Www.alemlube.com.Au Wp-content Uploads 2011 05 Lubrication-Systems-CatalogueLubrication Systems...

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Lubrication Systems Catalogue I 2011


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Need to stay ahead of competitors, reduce breakdowns and reduce maintenance?Automatic Lubrication Systems allow you to become proactive.

When lubrication is automated, your equipment will operate more efficiently, giving

you less trouble - allowing you to get on with other tasks.

KEY BENEFITS

Production increases (production doesnt need to stop for lubrication)

Unplanned breakdowns are reduced

Annual shutdowns are reduced (machines last longer between rebuilds)

Bearing and spare parts consumption is reduced

Production quality is improved (machines stay within tolerance longer)

Safety is improved when hazardous areas are lubricated remotely

Reduces the consumption of lubricant and improved housekeeping

Reduces power consumption

SYSTEMS FOR ALL APPLICATIONS

Alemlube offers specialised Lubrication Systems for almost all applications -

Industrial, Agricultural, Mining, Mineral Processing, Timber, Transport. The Systems

are designed so that the chains, gears and bearings get the correct delivery of

lubricant at frequent intervals.

Alemlube also offers sophisticated monitoring devices to signal an alarm if anything

should prevent the correct delivery of lubricant to bearings etc.

Blocked line or bearing

Broken line Pump failure

Low lubricant level in reservoir

THE ALEMLUBE NETWORK

With ofces in Sydney, Melbourne, Brisbane, Perth, Adelaide, Mackay, Launceston

and Auckland, plus a National Network of trained Distributors, Alemlube can provide

expert technical and sales service with installation and service, nation wide.

Alemlubes experienced BDMs can assist in the design of the right Lubrication

System for your specific needs, for new or existing plant.

WHY USE AUTOMATICLUBRICATION SYSTEMS?


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Intro 2

Contents 3

Beka-Max Pumps 1.9KG, 4KG, 8KG 4

Beka-Max Controllers / Beka Disys 5

Beka-Max Mining Pumps / PICO Pump 6

Beka-Max Dividers 7

Beka-Max in Action 8

Beka-Max Lubrication Systems Kits 9

Hammer Lube 10

Fluilub Wheel Flange Lubrication 11

Reducing Costs Using Chassis Lubrication Systems 12

Beka-Max Hose & Fittings 13-16

Beka-Max in Action 17

Trabon Industrial Pumps 18

Trabon Industrial Dividers 19

Conveyor & Fixed Plant Lubrication Solutions 20

Beka Multiline Pumps 21

Flenco Mining & Processing Plant Pump Stations / Beka Power Supplies 22

Flenco Dual Line 23

Chain Systems 24

Beka Wind 25

Micro Oil Systems 26

Lubricators 27

CONTENTS


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BEKA-MAX PUMPS1.9KG, 4KG, 8KG

Beka Max EP-1 pumps are designed for the toughest chassis lube and constructionmachine applications.

Chosen by major OEMs around the world, the Beka EP-1 has a proven track record of

performance and durability.

These pumps include the following standard features:

Die cast aluminium pump body

Polycarbonate reservoir

Extremely rugged DC gear motor drive, continuous rated at full load

Push-pull pump element design

Choice of no controller or integrated tronix1 or EP-tronic controllers

Excellent water and dust sealing with 2 stage barrier protection

Tested under harshest conditions of vibration and temperature from -35C to +80C

SPECIFICATIONSOperating Voltage:12V DC / 24V DC

Revolutions:15rpm

Current Consumption:Full load at +20C = 2.2A / 1.1A

Fuse:5A / 3A

PUMPMaximum Operating Pressure:280bar

Permissible Operating Temperature:-35C to +80C

Reservoir Size:1.9kg, 4kg or 8kg

PUMPING ELEMENTS

Up to 3 pump elements can be installed.

The pump elements to not use springs. They are a push/pull design with improved

performance in cold weather or with heavy greases.

PE-120 0.12cc per stroke, (1.8cc/min)

PE-12V adjustable 0.04 to 0.12cc per stroke (0.4 to 1.8cc/min)

PE-170 0.17cc per stroke (2.55cc/min)

PE-120 PE-120V

Beka-Max 1.9kg

Beka-Max 4kg

Beka-Max 8kg


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BEKA-MAX CONTROLLERSBEKA DISYS

EP-1 pump controllers t onto the base of the pump with a rugged and waterproof seal. They are adjustable using a small at bladescrew driver, but a window with four screws must be removed before any adjustment takes place.

troniX1 is the base model controller which controls pump running time by revolutions and off time by hours (0.5hrs minimum). It has

a built in alarm for revolution control so that if the pump does not spin the alarm light will come on in the controller window.

EP-tronic is the full function controller. It does everything the troniX1 does, plus has additional colour coded input plugs for low level

switch, high pressure switch, divider proximity switch.

It also has built in data logging so it will remember when an alarm event occur red and these events can be downloaded as required

by the Beka Disys software on a laptop PC.

The ideal controller for hire machines.

Beka Disys software allows the settings parameters of the Beka tronix1 and EP-tronic controllers to be changed according to the

lubrication requirements.

This gives the controllers a lot more exibility so that the smallest or the largest jobs are able to be catered for.

The Disys software also gives the ability to read the operational data stored in the EP-tronic controller data logger.

Beka Disys features: Parameter adjustment mode

Hardware test mode

Operation view

List of errors

Statistics

Reporting

* standard settings - other parameters can be chosen with Beka Disys software

SPECIFICATIONS troniX1 EP-tronic

Run time by revolutions Y* Y*

Run time by minutes Y Y

Run time by seconds Y Y

Off time by hours Y* Y*

Off time by minutes Y Y

Built in manual run button Y Y

Monitor low level N Y

Monitor high pressure N Y

Monitor divider valve N Y

Congurable via Beka Disys software Y Y

Built in data logging N Y

BEKA DISYS

troniX1

EP-tronic


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BEKA-MAX MINING PUMPSPICO PUMP

Build for the Australian mining industry, the Triton III andGrand Slam pumps utilise the proven Beka EP-1 pump

built into rugged fabricated reservoirs designed for long

service intervals and ease of refilling.

These pumps include the following standard features:

Fabricated tank work with bottom mounted EP-1 pump

Flow rate from 1.8cc to 7.65cc/min

Operating pressure up to 280bar

No overow environmentally friendly

Standard auto ll shut off valve

With breather and relief valve tted to the top of the

reservoir With high performance ll point lter

Low level sensor

Certied pressure tested in Queensland

With choice of troniX1 or EP-tronic controller or cab

mounted controller

Grand Slam features stainless steel construction

BEKA PICO COMPACT PUMPING SOLUTION

The Beka Max PICO pump is a lower cost compact solution for small machines or vehicles with small grease demand.

PICO performance is however, almost the same as the larger EP-1 pump.

SPECIFICATIONSOperating Voltage: 12V DC / 24V DC

Revolutions: 15RPM

Current Consumption: 7.5a at 12V DC at full load, 3.8a at 24V DC at full load

Fuse: 5A / 10A

PUMPMaximum operating pressure: 280bar

Permissible operating temperature: -25C to +60C

Reservoir size: 1.2kg

Low level switch: Standard

GrandslamTriton III

PART NUMBER RESERVOIR CAPACITY MATERIAL

Triton III 16kg Powder Coated Steel

Grand Slam 30 30kg Stainless Steel

Grand Slam 60 60kg Stainless Steel


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BEKA-MAX DIVIDERS

Beka Max dividers are designed specically for mobile lubrication system applications chassis lube systems, constructionmachines and mining mobile plant.

They are a stackable wafer type design with interchangeable volume segments congurable to the required volume outputs.

Segments can be easily changed from twin outlet to single outlet and various crossports can be added to provide the exibility to

service small and large lubrication points from the same divider.

When combined with the Beka Max range of pumps, all the benets of progressive systems are perfectly delivered no grease point

can miss out, visual indication of system faults, extremely accurate lubricant distribution, capability for full monitoring of delivery to

each point.

The MX-F is the standard divider for all on-road applications and for almost all off-road applications. The SX-5 is for mining

applications where large volumes and hydraulic hoses are required.

PART NUMBER STYLE OP. PRESSURE NO. OF OUTLETS OUTPUT PER SECTION INLET OUTLETS CHECK VALVE

MX-F stackable 300bar 1 to 20 0.025 to 0.105cc M10 6mm tube external

SX-5 stackable 300bar 1 to 20 0.075cc To 0.47cc 1/4BSP 1/4BSP internal

BEKA MAX DIVIDER VALVES

OPTIONS AND ACCESSORIES

Crossport bars with and without outlets

External check valves

Proximity switches

Inlet fitting with grease nipple

Weld on mounting bases

Standard surface nish zinc/nickel

Optional stainless steel

MX-F

Inlet Fitting with

Grease Nipple

Crossport No Outlet Crossport With Outlet Outlet Check Valve

Connectolr

Outlet Check Valve

SX-5


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Lind Contracting is a family owned construction machine hire business based in the Brisbane riverside suburb of Pinkenba. They

hire wheel loaders and excavators, both dry hire and with operators and currently have a eet of over 25 machines.

The machines can end up in recycling plants, road works or loading various bulk materials at the nearby port facilities. Lind

Contracting was established in 1975 and so have a lot of experience in the hire game. Ethan Lind knows how hard his hire

machines can be worked and knows how diffi cult it can be to keep machines out on hire properly maintained.

One of the big issues has been greasing. Loaders and excavators need daily greasing and in some aggressive environments, they

may need greasing twice a day. Often, hirers are unable to grease daily and the cost to send a tter out on the road on a daily basis

to grease machines is prohibitive. High maintenance costs, machine

down time and lost income were result.

Since 2003 Ethan has been tting Beka-Max automatic lubrication

systems to all new machines, and retrotting to existing eet when time

permits.

Beka-Max is Europes construction machine lubrication system marketleader, supplying systems on an OEM basis to leading manufacturers

such as Liebherr, Cat and Hitachi, and to many major European

machine hire companies.

The compact high performance Beka-Max systems are ideal for hire

operations like Lind Contracting. All of Lind Contractings machines are

now greased on a 30 minute interval and machine downtime is lower

than ever.

Reservoirs need weekly or fortnightly topping up and the occasional

broken lines are repaired on the spot with reusable hose ends.

BEKA-MAX IN ACTION

CONSTRUCTION MACHINES


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BEKA-MAX LUBRICATIONSYSTEMS KITS

Alemlube has been designing custom lube system kits for manyyears.

Applications include on-road applications such as trucks, trailers

and garbage trucks. Off-road applications include wheel loaders,

excavators, haul trucks, tool carriers, bulldozers, mobile crushers

and screens.

Each kit is designed to distribute the right amount of grease where

it needs to be.

Pumps are tested and timers pre-adjusted

Off-road kits are supplied with a ll point strainer

Dividers are assembled and ow tested

Master divider with grease nipple inlet tting All outlet ttings installed

Off-road kits are tted with check valves on every outlet

Grease lled hose and tube.

Spiral wrap and wire armour where required

Hose protection plates where required

Most truck kits are supplied with pre-assembled harnesses for

front right, front left and rear suspension

Bearing point ttings, nuts, bolts, brackets, cable ties

Circuit diagram and installation and maintenance instructions


10/28

APPLICATIONS FOR LARGE HAMMERSFor installation directly onto hydraulic hammers to lubricate the bushing.

HAMAX2 tees into the main hydraulic pressure and return lines and

operates each time the hammer is used. A ow control valve regulates the

cycle speed to the pump.

Various types of grease cartridges and adaptors are available as accessories.

Connects via ange or by hoses.

SPECIFICATIONSOperation:Hydraulic

Maximum Hydraulic Input Pressure:90-250 Bar

Maximum Hydraulic Back Pressure:20 Bar

Maximum Hydraulic Flow:2 LPM

Default Cycle Speed:14 cycles/minGrease Flow Rate:0.12cc/cycle

Maximum Grease Pressure:280 Bar (by relief valve)

Connections:1/4 BSP or Flange

OPTIONS

With adjustable pumping element PE-120VH

APPLICATIONS FOR SMALL HAMMERS

HAMAX1 suits smaller hammers and is available in three versions 100cc, 200cc or 400cc reservoir.

The HAMAX1 tees into the hammer hydraulic pressure supply and strokes once each time the

hammer is actuated.

SPECIFICATIONSOperation: Hydraulic

Operating Pressure: 80 - 300bar

Maximum hydraulic back pressure:20bar

Back pressure at lube point: 100bar maximum

Reservoir size: 100cc, 200cc or 400cc

Refilling: By grease gun or drum pump

Output: 0 0.1cc per stroke adjustable

Stroke rate:1 stroke per pulse at hydraulic connection

Operating temperature: -250C to +800C

0

HAMMER LUBE

PART NUMBER DESCRIPTION

25761120202 HAMAX2 with PE-120FH adjustable pump element and Fuchs cartr idge adaptor


2591200101 HAMAX1 with 200cc reservoir

2591400101 HAMAX1 with 400cc reservoir

Adapter 2576GK0001 - for cartridge Type S: Adapter 2576GK0002 - for cartridge Type F: Adapter 2576GK0003 - for cartridge Type L:

HAMAX2

HAMAX1

Protection Cover


11/2811

FLUILUB WHEEL FLANGELUBRICATION

The FLUILUB system conveys the lubricant to the spray point with compressed air. Using a well-proven method, the lubricant is only

conveyed along the systems interior tube walls. The narrowing at the tube end (nozzle) causes the lubricant to be continuously and

nely sprayed even if conveyed in pulses. Depending on the programming, the air-supplys solenoid valve opens for a set period or

distance for a certain spray duration. This means that the piston pump conveys a precisely set quantity of lubricant (0.2 - 3 1.0cm /

stroke) into the spray-air current. The material is conveyed by the air current as described above. The exact distribution and sub-

distribution of the lubricant volume to several spray points is effected by the new type of FLUILUB distributor. A nozzle is located at

the end of the pipe. The lubricant is atomised and continuously sprayed on to the wheel ange. Because the wheel makes several

revolutions during this time, the wheel ange is moistened slightly. A very thin highly adhesive lm of lubrication is created, which

cannot be thrown off even at very high wheel speeds in excess of 250 kph. Subsequently, the lubricant is transferred to the following

wheel sets through contact with the rail anks.

Particularly in conjunction with modern wheel-ange lubricants possessing a high proportion of solids, a constant lubrication

at low dosage can be maintained over a long period, even in the event of extreme pressure and temperatures. This has been

demonstrated in many practical applications and different tests.


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BEKA-MAX HOSE & FITTINGS


04012200406 ELBOW CONNECTOR 6mm TUBE x M6 / 1 (90 Deg)



04012200606 ELBOW CONNECTOR 6mm TUBE x 1/8 BSP (90 Deg)

04012220306 ELBOW CONNECTOR 8mm TUBE x M10 X 1 (90 Deg)

04012220606 ELBOW CONNECTOR 8mm TUBE x 1/8 BSP (90 Deg)

04012200413 ELBOW CONNECTOR 6mm TUBE x M6 / 1 (90 Deg) Stainless Steel

04012200513 ELBOW CONNECTOR 6mm TUBE x M8 / 1 (90 Deg) Stainless Steel

04012200313LL ELBOW CONNECTOR 6mm TUBE x M10 / 1 (90 Deg) Stainless Steel

04012200613LL ELBOW CONNECTOR 6mm TUBE x 1/8 BSP (90 Deg) Stainless Steel


100120100-100 TUBE NYLON 6mm Dia 70 Bar GREASE FILLED (100m Rolls)

100120100-20 TUBE NYLON 6mm Dia 70 Bar GREASE FILLED (20m Rolls)

100120101-100 TUBE NYLON 6mm Dia 70 Bar EMPTY (100m Rolls)

100120101-20 TUBE NYLON 6mm Dia 70 Bar EMPTY (20m Rolls)


04012000406 STRAIGHT CONNECTOR 6mm TUBE x M6 / 1



04012000606 STRAIGHT CONNECTOR 6mm TUBE x 1/8 BSP


04012000413 STRAIGHT CONNECTOR 6mm TUBE x M6 / 1 Stainless Steel



04012000613 STRAIGHT CONNECTOR 6mm TUBE x 1/8 BSP Stainless Steel


100120200-50 HOSE 8.3mm Dia 280 Bar GREASE FILLED (50m Rolls)

100120200-10 HOSE 8.3mm Dia 280 Bar GREASE FILLED (10m Rolls)

100120201-50 HOSE 8.3mm Dia 280 Bar EMPTY (50m Rol ls)

100120201-10 HOSE 8.3mm Dia 280 Bar EMPTY (10m Rolls)

100120205 HOSE 8.3mm Dia 280 Bar GREASE FILLED SELF STORE

100120265 HOSE 11.2mm Dia 280 Bar GREASE FILLED (50m Rolls )

100121005 HOSE SPIRAL COVER PROTECTION

100121004 SPIRAL HOSE PROTECTION (STEEL)


04031500306 CAP NUT FOR 6mm TUBE

04031520305 CUTTING OLIVE 6mm TUBE

04031501013 CAP NUT FOR 6mm TUBE Stainless Steel

04031500406 CAP NUT FOR 8mm TUBE

04031520405 CUTTING OLIVE 8mm TUBE

NUT AND OLIVE FITTINGS

TUBE AND HOSE

13

Elbow Connector

Straight Connector

Nut

Olive

Tube

Hose

Self Store Hose

Hose Spiral

Hose Protection Steel


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100121200 8.3 HOSE END SLEEVE

100121197 8.3 HOSE END SLEEVE Stainless Steel

100121305 11.2 HOSE END SLEEVE

100121189 8.3 HOSE END STUD (Straight) 18mm



100121196 8.3 HOSE END STUD (Stra ight) 30mm Stain less Steel

100121301 11.2 HOSE END STUD

100121208 8.3 HOSE END STUD 90 21mm long

100121378 8.3 HOSE END STUD 90 21mm long Stainless Steel


100121397 8.3 HOSE END STUD 90 33mm long Stainless Steel



100121206 8.3 HOSE END STUD 45

10121187 8.3 HOSE END STUD 45 Stainless Steel


100121163 11.2 HOSE END STUD 45




BT0544 8.3 HOSE END WITH SLEEVE REUSABLE 7/16JIC

BT0544S 8.3 HOSE END WITH SLEEVE REUSABLE 7/16JIC Sta inless Steel

100120200-0704 8.3 HOSE END WITH SLEEVE SWAGED 7/16JIC


04013600306 UNION 6mm TUBE JOINER

04013600313 UNION 6mm TUBE JOINER Stainless Steel

04014701006 BULKHEAD JOINER 6mm x 6mm

04014701106 BULKHEAD JOINER 8mm x 8mm

FAZ03552-00 BULKHEAD 6mm WITH GREASE NIPPLE

HOSE END FITTINGS

UNIONS & BULKHEADS

Hose Sleeve

STR Stud 30mm

90 Stud 50mm

40 Stud

Hose End

Union 6mm

Bulkhead

Bulkhead Nipple


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04011600106 ADAPTOR M8/1 Male x M10/1 Female (21mm)


04011600306 ADAPTOR 1/8BSP Male x M10/1 Female (21mm)

04011604106 ADAPTOR 1/8BSP Male x 1/8BSP Female (21mm)








04011601306 ADAPTOR 1/4UNEF Male x M10/1 Female (24mm)

04011601406 ADAPTOR 1/4UNF Male x M10/1 Female (24mm)


100210080 ELBOW M10/1 Male x M8/1 Female 45


100210090 ELBOW M8/1.25 Male x M8/1 Female 45




100210030 ELBOW M10/1 Male / Female 90

100210041 ELBOW M10/1 Male / Female 90 Stainless Steel

100210105 ELBOW 1/8 BSP Male / Female 90

100210032 ELBOW 1/4UNF Male x M10/1 Female 90

ADAPTOR FITTINGS

15


6131 HEADER BLOCK 1 OUTLET c/w 6mm Fittings and Grease Nipples






HEADERBLOCKS

Header Block

Straight Adaptor

90 Adaptor

45 Adaptor


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100121282G 8.3 HOSE END STUD (Straight) 24mm

100121252G 8.3 HOSE END STUD (Straight) 30mm

100121228G 8.3 HOSE END STUD 90 32 mm

100121283G 8.3 HOSE END STUD 90 50mm

100121254G 8.3 HOSE END STUD 450 68mm

PART NUMBER DESCRIPTION04060759-HP UNION 6mm TUBE JOINER


1004010217 DUST COVER - ONE REQUIRED PER FITTING

PUSH IN HOSE TAILS

PUSH IN TUBE UNION

DUST COVER FOR PUSH IN FITTINGS


STR Stud Push In

Dust Cover


04062330-HP ELBOW 6mm TUBE x M6 / 1 90



04062328-HP ELBOW 6mm TUBE x 1/8 BSP 90

04062362-HP ELBOW 6mm TUBE x M8 / 1.25 90


04062326-HP CONNECTOR 6mm TUBE x M6 / 1



04062348-HP CONNECTOR 6mm TUBE x 1/8 BSP

PUSH IN FITTINGS HIGH PRESSURE

Elbow Push In Connector

STR Push In Connector


0402020 STRAIGHT ROTARY COUPLING 10x1 Male x 10x1 Female

0402023 ELBOW ROTARY COUPLING 6mm TUBE x 1/8BSP Male

0402043 ELBOW ROTARY COUPLING 6mm TUBE x 1/4BSP Male

SWIVELS / ROTARY COUPLINGS

Elbow Rotary Coupling

6


17/2817

Waste management vehicles, both domestic and

industrial work extremely hard. The chassis carry

heavy loads under arduous stop/start conditions

and the trucks work long hours.

Beka Max is the ideal system for these vehicles

because of the ability to service the large bear-

ings typically on waste bodies with heavy duty #2

grease.

Domestic waste trucks (side lifters) do thousands

of lifts every day and greasing frequently while the

truck is working its route extends the life of thelifter arm and other critical components.

Industrials work almost around the clock and

the opportunities to grease the critical front lift

bearings are few. Again, automatic greasing with

#2 grease gives the lift arm bearings additional

protection and extends their life.

The Beka Max EP-1 pump also lends itself well to

industrial applications:

High pressure operation with #2 greases.

Reservoir size up to 8kg or even 16kg for extra

large stationary applications.

Available with integrated controller for selfcontained operation or without controller for

operation by customer PLC.

Beka transformer available if 24vdc power

supply is required.

Beka MX-F progressive dividers ensure the

correct volume of lubricant is delivered to each

point.

WASTE MANAGEMENT

INDUSTRY

BEKA-MAX IN ACTION


18/28


19/2819

TRABON INDUSTRIAL DIVIDERS


508-310-415 Relief Indicator 750 psi















MODEL STYLE OP. PRESSURE NO. OF OUTLETS OUTPUT PER SECTION INLET OUTLETS

MD One Piece 3,000 psi 2, 4 or 6 0.01 to 0.04 ci 1/8 NPT 1/8 NPT

MJ Stackable 2,000 psi 1 to 16 0.005 to 0.03 ci 1/8 NPT 1/8 NPT

MSP Fully Modular 3,500 psi 1 to 16 0.005 to 0.08 ci 1/4 NPT 1/8 NPT

MH Fully Modular 7,500 psi 1 to 16 0.006 to 0.06 ci 1/4 NPT 1/8 NPT

MX Stackable 3,000 psi 1 to 20 0.025 to 0.30 ci 3/8 NPT 1/4 NPT

MXP Fully Modular 3,000 psi 1 to 20 0.025 to 0.30 ci 3/8 NPT 1/4 NPT

MGO Stackable 6,000 psi 1 to 20 0.15 to 1.2 ci 7/8 SAE 7/8 SAE

Trabon Progressive Divider Valves set the standard for oil and grease Lubrications Systems.The heart of the progressive system is the divider valve which provides positive indication of lubricant ow. Lubricant cannot bypass

locked lines or take the path of least resistance, ensuring that all connected points receive their correct amount.

A unique progressive circuit design requires each outlet to receive its metered quantity before the next outlet is selected. A blockage

anywhere in the system is detected by the pressure rise it causes.

Cycle switches and performance indicators can be installed to provide direct monitoring of lubricant ow and pressure within the

circuit.

PERFORMANCE INDICATORS

These assist in system operation and troubleshooting, allowing over pressure conditions to be relieved (lube to atmoshere) or

indicated without relief, showing maintenance staff where the problem is.

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20/2820

CONVEYOR & FIXED PLANTLUBRICATION SOLUTIONS

Automatic lubrication systems can assist greatly in increasing plant reliability andreducing the amount of labour tied up in routine maintenance.

At one Queensland coal mine Alemlube was asked to design automatic greasing

systems which would ensure that all conveyor grease points were automatically

greased and that labyrinths were kept topped up several times per day. It was

thought that bearing life could be greatly improved and that maintenance resources

could then be redirected to other pressing tasks. Additionally, the automatic

greasing system was to be completely remotely monitored and be able to detect

blocked bearings and stiff bearings thus providing early warning of problem

bearings and allowing corrective action on or before the next shutdown occurred.

The systems were designed using progressive dividers which are the only way to

accurately monitor lubricant volumes to large numbers of grease points.

All drives, drive pulleys, bend pulleys and GTUs are connected to the systems. In

addition, counterweight pulleys and winches are also included. 20kg pneumaticdrum pumps were chosen so fit in with maintenance operations. Drums are

renewed easily by hand as required.

Great care was taken to exclude coal dust from the systems and to that end,

all systems are housed in custom built stainless steel sheds which are internally

pressurised by the pump exhaust, keeping all dust out.

The progressive divider circuits are designed to allow the systems to continue

operating even when a bearing is blocked.

The blockage is detected and an alarm is activated in the maintenance ofce.

Locating the blocked bearing is a simple procedure.

As a result of

these systems,

the conveyors

operate morereliably now

than ever,

allowing record

production

to reach the

stockpile.


21/2821

BEKA MULTILINE PUMPS

PUMP WITH 415V MOTOR AND COUPLING ON BASE PLATE, 4KG RESERVOIR

FK MOTORISED PUMPSPECIFICATIONSNumber Of Outlets:1 to 6 or 1 to 12

Lubricant Type:Oil or Grease to NLGI-2

Motor Type:415V 3ph 0.18kw 2800 RPM

Motor Reduction:15:1 Reduction (186.6 RPM)

Reservoir Size:4 litres / 4kg Oil or Grease

Output:Up to 1.3 cc/min/outlet

Outlets: 1/4BSP

FG5 MOTORISED PUMPSPECIFICATIONSNumber Of Outlets:1 to 8 or 9 to 16

Lubricant Type:Oil or Grease to NLGI-2

Reservoir Size:10 litres/kg oil or Grease

Output:Max 0.15cc per stroke

Motor Type: 0.75kw 3ph 50hz 415V 1405 RPM

Outlets: 1/4BSP

Important Notice un-used outlets must be

adjusted to zero use only push-in plastic plugs

screwed plugs may cause fatal damage

Pump Outputs are adjustable:

125:1 ratio: 0 to 1.686cc per outlet per minute





57-4106 6 outlets, 14:1 ratio mounted with 415v 3ph motor





57-4606 6 outlets, 57:1 ratio mounted with 415v 3ph motor + L / L


57-4612 12 outlets, 57:1 ratio, with low level switch & 415v motor

PUMP WITH 415V MOTOR AND COUPLING ON BASE PLATE, 10KG RESERVOIR


58-3508 8 outlet pump, 125:1 ratio mounted with 415v 3ph motor








58-4508 8 outlet pump, 125:1 ratio, low level switch & 415v 3ph motor









22/2822

HEAVY DUTY PUMP STATIONDesigned for operating both dual line and single line parallel (injector)

systems.

30kg, 60kg or 100kg bulk ll reservoir with automatic ll shut off allows

easy ground level rellingHigh performance multiple piston pump

240cc/min at 500bar (7,350psi).

Dual line version includes adjustable pressure relief valve and electric dual

line reversing valve.

Injector version includes adjustable pressure relief valve, 24vdc vent valve

and pressure switch.

Mounted inside custom stainless steel enclosure.

Control by DCS/Citect or by onboard controller.

Ideal replacement pump station for stackers, reclaimers, ship loaders,

major plant.

SPECIFICATIONSPower:415vac

Grease:EP#2

Reservoir capacity:30kg, 60kg, 100kg, 180kg

Low Level Sensor :Standard

Flow rate:up to 240cc/min

Maximum pressure:up to 500bar

With adjustable pressure relief valve

With electric dual line valve or electric vent valve

BEKA POWER SUPPLIES FOR INDUSTRIAL APPLICATIONS

These transformers are designed to run Beka Max pumps and are built

with very good filtering for nice smooth DC power.

Extremely useful in all industrial applications where a 24vdc power supply

is required.

FLENCO MINING & PROCESSINGPLANT PUMP STATIONS / BEKA POWER SUPPLIES

41701100

PART NUMBER VOLTAGE AMPERAGEPOSIBILITY FOR CONNECT A SIGNAL LAMP OR A INTERMEDIATE

LUBRICATION PUSH BUTTON

41702100 12V 4A with

41702000 12V 4A without

41701100 24V 2.2A with

41701000 24V 2.2A without


23/2823

FLENCO DUAL LINE

DLF DUAL LINE VALUESPECIFICATIONSStandard Material:Zinc Plated Steel

Maximum Pressure:400 bar (6000 psi)

Lubricant Type:Oil or Grease to NLGI3

Minimum and Maximum Displacement Per Outlet:0.25cm3to 12cm3

Maximum Operating Temperature (with Buna-N O Rings):80C

Inlets:3/8 BSP

Outlets:1/4 BSP

HYDRAULIC REVERSER

SPECIFICATIONSOperating Pressure (Adjustment Range):60 bar to 30 bar

Lubricant Type:Oil and Grease to NLGI2Inlet and Return Ports: 1/4 BSP

Outlet:3/8 BSP

PNEUMATIC REVERSER

SPECIFICATIONSMaximum Operating Pressure:500 bar

Lubricant Type:Oil and Grease to NLGI2

Inlet and Return Ports: 1/2 BSP

Outlet:1/2 BSP

FX2 DUAL LINE PUMP

SPECIFICATIONSLubricant type:Oil and Grease to NLGI2

Maximum Tank Capacity:100kg

Maximum Working Pressures:500 bar

Maximum Output:240cc/min

Low Level Contact:Included

High Level Contact:Included

Motor:0.55kw 415V


5057006 Electro-Pneumatic Reversing Valve 24vdc



Hydraulic Reverser

Air Operated Reverser

FX2 Dual Line Pump Station

DLF Dual Line Valve


24/2824

CHAIN SYSTEMS

JACO #1 GUN APPLICATIONSTool and die lubrication, press work, stamping. Will spray non-corrosive uids

up to 330cSt. The 101-000 nozzle does not require a pump and will draw uids up

to 1.5m vertically.

SPECIFICATIONSSpray Type:Air/Liquid Mix

Air Pressure Required:3 to 5 bar

Maximum Oil Flowrate at 5.6 bar:6.5ml/sec

Suitable Fluid Type:Up to 330 cSt

Maximum On/Off Frequency:40 Cycles/min

Air Inlet, Oil Inlet:Barb Fittings for 6mm Tube (1/8BSP Male Fitting Removed)

JACO ONE-SHOT APPLICATIONS

Ideal for pin point application on moving targets eg. chains and conveyors.The spray kit includes JACO pump, air manifold, solid shot nozzle and tubes and ttings.

TYPE A

SPECIFICATIONSSpray Type:Solid Shot (without air)

Pump Ratio:24 to 1

Lubricant Type:Oil or Liquid Grease

Output:0 to 0.3cm3/cycle

Maximum Cycle Rate:200 Cycles/min

Air Inlet:1/8BSP

TYPE B

SPECIFICATIONSSpray Type:Air Spray (3 Pattern Tips)

Pump Ratio:12 to 1




Air Inlet:1/8BSP

BEKA MAGNETIC PUMP

TYPE C

SPECIFICATIONSSpray Type:Air Spray (3 Pattern Tips)

Pump Ratio:3 to 1




Air Inlet:1/8BSP

TECHNICAL DATANumber of Outlets:2, 4 or 6

Operating Pressure:40 bar

Medium:Oil 3 - 220mm2/s

Temperature Range:15 to 80C

Oil Supply:1/4BSPPressure Connection:6mm tube

Drive:Single Lifting Magnet

Voltage:24 V DC / 180 V DC

Current:4,3 A / 0,55 A

Relative Duty Cycle:25%

Activation Time:min. 80 ms

Breaking Time:min. 120 msStrokes (depends on viscosity):max. 5/s

101-000

Jaco Type A Pump Station


25/2825

BEKA WIND

Beka is a world leader in lubrication systems for wind turbines and have a large number of systems in service with major OEMsaround the world.

Beka has proven technology for the main wind turbine lubrication system requirements:

Main bearings

Generator bearings

Blade bearings

Pitch gears

Yaw gears

Both injector and progressive solutions are available to t the application requirements.

Injector systems offer adjustable volume and the ability to add and subtract grease points.

Progressive systems offer superior monitoring, blockage indication and better low temperature performance.


26/2826

Micro Pump

Manifold

Flow Unit for Bearing

Flow Unit for Manifold

MICRO OIL SYSTEMS

PART NUMBER FLOW UNIT TYPE SIZE FLOW RATE

4066010 HSA Bearing 02 2.5

4066011 HSA Bearing 0 5






4066001 HJB Junction 02 2.5

4066002 HJB Junction 0 5






8169033 Tube Nut for 4mm Tube NA NA

8125003 4mm Olive NA NA

PART NUMBER VOLTAGE TIMING

4016020 240VAC 5 min pause time





4016062 24VDC 10 min pause time





4027012 350cm3/min 3lt Aluminium Reservoir

4027010 500cm3/min 3lt Aluminium Reservoir

4027006 350cm3/min 3lt Nylon Reservoir





8258032 2 Outlet Single Row











SPECIFICATIONSOperating Type:Intermittent (drops per minute)Max Pressure:5 bar (75 psi)

Lubricant Type:30 to 800 cSt

Tube Size:4mm O.D.

SPECIFICATIONSOperating Type:

Electric Piston Pump

Operating Pressure:3 bar

Delivery:1 to 3cm3

Inbuilt Control:

Fixed Pause TimesLubricant Type:

250 cSt max.

Reservoir:1lt

Low Level Control:Included

Outlet:4mm Tube


220/380V 50Hz Gear Pump

Operating Pressure:Up to 20 bar (preset to 5 bar)

Delivery:350 to 500cm3/min

Controls:Pressure Relief Valve and Gauge

Lubricant Type:15 to 1000 cSt max.

Reservoir:3lt or 6lt

Low Level Control:Included

Outlet:6mm Tube

SPECIFICATIONSType:Aluminium

Port Threads:5/16 UNF


27/28

Battery operated and rellable high pressure lubricators allow isolatedgrease points to be reliably serviced.

Unique design allows any grease up to EP#2 to be used, relled from

bulk supply.

This allows a wide range of greases to be used across sites where

many different specialist greases may be required for different bearing

applications.

The SPG300 is designed for outdoor use and has a soft transparent

weather cover over the battery compartment, plus a hard cover.

Available in direct version with BSP grease point connection.

Also available in remote version with wall mount bracket, 1m x 6mm OD

tube and BSP grease point connector.

Each SPG300 comes pre-primed with approximately 150cc of EP#2

grease.

SPECIFICATIONSType of Grease: up to EP#2

Reservoir Capacity: 300cc

Max Grease Pressure: 30 Bar

Discharge Rates: 1 month, 3 months, 6 months, 12 months

Refilling Method: via grease nipple by grease gun/hand pump/drum pump

Run Light: Green - standard

Alarm Light: Red - standard for low battery or high pressure fault

Operating Temperature: from -10C to +50C

Batteries: 4 x AAA

SPG300-D

SPG300-R

20881111101X-Lube Compact Lubrication Pump

Cover

27

LUBRICATORS


Mini lubrication pump with onboard controller and LED display.

For direct to grease point installation or via distribution block to

multiple points, uses #2 grease

Operating Pressure:1,000 psi maximum pressure

400 gram replaceable grease bladder

20881111101 - 1 outlet, 3.6VDC internal battery power supply

20881112101 - 2 outlets, 3.6VDC internal battery power supply

20882111106 - 1 outlet, 24VDC external power supply

20882112106 - 2 outlets, 24VDC external power supply


28/28

Head Office

22 Green Street

Brookvale NSW 2100

Phone: 02 9938 2999Fax: 02 9938 6605

Queensland / PNG

Unit 1 / 19 Hinkler Court

Brendale QLD 4500

Phone: 07 3889 8480

Fax: 07 3889 8490

New South Wales

15 Green Street

Brookvale NSW 2100

Phone: 02 9939 0711Fax: 02 9939 0411

Western Australia

31 Resource Way

Malaga WA 6090

Phone: 08 9209 3066

Fax: 08 9209 3933

New Zealand

Unit 2/43

William Pickering Drive

Albany Auckland

New Zealand

Phone: 64 9 447 1007

Fax: 64 9 447 1008

Victoria / Tasmania

31-33 Cyber Loop

Dandenong VIC 3175

Phone: 03 8787 8288Fax: 03 8787 8266

South Australia /

Northern Territory

Unit 2 / 91 Harrison Road

Dudley Park SA 5008

Phone: 08 8241 7111

Fax: 08 8241 7011

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