3178000508 Bracket Weld 16 7115160850 Capscrew, 0.38”-16NC x 1.00” 27 7950160000 Lockwasher, 0.38” ID 88 7950160162 Flatwasher, 0.38” ID 89 7115161250 Capscrew, 0.38”-16NC x 1.50” 6

10 7115181450 Capscrew, 0.50”-13NC x 1.75” 411 7950180153 Flatwasher, 0.50” ID 812 3170000490 Boom Sheave Weld 113 4178000876 Bracket 114 7115181464 Carriage Bolt, 0.50”-13NC x 1.75” 215 7115181264 Carriage Bolt, 0.50”-13NC x 1.50” 216 7660182601 Locknut, 0.50”-13NC 417 3512900006 Sheave Shupport Weld 118 3510900068 Cable Guide Weld 119 3691000002 Pin 120 7754000005 Retaining Ring 121 7809000001 Sheave 122 4209000019 Bushing 223 7754000006 Retaining Ring 124 7440030000 Grease Fitting 125 7248000092 Winch cable, 0.38 dia x 75’ 1

+ Refer to manufacturer’s manual for winch parts list.

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WORM GEAR WINCH & CABLE SHEAVE GUIDE

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Item #25, Winch Cable, not shown

For Tow Sling Cable Guide parts, refer to Tow Sling pageFor Recovery Sheave Cable Guide parts, refer to Recovery Sheave page

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ITEM PART NO. DESCRIPTION QTY1 3017000003 Angle Weld LH 12 3017000002 Angle Weld RH 13 3706000099 Pressure Plate Weld 14 7843000004 Spring 25 7950180161 Flatwasher, 0.50” ID 46 7660182600 Locknut, 0.50”-13NC 27 7115161050 Capscrew, 0.38”-16NC x 1.25” 48 7950150161 Flatwasher, 0.31” ID 89 7660162601 Locknut, 0.38”-16NC 4

WORM GEAR WINCH - CABLE TENSIONER

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WORM GEAR WINCH - CABLE TENSIONER

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MUD FLAP

ITEM PART NO. DESCRIPTION QTY1 7638000003 Mud Flap - 19” long 22 4706001123 Plate 23 7111151010 Capscrew, 0.31”-18NC x 1.25” 84 7950150161 Flatwasher, 0.31” ID 165 7950150000 Lockwasher, 0.31” ID 86 7660150000 Hex Nut, 0.31”-18NC 8

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MUD FLAP

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45

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FENDER FLARES

ITEM PART NO. DESCRIPTION QTY1 7415000038 Fender (narrow) 2

7415000039 Fender (wide)2 7114150850 Capscrew, 0.31”-18NC x 1.00” 223 7950150000 Lockwasher, 0.31” ID 224 7949000055 Fender Washer, 0.38” ID 225 7661000029 J-Nut, 0.31”-18NC 22

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FENDER FLARES

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LIGHT PYLON - DECK MOUNTED

ITEM PART NO. DESCRIPTION QTY1 3509570103 Light Pylon Weld - 37” 1

3509570113 Light Pylon Weld - 50”2 4263000689 Channel 13 4706005002 Plate (37” Pylon) 2

4314000125 Plate (50” Pylon)4 7796000101 Gasket 25 7949000058 Washer, 0.53” ID 46 7115181450 Capscrew, 0.50”-13NC x 1.75” 47 7950180161 Flatwasher, 0.50” ID 48 7114140818 Capscrew, 0.25”-20NC x 1.00” 89 7950140143 Flatwasher, 0.25” ID 20

10 7413000002 Nutsert, 0.25”-20NC 811 7114140618 Capscrew, 0.25”-20NC x .75” 1212 7661000019 U-Nut, 0.25”-20NC 12

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LIGHT PYLON - DECK MOUNTED

37” Pylon shown

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LIGHT PYLON - TOOLBOX MOUNTED

ITEM PART NO. DESCRIPTION QTY1 3509570106 Light Pylon Weld - 28” 1

3509570111 Light Pylon Weld - 41.50”2 4263000689 Channel 13 4314000102 Cover (28” Pylon) 2

4314000103 Cover (41.50” Pylon)4 7796000091 Gasket 25 7115181650 Capscrew, 0.50”-13NC x 2.00” 46 7950180161 Flatwasher, 0.50” ID 87 7660182601 Locknut, 0.50”-13NC 48 7114140818 Capscrew, 0.25”-20NC x 1.00” 89 7950140143 Flatwasher, 0.25” ID 20

10 7413000002 Nutsert, 0.25”-20NC 811 7114140618 Capscrew, 0.25”-20NC x .75” 1212 7661000019 U-Nut, 0.25”-20NC 1213 7949000058 Washer, 0.53” ID 4

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LIGHT PYLON - TOOLBOX MOUNTED

28” Pylon shown

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WRECKER BOOM

ITEM PART NO. DESCRIPTION QTY1 3170000446 Knee Boom Weld 12 7320000080 Cylinder Assembly 13 3691000280 Pin Weld 14 3691000278 Pin Weld 25 7115161050 Capscrew, 0.38”-16NC x 1.25” 26 7950160000 Lockwasher, 0.38” ID 37 7950160161 Flatwasher, 0.38” ID 38 7115160824 Capscrew, 0.38”-16NC x 1.00” 19 7082000044* Bearing 2

* also available in Knee Boom Weld, P/N 3170000446

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WRECKER BOOM

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UNDERLIFT BOOM - HYDRAULIC GRID

ITEM PART NO. DESCRIPTION QTY1 3170000415 Base Boom Weld 12 3170000346 Fly Boom Weld 13 7320000081 Cylinder Assembly 14 3691000278 Pin 25 3691000279 Pin 16 7115160824 Capscrew, 0.38”-16NC x 1.00” 37 7950160000 Lockwasher, 0.38” ID 38 7950160161 Flatwasher, 0.38” ID 39 4691000308 Pin 1

10 7754000056 Snap Ring 211 7082000043+ Bearing 212 7320000077* Cylinder Assembly 113 4691000307 Pin 114 7754000019 Retaining Ring 215 7209000030^ Bushing 116 4679000046 Wear Pad 117 4017001502 Angle 218 4679000213 Wear Pad 219 7785161274 Set Screw, 0.38”-16NC x .75” 420 7104150627 Capscrew, 0.31”-24NF x .75” 421 7950150000 Lockwasher, 0.31” ID 422 7950150161 Flatwasher, 0.31” ID 423 7189000023 Bumper 124 7114141018 Capscrew, 0.25”-20NC x 1.25” 225 7950140143 Flatwasher, 0.25” ID 426 7660142604 Locknut, 0.25”-20NC 2

+ also available in Base Boom Weld, P/N 3020000415^ also available in Fly Boom Weld, P/N 3170000346* Service Seal Kit, P/N 9577820242

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UNDERLIFT BOOM - HYDRAULIC GRID

1

2

4

5

4

67

8

6

7

8

67

8

910

10 11

11 12

13

14

16

17

18

1817

19

19

2021

22

1514

2625

2524

23

3

Eastern W

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HYDRAULIC WHEEL LIFT GRID

ITEM PART NO. DESCRIPTION QTY1 4691000198^ Pin 12 4949000047^ Washer, 2.84” ID 23 7754000024^ Retaining Ring 14 3484000068^ Grid Weld 15 7320000064^ Cylinder Assembly 26 3691000229^ Pin Weld 47 7115151023^ Capscrew, 0.31”-18NC x 1.25” 68 7660152601^ Locknut, 0.31”-18NC 69 part of item #5

10 3592000052^ Link Weld 211 3592000051^ Link Weld 212 4706003497^ Plate 213 7754000022^ Retaining Ring 414 part of item #515 7440030000^ Grease Fitting 116 7701000007^ Plug Button 117 3691000230^ Pin Weld 218 3020000116^ Arm Weld LH 119 3020000117^ Arm Weld RH 120 8411080091^ L-Arm Spacer 221 7082000027# Bearing 422 7082000026*+ Bearing 1023 4314000076^ Coverplate 224 7114140518^ Capscrew, 0.25”-20NC x .62” 425 7785140400^ Set Screw, 0.25”-20NC x .25” 226 7274000086^ Clamp Half 427 7274000039^ Clamp Cover 228 7115151250^ Capscrew, 0.31”-18NC x 1.50” 429 7950160000^ Lockwasher, 0.38” ID 230 4619000013^ Hydraulic Manifold 131 7912000184^ Tube Assembly 432 7445040443^ Adapter 4

ITEM PART NO. DESCRIPTION QTY33 4064000052^ Bar 134 4831000095^ Spacer 135 7843000037^ Compression Spring 136 7786000009^ Set Screw, 0.75”-16NF x 1.50” 137 4706004066 Plate LH 138 4706004067 Plate RH 139 7189000019 Rubber Bumper 240 7114140618 Capscrew, 0.25”-20NC x .75” 241 7950140143 Flatwasher, 0.25” ID 1842 7114140427 Capscrew, 0.25”-20NC x .50” 443 3619000001 Manifold Weld 244 7445040445 Elbow 445 7115140850 Capscrew, 0.25”-20NC x 1.00” 446 7660142604 Locknut, 0.25”-20NC 1247 7592000004 Swivel Link 248 7843000031 Extension Spring 249 4706003501 Plate 250 7719000004 Roller 251 7691000040 Clevis Pin 252 7691000042 Cotter Pin 253 7912000174 Tube Assembly 254 7274000073 Hose Clamp 855 7950160153 Flatwasher, 0.38” ID 256 7660162604 Locknut, 0.38”-16NC 2

# also available in Arm Weldments, P/N 3020000116 & 3020000117* quantity of 1 also available in each of Arm Weldments, P/N 3020000116 & 3020000117

+ quantity of 8 also available in Link Weldments, P/N 3592000052^ also available in Grid Assembly, P/N 3484000069

Eastern W

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8

7

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14

16

15

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2222

10


Eastern W

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17

17

7

8

7

8

18

19

21

21

22

20

20


Eastern W

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19-553-4038


4

23

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24

24

25

25

26

26

26

26

2728

27

28

2829

2829

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35

34


Eastern W

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19-553-4038


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THIS PAGE INTENTIONALLY LEFT BLANK

Eastern W

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UNDER LIFT LEVEL STOP

ITEM PART NO. DESCRIPTION QTY1 4178000709 Bracket 12 4178000705 Bracket 13 7870000126 Proxi Switch 24 7346000261 Controller 15 7552000367 Lift Cyl Switch to Controller Harness 16 7552000368 Tilt Cyl Switch to Controller Harness 17 7114100618 Capscrew, #10-24NC x 0.75” 28 7114100818 Capscrew, #10-24NC x 1.00” 29 7114100518 Capscrew, #10-24NC x 0.63” 4

10 7950100003 Lockwasher, 0.19” ID 411 7950100103 Flatwasher, 0.19” ID 812 7950100163 Flatwasher, 0.19” ID 813 7661000056 Weld Nut, #10-24NC 214 7660102604 Locknut, #10-24NC 415 7894000042 Tie Strap 416 5526000553 Tie Strap 1017 7894000004 Tie Strap 3

Eastern W

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UNDER LIFT LEVEL STOP

SSENRAH ETOMER

4

5

6

3TFIL MOOBREDNILYC

TLIT L/WEDNILYC R

3

47

41

2

31

51

513

901

11

1141

1

8

9

3

0111

811

21

3121

11

Items #16 & #17, Tie Straps, not shown 2 of item #15, Tie Strap, not shownEaste

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WIRED REMOTE CONTROL

ITEM PART NO. DESCRIPTION QTY1 7552000365 Control Valve to Subframe Harness 12 7295000061 Hand Controller 13 4706003402 Plate 14 7790100856 Screw, #10 x 0.50” 35 7740000003 Relay 16 7345001710 Tab 27 7345001714 Terminal 18 7345221702 Terminal 19 7346000039 Tubing 12in

10 8977500100 Wire #16 ga 36in11 8597650002 Wire Loom 36in12 7870000092 Toggle Switch 113 7560000004 Switch Boot 114 7935000364 Valve Dump with Relief (PTO Units Only) 1

Eastern W

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WIRED REMOTE CONTROL

30

85

86

87

CAB - SUBFRAME HARNESS

ABCD

EFAB

CDEF

ABCDEF

TO SWITCH PANEL

WINCH INGRID OPEN

UNLOADERVALVECONTROLS

BOOM TILT DNBOOM LIFT DNBOOM IN

RED

BOOM OUTBOOM LIFT UPBOOM TILT UPGRID CLOSEWINCH OUT

CONTROL

VALVE

12V IGNITION

10 A

CLUTCH PUMP

12V BATTERY

+

-

1

2

34

54

FUSE HOLDERSUPPLIED WITHCLUTCH PUMP

69

9

69

1011

79

7910

11

89

1213

A

A

VIEW A-A

1213

B B

UNLOADER

VALVE BANKCONTROL HARNESS7-552-000365

VIEW B-B14

Eastern W

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WIRELESS REMOTE CONTROL

ITEM PART NO. DESCRIPTION QTY1 7295000117 Wireless Controller 10 Function 12 4636000038 Mounting Plate 13 7114100518 Capscrew, #10-24NC x 0.62” 44 7660102604 Locknut, #10-24NC 45 7552000386 Controller to 5 Sect Valve Harness 16 5526000553 Tie Strap 57 9295310046* Transmitter 18 9295310029* Rubber Boot 19 9295310030* Belt Clip 1

10 7075000003 Battery, 9V 111 9295310050* Receiver 1

* included in Wireless Controller 10 Func, P/N 7295000117

Eastern W

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1

2

3

3

4

4 EXISTING FRONTMOUNTING HARDWARE OF THE HYDRAULIC OIL RESERVOIR

CAB - SUBFRAME HARNESS

ABCDEFABCDEF

ABCDEF

ABCDEF ABCDEF

SUBFRAME - REMOTE HARNESS

111

34

2

5

OPEN

CLOSE

(TRANSMITTER)

789

1

10

WIRELESS REMOTE CONTROL

Item #6, Tie Strap, not shownEastern W

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HYDRAULIC COMPONENTS - SPR / HOSE ROUTING (FORD)

ITEM PART NO. DESCRIPTION QTY

Note 1: Varies depending on chassis, transmission and PTO type. Consult factory for part numbers.

1 7430000003 Filter Assembly 12 4178000719 Bracket 13 7114140650 Capscrew, 0.25”-20NC x 0.75” 24 7950140003 Lockwasher, 0.25” ID 25 7950140143 Flatwasher, 0.25” ID 26 7115181064 Carriage Bolt, 0.50”-13NC x 1.25” 17 7950180161 Flatwasher, 0.50” ID 18 7660182601 Locknut, 0.50”-13NC 19 7443000066 Fitting 1

10 7470000002 Gauge 111 7443000319 Fitting 112 7443000374 Fitting 113 7274000122 Clamp 414 4570000345 Hose - Return 115 4570000344 Hose - Return 116 See Note 1 Hose - Pressure 117 See Note 1 Hose - Supply 118 7443000013 Barb Fitting 119 7274000002 Clamp 220 7274000076 Cast Frame Clamp 321 7785152420 Set Screw, 0.31”-18NC x 1.50” 322 7115151050 Capscrew, 0.31”-18NC x 1.25” 623 7950150161 Flatwasher, 0.31” ID 1324 7660152601 Locknut, 0.31”-18NC 1325 7274000105 Clamp 726 7274000042 Clamp 727 7115150864 Carriage Bolt, 0.31”-18NC x 1.00” 228 7443000426 Barb Fitting 129 7445081246 Fitting 130 7819000013 Sleeve 431 7660150000 Nut, 0.31”-18NC 532 7274000071 Clamp 333 7431000001^ Filter Element 1

^ Also available in Filter Assembly, P/N 7430000003

Eastern W

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HYDRAULIC COMPONENTS - SPR / HOSE ROUTING (FORD)

0212

22

52

6222

62

FER SECALP 2-PYT

52

22

12 02

121

01

81

61

71

51

41

11

A

D

BC

31

31

3

16

2

A

A

9

13

13

31

31

91

52

723242

"A" TNIOP PMALC "B" TNIOP PMALCFER SECALP 1-PYT FER SECALP 2-PYT FER SECALP 1-PYT

"C" TNIOP PMALC "D" TNIOP PMALC

3242

423242

42

45

78

A-A NOITCES33

Eastern W

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HYDRAULIC COMPONENTS - SPR / HOSE ROUTING (FORD)A

BCDE

02 03

ELDDIM OT SESOH ERUCESTSAC GNISU TNUOM YDOB

)02# METI( PMALC

22

6182

7191

0271 0261

61

71 91HCTULC EICNUM ROTANETLA ELGNIS DROF 8002SAG ROF LACIPYT .NWOHS NOITALLATSNI PMUP

.SNOITALLATSNI ROTANETLA LAUD DNA

B LIATED

A LIATED

C LIATED D LIATED3242

1222421323

92

92

82

122242526213

1222425213

8191

Eastern W

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19-553-4038



Eastern W

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HYDRAULIC COMPONENTS - SPR / HOSE ROUTING (DODGE)ITEM PART NO. DESCRIPTION QTY

1 7430000003 Filter Assembly 12 4178000719 Bracket 13 7114140650 Capscrew, 0.25”-20NC x 0.75” 24 7950140003 Lockwasher, 0.25” ID 25 7950140143 Flatwasher, 0.25” ID 26 7115181064 Carriage Bolt, 0.50”-13NC x 1.25” 17 7950180161 Flatwasher, 0.50” ID 18 7660182601 Locknut, 0.50”-13NC 19 7443000066 Fitting 1

10 7470000002 Gauge 111 7443000319 Fitting 112 7443000374 Fitting 113 7274000122 Clamp 414 4570000345 Hose - Return 115 4570000344 Hose - Return 116 See Note 1 Hose - Pressure 117 See Note 1 Hose - Supply 118 7443000412 Elbow Barb 119 7274000002 Clamp 220 7274000076 Cast Frame Clamp 421 7785152420 Set Screw, 0.31”-18NC x 1.50” 422 7115151050 Capscrew, 0.31”-18NC x 1.25” 623 7950150161 Flatwasher, 0.31” ID 724 7660152601 Locknut, 0.31”-18NC 1325 7274000105 Clamp 526 7274000042 Clamp 727 7115150864 Carriage Bolt, 0.31”-18NC x 1.00” 328 4706003844 Plate 129 7443000013 Fitting 430 7660150000 Nut, 0.31”-18NC 431 7274000071 Clamp 132 7431000001^ Filter Element 1

^ Also available in Filter Assembly, P/N 7430000003Note 1: Varies depending on chassis, transmission and PTO type. Consult factory for part numbers.

Eastern W

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HYDRAULIC COMPONENTS - SPR / HOSE ROUTING (DODGE)

A

A

FER SECALP 2-PYT"A" TNIOP PMALC "B" TNIOP PMALC

FER SECALP 1-PYT FER SECALP 2-PYT FER SECALP 1-PYT"C" TNIOP PMALC "D" TNIOP PMALC

A-A NOITCES1

21

01

81

61

71

51

41

11

A

D

B

C

31

31

931 31

91

0212

22

52

62

32

62

62

5203

72

52723242

324203

4242

3242

3

16

2

45

78

23

Eastern W

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HYDRAULIC COMPONENTS - SPR / HOSE ROUTING (DODGE)

A

B C D E

B LIATEDA LIATED

C LIATEDD LIATED

E LIATED

92

71

61

02

61

91

122242526203

2202324292

12223242526282

32426272

32426272

71

8191

Eastern W

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19-553-4038



Eastern W

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ITEM PART NO. DESCRIPTION QTY1 7935000311 Valve Assembly 1

7935000363 Valve Assembly (Ford V10 Gas Engineswith Anti-Stall Control)

2 7115150850 Capscrew, 0.31”-18NC x 1.00” 43 7950150000 Lockwasher, 0.31” ID 44 7950150161 Flatwasher 85 7445080845 Elbow 16 7443000435 Fitting 17 7443000436 Fitting 18 7445060643 Adapter 29 7935000308 Counterbalance Valve 1

10 7114151650 Capscrew, 0.31”-18NC x 2.00” 411 7660152601 Locknut, 0.31”-18NC 412 4567120056 Hose Assembly 213 7445060645 Elbow 614 7445060647 Tee 215 7912000080 Tube Assembly 116 7912000291 Tube Assembly 117 4567120087 Hose Assembly 218 7912000292 Tube Assembly 119 7912000078 Tube Assembly 120 4567120118 Hose Assembly 221 7445060625 Fitting 422 4570000305 Hose 223 4567120112 Hose Assembly 224 4570000304 Hose 225 7445040443 Adapter 226 7443000114 Plug 127 4570000303 Hose 228 7445081045 Elbow 229 4819000008 Hose Sleeve 130 7445080643 Adapter 10

HYDRAULIC COMPONENTS - STANDARD

ITEM PART NO. DESCRIPTION QTY31 7935000354 Counterbalance Valve 132 4495000011 Guard 133 Not Required (w/ winch)34 7819000005 Sleeve 3 in35 5526000553 Tie Strap 3

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HYDRAULIC COMPONENTS - STANDARD

GR

ID, P

OR

T B

4

TIL

T, P

OR

T B

3

LIF

T,

PO

RT

B2

EX

T, P

OR

T B

1

TIL

T, P

OR

T A

3

LIF

T,

PO

RT

A2

EX

T,

PO

RT

A1

GR

ID, P

OR

T A

4

WIN

CH

, P

OR

T A

5W

INC

H, P

OR

T B

5

RETURNREF

PRESSURE REF

12

3

12

3

REFER TO HYDRAULIC COMPONETS -HYDRAULIC WHEEL LIFT GRID

PUMPREF

WINCH REF

LIFT CYLINDER REFERENCE TILT CYLINDER

REFERENCE

EXT CYLINDER REFERENCE

28

28

27

27

12

12 1413

15

10411

91313 16

20

5

76

1

20

23

23 21

21

24

24

25

25 26

21

21

22

2210411

13

3119

13

8

14

1718

13

17

32

234

8

30

iItem #29, Hose Sleeve, not shownItem #34, Sleeve, not shownItem #35, Tie Strap, not shownEaste

rn Wrecke

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HYDRAULIC COMPONENTS - HYDRAULIC WHEEL LIFT GRID

ITEM PART NO. DESCRIPTION QTY1 4570000210 Hose Assembly 22 7445040445 Elbow 63 4570000211 Hose Assembly 24 4570000212 Hose Assembly 2

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HYDRAULIC COMPONENTS - HYDRAULIC WHEEL LIFT GRID

RH GRIDCYLINDER

1

1

2

2

2

2

2

2

3

3

4

4

LH GRIDCYLINDER

TOP TUBE

TOP TUBE

CROSSBARMANIFOLD

U/L BASE BOOMMANIFOLD

U/L BASE BOOMMANIFOLD

SEE HYDRAULICCOMPONENTS -STANDARD

Eastern W

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ELECTRICAL COMPONENTS - ANTI-STALL CONTROL MODULE (FORD V10 GAS ENGINE)

ITEM PART NO. DESCRIPTION QTY1 7552000292 Anti-Stall Control Module Harness 12 3295000003 Anti-Stall Control Module 13 7935000361 Proportional Dump Valve 14 7274000040 Clamp 15 7114060810 Capscrew, #6-32NC x 1.00” 16 7950100163 Flatwasher, #10 ID 17 7660062604 Locknut, #6-32NC 18 8977010400 Wire, #16 GA Yellow 2ft9 7345001710 Terminal 1

10 7345001714 Terminal 211 7346000039 Heat Shrink Tubing 6in

Eastern W

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ELECTRICAL COMPONENTS - ANTI-STALL CONTROL MODULE (FORD V10 GAS ENGINE)

911

8

AB

C

BROWN/BLACK

WHITE/RED

RED/WHITE

AB

CBROWN/BLACK

RED/WHITE

WHITE/RED

WHITE YELLOW

WHITE/RED

BROWN/BLACK

BROWN/BLACK

COIL -

AB

C

AB

C

CAB - SUBFRAME HARNESS REFCONTROL HARNESS REF

YELLOW

WHITE/REDWHITE/BLUE3.3 OHM 50W

BRN/BLK

WHT/YEL

WHT/RED

TACH

A A

TO AUXILARY TACHOMETER CIRCUIT

BLUE WIRE UNDER DASH BOARD,

ABOVE EMERGENCY BRAKE PEDAL

VIEW A-ALOCATED UNDER HOODOF CHASSIS CAB.

BBRN/BLK

WHT/YEL

WHT/RED

TACH

DETAIL B-B

1011

1011

2

2

3

INSTALL ITEM #3 INTO

THE RVI PORT ON

CONTROL VALVE

4

5

67

2

1

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ELECTRICAL COMPONENTS - BODY - STANDARD

ITEM PART NO. DESCRIPTION QTY1 7552000292 Cab to Subframe Harness 12 7457000004 Circuit Breaker - 50 amp 13 7792000001 Screw, #10 x .75” 24 8977530200 Wire 10ga 36in5 8597650002 Convoluted Wire Loom 36in6 7345211902 Terminal 17 7345221902 Terminal 18 7346000039 Heat Shrink Tubing 24in9 7111141050 Capscrew, 0.25”-20NC x 1.25” 4

10 7950140141 Flatwasher, 0.25” ID 611 7660142600 Locknut, 0.25”-20NC 412 7552000290 LH Body Harness 113 7552000291 RH Body Harness 114 7577000194 Wiring Connector Kit - Chassis 115 7291000010 4-Way Receptacle 116 7111140613 Capscrew, 0.25”-20NC x .75” 217 7950140000 Lockwasher, 0.25” ID 218 7413000002 Nutsert, 0.25”-20NC 219 7011000003 Back-up Alarm 120 7894000042 Tie Strap 2521 7870000115 Pin Switch 222 7590000273 Dome Light 223 7120000081 Screw, #10 x 0.88” 424 7661000047 Nylon Nut, #8 425 7552000400 Stop, Turn, Tail Light Resistor Harness 2

(use with LED tail Lights)26 7759000006 Pop Rivet (use with LED tail Lights) 227 7661000007 Rubber Wellnut #10-32NC 428 7831000040 Nylon Spacer 4

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Item #20, Tie Strap, not shown.

ELECTRICAL COMPONENTS - BODY - STANDARD

ABC

AB

A

B

12V BATTERY

+

-

BEACON 1 BEACON 2 CONTROLWORKUP

WORKDN

A

B

A

B

ABC

AB

AB

BA

BA

1

2

3

54

68

87

91011

14

109

11

SWITCH PANEL

CHASSIS HARNESS

13

12

222324

19

109

11

18

15 1617

21

22 2423 21

CBA

CBA

10 OHM 50W

ABC

ABC

10 OHM 50W

2526

25

26

2728

2827

Eastern W

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ELECTRICAL COMPONENTS - PYLON LIGHTS / TUNNEL WIRING

ITEM PART NO. DESCRIPTION QTY1 7552000293 Headboard Harness (Headboard only) 1

7552000295 Headboard/Tunnel Harness (Hdbd & Tunl)2 7346000039 Heat Shrink Tubing 6 in3 7894000042 Tie Strap (Headboard only) 1

7894000042 Tie Strap (Headboard & Tunnel) 34 5526000553 Tie Strap (Headboard only) 1

5526000553 Tie Strap (Headboard & Tunnel) 85 7590000274 Dome Light 26 7790100856 Screw, #10 x .50” 47 7661000047 Nylon Nut, #8 48 7870000115 Pin Switch 29 7413000013 Fastener 2

10 7493000011 Grommet 1

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ELECTRICAL COMPONENTS - PYLON LIGHTS / TUNNEL WIRING

LIGHT PYLON - BODY

1

2

LICENSE PLATE LIGHT

CAB-SUBFRAMEHARNESS

1

2

CAB-SUBFRAMEHARNESS

LICENSE PLATE LIGHT

LIGHT PYLON -TUNNEL TOOLBOX

567

89

10

98 5

76

Item #3, Tie Strap, not shownItem #4, Tie Strap, not shownEaste

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ELECTRICAL COMPONENTS - TAIL LIGHT CONVERTER

ITEM PART NO. DESCRIPTION QTY1 7297000008 Tail Light Converter 12 4706002990 Plate 13 7661000007 Wellnut, #10-32NF 44 7104100613 Capscrew, #10-32NF x 0.75” 45 7790151253 Screw, 0.31”-18NC x 0.75” (use to mount 2

onto subframe with tunnel toolbox)6 7345001714 Terminal 57 4346000005 Heat Shrink Tubing 68 7345221902 Terminal 19 7345241902 Terminal 1

10 7346000126 Fuse Holder 111 7457000017 Fuse-30 Amp 112 7345001914 Terminal 113 7346000209 Resistor (UD chassis w/ Incandes’t lights) 114 7346000220 Resistor (UD chassis w/ LED lights) 1

Eastern W

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1

2

20 A

20 A

20 A

20 A

34

2

1

5

34

67

1

1314

9

712

1011

8

ELECTRICAL COMPONENTS - TAIL LIGHT CONVERTER

MPL subframe, shownAlternate locations required due to other optional equipment.

USE EXISTING HARDWARETO MOUNT ITEM #2

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WORK LIGHTS - MARKER LIGHTS

ITEM PART NO. DESCRIPTION QTY1 7590000144 Work Light 22 7590000095 Marker Light - Amber (Std) 2

7590000300 Marker Light - Amber (LED)3 7493000026 Marker Light Grommet 24 7590000193 ID Marker Light - Amber (Std) 1

(Dual 22” Lightbar)7590000316 ID Marker Light - Amber (LED)

(Dual 22” Lightbar)5 7114141018 Capscrew, 0.25”-20NC x 1.25” 2

(Dual 22” Lightbar)6 7950140143 Flatwasher, 0.25” ID 2

(Dual 22” Lightbar)7 7660142601 Locknut, 0.25”-20NC 2

(Dual 22” Lightbar)8 7590000105 License Plate Light 19 7178000025 License Plate Bracket 1

10 7590000185 Worklight 211 7346000039 Heat Shrink Tubing (Upper wrk Lt) 6in12 7894000010 Tie Strap (Pylon Marker Lights) 2

7894000042 Tie Strap (License Plate Light) 15526000553 Tie Strap (License Plate Light) 1

13 5525000752 Magnetic Tow Lights 1

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WORK LIGHTS - MARKER LIGHTS

Item #11, Heat Shrink Tubing, not shownItem #12, Cable Ties, not shownItem #13, Magnetic Tow Lights, not shown

1

1

23

23

4

56

56

89

8

7

7

10

10

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LIGHTBAR

ITEM PART NO. DESCRIPTION QTY1 7590000307 Lightbar, Amber (Std) 1

7590000395 Lightbar, Amber (LED) 17590000336 Lightbar, Amber (Strobe) 1

2 4178000402 Bracket 23 7115181050 Capscrew, 0.50”-13NC x 1.25” 24 7660182601 Locknut, 0.50”-13NC 2

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LIGHTBAR

1

2

2

3

4

4

3

1

1

1

1

1

1

Eastern W

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SWITCH PANELS

ITEM PART NO. DESCRIPTION QTY1 4178000403 Bracket - 1 Function Switch Panel 12 7870000083 Switch 13 7870000053 Switch Panel - 3 Function, Under Dash 14 7870000063 Switch Panel - 5 Function, Under Dash 15 7870000089 Switch Panel - 5 Function 16 7870000117 Switch Panel - 6 Function, In-Dash 1

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SWITCH PANELS

O

BEACON FLOOD AUX.

O O

PTOENGAGED

O

BEACON

O O

FLOOD AUX.

O

AUX.

O

AUX.

PTOENGAGED

BEACON 1 BEACON 2 CONTROLWORKDN

WORKUP BEACON 1 BEACON 2 AUXWORK

DNWORK

UP CONTROL

5

4

3

21

6

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CHAIN AND STRAPS

ITEM PART NO. DESCRIPTION QTY1 7894000061* Tire Tie-Down Strap 22 7894000059* Tire Tie-Down Strap Choker 23 7894000028* Tire Tie-Down Strap Ratchet 24 7561000024* Tire Ratchet Hook 25 7894000034 Wheel Lift Tire Strap 26 7262000040 Wheel Lift Chain 27 7115181050 Capscrew, 0.50”-13NC x 1.25” 28 7660182601 Locknut, 0.50”-13NC 29 7894000065+ Tie-Down Strap (Motorcycle) 2

10 7894000064+ Front Tire Tie-Down Strap (Motorcycle) 111 7894000066+ Rear Tie-Down Strap (Motorcycle) 212 7894000067+ Front Tie-Down Strap (Motorcycle) 2

+ also available in Tie-Down Kit Motorcycle, P/N 7577000375* also available in Wheel Lift Tie-Down Strap & Ratchet Kit, P/N 7577000367

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CHAIN AND STRAPS

CHAIN BOXES ON SIDES OF KNEE BOOM

1

3

4

5

6

678

9

2

10

11

12

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DECALS

ITEM PART NO. DESCRIPTION QTY1 7330000546 Decal - Winch Cable Wrap 12 7330000717 Decal - Patent 13 7330000034 Decal - Wheel Lift 14 7330000433 Jerr-Dan Nameplate 25 7330000287 Decal - Serial-Model Number -Rating 16 7330000307 Decal - Placard 17 7330000001 Serial Number Tag 18 7759000004 Pop Rivet 129 7330000697 Decal - Lubrication 1

10 7330000143 Decal - Made In The USA 111 7330000138 Decal - Wheel Lift Checklist 112 7330000139 Decal - Checklist Reminder 113 7330000122 Decal - Wheel Lift Polycarbonate 214 7330000699 Decal - Manual Valve Operation 115 7330000424 Decal - Tow Hitch 116 7330000036 Decal - Secure Vehicle 117 7330000599 Decal - Moving Parts 218 7330000609 Decal - Grease Required 119 7330000716 Decal - Lock-Out Valve (Tow Sling) 1

7330000725 Decal - Lock-Out Valve (Recovery Sheave)

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DECALS

546

WARN I NGA MINIMUM OF 5 WRAPS OF CABLE MUSTBE LEFT ON WINCH DRUM TO ACHIEVERATED LOAD.DO NOT USE WINCH TO MOVE OR LIFTPERSONS.

:VEH I CL E ON WHEEL L I FT - CHECKL I ST

:VEH I CL E ON TOW SL I NGS - CHECKL I ST

PRE - TRANSPORT CHECKL I STOPERATOR ' S

RE V I EW T H I S CHECKL I S T BE FORE E AC H TOW . F A I LU RE T OFO LLOW C HE CK L I ST COU LD CREAT E A DA NG ER OUS CO ND I T I ONFOR YO U , O TH ER M OT OR I S TS AND P ED ES TR I ANS , AN D M I GHT

RE SU LT I N SER I OUS I N JURY OR DE AT H .

HEED ALL WARN I NGS ON EQU I PMENT AND CONTROLS .

CAUT I ON

TRUCK TO TOWED VEH I CLE?ARE BOTH SAFETY CHA I NS ATTACHED FROM TOW I NG

POSS I BLE TO OBTA I N MAX I MUM WE I GHT D I STR I BUT I ON?I S THE WHEEL L I FT RETRACTED AS CLOSE AS

I NSURE UNOBSTRUCTED CROSSBAR P I VOT I NG?I S THE WHEEL L I FT EXTENDED AT LEAST 4 " TO

VEH I CLE?ARE AUX I L I ARY TOW I NG L I GHTS ATTACHED TO TOWED

VEH I CLE?I S THERE SUFF I C I ENT GROUND CLEARANCE FOR TOWED

THE FRAME OF THE TOWED VEH I CLE?ARE CHA I NS SECURED F I RMLY AROUND THE AXLE OR

BOTTOM BAR ASSEMBLY?SAFETY WRAPPED ON EACH S I DE OF THE SL I NGARE CHA I NS SECURELY FASTENED I N THE HOOKS AND

TRUCK TO TOWED VEH I CLE?ARE BOTH SAFETY CHA I NS ATTACHED FROM TOW I NG

VEH I CLE?I S THERE SUFF I C I ENT GROUND CLEARANCE FOR TOWED

POS I T I ON TO PREVENT R I D I NG UP?I S TOW SL I NG ASSEMBLY I N A BELOW HOR I ZONTAL

VEH I CLE?ARE AUX I L I ARY TOW I NG L I GHTS ATTACHED TO TOWED

DO NOT OVERLOAD YOUR VEH I CLE ?

AND T I GHTENED DOWN ON TOWED VEH I CLE?ARE BOTH WHEEL L I FT T I E DOWN STRAPS I NSTALLED

ACC I DENT .RESULT FROM AN OVERLOAD AND CAN CAUSE A SER I OUSEXCESS I VELY L I GHT . LOSS OF VEH I CLE CONTROL CANBOUNCES EXCESS I VELY OR I F ST EER I NG FEELSI F YOU NOT I CE FRONT END OF TRUCK FEELS L I GHT ORUN I T . STOP VEH I CLE AT ONCE AND REARRANGE LOADDO NOT OVERLOAD . SEE LOAD RAT I NG PLACARD ON

138

DO YOU HAVE TURN I NG CLEARANCE FOR TOWED VEH I CLE?

122

TOTOWEWED VED VEH IH I CLCL E MUE MUSTST BECONNECT ED TO TO TOW TRW TRUCUCK BOK BODYDY

W IW I THTH S SA FE TY CHCHA IA I NSNS

WARN I NG

5 , 576 , 606 5 , 722 , 8106 , 290 , 450 6 , 315 , 515 B16 , 527 , 495 B2

MANUFACTURED BYJERR - DAN CORPORAT I ON

414OTHER PATENTS PEND I NG

OF THE FOLLOW I NG PATENTS :MFG . UNDER ONE OR MORE

RE TRAC TE D L BS .

BOOM RAT I NGS ( MAX I MUM )EX TE ND ED L BS .

SA E J2 512

ALL RAT I NGS ARE BASED ON THE STR UCTURALCAPAC I TY OF ABOV E MO DEL . AC TUAL TOW I NGAND RECOVERY CAPAC I TY MAY BE L I M I TED BY

THE CAPAC I TY OF THE CHASS I S AND

WARN I NG

READ OPE RATOR ' S MANUAL A ND F AM I L I AR I ZEYOURSELF W I T H TH E OP ERAT I ON PR I O R TO US I NGTH I S EQU I PME NT . KNOW THE LOA DS B E I NG MOV ED .

DO N OT E XCEE D RA TED CAPAC I T I ES .

WORK I N G LOAD L I M I T L BS .S I ZE F T .

UNDER L I F T RAT I NG ( MAX I MUM )

500

WARN I NGTYPE

LBS .

SA E J7 06

SER I AL NO .MODEL NO .

W I NCH RAT I NG :

W I RE ROPE :

EQU I PMENT SELECTED .

EACH D RUM LBS .

1 - 800 - 926 - 9666GREENCASTLE , PA 172251080 HYKES ROADJERR - DAN CORPORAT I ON

MANUFACTURED BY :

TOW RA T I NG : LBS . ( M AX I M UM )

LBS . A T 10 " EX TE NS I O N

307

LBS . A T FU LL E XT EN S I ON

UN DE R L I FT CAPAC I T Y : L BS .

THE MAX I MUM EF FECT I VE TRANSPORT LOAD OFTH I S UN I T BASED ON TRUCK CHASS I S

G . A . W . R . AND G . V . W . R . SPEC I F I CAT I ONS

SE R I AL N O :

DO NOT EXCEED THE FOLLOW I NG WE I GHTS

*

BODY N O : UNDER L I F T NO :

TR UCK CHASS I S I N FO RM AT I ONV I N . : C . A . : I N .RE AR AXL E WE I GHT RAT I N G ( GAW R ) : LBS .

LOSS OF VEH ICLE CONTROL , WH I CH COULD RESULTI N SER I OUS BOD I LY I NJURY OR DEATH , CAN OCCURI F THE EF FECT I VE TRANSPORT LOAD I S EXCEEDED .

MAX I MUM EF FECT I VE TRANSPORT LOAD I S AF FECTED BY THE CHASS I SON WH I CH THE TOW I NG EQU IPMENT I S I NSTALLED . BEFORE

ATTEMPT I NG TO USE TH I S EQU I PMENT ON A CHASS I S OTHER THANTHAT SPEC I F IED ABOVE , CONTACT JERR - DAN TO OBTA I N

A REV I SED RAT I NG .

SAFETY I S NO ACC I DENT .REV I EW OPERATOR ' S PRE - TRANSPORT CHECKL I ST I N THE OWNER ' S

MANUAL EACH T I ME YOU MOVE A VEH I CLE . FOLLOW ALLI NSTRUCT I ONS ON CONTROLS AND UN I T .

* NOTE : L I FT CAPAC I TY I ND I CATES THESTRUCTURAL CAPAC I TY OF THE L I FT MECHAN I SM ,NOT THE MAX IMUM EF FECT I VE TRANSPORT LOAD .

VIEW A-A

1

3MPGLUBEROLLER PI NS G

G

1MPGLUBEP IVOT P IN F

F

H

1- - -CHANGEHYD F ILTERHANNUALLY

SEM I -250 OR

SELF LOAD I NGGR I D

C

A

B

D

E

** CONSULT W I NCH MANUAL FOR PROPER GRADE AND TYPE ( AUTOMAT I C T RANSM I SS I ON FLU I D MAY BE SUBST I TUTED I F NECESSARY )

* I ND I CATE S SUPER PREM I UM GRADE MULT I -V I SCOS I TY HYDRAUL I C O I LMPG I ND I CATES MULT I - PURPOSE GREASE

NO LUBR I CAT I ON I S REQU I RED

" MA I NTENANCE FREE DESI GN "

GREASELESS P I VOT JO I NTS .SYSTEM I S EQU IPPED W ITH

THE SUBFRAME AND WHEEL - L I FT

1

12

ENG I NE OI LMPG

O ILCOAT

W IRE ROPEBOOM FLY

BA

1***

CHECKCHECK

W INCH GEAR BOXHYD RESERVO IR

E C

DRA IN / F ILL **W INCH GEAR BOX E11

- - -*

CLEANDRA IN / F ILL

MAGNETI C PLUGHYD RESERVO I R

D C

MONTHLYB I -

100 OR

YEARLY1000 OR

NONOT IT I CECE

NO . OFPO I NTS

LUBRI CANTSERVI CEI DENT I F ICAT IONREFNO .

I NTERVAL( HOURS)

50 ORMONTHLY

697

LUBR I CAT I ON CHART

WHEEL L I FT SYSTEMCAUT I ON

CHCHECK ECK HYDHYDRAULRAUL I C FI C F LU ILU I D LED LEVELVELF I LF I L L ONL ONLY LY W I THW I TH APP APPROVROVED FED F LU ILU I D

( SEE( SEE OP OPERATERATOR ' SOR ' S MA MANUALNUAL )

MODEL NO.

I DENT . NO .VEH ICLE

PROUDLYMADEI N THE

USA

DRIVER SIDETOOLBOX DOOR

OVERR I DESW I TCH

MANUAL VALVE OPERAT I ON

WIN

CH

GRID

BOOM

TIL

T

BOOM

LIF

TBO

OMOU

T

I N OP DN DN I N

OUT CL UP UP OUT

TO OPERAT E VALVE MANUALLY : FL I P OVERR I DE SW I TCHAND PRESS BUTTON ON SECT I ON END TO BE OPERATED

CAB

699

UNDERSIDE OFVALVE BANK

COVER

A

A

LH SIDE KNEE BOOM

DRIVER'SSIDE

BODYFRONTRUBRAIL

LH SIDE BODY

CAB DASHBOARD

WARNING

TOW BALL HITCH

CAUTION

1617 1718

HYRAULIC GRIDWHEEL LIFT

12

34

5

6

8

78

9

1011

12

14

15

(Both Sides)

13(Both Sides)CAUT I ON

CLOSLOSE T I LE T I L T CYLT CYL I NI NDERDER LOCKOCK - O- OUT VAUT VALVELVEBEF OREORE L L I FTI FT I NI NG WG W I TH T THE TO TOW W SL ISL I NGNG

OROR U US I NS I NG G GR IGR I D D RECRECOVOVERYERY S SHEAHEAVEVE .

19

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TUNNEL TOOLBOX

ITEM PART NO. DESCRIPTION QTY1 3899000121 Tunnel Toolbox Weld 12 4636000041 Toolbox Mount 13 7636000005 Rubber Mount 44 7949000013 Washer, Head 85 7115182850 Capscrew, 0.50”-13NC x 3.50” 46 7950180153 Flatwasher, 0.50” ID 8

7590180153 Flatwasher, 0.50” ID 10 (Chevy/GMC C3500)

7 7660182601 Locknut, 0.50”-13NC 87660182601 Locknut, 0.50”-13NC 6

(Chevy/GMC C3500)8 7115181864 Capscrew, 0.50”-13NC x 2.25” Carriage 4

7115181864 Capscrew, 0.50”-13NC x 2.25” Carriage 2 (Chevy/GMC C3500)

9 4686000208 Panel, Door 210 4632000053 Seal Door 211 7585000019 Latch, LH 112 7585000020 Latch, RH 113 7555000012 Door Hinge 414 7114140818 Capscrew, 0.25”-20NC x 1.00” 1615 7949000056 Nylon Washer 1616 7950140161 Flatwasher, 0.25” ID 1617 7660142601 Locknut, 0.25”-20NC 1618 4062000569 Bar 219 4178000848 Bracket 220 7114080618 Capscrew, #8-32NC x 0.75” 421 4679000249 Pad 222 4679000250 Pad 123 7493000009 Marker Light Grommet 424 7590000048 Marker Light - Amber (INC) 2

7590000342 Marker Light - Amber (LED)

ITEM PART NO. DESCRIPTION QTY25 3274000007 Clamp Weldment 426 7796000078 Moulding 12.5ft27 4812000108 Shim 428 4812000107 Shim 429 4706005869 Plate 4

4706005869 Plate 2 (Chevy/GMC C3500)

30 7115161250 Capscrew, 0.38”-16NC x 1.50” 127115161250 Capscrew, 0.38”-16NC x 1.50” 10

(Chevy/GMC C3500)31 7660162301 Locknut, 0.38”-16NC 12

7660162301 Locknut, 0.38”-16NC 10 (Chevy/GMC C3500)

32 4831000121 Spacer 2 (Chevy/GMC C3500)

33 4706005880 Plate 2 (Chevy/GMC C3500)

34 7120000075 Capscrew, M14-20 x 35 2 (Chevy/GMC C3500)

35 7949000019 Washer, Snub Head 2 (Chevy/GMC C3500)

36 7950200000 Flatwasher, 0.63” ID 2 (Chevy/GMC C3500)

37 4705000705 Plate 138 4178000849 Bracket, LH 139 4178000850 Bracket, RH 140 7114100618 Capscrew, #10-24NC x 0.75” 441 7950100003 Lockwasher, #10 ID 442 7660082604 Locknut, #8-32NC 4

Eastern W

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1

2

3

33

3

44

4

4

4 4

4

5

5

6 6

6

77

76 6

6

8

8

9

9

10

10

11

12

13

13

1313

14

14

14

14

15

15

15

15

15

1516

16

16

16

17

17

18

18

21

2122

23

23

23

23

24

24

25

C3500 CHASSIS ONLY

27 28

29

2931

31

30

34

36

35

28324

3

56

303331

764

372 REF

4140

39

1920

42

192042

41 4038

TUNNEL TOOLBOX

Item #26, Moulding, not shown

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BOLT-ON D-RINGS

ITEM PART NO. DESCRIPTION QTY1 4263000705 Channel 22 3754000004 D-Ring Weld 23 4691000541 Pin 24 7754000022 Retaining Ring 45 7440030000 Grease Fitting 2

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BOLT-ON D-RINGS

Left side body shown. Typical both sides.

1

23

4

4

5

Eastern W

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ITEM PART NO. DESCRIPTION QTY1 7002000386 Jump Start Plug (IHC) 1

7002000385 Jump Start Plug (Ford & Chevy)2 4178000372 Bracket (Ford) 1

4178000202 Bracket (Chevy)3 4178000203 Bracket (Chevy) 14 7110140605 Capscrew, 0.25”-20NC x 0.75” 1

(Ford & Chevy)5 7950140161 Flatwasher, 0.25” ID (Ford) 1

7950140161 Flatwasher, 0.25” ID (IHC) 27950140161 Flatwasher, 0.25” ID (Chevy) 3

6 7660142600 Locknut, 0.25”-20NC (Ford & Chevy) 17660142600 Locknut, 0.25”-20NC (IHC) 2

7 7115141450 Capscrew, 0.25”-20NC x 1.75” (IHC) 18 7115141650 Capscrew, 0.25”-20NC x 2.00” (IHC) 19 7660140000 Hex Nut, 0.25”-20NC (IHC) 1

7660140000 Hex Nut, 0.25”-20NC (Chevy) 210 7111140850 Capscrew, 0.25”-20NC x 1.00” (Chevy) 211 7115181050 Capscrew, 0.50”-13NC x 1.25” (Chevy) 112 7950180153 Flatwasher, 0.50” ID (Chevy) 113 7660180000 Hex Nut, 0.50”-13NC (Chevy) 1

JUMP START KIT

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JUMP START KIT

1

23

1

21

1

1

EXISTING BUMPERMOUNTING HARDWARE

54

6

54

6

57

658

6

9

FORD FRONT BUMPER

IHC FRONT BUMPER

CHEVY FRONT BUMPER

510

9

111213

Eastern W

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FOLD DOWN LIGHTBAR BRACKET

ITEM PART NO. DESCRIPTION QTY1 3178000443 Fold Down Bracket - Bottom 12 3178000444 Fold Down Bracket - Top 23 4090000012 Belt 24 7690144800 Clevis Pin 25 7690000810 Cotter Pin 26 7585000001 Draw Latch 27 7115161250 Capscrew, 0.38”-16NC x 1.50” 88 7950160161 Flatwasher, 0.38” ID 89 7660162601 Locknut, 0.38”-16NC 8

10 7114100518 Capscrew, #10-24NC x .62” 411 7950100103 Flatwasher, 0.19 ID 412 7660102604 Locknut, #10-24NC 413 4178000402 Bracket 414 7115180950 Capscrew, 0.50”-13NC x 1.12” 415 7950180252 Flatwasher, 0.50” ID 416 7660182601 Lockwasher, 0.50”-13NC 417 7115150664 Carriage Bolt, 0.31”-18NC x .75” 818 7660152601 Lockwasher, 0.31” ID 8

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1

1

2

2

33

5

45

6

6

7

8

9

9

7

8

7

8

78

10

11

12

10

11

12

13

13

13

13

1415

14

16

17

18

17

14

14

17

18

16

4

15

Standard Lightbar shown

FOLD DOWN LIGHTBAR BRACKET

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BALL HITCH MOUNTING BRACKET

ITEM PART NO. DESCRIPTION QTY1 3178000507 Bracket Weld 12 3691000195 Pin Weld 23 7691000027 Pin Linch 24 7056000007 Ball (1.88” Dia) 1

7056000008 Ball (2.00” Dia)7056000009 Ball (2.31” Dia)

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BALL HITCH MOUNTING BRACKET

1

2

2

3

4

4

3

Eastern W

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SELF-LOADING DOLLY

ITEM PART NO. DESCRIPTION QTY1 4178000654 Bracket 22 4178000656 Bracket LH 13 4178000655 Bracket RH 14 4706005244 Plate 25 7283000004 Collar 16 7114161050 Capscrew, 0.38”-16NC x 1.25” 167 7660162604 Locknut, 0.38”-16NC 28 7950160163 Flatwasher, 0.38” ID 169 Not Required

10 7660162100 Wingnut, 0.38”-16NC 211 7002000022 Dollies - Self-Loading (Steel Axle) 1

7002000380 Dollies - Self-Loading (Aluminum Axle)12 7950160000 Lockwasher, 0.38” ID 12

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SELF-LOADING DOLLY

1

1

2

3 4

4

5

6

8

87

68

87

6

01

821

8

21

218

218

01

6

21

821

8

21 21

11

11

11

11

11

Eastern W

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MOTORCYCLE ADAPTER

ITEM PART NO. DESCRIPTION QTY1 3178000470 Bracket Weld - Rear Ramp 12 2178000468 Bracket Weld - Lower 13 4263000710 Channel 14 3178000469 Bracket Weld - Tire Stop 15 4178000636 Bracket 26 4178000639 Bracket 17 4691000547 Pin 18 4679000275 Pad 19 7790161253 Screw, 0.38”-16NC x .75” 2

10 7115161064 Carriage Bolt, 0.38”-16NC x 1.25” 411 7950160161 Flatwasher, 0.38” ID 412 7660162601 Locknut, 0.38”-16NC 413 7691000047 Pin Linch 214 7819000012 Compression Sleeve 415 4248000002 Wire Rope 116 4248000003 Wire Rope 117 7120000052 Eye Bolt, 0.50”-13NC x 1.50” 2

Eastern W

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ales, Inc. -

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19-553-4038


MOTORCYCLE ADAPTER

2

4

5

5

6

7

8

9

10

11

12

1211

13

13

14

14

14

15 16

14

1

3L H & R H SIDETAILPLATES

17

17

ITEM #17 NOT INCLUDED IFUNIT SUPPLIED WITH D-RING

OR TOW SLING OPTIONS

Eastern W

recker S

ales, Inc. -

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19-553-4038


WHEEL CHOCKS

ITEM PART NO. DESCRIPTION QTY1 7002000120 Wheel Chock 22 3636000012 Mount Weld 23 4949000016 Flatwasher, 0.41” ID 24 7660162100 Wing Nut, 0.38”-16NC 25 7111161250 Capscrew, 0.38”-16NC x 1.50” 86 7950160161 Flatwasher, 0.38” ID 167 7660162601 Locknut, 0.38”-16NC 88 4706005553 Plate 2

Eastern W

recker S

ales, Inc. -

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19-553-4038


WHEEL CHOCKS

1

1

2

2

3

4

4

3

5

66

5

566

5

8

8

6

77

6

6

7

Eastern W

recker S

ales, Inc. -

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19-553-4038


ITEM PART NO. DESCRIPTION QTY1 4178000621 Bracket 22 3309000007 U-Joint Weld 23 7115223806 Shoulder Bolt, 0.63”-11NC x 4.75” 24 7660202601 Locknut, 0.63”-11NC 65 7822000003 Sling Belt 26 4706005679 Plate 27 7115161050 Capscrew, 0.38”-16NC x 1.25” 68 7950160000 Lockwasher, 0.38” ID 69 7950160141 Flatwasher, 0.38” ID 18

10 3500800077 Sling Anchor Head Weld 111 7701000003 Plug 412 3912000046 Sling Strap Mount Weld 213 4706005678 Plate 214 7691000077 Hitch Pin 415 7115161450 Capscrew, 0.38”-16NC x 1.75” 616 7660162601 Locknut, 0.38”-16NC 1017 7440300000 Grease Fitting 718 3500800078 Sling Head Assembly 119 3912000045 Sling End Cap Weld 220 3020000007 Hold Back Arm Assembly 221 7691000053 Hitch Pin 222 4254000006* Rod Cap 223 4763000184* Rod 224 7843000006* Compression Spring 225 4691000188* Pin 226 4706005748 Plate 127 7105223250 Capscrew, 0.75”-16NF x 4.00” 228 7661000017 Locknut, 0.75”-16NC 229 7189000023 Bumper 130 7114140818 Capscrew, 0.25”-20NC x 1.00” 231 7950140143 Flatwasher, 0.25” ID 232 7660142604 Locknut, 0.25”-20NC 233 4178000733 L H Bracket 1

ITEM PART NO. DESCRIPTION QTY34 4178000734 R H Bracket 135 7115161064 Carriage Bolt, 0.38”-16NC 436 7950160161 Flatwasher, 0.38” ID 437 7935000345 Valve 138 7445060698 Fitting 139 7445060646 Elbow 140 7912000315 Tube Assembly 141 3178000523 Bracket Weld 142 7115221650 Capscrew, 0.75”-10NC x .50” 243 7950220141 Flatwasher, 0.75” ID 444 7660222601 Locknut, 0.75”-10NC 445 7115222050 Capscrew, 0.75”-10NC x 2.50” 246 7115181250 Capscrew, 0.50”-13NC x 1.50” 247 7950180141 Flatwasher, 0.50” ID 448 7660182601 Locknut, 0.50”-13NC 449 4178000741 Bracket 150 7115181450 Capscrew, 0.50”-13NC x 1.75” 251 4706005700 Plate 152 3170000358 Boom Nose Weld - Single 153 3249000033 Sheave Support Weld 154 7082000031# Bearing 255 7754000018 Retaining Ring 156 7809000013 Sheave 157 7082000032 Bearing 158 4691000513 Pin 159 7754000006 Retaining Ring 160 4811000760+ Sheet 261 4706004852+ Plate 162 4706004851+ Plate 263 7115141664+ Carriage Bolt, 0.25”-20NC x 2.00” 364 7950140153+ Flatwasher, 0.25” ID 365 7660142604+ Locknut, 0.25”-20NC 366 7115202050 Capscrew, 0.63”-11NC x 2.50” 467 7950200141 Flatwasher, 0.63” ID 468 3249000041 Cross Bar Sheave Assembly 1

* also available in Arm Weld Outer Tube, P/N 3020000005# also available in Boom Nose Weld - Single, P/N 3170000358+ also available in Cable Guide Assembly, P/N 3249000034

TOW SLING

Eastern W

recker S

ales, Inc. -

www.easternwrecke

r.com - 9

19-553-4038


TOW SLING

1

1

2

23

4

5

5

6

6

7

8

9

7

8

9

0111

1121

21

31

31

41

4141

41

51

51

9

9

9

9

61

61

71

71

71

71

86 SEE RECOVERY SHEAVE FOR PARTS

Eastern W

recker S

ales, Inc. -

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19-553-4038


TOW SLING

91

11

41

41

02

12

71

71

71

72

927262

1303

23

81

02

11

8291

41

41

4363

61

53

32

22

5242

12 7133

61 63

53

04

9373

83

Eastern W

recker S

ales, Inc. -

www.easternwrecke

r.com - 9

19-553-4038


TOW SLING

14

24

2434

34

44

44

54

34

64

74

5484

05

74

84

94

15

25 35454555

657585

95

95

06

06

16

26

2636

46

46

56

6676

4

Eastern W

recker S

ales, Inc. -

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19-553-4038


RECOVERY SHEAVE

ITEM PART NO. DESCRIPTION QTY1 3249000040* Sheave Weld 12 7809000013* Sheave 13 7082000032* Bearing 14 4691000572* Pin 15 7754000006* Retaining Ring 26 3691000195* Pin Weld 27 7691000027* Linch Pin 28 7691000053* Hitch Pin 19 3178000533 Bracket Weld 1

10 7115222050 Capscrew, 0.75”-10NC x 2.50” 211 7115221650 Capscrew, 0.75”-10NC x 2.00” 212 7950220141 Flatwasher, 0.75” ID 413 7660222601 Locknut, 0.75”-10NC 414 7115181250 Capscrew, 0.50”-13NC x 1.50” 215 7950180141 Flatwasher, 0.50” ID 216 7660182601 Locknut, 0.50”-13NC 617 3178000511# Bracket Weld 118 4912000325# Tube 219 4912000423# Tube 120 4691000568# Pin 221 4691000567# Pin 122 7754000022# Retaining Ring 623 7115181264# Carriage Bolt, 0.50”-13NC x 1.50” 424 7950180153 Flatwasher, 0.50” ID 425 7935000345 Valve 126 7445060698 Fitting 127 7445060646 Elbow 128 7912000315 Tube Assembly 1

* also available in Cross Bar Sheave Assembly , P/N 3249000041# also available in Cable Guide Assembly, P/N 3249000039

Eastern W

recker S

ales, Inc. -

www.easternwrecke

r.com - 9

19-553-4038


1

23

45

5

6

6

77

8

9

10

11

12

13

11

10

12

1214

15

16

17

18

19

2020

2122

22

22

22

23

2416

25

26

27

28

RECOVERY SHEAVE

Eastern W

recker S

ales, Inc. -

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19-553-4038


L-ARM SPACER STORAGE

ITEM PART NO. DESCRIPTION QTY1 4178000721 Bracket 12 7115140550 Capscrew, 0.25”-20NC x 0.63” 43 7950140000 Lockwasher, 0.25” ID 44 7950140161 Flatwasher, 0.25” ID 45 7413000002 Nutsert, 0.25”-20NC 4

Eastern W

recker S

ales, Inc. -

www.easternwrecke

r.com - 9

19-553-4038


1

2

3

4

5

5

2

3

4

L-ARM SPACER STORAGE

Eastern W

recker S

ales, Inc. -

www.easternwrecke

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19-553-4038


STONE GUARD - BODY

ITEM PART NO. DESCRIPTION QTY1 4706005533 Plate LH (Stainless Steel) 1

4707000314 Plate LH (Aluminum Diamond)2 4706005534 Plate RH (Stainless Steel) 1

4707000315 Plate RH (Aluminum Diamond)3 7114140818 Capscrew, 0.25”-20NC x 1.00” 124 7950140141 Flatwasher, 0.25” ID 125 7660142600 Locknut, 0.25”-20NC 12

Eastern W

recker S

ales, Inc. -

www.easternwrecke

r.com - 9

19-553-4038


2

1

3

4

53

4

5

3

34

5

4

5

STONE GUARD - BODY

Eastern W

recker S

ales, Inc. -

www.easternwrecke

r.com - 9

19-553-4038


STONE GUARD - TUNNEL TOOLBOX

ITEM PART NO. DESCRIPTION QTY1 4706005881 Plate LH (Stainless Steel) 1

4707000346 Plate LH (Aluminum Diamond)2 4706005882 Plate RH (Stainless Steel) 1

4707000347 Plate RH (Aluminum Diamond)3 7114100618 Capscrew, #10-24NC x 0.75” 184 7950100103 Flatwasher, #10 ID 185 7660102604 Locknut, #10-24NC 18

Eastern W

recker S

ales, Inc. -

www.easternwrecke

r.com - 9

19-553-4038


STONE GUARD - TUNNEL TOOLBOX

2

1

3

4

5

3

4

5

3

3

4

5

4

5

Eastern W

recker S

ales, Inc. -

www.easternwrecke

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19-553-4038


PULL-OUT DRAWER - TUNNEL TOOLBOX

ITEM PART NO. DESCRIPTION QTY1 4811001178 Sheet 12 4811001179 Sheet 13 7821000006 Slide 1pr4 7114100618 Capscrew, #10-24NC x 0.75” 345 7950100103 Flatwasher, #10 ID 686 7660102601 Locknut, #10-24NC 347 4706005865 Plate 28 4706005864 Plate 29 7114100618 Capscrew, 0.25”-20NC x 1.25” 4

10 7950140141 Flatwasher, 0.25” ID 811 7660142601 Locknut, 0.25”-24NC 412 4763000184 Rod 213 7115161250 Capscrew, 0.38”-16NC x 1.50” 414 7950160153 Flatwasher, 0.38” ID 815 7949000015 Washer 216 7660162601 Locknut, 0.38”-16NC 417 4679000361 Pad 1

Eastern W

recker S

ales, Inc. -

www.easternwrecke

r.com - 9

19-553-4038


PULL-OUT DRAWER - TUNNEL TOOLBOX

1

2

3

3

4

6

5

5

5

17

5 6

1313

13

1314

1414

14

14

14

1416

1616

16

15

15

14

12

4

7 8

910

5

10 11

Eastern W

recker S

ales, Inc. -

www.easternwrecke

r.com - 9

19-553-4038


FUEL FILLER

ITEM PART NO. DESCRIPTION QTY1 7449000019 Fuel Bezel 12 7796000100 Gasket 13 7950100151 Flatwasher, 0.19” ID 44 4533000415 Fuel Hose (Ford) 1

7570000027 Fuel Hose (GMC, diesel)7570000028 Fuel Hose (GMC, gas)7570000037 Fuel Hose (Dodge)

5 4533000415 Bracket 16 7115161050 Capscrew, 0.38”-16NC x 1.25” 17 7950160141 Flatwasher, 0.38” ID 18 7660162601 Locknut, 0.38”-16NC 19 5526000553 Tie Strap 8

10 7570000021 Vent Hose (GMC) 6 ft7570000036 Vent Hose (Dodge)

11 7443000354 Fitting (GMC, gas) 2

Eastern W

recker S

ales, Inc. -

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19-553-4038


FUEL FILLER

4

5

6 7 8

12

3*

* - nuts included with fuel bezel Not all items shown because of chassis variationEaste

rn Wrecke

r Sales, I

nc. - www.easte

rnwrecker.co

m - 919-553-4038


FIFTH WHEEL ATTACHMENT

ITEM PART NO. DESCRIPTION QTY1 3178000543 Bracket 12 4912000432 Tube 23 4017001612 Angle 14 3178000562 Bracket 15 3691000144 Pin 16 3691000145 Pin 17 7118225250 Capscrew, 0.75”-10NC x 6.50” 48 7661000069 Locknut, 0.75”-10NC 49 7691000025 Snap Pin 22

Eastern W

recker S

ales, Inc. -

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19-553-4038


FIFTH WHEEL ATTACHMENT

46

9

9

5

77

7

1

22

38

8

8

Eastern W

recker S

ales, Inc. -

www.easternwrecke

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19-553-4038


GOOSENECK ATTACHMENT

ITEM PART NO. DESCRIPTION QTY1 3178000543 Bracket 12 4912000432 Tube 23 4017001612 Angle 14 3178000560 Bracket 15 3691000144 Pin 16 7056000011 2-5/16” Dia Ball w/ Nut 17 7118225250 Capscrew, 0.75”-10NC x 6.50” 48 7661000069 Locknut, 0.75”-10NC 49 7691000025 Snap Pin 1

Eastern W

recker S

ales, Inc. -

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19-553-4038


GOOSENECK ATTACHMENT

4

6

9

5

77

7

1

22

38

8

8

Eastern W

recker S

ales, Inc. -

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19-553-4038


ITEM PART NO. DESCRIPTION QTY1 7696000069 Elbow Pipe 1

FORD DIESEL 08 EXHAUST ALTERATION

Eastern W

recker S

ales, Inc. -

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19-553-4038


1

EXISTING DIFFUSER USED

FORD DIESEL 08 EXHAUST ALTERATION

Eastern W

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ales, Inc. -

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19-553-4038



Eastern W

recker S

ales, Inc. -

www.easternwrecke

r.com - 9

19-553-4038

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