KAS-T099-002May 2006

SERVICE MANUALSUBLIMATION TYPE RETRANSFER PRINTER

EDI secureXID580i

Digital Identification Solutions Group of CompaniesTeckstrasse 52, D-73734 Esslingen Germany

Phone : +49 711 341 689 - 0Facsimile : +49 711 341 689 - 550

Recording method : Sublimation type retransferFeed format : Automatic feedRecording density : 300 dpiExpression gradation : 256 gradations for each

colorPrinting time : Approx. 29 seconds (for

single-sided printing,excluding data transfertime)

Interface : USB2.0 (standard)Operating environment conditions

Temperature: 15C ~ 30CHumidity: 35% ~ 70%(no condensation)

Storage environment conditionsTemperature: -15C ~ 55CHumidity: 20% ~ 80%

Power supply : 100 120 V AC/220 240 VAC (allowance10%)

Current dissipation : 7.0A (for 100V system)/5.0A (for 200V system)

Mass : Standard 22.0kgExcluding the built-inmagnetic encoder

CX21ICL Series (Large-type IC unit)Power supply : Fed from the printer.

5V5% DC, 12V5% DC, 24V5%DC

Current dissipation : 500mA, 300mA, 1AMass : 3.5kgDimension (mm) : 110(W) 221(D) 255(H)Accessories : Joint plate 1

Inter-unit cable 1

CX21ICS Series (Small-type IC unit)Power supply : Fed from the printer.Mass : 0.5kgDimension (mm) : 50(W) 152(D) 115(H)Accessories : Screw (with washer) 3

Screw (without washer) 2Products sold separately

: Ink ribon, retransfer film : Cleaning card1,000 frames/set 10 card /setModel : CY-P340A Model : CX210-CC1

: Laminator Unit :Model : ILU

: Card trayWhen setting paper feeding feature on the rightModel: CF-3NTR

: Hand gloves M Size (U105-M)L Size (U105-L)

Accessories : Power cableFor 120 V ACx 1

Dark gray (North America)For 220 to 240 V ACx 1

(Europe)Instruction manual

Englishx 1

Card stacker1Ink ribbon cassette1Retransfer film cassette1Jog lever (contained in thecard tray)1

SPECIFICATIONS

* The detached power cords and the Instructionmanual vary according to model and country ofpurchase.

IMPORTANT SAFETY PRECAUTIONS INSTRUCTIONS

MODEL NAME ................................................................................. 11. Detailed specifications .................................................................... 1

HOW TO CONNECT SEPARATELY SOLD PARTS .................. 21. Connecting the Small IC Unit .......................................................... 22. Connection of the Magnetic/Contact-type IC Encoder .................... 33. Connecting card tray ....................................................................... 4

BLOCK DIAGRAM .......................................................................... 51. OVERALL BLOCK DIAGRAM ......................................................... 52. BLOCK DIAGRAM OF PRIMARY SIDE OF POWERUNIT ............. 63. INTERLOCK SW BLOCK DIAGRAM .............................................. 74. BLOCK DIAGRAM OF THE FPGA CIRCUMFERENCE

ON A CPU BOARD ................................................................... 8

WIRING DIAGRAM ....................................................................... 9

Main Parts Layout .......................................................................... 101. Sensor-related ............................................................................... 102. Related to Thermal Head and Rollers ........................................... 103. Motor-related ................................................................................. 114. Solenoid-RELATED ....................................................................... 115. Switch-related ............................................................................... 126. Related to Circuit Boards, Power Supply Unit, and Fans .............. 127. RF-ID ............................................................................................. 14

REMOVAL AND EXCHANGE OF THE MAIN PARTS ............ 151. CHECKING AT THE TIME OF SERVICING .................................. 15

1.1 REMOVE THE TOP COVER AND THE REAR PANEL. .......... 151.2 REMOVE THE MG CIRCUIT BOARD. .................................... 151.3 SWING DOWN THE POWER SUPPLY UNIT. ........................ 16

2. REMOVAL AND EXCHANGE OF THE MAIN PARTS ................... 162.1 REMOVAL OF THE HEAT ROLLER ....................................... 16

2.1.1 Removal of the Bend Remedy Roller ............................... 162.1.2 Removal of the Heat Roller .............................................. 16

2.2 REMOVAL OF THE CAM MOTOR.......................................... 172.2.1 Installation of the Cam Motor ........................................... 18

2.3 REMOVAL OF THE RETRANSFER FILM SUPPLYMOTOR ............................................................................ 18

2.3.1 Installation of the Retransfer Film Supply Motor ............... 192.4 REMOVAL OF THE RETRANSFER FILM TAKE UP

FILM WINDING MOTOR .................................................. 202.5 REMOVAL OF THE CARD FEED MOTOR ............................. 20

2.5.1 Installation of the Card Feed Motor .................................. 202.6 REMOVAL OF THE INK SUPPLY MOTOR AND

THE INK TAKE-UP MOTOR ............................................. 212.7 REMOVAL OF THE TURNOVER MOTOR AND

THE TURNOVER CARD FEED MOTOR.......................... 212.8 REMOVAL OF THE CARD PICKUP MOTOR ......................... 212.9 REMOVAL OF THE FRONT PANEL ....................................... 212.10 REMOVAL OF THE PLATEN SOLENOID ............................ 22

2.10.1 Installation of the Platen Solenoid .................................. 222.11 REMOVAL OF THE POWER SUPPLY UNIT ........................ 222.12 REMOVAL OF SENSORS AND SWITCHES ....................... 23

2.12.1 Removal of the Cam Sensor .......................................... 232.12.2 Removal of the Card Outlet Sensor ............................... 232.12.3 Removal of the Ink Encoder Circuit Board ..................... 232.12.4 Removal of the External Unit Power Circuit Board ........ 232.12.5 Removal of the Turnover Initial Position sensor ............. 242.12.6 Removal of the Card Near-empty Sensor ...................... 242.12.7 Removal of the No Card Sensor .................................... 242.12.8 Removal of the Retransfer roller/

Remedial Roller Sensor ....................................... 242.12.9 Removal of the Retransfer Film Mark/Ink Start Position

Sensor Circuit Board and the Card Edge Sensor ... 252.12.10 Removal of the C.L. Interlock Circuit Board and

the Card Supply Sensor ....................................... 252.12.11 Removal of the Door Interlock Circuit Board .............. 262.12.12 Removal of the Cassette Interlock Circuit Board ....... 262.12.13 Removal of the Card Tray Interlock Circuit Board ...... 272.12.14 Removal of the Turnover Card Sensor

Circuit Board ........................................................ 272.13 REMOVAL OF THE TURNOVER UNIT ................................ 272.14 FAN REMOVAL .................................................................... 28

2.14.1 Removal of the Thermal Head Cooling Fan ................... 282.14.2 Removal of the Suction Fan ........................................... 282.14.3 Removal of the Card Cooling Fan .................................. 282.14.4 Removal of the Ventilation Fan ....................................... 29

2.15 ROLLER REMOVAL ............................................................. 302.15.1 Feed Roller Removal ..................................................... 302.15.2 Platen Roller Assy Removal .......................................... 31

2.16 CIRCUIT BOARD REMOVAL ............................................... 322.16.1 Removal of the Main Circuit Board ................................ 32

2.17 Thermal Head Exchange Method ......................................... 33

USE OF SERVICE MODE ........................................................... 351. Entry into Service Mode ................................................................ 352. Explanation of the Various Modes ................................................. 37

2.1 Download ................................................................................ 372.2 Maintenance ........................................................................... 37

2.2.1 Offset Prt Y Setting ........................................................... 372.2.2 Offset Prt X Setting ........................................................... 372.2.3 Offset Trf X Setting ........................................................... 382.2.4 Card Stop Position Setting (Offset Card X) ...................... 382.2.5 Default LUT Setting .......................................................... 382.2.6 Device Type Setting .......................................................... 382.2.7 Card Fan Setting .............................................................. 382.2.8 TUR Response Setting ..................................................... 382.2.9 Compatible Mode Setting ................................................. 38

2.2.10 Setting of the ink sensor level ........................................ 382.3 Off-line Test ............................................................................. 39

2.3.1 Pattern setting .................................................................. 392.3.2 Printing Side ..................................................................... 40

CONTENTS

2.3.3 Times ................................................................................ 402.3.4 Test Select ........................................................................ 40

2.4 Diag. Test ................................................................................ 402.4.1 Sensor .............................................................................. 402.4.2 Actuator ............................................................................ 402.4.3 Memory ............................................................................ 412.4.4 SIO ................................................................................... 412.4.5 Display .............................................................................. 412.4.6 Back Color ........................................................................ 412.4.7 Buzzer .............................................................................. 412.4.8 Registers .......................................................................... 41

2.5 Information .............................................................................. 412.6 Parameter Push and Pop ........................................................ 41

OPERATION OF THE MECHANISM ......................................... 421. Single-side Printing ....................................................................... 422. Double-side Printing ...................................................................... 423. Initial Operation ............................................................................. 424. Card Supply and Card Feed .......................................................... 435. Printing Operation ......................................................................... 456. Retransfer Operation ..................................................................... 477. Operation in Case of Peeling with Return in Direction Towards

the Turnover Unit ..................................................................... 498. Operation of the Turnover Unit ...................................................... 509. Others ........................................................................................... 51

9.1 Position Relation with Ink Ribbon and Retransfer Film ........... 519.2 Ink Ribbon and Retransfer Film End Treatment ...................... 51

TROUBLESHOOTING.................................................................. 521. LCD Error Code Correspondence ................................................. 522. Printing Defects and Countermeasures ........................................ 573. Power Supply Check ..................................................................... 61

MAINTENANCE INSPECTIONS ................................................ 621. Cleaning ........................................................................................ 622. Lubrication ..................................................................................... 623. Maintenance Inspections for Main Parts and

Execution Standard ................................................................. 624. Periodic Inspection Items .............................................................. 635. Trouble Diagnosis Sheet ............................................................... 64

ADJUSTMENT ............................................................................... 651. Layout of the adjustment elements ............................................... 652. Adjustment .................................................................................... 653. Caution Items for the Time of Exchange of

the CPU Circuit Board ............................................................ 65

MG ENCODING UNIT .................................................................. 661. MG Encoding Specifications ......................................................... 66

1.1 Magnetic Encoder Specifications ............................................ 661.2 General Equipment Specifications .......................................... 66

2. Block Diagram ............................................................................... 672.1 MG Unit Block Diagram .......................................................... 672.2 Connection Diagram ............................................................... 68

3. MG Encoding Unit Exchange Method ........................................... 693.1 Repair Classification ............................................................... 693.2 Exchange Method ................................................................... 693.3 DIP Switch Specifications ....................................................... 713.4 MG-related Error Messages ................................................... 72

LARGE IC UNIT .................................................................... 731. Removal of Each Part ................................................................... 73

1.1 Removal of the Top Cover ....................................................... 731.2 Removal of the Front Panel .................................................... 731.3 Removal of the Mechanical Unit ............................................. 731.4 Removal of the IC Main Circuit Board ..................................... 731.5 Others ..................................................................................... 73

2. Block Diagram ............................................................................... 743. DIP Switch Specifications ............................................................. 75

3.1 Specifications .......................................................................... 753.2 IC Card Stop Position Adjustment .......................................... 75

4. Error Messages ............................................................................. 765. Specifications of Connector on the IC Main Board ....................... 77

EXPLODED VIEW AND ASSEMBLY LISTS ............................ 78 HOPPER ASSEMBLY1/2 2/2 ................................................... 79 FRAME ASSEMBLY1/7 7/7 ..................................................... 81 PLATEN ASSEMBLY1/1 ............................................................... 88 PICK UP MOTOR ASSEMBLY1/1 ................................................ 89 FEED MOTOR ASSEMBLY1/1 ..................................................... 90 MEDIA W MOTOR ASSEMBLY1/1 ............................................... 91 MEDIA S MOTOR ASSEMBLY1/2 2/2 ..................................... 92 INK S&W MOTOR ASSEMBLY1/1 ............................................... 94 HEATER CAM MTR ASSEMBLY1/1 ............................................. 95 TURN MOTOR ASSEMBLY1/1 ..................................................... 96 TURN UNIT ASSEMBLY1/1 ......................................................... 97 MECHANISM ASSEMBLY1/12 12/12 ...................................... 98 FRONT PANEL ASSEMBLY1/2 2/2 ....................................... 109 PR COMMON ASSEMBLY1/4 4/4 ......................................... 111 FINAL ASSEMBLY1/14 14/14 ................................................ 115

Important Safety PrecautionsPrior to shipment from the factory, VDS products are strictly inspected to conform with the recognized product safety and electrical codes of thecountries in which they are to be sold. However, in order to maintain such compliance, it is equally important to implement the following precautionswhen a set is being serviced.

Fig.1

1. Locations requiring special caution are denoted by labels and in-scriptions on the cabinet, chassis and certain parts of the product.When performing service, be sure to read and comply with theseand other cautionary notices appearing in the operation and serv-ice manuals.

2. Parts identified by the ! symbol and shaded ( ) parts arecritical for safety.Replace only with specified part numbers.Note: Parts in this category also include those specified to com-

ply with X-ray emission standards for products usingcathode ray tubes and those specified for compliancewith various regulations regarding spurious radiationemission.

3. Fuse replacement caution notice.Caution for continued protection against fire hazard.Replace only with same type and rated fuse(s) as specified.

4. Use specified internal wiring. Note especially:1) Wires covered with PVC tubing2) Double insulated wires3) High voltage leads

5. Use specified insulating materials for hazardous live parts. Noteespecially:1) Insulation Tape 3) Spacers 5) Barrier2) PVC tubing 4) Insulation sheets for transistors

6. When replacing AC primary side components (transformers, powercords, noise blocking capacitors, etc.) wrap ends of wires securelyabout the terminals before soldering.

Power cord

Fig.2

10. Also check areas surrounding repaired locations.

11. Products using cathode ray tubes (CRTs)In regard to such products, the cathode ray tubes themselves, thehigh voltage circuits, and related circuits are specified for compli-ance with recognized codes pertaining to X-ray emission.Consequently, when servicing these products, replace the cath-ode ray tubes and other parts with only the specified parts. Underno circumstances attempt to modify these circuits.Unauthorized modification can increase the high voltage value andcause X-ray emission from the cathode ray tube.

12. Crimp type wire connectorIn such cases as when replacing the power transformer in setswhere the connections between the power cord and power trans-former primary lead wires are performed using crimp type connec-tors, if replacing the connectors is unavoidable, in order to preventsafety hazards, perform carefully and precisely according to thefollowing steps.

1) Connector part number : E03830-0012) Required tool : Connector crimping tool of the proper type which

will not damage insulated parts.3) Replacement procedure

(1) Remove the old connector by cutting the wires at a pointclose to the connector.Important : Do not reuse a connector (discard it).

Fig.7

cut close to connectorFig.3

(2) Strip about 15 mm of the insulation from the ends of thewires. If the wires are stranded, twist the strands to avoidfrayed conductors.

15 mm

Fig.4

(3) Align the lengths of the wires to be connected. Insert thewires fully into the connector.

Connector

Metal sleeve

Fig.5

(4) As shown in Fig.6, use the crimping tool to crimp the metalsleeve at the center position. Be sure to crimp fully to thecomplete closure of the tool.

I

Precautions during Servicing

7. Observe that wires do not contact heat producing parts (heatsinks,oxide metal film resistors, fusible resistors, etc.)

8. Check that replaced wires do not contact sharp edged or pointedparts.

9. When a power cord has been replaced, check that 10-15 kg offorce in any direction will not loosen it.

1.252.0

5.5

Crimping tool

Fig.6

(5) Check the four points noted in Fig.7.Not easily pulled free Crimped at approx. center

of metal sleeve

Conductors extendedWire insulation recessed

more than 4 mm

S40888-01

Safety Check after ServicingExamine the area surrounding the repaired location for damage or deterioration. Observe that screws, parts and wires have been returnedto original positions, Afterwards, perform the following tests and confirm the specified values in order to verify compliance with safetystandards.

1. Insulation resistance testConfirm the specified insulation resistance or greater between power cord plug prongs and exter-nally exposed parts of the set (RF terminals, antenna terminals, video and audio input and outputterminals, microphone jacks, earphone jacks, etc.). See table 1 below.

2. Dielectric strength testConfirm specified dielectric strength or greater between power cord plug prongs and exposed acces-sible parts of the set (RF terminals, antenna terminals, video and audio input and output terminals,microphone jacks, earphone jacks, etc.). See table 1 below.

3. Clearance distanceWhen replacing primary circuit components, confirm specified clearance distance (d), (d) be-tween soldered terminals, and between terminals and surrounding metallic parts. See table 1below.

4. Leakage current testConfirm specified or lower leakage current between earth ground/power cord plug prongs andexternally exposed accessible parts (RF terminals, antenna terminals, video and audio input andoutput terminals, microphone jacks, earphone jacks, etc.).Measuring Method : (Power ON)Insert load Z between earth ground/power cord plug prongs and externally exposed accessibleparts. Use an AC voltmeter to measure across both terminals of load Z. See figure 9 and followingtable 2.

5. Grounding (Class 1 model only)Confirm specified or lower grounding impedance between earth pin in AC inlet and externally exposed accessible parts (Video in, Video out,Audio in, Audio out or Fixing screw etc.).Measuring Method:Connect milli ohm meter between earth pin in AC inlet and exposed accessible parts. See figure 10 and grounding specifications.

Fig. 10

Fig. 9

Fig. 8

Table 1 Specifications for each region

Table 2 Leakage current specifications for each regionNote: These tables are unofficial and for reference only. Be sure to confirm the precise values for your particular country and locality.

II S40888-01

a bc

VAExternally

exposedaccessible part

Z

Clearance Distance (d), (d')

d, d' 3 mm

d, d' 4 mm

d, d' 3.2 mm1 M R 12 M/500 V DC

Dielectric Strength

AC 1 kV 1 minute

AC 1.5 kV 1 miute

AC 1 kV 1 minute

AC Line Voltage

100 V

100 to 240 V

110 to 130 V

110 to 130 V

200 to 240 V

Japan

USA & Canada

Europe & Australia R 10 M/500 V DC

Region Insulation Resistance (R)

R 1 M/500 V DC

AC 3 kV 1 minute(Class 2)

AC 1.5 kV 1 minute(Class 1)

d 4 mmd' 8 mm (Power cord)d' 6 mm (Primary wire)

1The letters and numbers following the model name are used to differentiate between destinations and specifications.

Model name: XID580i - #

MODEL NAME

1. Detailed specifications# Portion Internal option

Nil ......... No option (Standard model)B........... Equipped with ISO magnetic encorder / IC contact

2HOW TO CONNECT SEPARATELY SOLD PARTS1. Connecting the Small-type IC Unit

1. Remove the cover on the side of the printer.Remove the screw, and then raise the cover to remove it.

Pass the cable through the notch.

Screw with washer (provided)

Screw (provided)

2. Connect the connector.Please note that the connector has directionality.

3. Install the unit with three screws.Install the screws so that the cable of the connectoris not caught.

4. Install the cover with two screws.

32. Connection of the Magnetic/Contact-type IC EncoderWhen the separately sold magnetic/contact-type IC encoder is to be connected to a standard printer, connect it accord-ing to the following procedure.For details in regard to the removal method for each part, refer to Removal and exchange of the Main Parts.1) Remove the top cover.2) Swing down the power supply.3) Remove the front panel.4) Install the magnetic unit. Fix with three black screws 8 at the front and four black screws 8 at the rear.5) Install the bracket fixing the MG circuit board with four screws 6.

Pass the wires of power switch.

Explanation drawing 1

CN12 11

KWR17110-001

9x6

8

8

8

12KWR18416-001

(TSA0141)2

1(TFA0023)

G.NO.004

6

J9

J10

14 KWS0767-002

KWS0768-001

J14J10

J14J10

15

13 KWS0744-001

J14

J10

CN3

Clamp

Explanation drawing 1

Clamp Clamp

Explanationdrawing 1

MG PWB SA

Explanation drawing 2

6

6

6

J1

CLAMP

6

8

CLAMP

J7

J3J5

J4

J8

3pin

CLAMP

Explanation drawing 2

Make the cable routedaway from the rail

43. Connecting card trayUpon issuing the card using paper feeding feature on the right, as the NG cards transported to the printer will be ejected,replace the standard hopper unit with an optional card tray.Mount the card tray according to the following procedures:1. Pull out the standard hopper unit diagonally upwards.2. Insert the optional card tray diagonally downwards.

(Note: The cleaning roller should be left as it is.)

3. Enter the service mode of the printer main unit, select Card Loading under the maintenance items and switch fromstandard to Right Side.

4. Settings other than this and operating procedures are dependent to the user system.

Note: If there are 10 cards accumulated continuously in the card tray, the printer will display Card Tray Full. Removethe cards immediately.

5. Keep the removed hopper unit safely.

5BLOCK DIAGRAM1. OVERALL BLOCK DIAGRAM

THERMAL HEAD HEAD

CONN

PWB

U1 EEPRO

M 32Kbit

HEAD BLOCK

MAIN PW

B

FRONT PW

B

POW

ER SUPPLY UNIT

U1CPU

X1XTAL66.67M

Hz

U7

EEPROM

32Kbit

U2

SDRAM

64Mbit

U3

FLASH ROM

16Mbit

TR TH

ERM

ISTOR

RR TH

ERM

ISTOR

DR

IVE

PWB

NO

CARD

CARD IN

CARD (MG POSITION) (PWB)

(OPTION(MGIC))

CARD (TURN) (PWB)

TURN POSITIO

N

EDJE (PWB)

CARD OUT (PW

B)

FILM M

ARK (PW

B)

CAM PO

SITION

TR PO

SITION

RR POSITIO

N

INK FG

(PWB)

CARD NEAR EMPTY

INK FG

(MOTOR built-in)

FILM FG

(MOTOR built-in)

SENSO

RS U5

SDRAM

64Mbit

U5

FLASH ROM

16Mbit

SENSO

RS

THER

MISTO

R &

CONNECTO

R (PWB)

EXTERN

AL UNIT

HEATER

PROTECTO

R PWB

USBI/F

Q13 R

EGULATO

R

(A+5V)

U8

REG

ULATOR

(3.3V)

Q11

REG

ULATOR

(1.5V)

U10

REG

ULATOR

(1.8V)

DC-DC circuit

U11

FPGA

U12

SDRAM

64Mbit

U1 D

AConverter

LCD module

(16columX2line)

SWX6

COLO

R

LED

LEDX2

BUZZER

U17

USBchip

X1

XTAL

48MHz

U7 STEP M

OTO

R DRIVER

Q2

Q3

TRANSISTOR

Q5

TRANSISTO

R

Q6

TRANSISTO

R

Q7

TRANSISTO

R

U8

STEP MO

TOR DRIVER

U11

STEP MO

TOR DRIVER

U13

DC MO

TOR DRIVER

U14

DC MO

TOR DRIVER

U15

DC MO

TOR DRIVER

SOLENO

ID (PLATEN ROLLER)

SOLENO

ID (IC CONTACT(OPTION))

FAN (THERMAL HEAD)

FAN (CARD)

FAN (PRINTER)

CARD MO

TOR

FILM

MO

TOR

CAM M

OTO

R

FILM M

OTO

R

INK M

OTO

R

INK M

OTO

R

TURN MO

TOR

CARD M

OTO

R (TURN)

CARD MO

TOR (PICK UP )

U9

STEP MO

TOR DRIVER

U10

STEP MO

TOR DRIVER

U16

DC MO

TOR DRIVER

EXTERN

AL UNIT

EXTERN

AL UNIT

MG

/IC UNIT(OPTION)R

F-ID UNIT

U14~16

BUFFER

U32,U33

COM

PARATOR

U22,36~U39

BUFFER

U2

Serial to Parallel

U19

INVER

TER

CPU BUS

U13

ADConverter

U2

RESET IC

(5V) CLEANING

ROLLER INTERLO

CK SW

DOO

R INTERLOCK SW

CASSETTE INTERLOCK SW

CARD TRAY INTERLOCK SW

FAN (PRINTER)

U7CLKDRIVER

X2XTAL32M

Hz

62. BLOCK DIAGRAM OF PRIMARY SIDE OF POWERUNIT

THERMOSTAT

HEATROLLER(REM

EDIAL)t

THERMISTO

R(to DRIVE PWB)

THERMOSTAT

HEATROLLER(RETRANSFER)

t

THERMISTO

R(to DRIVE PWB)

POW

ERSUPPLYUNIT

N(AC IN)L(AC IN)

SSR2NSSR2L

SSR1NSSR1L

CN3VTH

CN15V12V

CN224V

CN824V_RC

CN4CO

NTROL

SIGNAL

N(AC OUT) L(AC OUT)

(to AN

ALOG

POW

ER PWB)

FAIL SIGNAL

(to DRIVE PWB)

HEATER

PROTECTO

R PWB

POW

ERSW

ITCHCN1

CN2

AC

VOLTAG

E DETECT

PHOTO

COUPLER

ABNORM

AL CURRENT

DETECT

PHOTO

COUPLER

Primary

Secondary

SSR1L SSR2L O

N/OFF

CN5SSR

CN7

CN6

SSR

73. INTERLOCK SW BLOCK DIAGRAM

24V

U9

TURN MO

TOR DRIVER

U10

CARD MO

TOR DRIVER

U

16 PICK UP M

OTO

R DRIVER

Cleaning roller SW (PWB)

Card Tray SW (PWB)

24V_RC

POW

ERSUPPLYUNIT

DR

IVE PWB

Cassette SW (PWB)

Door SW (PWB)

J16J18

J7J6

CN8

Door SW

(PWB) OPEN

and

Cassette SW (PW

B) OPEN24V O

FF

Cleaning rol ler SW (PW

B) OPEN

Card Tray SW (PW

B) OPEN

Turn Motor STO

PCard M

otor STOP

Pick up Motor STO

P

Pick up Motor STO

P

Specification of Interlock Switch CN3Vth

CN15V12V

CN224V

CN4

24V_RC

Vth_RCM

AIN PW

B

84. BLOCK DIAGRAM OF THE FPGA CIRCUMFERENCE ON A MAIN BOARD

TPH I/F BLOCK

Line Buffer Memoryx 2

Thermal Print Head

Print DataStrobeLutch

SDRAM 4MWordx16bit

16bitData

Plane Memory2MByte

Step MotorSpeed Up/Down Table(CPU generates the table data.)

Heater controlTable(*2)

TPH ControlTable(*2)(Strobe)

Tables forPrint DataCorrection(*2)

Work Memoryfor PRINT BLOCK

(*1)(*2)These data are copied from Flash Memory.

CPU I/F BLOCK

32bit CPU BUS

16bitData

CPUFlashMemory

ADCONVERTERCONTROLBLOCK

SDRAM I/F BLOCK

HEATERCONTROLBLOCK

(The Heaters are controlled by each temperature.)

PRINT BLOCK(Temperature correction,Outline emphasis,LUT)

MOTORCONTROLBLOCK

INTERNALCLOCKGENERATOR

MicrocodeMemory(*1)512Word x 16bit

Data Processor

Sensor input

MotorSolenoidControl Signals

RetransferHeaterControl Signal

Bend RemedialHeaterControl Signal

RetransferHeaterTemperature

Bend RemedialHeaterTemperature

TPHTemperature

8

9

7

7 8

6

1

2

9

6

5

4

3

2

1

3

5 64

D/AInterfaceINK Sensor

LED Driver

*FPGA = Field Prgramble Gate Array

9WIRING DIAGRAMUSB I/F

POWER SUPPLY

DRIVE PWB

Option1 I/F

Option2 I/F

Serial I/FAC IN

DC5/12V

FRO

NT PW

B

CTL1V

TH

HE

AD

PW

B

MAIN PW

B

CTL2AC

AC

KWS0644-001

StepM

otorStepM

otor

DCMotor

CN8CN9

StepM

otorD

C M

otor

DC

Motor

DC

Motor

StepM

otor

OPTION(MG/IC Block)

StepM

otor

S3S1

S2

T2

F1

T1

Pick up motor

Turn over motor

Turnover feedm

otorInk takeupm

otor

Ink supply motor

INK FG

senso

r

card supply sensor

Platen rollersolenoid

Card edgese

nso

r

HE

ATE

R

PR

OTE

CTO

RP

WB

CN1CN2

KWR

16003-001

Turnoverca

rd sensor

Retranfer

film m

arkse

nso

r

No card

senso

rTurnoverinitial positionse

nso

r

Card nearem

pty sensor

Thermal H

eadco

oling fan

Thermostat

Retransfer filmTake up motor

Cam motor

Card feedm

otorR

etransfer filmsupply m

otor

Remedial

Heat RollerTherm

istor

Card outletsencer

RetransferHeat RollerTherm

istor

Cam sensor

RetransferHeatrollerPositionning sensor

Card trayinterlock

Thermal H

eadCleanning rollerinterlock

Door interlock

Cassetteinterlock

Ink startpositionse

nso

r

Cooling fan

AC AC

Cooling fan POWERSWITCH

RemedialHeat roller

RetransferHeat roller

ThermostatD

C24V

DC5/12V/24V

StepM

otor

MG Feed Motor

IC CONTACTSolenoid For

Head position1Card position210Encode

75Encode

IC FLAG

5V 12V

IC R/W

MG

HEADIC CONTACT

XID580i BLO

CK DIAGRAM

Head position2Head position3

Remedial

HeatrollerPositionning sensor

Card C

ooling Fan

J6J7

J4

J8J13

J12

J11

J24J23

J10J9

J15J5

J21J22

J2J18

J16 J17

J14RF-ID PW

B

J9J8

J11J12 J16 J14

J7 J6J3

J4 J2J1

CN1

CN2 CN3

to J13

J13J15

J10

J9J12

to J16

to J9to J12

to J8

to J13to J13

toJ8to J16

to J10

J1to J11

CN1CN1

CN3

to J15CN3

CN301

CN1

CN201

CN4CN5

CN6CN7

to J8

CN2

10

Main Parts Layout1. Sensors

2. Thermal Head and Rollers

Card edgesensor(Circuit board)

Retransfer roller sensor

Ink start positionsensor (circuit board)

Turnover card sensor (circuit board)

Turnover initial position sensor

Card supply sensor

No card

Ink FG sensor (encorder circuit board)

Retransfer film mark sensor(circuit board)

Card outlet sensor

Bend remedial roller sensor

Cam sensor Card near empty sensor

Platen roller

Bend remedial roller

Retransfer roller

Thermal head

Turnover unit

NG card outlet roller

Card supply roller

11

3. Motors

4. Solenoid

Card pick up motor

Ink take-upmotor

Ink supplyMotor

Turn over motor

Turn overfeed motor

Retransferfilm supplymotor

Retransferfilm take-upmotor

Cam motor

Card feedmotor

Platen Solenoid

Rear veiw

12

5. Switches

6. Circuit Boards, Power Supply Unit, and Fans

Door interlockswitch

Card trayinterlock switch

Cassette interlockswitch

Cleanning rollerinterlock switch

MAIN PWB

Drive PWB

Powersupply unit

Heater protectorPWB

Front PWB

13

Ventilation fan

Thermal headcooling fan

Ventilation fan

Card cooling fan

14

7. RF-ID

RF-ID unit

15

1. CHECKING AT THE TIME OF SERVICINGWhen confirming the symptoms, swing the power supply unit down as shown in the following figure and check the inside.

1.2 REMOVE THE MG CIRCUIT BOARD.1) Remove the three screws A and the screw B.2) After the power supply unit has been swung down,

use the screw B for provisional fixing, so that theMG circuit board does not move.

1.1 REMOVE THE TOP COVER AND THEREAR PANEL.

1) Remove the filters on both sides of the top cover.Caution: If they are not removed, the filters will bedamaged when the top cover is moved.

2) Remove the seven screws A and pull the top coverto the rear to remove it.

3) Remove the screw B and take off the rear panel.Screw B

Screw A

REMOVAL AND EXCHANGE OF THE MAIN PARTS

Filter

ScrewA

ScrewB

16

1.3 SWING DOWN THE POWER SUPPLY UNIT.1) Remove the two screws B on both sides.2) Loosen the four screws A on both sides.3) Raise the power supply unit and swing it down.4) Remove the thermostat cable from the clamper, raise

the power supply unit once, and then swing it down.

2.1.2 Removal of the Retransfer Roller1) Disconnect the right side of the spring.2) Remove the screw A and bring the sensor bracket

to free condition.For installation, match the notches so that they en-gage.

3) Disconnect the junction connectors of the thermis-tor and the thermostat of the retransfer roller.Remove the power connector.

4) Remove the two screws B and remove the roller bypulling it slowly to the front.

2. REMOVAL AND EXCHANGEOF THE MAIN PARTS

2.1 REMOVAL OF THE HEAT ROLLERCAUTION:

Immediately after the power has been switched OFF,the retransfer roller and the bend remedial roller arestill hot.Please perform the work after these rollers havecooled down sufficiently, as otherwise burns maybe caused.1) Refer to section 2.2 and remove the cam motor.2) Remove each roller individually.

2.1.1 Removal of the Bend Remedial Roller1) Disconnect the junction connectors of the thermis-

tor and the thermostat of the bend remedial roller.Remove the power connector.

2) Remove the two screws A.3) The bend remedial roller can be removed when the

roller is turned upwards and slowly pulled to the front.

Screw B

Power supply unit

Screw A

Screw A Thermostat wire

Thermistor wirePower connector

Notch Spring Screw A

Screw BPower connector

17

CAUTIONS FOR INSTALLATION ANDCLEANING OF BOTH ROLLERS

1) The oil bearing % is on the tip of the roller assembly.Do not forget it at the time of installation and re-moval.

2) When installing a new roller, take care that it will nothit the bracket.

3) AC 100 V is impressed to this heater. Use sufficientcare for the wire processing.

4) Do not turn the roller by hand. The thermistor maybecome damaged when the roller is turned by hand.Accordingly, when a roller is to be turned forcleaning etc., do the turning while the bracketon which the thermistor is installed has beenraised a little.

2.2 REMOVAL OF THE CAM MOTOR1) Remove the two screws A.

Please use a long screwdriver for the lower screw.If the power supply unit is in the way, raise it onceand use the gap underneath to perform the work.

2) Remove the screw B from front side.Refer to section 2.9 to remove the front panel.

3) Insert the screwdriver to the hole fixing the card cool-ing fan, and remove another screw B.

(Refer to section 2.14.3)4) Disconnect the flat wire and the other cables.5) Raise the bend remedial roller and pull out the mo-

tor, taking care that the motor bracket will not hitcircuit boards etc.

Screw A

Screw B(Front side)

5 (TSS0189)

3(TSS0182)

15

Clamp(T2,H2)

H2

P4

17

17

T1

T2

Clamp

1

15

(TSS0181)

Pass the wiresbehind the lever

(-010)

(-010)

17KJJ46271-003x2

KJJ46271-003

KJJ46271-003

KJJ46271-003x2

18QYSPSPD4008N

H1

T1

T2

12

Clamp(P4)

F1

Clamp(F1)

(FD M.MOTOR ASY)

A

B

Cam motor

Screw A

Retransfer roller

Bend remedial roller

Bearing

Thermistor bracket

screw B

17KJJ46271-003x2

18

2.2.1 Installation of the Cam Motor1) The gear of the cam motor has a phase. When it is

removed at the time of roller cleaning, exchange,etc., it can be installed again in the same condition,but setting in the following way should be done whenthe cam gear is exchanged.

2.3 REMOVAL OF THE RETRANSFER FILMSUPPLY MOTOR

1) Remove the ink ribbon and the retransfer film cas-sette.

2) Remove the bobbin holder 7 on the film supply side.Perform the work while using your hand to preventthat the E-ring drops down.

2) When installing the cam motor, first insert the long-est shaft into the hole while raising the bend reme-dial roller a little.Next, insert the second shaft into its hole while turn-ing the motor bracket a little. The bend remedial rollerwill move down.Finally, confirm that the projecting part is in the heaterlever hole.At this time, raise the bend remedial roller by hand,confirm that it is locked, and tighten the screws.

3) Check the cam movement as described in Servicemode "Diag. TEST cam motor".

3) Remove the drive circuit board.Disengage the clampers and the connector.Disengage the two clampers fixing the circuit boardand remove the circuit board by pulling it in diagonaldirection.

9

10

14

13

Stepping motor SA

17

18

Gear setting method

Slit

6

7QYSPSPD3006Nx2

Double gear

12

Before installing the gear, install it on the bracket.

Engage with the cam gear.

20

Cam gear

P4 Cam motor

QYREE4000X

20

Install so that the slit of the cam gear comes to the gear edge of the double gear when seen from above.

Please use care, as the installation orientation can be mistaken easily.

Apply a sufficient quantity of grease to the two holes for the shaft.

Apply grease to a small gear by one grain of rice.

20

Upper side

Lower side

Apply grease to this side also

Apply grease to this side also

Apply sufficient grease to the hole for the shaft.

Apply grease to this side also

Apply grease to this side also

8QYREE4000X

7

Bobbin holder

DRIVE PWB is attached after checkingthat the wire passes along 3set in EDGESADDLE

J7

(KWS0757-002)

(KWS0751-002)

(Door interlockSA)

F1D4

P4

P5

P1

P2

P3

D3

J6

J5

J11

DRIVE PWB SA

(Tray interlock)

(Front sensor)

P4

P1F1

F3

D4

D3

J7

J6

J11

P2

P5P3

D1 D2

F2

J5

F2

Clamp

Clampx3

D1D2

The relay connector confirmsand connects with number aswhich the connector numberis same.

4) Remove the tensioning spring @ .(Refer to the figure on the lower part of next page.)

5) When the five screws &, ( are removed, the filmsupply motor assembly can be removed.

(Refer to the figure on the lower part of next page.)

19

7

11

15

10

15

11

8

14

QYSPSPD3006Nx2

13

QYSBST3006Nx2

80S2M224

80S2M224

F689ZZ

F689ZZ

A

B

Tighten the screw B securely to turn the motor in arrow direction to tighten the belt, and then tighten the screw A securely.

Tighten provisionally.

2.3.1 Installation of the Retransfer Film Supply Motor1) When the motor has been disassembled or ex-

changed, first the belt @ tension must be adjusted.2) After assembly has been performed, leave the screw# tightened provisionally.

3) Turn the motor all the way in arrow direction andtighten the screw # securely.

4) When installing the motor assembly, the tension ad-justment of another belt % is required.

5) Install the two screws &.6) Tighten the four screws (, ) provisionally.7) Hook the tension spring @.8) Tighten the four screws securely.9) Install the bobbin holder.

(TSS0187)

5

18

D3

11

12

17QYSPSPD4008Nx2

(-007)

P3

19

19

QYSPSPD4008Nx3

Retransfer film supply motor

Tighten provisionally.

KJJ46271-003x2

Clanp

Clanp

Retransfer film take up motor

20

20

2.4 REMOVAL OF THE RETRANSFER FILMTAKE UP FILM WINDING MOTOR

With the drive circuit board removed, the Retransfer filmtake up motor can be removed after the screw * in theabove figure has been removed. (Refer to a front page.)

2.5 REMOVAL OF THE CARD FEED MOTOR1) Remove the tensioning spring %.2) Remove the two screws (. Disengage the belt from

the roller.3) The card feed motor can be removed by pulling it to

the front.2.5.1 Installation of the Card Feed Motor

1) When the motor has been disassembled or ex-changed, first the belt tension must be adjusted.

2) After assembly has been performed, leave the screw8 tightened provisionally.

3) Turn the motor all the way in arrow direction andtighten the screw 8 securely.

4) Engage the belt and tighten the screw ( provision-ally.

5) Apply the tensioning spring %.6) Securely tighten the screws ( which have been tight-

ened provisionally.

Ink take-up motorInk supply motor

DPSP4008Nx2

P5

18

D1D2

20

3Tighten provisionally

Set the springs to tighten the belt, and then tighten securely.

Set the belt to the pulley.

P1 P2

KJJ46271-001x2

KJJ46271-001x3

Clamp

Clamp

Card feed motorTurnover motor

Turnover card feed motor

19

15(-006)

Tighten provisionallyA

BDPSP3006Nx2

8

7

11

12

13

10

11

15

16

QYSBST3006Zx2

Motor SA

(M180)

(M224)

Tighten the screw B securely to turn the motor in arrow direction to tighten the belt, and then tighten the screw A securely.

21

2.6 REMOVAL OF THE INK SUPPLY MO-TOR AND THE INK TAKE-UP MOTOR

1) When there is an MG circuit board, remove the cir-cuit board screws and move the circuit board to theside.

2) Disengage the hook on the left side of the drive cir-cuit board. Disengage the wire clamp.

3) The ink motor assembly can be removed after thetwo screws * have been removed. (Refer to a frontpage.)

2.7 REMOVAL OF THE TURNOVER MOTORAND THE TURNOVER CARD FEEDMOTOR

1) The turn over motor and the turn over card feedmotor assembly can be removed after the threescrews ) have been removed. (Refer to a frontpage.)Remove the spring, as one of the screws is hiddenby the spring.

2.8 REMOVAL OF THE CARD PICKUPMOTOR

1) The card pickup motor assembly can be removedafter the two screws * have been removed.

2.9 REMOVAL OF THE FRONT PANEL1) Remove the retransfer film and the ink ribbon cas-

sette.2) Remove the card tray.3) Remove the cleaning unit.4) When the six screws 4 and the screw 5 for earth

wire have been removed, the front panel can be re-moved.

Installation of the Front Panel1) There are two claws at the rear of the front panel.

Insert into the frame by lightly hitting on the claws.And then secure the six screws 4.

18

Insert the gear shaft

KJJ46271-001x2

Card pikup motor

SDSP4008Nx64

MGIC

ISO

Insert the front panel into the frame by lightly hitting on the claws.

5Front Panel

22

2.10 REMOVAL OF THE PLATEN SOLENOID1) Remove the drive circuit board.2) Disengage the wire from the clamp. (2 places)3) Remove the two screws ( and then remove the so-

lenoid support @ and #.4) Remove the two screws &, raise the solenoid body

once, and pull it to the rear.5) Be careful not to damage the disk of ink encoder

located above when removing the screw (.

2.10.1 Installation of the Platen Solenoid1) Insert the plunger by itself into the cutout.2) Fix the solenoid body with two screws &.3) Fix the solenoid support with two screws (. At this

time, Pay attention to the following item.4) Before tightening the screws, adjust the gap uni-

formly so that there will be no interference with theplaten lever and the solenoid support when theplunger moves in and out.

5) Be careful not to damage the disk of ink encoderlocated above when securing the screw (.

2.11 REMOVAL OF THE POWER SUPPLY UNIT1) Disconnect the wires and the connectors.2) Remove the two screws 0.3) When ordering a power supply unit, also order the

wire clamps around it at the same time.

Explanation drawing 1

Explanation drawing 1

Engage the bearing with the rear frame.

11

19 QYSPSPD4008Nx2

(TSS0179)

12Plunger

17 QYSPSPD4008Nx2

Clamp

Gap

Platen leverSolenoid support

Lead the wire along the bracket so that it does not become an obstacle on the inside of the bracket.

Before tightening the screws, adjust the gap uniformly so that there will be no interference with the platen lever and the solenoid support when the plunger moves in and out.

Caution for the time of installation of the solenoid support

Platen solenoid

100V/200VCommon

H1 H2

CN8

CN4

CN5

CN6CN7

CN8

CN4

CN2

CN1

CN3

H1

H2

6 KWS0639-001

POWER SUPPLY SA

F3

H1

H2

10 KJJ46271-003x2

H1=Retransfer heaterH2=Bend Remedial heater

23

2.12.1 Removal of the Cam SensorFunctionThis sensor decides the origin position for pressurizingthe retransfer roller and the bend remedial roller.1) Refer to section 2.2 and remove the cam motor.2) The sensor can be removed after the screw * has

been removed.

2.12.2 Removal of the Card Outlet SensorFunctionThis sensor detects card jams. An error will be causedwhen no card passes the sensor within a fixed time af-ter completion of retransfer.1) The sensor can be removed after the screw ( has

been removed.

2.12.3 Removal of the Ink Encoder Circuit BoardFunctionThe ink feed quantity is decided by the pulses of thisencoder. Start position is decided by the ink start posi-tion sensor.1) The bracket can be removed after the two screws )

have been removed.

2.12.4 Removal of the External Unit Power CircuitBoard

FunctionWhen a small external IC unit is connected, power issupplied from this power supply.The thermistor detecting the environment temperatureis installed on this board.1) Refer to section 2.2 and remove the cam motor.2) The circuit board can be removed after the screw

has been removed.

11

S3

19

21

18

Card outlet sensor

Yellow

EXT. unit power

Cam sensor

20

Ink Encoder

F1

KJJ46271-003

KJJ46271-003x2

KJJ46271-003

KJJ46271-0037

2.12 REMOVAL OF SENSORS AND SWITCHES

24

2.12.5 Removal of the Turnover Initial Positionsensor

FunctionThis sensor decides the origin position for the turn unit.1) Refer to section 2.7 and remove the turnover and

card feed motor.2) The sensor can be removed after the screw & has

been removed.

2.12.6 Removal of the Card Near-empty SensorFunctionWhen the number of remaining cards drops to about 20cards (for the card 0,76mm thick) , the electronic buzzersounds.1) Refer to section 2.16.1 and remove the Main circuit

board.2) Remove the card tray.3) The sensor can be removed after the screw ( has

been removed with a long screwdriver from the holein which the Main circuit board is located.

2.12.7 Removal of the No Card SensorThis sensor checks whether there are remaining cardsor not. An error is caused when the remaining quantitybecomes zero.1) Refer to section 2.7 and remove the turnover and

card feed motor.2) The sensor can be removed after the screw * has

been removed.

2.12.8 Removal of the Retransfer roller/RemedialRoller Sensor

FunctionThis sensor detects the origin of the retransfer roller andthe bend remedial roller.Energization is performed only when a roller is in thisposition.1) Remove the screw &.2) Slide the sensor to the side, as the lever is inserted

into the sensor.

15

1

Card near-empty sensor

No Card sensor

Turnover initial position sensor

1819

KWS0757-002

KJJ46271-003KJJ46271-003

KJJ46271-003

12

1

11

11

Head cooling fan

17

TSS0239-V

TSS0239-U

5(TSS0189)

3(TSS0182)

15CLAMP(T2,H2)

H2

P4

17

17

17

T1

T2

1

15

(TSS0181)

(-010)

(-010)

17

HEATER SENSOR SA

DR PCB BKT SA

H1

T1

T2

12

CLAMP(P4)

F1

CLAMP(F1)

(FD M.MOTOR ASY)

A

B

25

2.12.9 Removal of the Retransfer Film Mark/InkStart Position Sensor Circuit Board and theCard Edge Sensor

Function Card edge sensor

This sensor decides the card position at the time ofcard retransfer.

Retransfer Film mark sensorThis sensor detects the black bar on the film andselects the panel for printing.

Ink start position sensorThis sensor detects the boundary between magentaand cyan ink. Next, the pulses of the rotary encoderare detected and movement is made to yellow.

1) When a magnetic encoder is built-in, refer to "Con-nection of optional parts" and remove the encoder.

2) Remove the feed roller marked with* in the lowerdrawing of section 2.15.1 feed roller removal.

3) The sensor bracket holding the sensor can be re-moved when the screw # has been removed.

2.12.10 Removal of the C.L. Interlock Circuit Boardand the Card Supply Sensor

Function C.L. interlock switch

This sensor detects the presence or absence of thecleaning unit.When the switch is OFF, no power is supplied to thedriver IC for the card supply motor and the turnovermotor.

Card supply sensorThis sensor checks whether cards are being sup-plied or not.

1) Refer to section 2.9 and remove the front panel.2) The sensor bracket holding these two sensors can

be removed when the screw 6 has been removed.

REAR PLATE SA

13

F1

( side)

Explanationdrawing 4

Explanationdrawing 4

Route the edge sensor wire underneath the film mark sensor between the circuit boards.

Card edge sensorRetransfer film mark sensor

Ink start position sensor

6

Pass the wire through the notchin the bracket.

Card supply sensorC. LInterlock switch

26

2.12.11 Removal of the Door Interlock Circuit BoardFunctionThis circuit board detects opening of the front door.The DC 24 V power put out from the power supply unitis cut off when the door interlock switch and the cas-sette interlock switch are not both ON.1) Refer to section 2.9 and remove the front panel.2) The door interlock circuit board can be removed af-

ter the screw (15) has been removed.

2.12.12 Removal of the Cassette Interlock Circuit BoardFunctionThis circuit board detects the presence or absence ofthe retransfer film and the ink ribbon cassette.The DC 24 V power put out from the power supply unitis cut off when the door interlock switch and the cas-sette interlock switch are not both ON.1) Refer to section 2.10 and remove the platen sole-

noid.2) The cassette interlock circuit board can be removed

after the screw (16) has been removed.KJJ46271-003

Door interlock

RED

15

8

J4

J3

16 KJJ46271-001x2

Cassetteinterlock

27

2.12.13 Removal of the Card Tray Interlock CircuitBoard

FunctionThis circuit board detects whether the card tray is pres-ence or absence. When the tray is absence, the poweris not supplied to the driver IC for the card pickup motor.1) Remove the card tray.2) Remove the three screws 9 and the rail on the left

side of the card tray.3) When the screw is removed with a small screwdriver,

the cassette interlock circuit board can be removed.

2.13 REMOVAL OF THE TURNOVER UNIT1) Refer to section 2.9 and remove the front panel.2) Refer to section 2.8 and remove the turnover motor

and the turnover card feed Motor.3) Remove the E-rings $ and %.4) The turnover unit can be removed after the oil bear-

ing # has been removed by sliding it along the shaft.

Installation1) Install the front E-ring and the oil bearing first.2) As the gears 5 and 6 are not fixed, hold them by

hand while installing the oil bearing and the E-ring.3) Turn the turnover unit by hand and check that the

wire does not get caught.

2.12.14 Removal of the Turnover Card SensorCircuit Board

FunctionThis sensor checks for correct card storage at the timeof card supply and card turning.1) Refer to section 2.9 and remove the front panel.2) Turn the turn unit so that the sensor circuit board

comes to the top.3) The sensor circuit board can be removed after the

two screws 1 have been removed.

KJJ46271-003 x3

10QYREE4000X

10 QYREE4000X

5

5

49

L. FRAME SA

KWR10303-010

KJJ46271-003

Card trayinterlock

8

7

1415

QYREE4000XQYREE5000X

13 (-002)

Pass the wire underneath the sumi tube.

Connect the connector.

Pay attention to the wire passing direction.

65 x2

Install the gear, holding it so that it will not drop down.

Attachment position of the serial number

15QYREE5000X

13 (-002)

15

10

131

(-002)QYREE5000X

11

16 Q03093-836

Turnover Card SensorBoard

Explanationdrawing 2

Explanationdrawing 2

Explanationdrawing 1

Install so that the bracket of the turn unit goes under the plate of the rear frame.

28

2.14 FAN REMOVAL2.14.1 Removal of the Thermal Head Cooling Fan

1) Remove the two screws and the air duct 2.2) The thermal head cooling fan can be removed after

the two screws $ have been removed.

2.14.2 Removal of the Suction Fan1) The Suction fan can be removed after the two screws# have been removed.

2.14.3 Removal of the Card Cooling Fan1) Refer to section 2.9 and remove the front panel.2) The card cooling fan can be removed after the two

screws 6 have been removed.

Suction fan

14 QYSPSPD3012Nx2

2

Pass the fan wire through the notch.

Clamp the wire of suction fan.

Thermal headcooling fan

Red

Insert the red wire first, so that the wires will be arranged nicely after connector insertion.

Loosen the two screws of the duct frame for joint tightening.

13QYSDSP3030Rx2

Card cooling fan

6

F1

KJJ46271-003x2

29

2.14.4 Removal of the Ventilaion Fan1) Remove the rear panel and the junction connector.2) Remove the two screws for the fan.

Rear Panel SA

Rear Panel SA

Remove the clump

Remove the junction connctor

QYSDSP4008N11

F3

F3

QYSPSPD3030NX2 12

30

2.15 ROLLER REMOVAL2.15.1 Feed Roller Removal

1) Refer to section 2.9 and remove the front panel.2) Remove the card feed motor and the retransfer roller

as required.3) Tension adjustment is required for the belt at the

front. Please refer to the following figure.

11

22

9

20 x4x3

(M118)

QYYASPW4004Fx3

25QYREE5000X

21(-011)

x4

MAIN ROLLER SA

4

19

22 QYYASPW4004F

(-012)(M132)

(M266)7

8

10

(-011)

Please (Insert from the front.)ANTI BEND ROLLER SA(EPDM)

Hardness : 77

Hardness : 60

MAIN ROLLER SA

(Use for 5 only)

422

12

36

20

QYYASPW4004F

2

(-011)

1

ANTI BEND ROLLER SA

14

1525 QYREE5000X

22QYYASPW4004F 21

(-011)

x15A side with the stage

A side with the stage

Tension the belt and tighten the screw securely.

Belt setting

x2

17

At the time of installing the main roller SA, also engage the front belt.

x3

6

13

Belt setting

Tension the belt and tighten the screw securely.

(M116)

(50S2M192)

20

16KJJ46271-003 x2

10

4

17QYYASPW4004F

6

7

REE5000

11

Engage the bearing with the frame, pull it to the front, and fix it with an E-ring.

Explanation drawing 1JOG DIAL SA

JOG DIAL SA

(-002)

3

2

1

(-002)

20

17

14

14

MAIN ROLLER SA

15QYREE5000X

15QYREE5000X

3

3

1

AL ROLLER SA

1215QYREE5000X

15QYREE5000X

12

12 (-002)

(-002)

AL ROLLER SA

12

15QYREE5000X

(-002)

5

CARD OUT ROLLER SA

x2

7

8

8x2

CARD OUT ROLLER SA(EPDM)

15QYREE5000X

12(-002)

7

*

31

2.15.2 Platen Roller Assy Removal1) Remove the thermal head to prevent damage to it.2) After removing the thermal head, remove the front

panel , E-ring ^ and the worm screw *, then theplaten roller can be removed.Be careful not to damage the platen roller, other-wise print quality may be affected.

3) After assembling, remove the protection sheet.

13

16QYREE5000X

14

9

3QYSPSPD

4008N x2

1

2

9

PLATEN ARM SA(R)

PLATEN ARM SA(F)

(-007)

A

B

C

C

PLATEN ARM SA(F)

Platen roller(With protection sheet)

7

5(-003)

8

10QYREE7000X

(-010)

QYSPSPD4008N3

20A

7 6

PLATEN ARM SA(R)

(-003)

long

short

15 14(-007)

17

18QYYASPW3004F

Projected side

32

10

MAIN PWB SA

KJJ46271-003x3

MAIN PWB SA

1

From power supply unit

J22

J11J18

J24J23

J2

J5

J17

J15 J21

J24J23

J22J18

J11

J23,J24through the inner part of the cable

TPS0242-001

2.16 CIRCUIT BOARD REMOVAL2.16.1 Removal of the Main Circuit Board

1) When the three screws 0 are removed and the cir-cuit boards are pulled out.

Caution at the time of exchange of theMain circuit board

1) Values set in user mode and service mode are storedon the Main circuit board.Accordingly, when the cir-cuit board has been replaced by a new one, theseset values must be stored.For details, refer to Service Mode Parameter Pushand Pop.

2) The connectors tend to break in performing removaland attachment of a Main circuit board, please workcarefully enough.

33

2.17 Thermal Head Exchange Method1) Remove the ink ribbon and the retranster film cassette.2) When the locking claws on both sides of the head are spread, the connector can be disconnected. Remove the

connector by pulling it.3) Remove the screw !. Pull the thermal head to the front to remove it.

Installation method1) Install a new thermal head.2) Tighten the screw.3) Press the connector near its center and insert it. The

claws will lock.When a part of the connector is difficult to see atthis time, the work can be facilitated by removingthe head exchange cover of the enclosure.The head exchange cover can be removed by re-moving the screw and sliding the cover to the rear.

*Notes:1) When the connector at the time of installation is inserted with the pins not correctly aligned, the connector will be

damaged. Please insert it after aligning it correctly.2) When the heater element on the thermal head is hit at the time of exchange, it can become scratched white streaks

etc. can be caused for the printing results. Please handle the thermal head with sufficient care.3) When the thermal head is touched by someone with an electrostatic charge, it may be damaged. Please touch the

frame of the unit before the start of work.

Head exchange cover

11

Locking claw

Thermal head

QYSDSP4008N

34

The check after head exchangeAfter thermal head is exchanged, a printing position may move in the direction of Y. In this case, please adjust in thefollowing procedures.Enter into Service mode, Maintenance and Offset Prt Y. See the next page.

1) Determines the displacement amount according to the print results (those owned by the user). Every step corre-sponds to a displacement of about 0.17 mm. The step can be varied in the range between -15 and +15.

2) Press ENTER to save the setting.3) Print and check the result.4) To adjust to the standard setting:

In the service mode, print color patterns on single sides of 4 to 5 sheets.Adjust so that the distance from the card edge to the box enclosing the line (A) is about 2.15 mm. (Check the third tofifth cards.)

R

G

B

A=2.15mm

Printing startCard shifting direction

Y

(+)

(-)

35

USE OF SERVICE MODEAt the time of operation by the user, the "User mode" is used, while the "Service mode" is used at the time of servicing.Refer to the instruction manual for the user mode.

1) Fine adjustment of the printing position2) Printing of the built-in test pattern3) Individual operation of motors

1. Entry into Service ModeIn ready condition, in preheating condition, or in error condition, press the buttons MENU and simultaneously. When thebutton [MENU] is released first, the printer will enter into the following service mode.

[MENU]

>Service Mode> >Download Ready

>Download Ready

>Download> OK?

Power off

After 1 sec Completion

Start[ENTER] [EXIT]

>Maintenance>0

[MENU]

>>Offset Prt Y

0[MENU]

>>Offset Prt X

0[MENU]

>>Offset Trf X

0[MENU]

>>Offset Card X

>>Default LUT Standard Density

[MENU]

[MENU]

>>Card Fan On

[MENU]

>>MG JIS TYPE Lo-Co

[MENU]

>>Printing SideSingle

[MENU]

>>Times

>>Card Loading Standard

[MENU]

>>Test SelectPrint

>>Test Select OK?

Testing...

Downloading..Keep Power On

[EXIT]

[ENTER]

Color[MENU]

>>Pattern>Off-line Test> [EXIT]

[ENTER]

[EXIT]

[ENTER] [ENTER]

Start of the firmware download functionThe new firmware becomes effective after power OFF or rebooting.

The new firmware becomes eflective after power off.[EXIT] End of Service mode.

[MENU]

[MENU]

[MENU]

Setting of the printing position Y[-15(Front) -1(Front),0,+1(Back) - +15(Back)]Select with [][] and save with [ENTER].

Setting of the card stop position X[-7(Left) -1(Left),0,+1(Right) +7(Right)]Select with [][] and save with [ENTER].

8[MENU]

>>VGAIN Setting of the Vth gain (Supplementary function for the future : Always set to 8. )[0 - +15]Select with [][] and save with [ENTER].Setting of the printing density[Standard Density,Low Density, High Density,User's LUT]Select with [][] and save with [ENTER].

Card cooling fan ON/OFF[On, Off]Select with [][] and save with [ENTER].

Different type of JIS magnetic encoding[Lo-Co, Hi-Co]Select with [][] and save with [ENTER].

Card supplying direction[Standard, Right Side]Select with [][] and save with [ENTER].

Test pattern setting[Step,Vth,Registration,Addres,Color,Black,Gray,All,(YMCK+K),(K+YMCK)]Select with [][] and set with [ENTER].

Switching between printing single side and both sides[Single, Both]Select with [][] and set with [ENTER].

Setting of the number of times for testing[1,2,3,4,5,6,7,8,9,10,20,30,40,50,100,200,300,400,500,Endless]Select with [][] and set with [ENTER].

Setting the test type[Print,Feed,IC(Contact),IC(Antenna),MG(JIS),MG(ISO),]Select with [][] and set with [ENTER].

1

Setting of the printing position X[-7(Left) -1(Left),0,+1(Right) +7(Right)]Select with [][] and save with [ENTER].

Setting of the retransfer position X[-7(Left) -1(Left),0,+1(Right) +7(Right)]Select with [][] and save with [ENTER].

The positions where the setting value of 15 was actually setup by the version of a firmware differ.

Under user mode, when the IC Antenna Pos. is Ext. Unit/Ad.on or the IC Contact Pos. is Ext. Unit, the Right Side cannot be selected.

[MENU]

>>Actuator> >>>Ink TUP Mo. OK?

>>>Ink TUP Mo.Testing..

[MENU]

>>Sensor1000010101010110

>Diag. Test>

[MENU]

>>>Ink SPY Mo. OK?

>>>Ink SPY Mo.Testing..

[MENU]

[EXIT]

[ENTER][EXIT]

[ENTER] [ENTER]

[ENTER]

[MENU]Ink take-up motor

Ink supply motor

1 2 3

[MENU]

>>Ink Sensor OFF 107

Ajust the threshold level of the ink-SensorSelect with [][] and save with [ENTER].Answered On or Off. [off:transmission,on:interruption.]

[MENU]

>>>Media TUP Mo. OK?

>>>Media TUP Mo.Testing..

[ENTER]

[ENTER][MENU]

>>>Media SPY Mo. OK?

>>>Media SPY Mo.Testing..

Retransfer Film take-up motor

Retransfer Film supply motor

36

[ENTER]

[ENTER]

[ENTER]

[MENU]

>>>Card Feed Mo. OK?

>>>Card Feed Mo.Testing..

[MENU]

>>>Turn Over Mo. OK?

>>>Turn Over Mo.Testing..

[MENU]

>>>Turn Feed Mo. OK?

>>>Turn Feed Mo.Testing..

[MENU]

>>>Heat Cam Mo. OK?

>>>Heat Cam Mo.Testing..

[ENTER]

[MENU]

>>>Pick Up Mo. OK?

>>>Pick Up Mo.Testing..

[ENTER]

[MENU]

>>>Platen Sol. OK?

>>>Platen Sol.Testing..

[ENTER]

[MENU]

>>>Ink TUP Enc. OK?

>>>Ink TUP Enc.Testing..

[ENTER]

[MENU]

>>>Ink SPY Enc. OK?

>>>Ink SPY Enc.Testing..

[ENTER]

[MENU]

>>Memory OK?

>>MemoryTesting..

[ENTER]

[MENU]

>>Back Color OK?

[MENU]

>>Buzzer OK?

[MENU]

>>Registers>

[MENU]

[MENU]

>>ADPORT1

[MENU]

[ENTER]Display for 3 secDisplay for 3 sec

Display for 5 sec

Display for 3 sec

[MENU]

>>SIO OK?

>>SIOTesting..

[ENTER]

[MENU]

>>Display OK?

[ENTER]

[MENU]

>>>Media TUP Enc. OK?

>>>Media TUP Enc.Testing..

[ENTER]

[MENU]

>>FirmwareVersion

>Informations>[EXIT]

[ENTER][MENU]

Card feed motor

Turnover motor

Turnover card feed motor

Cam motor

Card pikup motor

Platen solenoid

Ink take-up encoderIn case of an error, the buzzer sounds and the red LED lights.When there is no error, the indication just returns to the initial indication.

Ink supply encoderIn case of an error, the buzzer sounds and the red LED lights.When there is no error, the indication just returns to the initial indication.

Retransfer Film take-up encoderIn case of an error, the buzzer sounds and the red LED lights.When there is no error, the indication just returns to the initial indication.

In case of an error, the buzzer sounds and the LED lights.When there is no error, the indication just returns to the initial indication.

In case of an error, the buzzer sounds and the LED lights.When there is no error, the indication just returns to the initial indication.

>>ADPORT0C277

FCFC

[ENTER]

[EXIT]

Value obtained by A/D conversion of the thermistor value of the heater or head

The buzzer sounds

Firmware version

FPGA config version

FPGA table version

Thermal Head serial No. and Vth

MG encoder firmware version

External unit firmware version

Parameter settings save in the head EEP-ROM.* The buzzer beeps in case of an error.

Loading the parameter settings from the head EEP-ROM.* If the correct data is not stored by the head EEP-ROM, "No Data" is displayed and the buzzer beeps.

123

>Parameter Push >Parameter PushRunning..

>Parameter Push> [EXIT]

[ENTER][MENU]OK? [ENTER]

>Parameter Pop >Parameter PopRunning..

>Parameter Pop [EXIT]

[ENTER][MENU]Assistance12345678

[MENU]

OK? [ENTER]

[MENU]

>>FPGA Config.Version 12

[MENU]

>>FPGA TableVersion 12

[MENU]

>>Thermal Head12345678/ 24.00

[MENU]

>>MG FirmwareVersion 1234

Firmware version of laminator when connected

[MENU]>>LaminatorVersion _ _ _

>>Ext. UnitVersion 1234/5

1 2 3

[MENU]>>HR PwrOn Time

[MENU]

[MENU]

>>>Bend Remedy

>>>Retransfer [ENTER]

[EXIT]

[MENU]>>HR POT Reset

[MENU]

[MENU]

>>>Bend Remedy

>>>Retransfer [ENTER]

[EXIT]

Displayed the total lighting time of the heat roller

Cleared the total lighting time of the heat roller

Ancillary data, 8-digit display (read only)

37

2. Explanation of the Various Modes

2.1 DownloadWhen changing the version of firmware inside the printer,FPGA table or FPGA firmware, refer to the XID580i main-tenance CD-ROM distributed separately.

2.2 Maintenance2.2.1 Offset Prt Y SettingFor example, when printing with this printer is to be doneon preprinted cards and the position relation is not cor-rect, the entire screen can be shifted.The print position can be varied using the four items listedbelow.Changing any of the following items varies the print posi-tion. However, do not touch the Card X because this is thestandard for the X-direction.Use items (3) and (4) for fine adjustments.

* Items for varying the print position in the latitudinaldirection of the card:(1) 2.2.4, Offset Card X: Adjusts the card feed amount

from the card edge sensor.(2) 2.2.2, Offset Print X: Adjusts the feed amount from

the black marker to the start of printing.(3) 2.2.3, Offset Trf X: Adjusts the feed amount to the

start of a retransfer.* Item varying the print position in the longitudinal di-

rection of the card:(4) 2.2.1, Offset Print Y: Adjusts the start position among

the 1152 head heater elements.

(1) Determines the displacement amount according to theprint results (those owned by the user). Every stepcorresponds to a displacement of about 0.17 mm. Thestep can be varied in the range between -15 and +15.

(2) Press ENTER to save the setting.(3) Print and check the result.(4) To adjust to the standard setting:

In the service mode, print color patterns on single sidesof 4 to 5 cards.Adjust so that the distance from the card edge to thebox enclosing the line (A) is about 2.15 mm. (Checkthe third to fifth cards.)

R

G

B

B=2.07mm

A=2.15mm

Printing startCard shifting direction

Y

BACK

FRONT

XLEFT RIGHT

Take

-up

side

Supp

ly sid

e

P

2.2.2 Offset Prt X Setting1) Determine the displacement amount according to

the print results (those owned by the user). Everystep corresponds to a displacement of about 0.17mm. The step can be varied in the range between -7 and +7. (The displacement amount of one stepchanges with versions of a firmware.)

2) Press ENTER to save the setting.3) Print and check the result.4) To adjust to the standard setting:

In the service mode, print color patterns on singlesides of 4 to 5 cards. And then remove the film cas-sette.Adjust so that the distance from the black markeron the film to the remaining vertical line (P) is about8.5 mm. (Check the third to fifth cards.)

38

Y.M.C O.D. = 1.9

Y.M.C O.D. = 2.1

Input

Output

Input

Output

Input

Output

[High] [Standard] [Low]

When black omitted characters are to be put out with high density

Setting at the time of shipping from the factory

When changed to close to the hue of a CRT

CMY

2.2.6 Device Type SettingThe device type of SCSI Standerd is switched. Normally"Printer" is used.

2.2.7 Card Fan SettingAt the time of separating the card and the retransfer film,the card is cooled with a fan. Depending on the card, thetransfer may be better when there is no cooling. In such acase, change this setting.

2.2.8 TUR Response SettingThis mode selects the response that the printer returns tothe "Test unit ready" command from the host computerwhile the printer is executing printing. Normally the set-ting is changed according to the application software onthe side of the host computer.

2.2.9 Compatible Mode SettingThis mode is set when application software created forthe model CX710 is to be used with the XID580i. How-ever, care is required as the compatibility is not perfect.

2.2.10 Setting of the ink-sensor levelSet the threshold level of the ink sensor so that the inksensor defect the ink color yellow and magenta as trans-mission, and cyan and Bkas interruption. Select thresh-old value by using and buttons, and press the EN-TER button to save the select Value.

Select Users LUT when the print density similar to that of CX710 is needed.

2.2.3 Offset Trf X Setting1) Determine the displacement amount according to

the print results (those owned by the user). Everystep corresponds to a displacement of about 0.17mm. The step can be varied in the range between -7 and +7.

2) Press ENTER to save the setting.3) Print and check the result.4) To adjust to the standard setting:

In the service mode, print color patterns on singlesides of 4 to 5 cards.Adjust so that the distance from the card edge tothe box enclosing the line (A) is about 2.07 mm.(Check the third to fifth cards.)

2.2.4 Card Stop Position Setting (Offset Card X)This adjustment is made when special cards are used.In the same way as in the preceding item, the card stopposition is adjusted and the transfer position is changed.When standard cards are used, the cards may be flickedout. Accordingly, this setting normally should not bechanged.

2.2.5 Default LUT SettingWhen printing data with a high density are to be printedover the entire area, wrinkles may be caused. In such acase, switch the setting to Standard or Low.

39

2.3 Off-line TestThis is used to print the built-in test pattern of this printerand for execution of an MG self-test.

2.3.1 Pattern settingThis printer has seven types of built-in printing patterns.Select a pattern and press the "ENTER" button to store it.Return to the initial pattern is made when the power iscut.

1) StepThis is for confirmation of uniform gradation.

2) VthA and B are printed with the same data values.This is used to confirm that the power supply volt-age compensation (Vth) has been done correctly(same density).

3) RegistrationThis is used to confirm that each color overlaps cor-rectly.

4) AddressThe head has 1152 heater elements.This is used to confirm the uniformity of the densityfor each heater element.

5) ColorThis is a pattern for overall evaluation

6) BlackFor checking of black ink blurring, drop-outs, etc.

7) GrayFor checking of feed irregularities caused by me-chanical trouble etc.

8) ALLThe above patterns 1) to 7) are printed in sequence.(Each pattern is printed on separate card.)

Step Vth Registration

Address

Gray

Color Black

BA

40

2.3.2 Printing SideSelection whether test printing is to be done on one sideor both sides.

2.3.3 TimesThe number of cards for the test contents selected by "Testselect" of the following item is selected.

2.3.4 Test SelectThe test to be executed is selected.

1) PrintSelect this for printing and press "ENTER" twice tostart.

2) FeedSelect this to test only the card feed.

3) IC (contact)The cards are fed and the contact for clip card islowered. There is no data communication.

4) IC (Antenna)The card is fed and stops under the antenna for con-tact-free clip card.

5) MG (JIS), MG (ISO)Data actually are written to and read from magneticstripe cards. An error is displayed on the LCD panelin case of abnormalities.

2.4 Diag. Test2.4.1 SensorCorrect operation of the sensor is checked.Confirm the valve is changed, when the sensor is inter-rupted or reflected.

D0: NOCD (no card) ................................................. Reflection: 0D1: CDIN (card supply) ............................................ Interruption: 0D2: MGCDPOS (MG card position) ......................... Reflection: 0D3: TURNCD (turnover card) ................................... Interruption: 0D4: TURNPOS (turnove initial position) ................... Interruption: 0D5: EDGE (card edge) ............................................. Interruption: 0D6: CDOUT (card outlet) .......................................... Interruption: 0D7: CDNE (card near empty) ................................... Reflection: 0D8: INK (ink start position)

.................... Transmission (yellow,magenta):0,Interruption: 1D9: MEDIA (retransfer film mark) ............................. Interruption: 0D10: CAM (cam position) ......................................... Interruption: 0D11: HR0POS (retransfer heat roller position) ......... Interruption: 0D12: HR1POS (bend remedial heat roller position) . Interruption: 0D13: Not usedD14: Not usedD15: Not used

2.4.2 ActuatorIt is possible to operate each motor individually and to check for mo-tor defects and to check the operation of the mechanisms.When two cassettes or a door are open, the power supply to themotor is cut, it will not operate, and inspection should be performed.

1) Ink TUP Mo. (ink take-up motor)** Remove the inkribbon cassette.

When OK? is displayed, press the ENTER but-ton to perform take-up operation.

2) Ink SPY Mo. (ink supply motor)** Remove the inkribbon cassette .

When OK? is displayed, press the ENTER but-ton to perform supply operation.

3) Media TUP Mo. (retransfer film take-up motor)** Remove the retransfer film cassette.

When OK? is displayed, press the ENTER but-ton to perform film take-up operation.

4) Media SPY Mo. (retransfer film supply motor)** Remove the retransfer film cassette.

When OK? is displayed, press the ENTER but-ton to perform film supply operation.

5) Card Feed Mo. (card feed motor)The card feed motor operates and the roller rotates.

6) Turn Over Mo. (turnover motor)The turnover motor operates and the turn unit movesthrough one cycle.

7) Turn Feed Mo. (turnover card feed motor)The turnover card feed motor operates and the rollerin the turnover unit rotates.

8) Heat Cam Mo. (cam motor)The cam motor operates and the retransfer roller andthe bend remedial roller move through one cycle.

9) Pick Up Mo. (card pickup motor)** The card pickup motor does not rotate when there

is no cleaning roller unit.The card pickup motor operates and the cardsupply roller rotates.

10) Platen solenoidThe solenoid becomes ON (plunger pulled) once andpushes the platen against the thermal head.

11) Ink TUP Enc. (ink take-up encoder)** Remove the ink ribbon cassette .

The ink FG sensor is checked. The buzzer soundsin case of an abnormality.

12) Ink SPY Enc. (ink supply encoder)** Remove the ink ribbon cassette.

The ink supply encoder (inside the motor) ischecked. The buzzer sounds in case of an ab-normality.

13) Media TUP Enc. (retransfer film take-up encoder)** Remove the retransfer film cassette.

The film take-up (inside the motor) is checked.The buzzer sounds in case of an abnormality.

>>Sensor

D15 D0

1000010101010110

41

2.4.3 MemoryThe picture memory SDRAM on the Main PWB is tested.The buzzer sounds in case of an error. The error LED alsowill light.

2.4.4 SIOA special jig is connected and the terminals OPTION 1and 2 are tested. Normally this is used for inspection atthe time of shipping from the factory.

2.4.5 DisplayAll the dots of LCD are displayed black.Conferm that there is no missing dot.

2.4.6 Back ColorThe back colors red, green, and blue are displayed for 3seconds and correct display of the back colors is tested.

2.4.7 BuzzerCorrect sounding of the electronic buzzer is tested.

2.4.8 RegistersThis printer has four temperature-detecting thermistors:

1) Retransfer heat roller thermistor2) Bend remedial heat roller thermistor3) Thermal head thermistor4) Ambient temperature thermistor

These thermistors output analog signals, which are ap-plied to the circuits for four channel 8bit A/D converter IC.Each of these converted value in a hex decimal numberas shown below. Note that the following values are thevalues at the moment the ENTER button is pressed.

The following table shows reference values.

2.5 InformationThe information for the various firmware versions can beconfirmed. For the thermal head, the serial No. and thehead supply voltage (Vth) are displayed.And the total lighting time of the heaters (retransfer andbend remedy) can be displayed. And it is possible to clearthe total lighting time to zero after replacing those heat-ers.

2.6 Parameter Push and PopThis printer has two EEPROMs for storage of data for thethermal head and for user and service mode.When the Main PWB is exchanged, the settings for userand service mode must be done over again. The Param-eter Push/Pop function is provided to shorten this opera-tion.When initially Push is selected and the [ENTER] button ispressed, the set values (including head, total countor) inthe EEPROM on the Main PWB are written to theEEPROM in the head.When then Pop is selected after the Main PWB has beenexchanged and the [ENTER] button is pressed, these setvalues are copied to the EEPROM on the Main PWB.

Ambient temperature

Thermal head

Retransfer heat roller

Bend remedial heat roller

>>ADPORT0 C277

>>ADPORT1 FCFC

Heat roller thermistors

0205080

100130140150160170180190200210220

FEFCF6E4CFA393827264564A3F362E

Ambient temperature thermistor

Thermal head thermistor

-50

10152025303540455055606575

F2D9AC988676685B50463D362F2