Catalogue Founded Overview Organizations Business Items Machine Equipment Flowchart of Quality Assurance System Design Process Mold Making Process Products
Xiamen Weiyou Intelligent Technology Co., Ltd.
Founded Time: 1994/8 (Xiamen) Amount of Investment: : US$2,000,000 General Manager: Mr. Sun Contacts: 13860136192 Serving Staff: : 290 Plant Area: 5,000 ㎡ Total Area:10,000 ㎡
Main Operational Projects:1. Variety of precision plastic mold design and manufacture2. Plastic injection molding processes3. Plastic coating painting, screen printing and hot stamping processing
Founded Overview
Organizations
Business Items Mold development (whole group completed)Mold development (whole group completed)
1. 1. CNC2.2. Spark Plug33.. WEDM-LS4.4. Etching Process
Molding processMolding process1.1. Trial Mold2.2. Molding and Production
Plastic ProcessingPlastic Processing1.1. Spray Finishing2.2. Printing3. 3. Hot Stamping4.4. Assembling
Machine Equipment
Electric Injection Molding Machine………… 2pcsInjection Molding Hydraulic Machine ………42pcs Vertical Hydraulic Machine …………………..3pcsKnockout Machine …………………………..39pcsOil Temperature Machine …………………...10pcsPulverizer ……………………………………..7pcsRefrigerating Machine………………………...5pcsControl Monitor……………………………….8pcsLDAS …………………………………………3pcsImmediately Recycling Machine ……………16pcs
Machine Model ListMachine Type Mold Height
(mm)
ScrewType(mm)
InjectionCapacity
(mm)
Tie Bar Clearance(mm)
MoldClamping
Force(kg/cm2)
Quantity
GSK-100T(Taiwan) 100-400 ∮22 180 360*320 140 8
GSK-150T(Taiwan) 200-500 ∮32 110 450*350 140 2
CLF-100T(Taiwan) 100-380 ∮30 210 380*380 99 6
CLF-120T(Taiwan) 100-450 ∮30 210 420*420 99 18
CLF-200T(Taiwan) 150-550 ∮45 270 520*500 99 2
CLF-400T(Taiwan) 250*700 ∮75 330 680*600 99 2
CLF-650T(Taiwan) 300-800 ∮60 300 820*800 99 1
Sumitomomotor-75T(Japanese)
160-410 ∮22 100 410*360 730KN 1
Sumitomomotor-100T(Japanese)
180-410 ∮25 100 460*410 980KN 1
Assembly Line ………………………………………………………………1pc1pcPhotoelectric Oven……………………………………………………...1pc...1pcAutomatic Spray Gun………………………………………………...2pcs...2pcsPad Printing Machine………………………………………………......5pcs5pcsStamping Machine…………………………………………………………4pcs4pcsUV UV Spray Paint Line………………………………………………........1pc..1pc
Painting Processing Equipment
Mold Equipment
VMC…………………………………….…….7pcsCentre Lathe…………………………………..1pcEDM…………………………………………..8pcsHigh-speed Small Hole Puncher……………...2pcsDissolves Machine……………………………1pcGrinder ……………………………………….5pcsRotation Drilling Machine …………………...1pcMilling Machine ……………………………...7pcsWEDM-LS …………………………………...6pcsWEDM ……………………………………….3pcsUltrasonic Cleaners…………………………....1pc
Checkout Equipment
Vernier Caliper………………………………44pcsDial Indicator…………………………………6pcsAltimeter………………………………………8pcsMicrometer…………………………………...12pcsProjection Machine…………………………..1pc2D………………………………………………4pcs3D………………………………………………1pcTension Meter………………………………..1pc
…………
Checkout Equipment
Manometer……………………………………1pcDurometer…………………………………….1pcPlug Gauge……………………………………8pcsColorimeter…………………………………....1pcGrinding Thickness Gauge …………………...1pcWear-resistant Instrument ………………….....1pcTemperature Detector ………………………...1pc
…………
Quality Assurance System FlowchartUnit
ProjectCustomers Business Material&
EquipmentBusiness
EngineeringMold Molding QC Process Related
MeetingRelating Records
Quotation
Mold Design
Mold Making & Trial
Inquiry
AnalysisNG
InspectionOK
Quotation
Valuation
Trading Assessment Review MeetingNG OK
Order
Contract Meeting
Meeting Record
Development Engineering Review Meeting
Mold Design
Mold Progress and Trial Mold Review Meeting
Mold Development
Meeting
1.Mold Resume
2.Mold Design
3.Mold Design& Production
4.Progress Control
See Next Page
Making Mold
Mold Trial and Production
Pre-Project Review Meeting
Sample& Dimension Check
Sample Confirmation
NG
OK
Send the sample for confirmationOK
OK
Prenatal Meeting
Prenatal Meeting
1. Mold trial report
2. Sample inspection record
1.Mold Operating Instructions
2. Samples Confirmation
Quality Assurance System Flowchart
ProjectUnit Customers Business Material&
EquipmentBusiness
Engineering Mold Molding QCRelated Meeting
Process Relating Records
Molding Production Management
Monthly Orders
Producing Meeting, Material Requirement, Producing Scheduling
Production Plan Amount of Trial
Full Production
Daily Management of Production
Prenatal Meeting
Production, Quality&
Mold Revision Meeting
Meeting Record
Production Plan Schedule
Meeting Record
Process, Print, Operations Review
Trial Production
Trial Sample
Inspection
Full Production
Daily Management of Production
Monthly Orders
Production Planning Amount of trial
OK
NG
Sales Services
OKNG NG
Production Meeting
Limit Sample
Meeting Record
Inspection Operation Standards
Production Plan Schedule
Customer Satisfaction
Survey
Sales &Service
Processing of Printed
Mass Production
Assembly
Management
Design ProcessProvide a model drawing by customers
Mold inspection and process reporting
2D Design / Mold Flow
3D Design
2D Dim. Marking / Inspecting
CNC Programming
Drawing issuance and According to figure molding
Mold inspection by engineers and customers
Auto CAD Mold-Flow
EDEN RP 550VUG, Pro-E
Customer confirmation
SoftwareProgramming Software Graphics Software Measurement Software
UG NX4.0
UG NX6.0
AutoCAD 2002
AutoCAD 2006 Pro Tech 2DPro Tech 3D
Surface CAM
Power Mill 5.0
Center Mold 2000
Metal CAD
Power Shape 5440 Pro/E Wildfire 3.0Pro/E Wildfire 5.0
Mold Flow 6.0
Mold Production ProcessDesign／CNC Programming
Assembled supporting mold
Trial mold
DEM WEDMMC
Accept
NG
Accept
Measurement
Inspection mold assembly situation and auxiliary equipment
Trial mold Detection
Engineering
Trial mold Detection
Pass self-inspection
Send to customers
Confirmation
Not pass self-inspection
Analysis
Suggestions
Grind Polishing Fitter
Time of Make Mold
Mold Report
Mold Design Mold Production and Processing Design Revise, Trial Mold, Trimming
Design Revise
T1
01-03 1-7 7 days
8-29 22 days
301 day
Mold Manufacture T1
Mold production and processing T1 Design Revise, Trial Mold, Trimming
1-66 days
7-2418 days
251 day
01-03
More than 30days
The New Model
30 days
The New Model
25 days Engineering design change arose prior to molding.
Mold production and processing T1 Design Revise, Trial Mold, Trimming
1-3 3 days
4-20 17 days
211 day
01-07Design No
Revise Model
21 days Mold structure layout and engineering design change to be completed before the mold.
Engineering design change generated between the design and production process.
Mold production and processing
1-22 days
3-1917 days
201 day
T1
Replaced mold
20 days
Mold Report
Mold Plan Productivity
Units : month
YearYear AmountAmount Large Molds((6650~50~3350ton50ton)) Small and Medium-sized Molds
2014 80 30 50
PS: The maximum mold can produce 42 inches.
Injection Molding Line A
Production PlantProduction Plant -Injection MoldingInjection Molding Line B
Injection Molding Line DInjection Molding Line C
Refurbishment Department
Mold Warehouse
Packing Wash Zone
Stripping Room
Production Plant
Photoelectric Oven Hot Stamping Line
Painting Line Printing Line
Factory ––Product Processing
CNC Processing Zone
Slow Speed Wire Processing ZoneHigh Speed Wire Processing Zone
Milling Machine Zone
Factory-Mold Processing Zone
Grinding Machine Zone Supporting Mold Zone
Polishing Zone
Factory-Mold Processing Zone
EDM Zone
3D Microscope
2D Colorimeter
Factory –Checkout Equipment
QC Zone Staff Dining Area
Finished Products Store (2F)
Factory
Finished Products Store (1F)
Product Line-Electronics & Electrical Products
Product Line-Electronics & Electrical Products
Product Line-Electronics & Electrical Products
Product Line-Machinery & Electronic Products
Product Line-Stationery Products
