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WW California Roadshow OEE in the Cloud, Model Driven MES, and Quality © 2019 AVEVA Group PLC and its subsidiaries. All rights reserved. Jeff Barkehanai Product Manager MES May 2019
WW California RoadshowOEE in the Cloud, Model Driven MES, and Quality
© 2019 AVEVA Group PLC and its subsidiaries. All rights reserved.
Jeff Barkehanai Product Manager MES
May 2019
Agenda
▲ Insight Performance - OEE in the Cloud
▲ Model-Driven MES
▲ MES Quality
Insight - Performance
▲ March 2019
▲ Jeff Barkehanai▲ Product Manager, MES
Introducing Insight Performance
Measure & Improve Equipment Efficiency
Insight Performance is a cloud-based solution that is focused on increasing plant asset utilization and
operational performance by providing accurate information on equipment downtime and efficiency.
It facilitates continuous improvement of plant performance with advanced reporting and analysis.
Heritage20 Years+ proven MES
experience now offered as a
new cloud hosted solution
Innovation Connectivity +
Storage + Accessibility +
Mobility + Analytics
Introducing Insight Performance
Built on the AVEVA Insight Platform
OEE/Performance
Management App
Historize(Process, Utilization &
Production Event Data)
Edge Device
& App Mgt.(AVEVA
Insight)
Asset
Registry(AVEVA Insight)
Analysis &
Analytics(AVEVA Insight)
… …
On-Premise
3rd Party
Apps
Public Cloud
Smart
Sensor
Smart
Sensor
Automation
Controller
Automation
Controller
Edge Computing Device
System
Platform
• Cloud-based OEE/Performance Mgt.
Application (SaaS)
• Equipment Monitoring & Advanced
Reporting
• Utilization & Production Event
Historization
• Automatic and/or Manual Data
Collection
• Rapid Application Provisioning
• On Premise Edge Computing
Introducing Insight Performance
What’s the Focus of this Application??
Utilization Monitoring & Tracking
• Monitors and tracks the overall utilization of any asset. Captures
complete history of its utilization states and provides comprehensive
analysis capabilities.
• Assets can be manufacturing or non-manufacturing assets
OEE Monitoring & Tracking
Monitors and tracks how effectively a manufacturing Operation or Work
Center is being utilized – looks at the following underlying elements:
• Availability - ratio (%) of runtime to planned production time
• Performance – ratio (%) of actual speed to designed speed
• Quality – ratio (%) of good units to total units
Introducing Insight Performance
Equipment Performance Management
Manual & Automated Data Collection
▲ Utilization Events
▲ Production Events
▲ Context Events (tied to Utilization & Production
Events)
Equipment Monitoring
▲ OEE, Availability, Performance, & Quality KPIs
▲ Utilization events & KPIs
▲ Production events and run status vs. plan
Reporting & Analysis
▲ KPI comparison across equipment
▲ Detailed root cause analysis on OEE, Availability,
Performance & Quality KPIs
Introducing Insight Performance
Multi-Site Equipment Performance
Manufacturing Plants
Corporate
▲ Significantly reduces the cost and effort
to install and maintain on-premise IT
infrastructure and applications
▲ Empowers plant and corporate
resources to improve equipment
performance & reliability
▲ Facilitates KPI standardization and
equipment benchmarking across
enterprise
▲ Enables rapid solution deployment
How Do You Get Started??
https://online.wonderware.com
You can use the “TRY IT NOW” feature
to walk through a demonstration
OR
You can sign up and begin using the 45
day free trial period to see how the
application can add value for your
organization
Model Driven MES
▲ March 2019
▲ Jeff Barkehanai▲ Product Manager, MES
Model driven MES approach
Operational Activities Modeling & Execution
© 2018 AVEVA Group plc and its subsidiaries. All rights reserved.
- Production Process model with execution and
data collection rules, and specification data
- Information model for accessing and storing work
planning and execution data + KPI’s in real time
- Workflow model defining the procedures and
collaboration of work execution and data collection
- Configurable User Interface to our customers
operational activity practice Business RulesUser Interfaces
- Equipment model with integration to process data
and event detection for automatic data collection,
parameter value download and enforcement of
rules and BOM through e.g. Barcode or RFID Physical Model
Process Model, Product and
Work Specifications
Integration
Integration
Workflow
Management
Manufacturing
Execution
System
System
Platform
What is Model-Driven MES?
The End-to-End Picture from a Customer point of view
User Interfaces
Industrial Business
Processes/Rules
Automation Objects
Commercial MES
Application Content
▲ Material Reception
▲ Material Staging
▲ Line Startup &
Shutdown
▲ Manufacturing
Execution
▲ Quality Data
Collection
▲ Material Hold
▲ Mass Balancing
▲ Product Quality
Release ……
Your Industrial
Business
Processes
User Interfaces
Industrial Business
Processes/Rules
Automation Objects
Your “Standardized”
MES Application
Content
Fully Automated
Fully Manual
…Your Site
Specific
Nuances
Accessed on
any of Your
Devices
Commercial
Products
Workflow
Management
Manufacturing
Execution
System
System
Platform
In Summary
© 2018 AVEVA Group plc and its subsidiaries. All rights reserved.
People
Process Technology
Digital Work Management
& Governance
Empowerment
Mobility & CollaborationStandardization
Lower TCO
MD
Workflow ManagementHTML 5 Adaptive layout
Operational framework
Overview
▲ Solution Overview Page
▲ Model Driven MES out of the box Content
▲ Job Management
▲ Work Order Management
▲ MES Performance (MES WEB portal integration)
▲ Downtime assignment, OEE Dashboard, Line Dashboard
▲ MES Standard Reports and Sample Pre-populated PDF reports
▲ System Platform MES Simulator
▲ Extensibility example: Workflow scenario, WO Mgmt enhancement
▲ Documentation
▲ How to get started (Demo setup), Videos , PPT and scripts.
▲ 4 videos: Demo Overview, Package Import, Wo Management, Job Management
Features in First Release
© 2018 AVEVA Group PLCand its subsidiaries. All rights reserved.
Demo Overview
© 2018 AVEVA Group PLCand its subsidiaries. All rights reserved.15
OMI Integration with Workflow FormsConfiguration
OMI Integration
Runtime
MES Quality
▲ March 2019
▲ Jeff Barkehanai▲ Product Manager, MES
Wonderware MES/Quality
Business Value
▲ Improve Efficiency or Automate In-line Quality Operations
▲ Reduction of Quality Losses
▲ Reduced cost of Quality Management
▲ Meet Regulatory and Customer Compliance
Key Capabilities
▲ Dynamic Quality Sample Plan generation based on Work
Order Specification (Product and Process)
▲ Automatic Data Sampling or Manual Sampling Procedure
Enforcement based on Work Order Execution Status
▲ SPC Alerting and Charts to Identify and Correct Quality
Deviations in Real-Time
6σ
> Specification Management
> Sample Plan Definition Mgt.
> Sample Plan Execution Mgt.
> Statistical Process Control (SPC)
Specification Management> Import Specifications from an External Source (ERP/PLM)
> Define Product and Process Specifications in the Context of Materials, Equipment, and
Operations
> Define and Attach Characteristics (Variable & Attribute)
> Define Specification Overrides
Sample Plan Definition Management> Import the Sample Plan from an External Source (ERP/PLM)
> Configure “What” Characteristics to Collect
> Configure “When” the Characteristics Should be Collected
> Select from Multiple Frequency Types: Time, Qty, Event, etc.
> Attach Multiple Frequency Types to a Sample Plan
Sample Plan Execution Management> Sample Collection Notification
> View Sample Details & Recorded Data
> Additional Sample Request Generation
> Manual or Automatic Sample Collection
Statistical Process Control (SPC)
> Standard Run Rule Selection
> SPC Charts – XBar Range and Sigma, Moving Average, X Individual,
p/np/c/u/DPMO
> Feedback of Control Rule Violations
> Additional Operator Data Collection (e.g. Causes, Comments)
Wonderware MES/Quality
▲ Based on current work order the software will automatically look up:
• Which Product(s) will be produced
• Which manufacturing operation executed
• Which Equipment(s) is used
Wonderware MES/QualityQuality specification management
Next WO
started!
In response all Sample
Plans for the Products,
Equipment and Operations
are auto generated and
maintained according to
Quality Specifications
SP for
Blueberry
cupcake
Wonderware MES/QualitySample Plan execution management
▲ Based on current work order status MES software will automatically:
• Sample quality data from connected equipment
• Notify Operators and enforce sample procedures
SP for
Blueberry
cupcake
Hey Joe, it’s time again, please enter
the weight of a cupcake sample now!
Characteristic(s)
Sample size
Sample frequency
….
MES/Quality Inline QM and SPC
SPC Chart
Sample Recording Object
▲ Contains Information on Current Samples
▲ Contains Information on Characteristics within Samples
▲ Allows Saving Contextual Data about a Sample
▲ Allows Saving Contextual Data about Characteristics within a Sample
▲ Allows Saving Characteristic Results within a Sample
▲ Allows for Generating a New Sample
▲ Provides Alarms for Results
Sample Recording Object (SRO)
Quality Summary Report
Quality Summary Report
Quality Detail Report
