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ManufacturingandAssemblyFacilityNorthVernon,Indiana
2012
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WindStreamManufacturing
Requirements
PropertyofWindStreamTechnologies.ProprietaryandConfidenal
MetalStamping,WeldingandFabricaontomanufacturefor: Turbines GeneratorHousings Supportuprights
PaintRoomfor: PainngandcoangTurbinesandFrames
InjeconMoldingfor: TopandBoomcovers ReceiverPlates BearingHousings
Electronicsfor: MPPTCircuitry SolarCharging
GeneralAssemblyandSub-AssemblyCapabilies
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ManpowerRequirement*
PropertyofWindStreamTechnologies.ProprietaryandConfidenal
SkillTrades-15Toolmakers,Maintenance,Welders,Painng,Electricians
GeneralAssembly90
EngineeringSupport-5
ShippingandReceiving3
Operaons6
Administraon8
*Assumes100,000peryearcapacity
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WindStreamManufacturing
Facility
PropertyofWindStreamTechnologies.ProprietaryandConfidenal
45,000sq\facilityhousesmanufacturing,assembly,fabricaonandsupport
funconality.
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TurboMillAssemblyProcess
PropertyofWindStreamTechnologies.ProprietaryandConfidenal
Fullyautomatedassemblyline
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TurbineStamping
PropertyofWindStreamTechnologies.ProprietaryandConfidenal
StampingMachineVersonMachines-$500,000
200ton
25"shutheight
8"stroke
120"x30"bed
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TurbineAssembly
PropertyofWindStreamTechnologies.ProprietaryandConfidenal
In-houseturbinefabricaon
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AutomatedPaintLine
PropertyofWindStreamTechnologies.ProprietaryandConfidenal
DoveEquipment,Inc.-$75,000IncludingassemblyandInstallaon
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GeneratorAssemblyProcess
PropertyofWindStreamTechnologies.ProprietaryandConfidenal
RobocGasketApplicaonLocght-$12,500
RamPressLocght-$15,000
ClinchingMachine-NiagraPress$50,000
BearingPressMontrowToolingw/LightCurtain-$5,000
TestRig-$5,000
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InjectionMolding
PropertyofWindStreamTechnologies.ProprietaryandConfidenal
750TonInjeconMoldMachinesinglepanel-$500,000
200TonInjeconMoldMachine3panels-$100,000
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FabricationRoom
PropertyofWindStreamTechnologies.ProprietaryandConfidenal
Extrusion,fabricaon,machining,weldingandtoolingcapabilityCNCMachine-$50,000
BreakPress-$50,000
Tumbler-$30,000
DrillPressesx6$12,000
ColdSawx3-$9,000
WeldingStaon(roboc)$75,000
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AssemblyLine
PropertyofWindStreamTechnologies.ProprietaryandConfidenal
AutomatedAssemblyandLogiscsRapidstan-$100,000
HeatStakeMachines-$15,000
Pneumacs-AndersolRand-$30,000
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ElectronicsAssembly
PropertyofWindStreamTechnologies.ProprietaryandConfidenal
ElectronicsOven-$5,000
TestEquipment$15,000
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AssemblyProcess
PropertyofWindStreamTechnologies.ProprietaryandConfidenal
ProductsLogiscs,Materialhandling-$50,000
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ShippingandReceiving
PropertyofWindStreamTechnologies.ProprietaryandConfidenal
ForkLi\-$25,000
Scales-$5,000
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WindTunnel-Testing
PropertyofWindStreamTechnologies.ProprietaryandConfidenal
Windtunnelcapableofsustained50MPHwindsfordataanalysisand
destrucvetesng
20HP-48Fan-$50,000fullyassembled
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Conclusion
PropertyofWindStreamTechnologies.ProprietaryandConfidenal
Thefacilitywillneedtobenolessthan45,000sq.\ofoperaonalspaceand
havethestandardelectricalservicecapabilitycommensuratewithanynormalproduconfacilityinIndia.
TheesmatesbelowareforCapexadOpexaretomanufacture100,000units
peryear.
Equipmentneedsareasfollows:
MetalStamping $500,000
Injeconmolding- $500,000
PaintLines $75,000
GeneratorAssembly- $87,500
ElectronicsAssembly $20,000ProductHandlingandLogiscs- $50,000
Fabricaon- $226,000
AssemblyLine- $145,000
WindTunnel- $50,000
ShippingandReceiving- $30,000
Total $1,683,500
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Conclusion(continued)
PropertyofWindStreamTechnologies.ProprietaryandConfidenal
HeadCountneedsareasfollows:
SkillTrades- 15
GeneralAssembly 90
EngineeringSupport- 5
ShippingandReceiving 3
Operaons 6
Administraon 8
127
Assuminga100,000unitperyearproductthrough-putwithanaverageselling
priceof$500.00perunityieldsthefollowingturnover:
100,000units
$500(basedonU.S.pricing)
$50,000,000
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Contact
DanBates
PresidentandCEO
3000TechnologyAvenue
NewAlbany,IN47150
(310)387-7636
P t f Wi dSt T h l i P i t d C fid l
ManufacturingFacility
819BuckeyeSt.
NorthVernon,IN47265
