XL-SEAT - Adapt solutions · 2019. 5. 2. · XL-SEAT 2008-2016 FORD F250 | FORD F350 | FORD F450...

XL-SEAT INSTALLATION MANUAL

XLS-F250S08L

FORD F250 | FORD F350 | FORD F450 SUPER CAB 2008-2016 DRIVER

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ITEM PART NUMBER QTY DESCRIPTION

1 XLS100-03L 1 Slider no. XLS100-03L

2 XLS200-01 1 Actuator Fixing

3 PRD 332-159P 4 Socket Head Cap Screw Zinc Plated 3/8-16 x 1/2

4 XLS211-01 1 XL-SEAT Fixation plaque

5 XLS300-03 1 XL-SEAT Safety Right Arm

6 XLS400-01L 1 XL-SEAT Transfert Board -Left-

7 XLS430B-01L 1 Transfer Plate Cushion -Left- Black

8 XLS500-04L 1 XL-SEAT Pillar 04 -Left-

9 XLS800-119 1 Electrical actuateur 12 volts -11.000'' Stroke - Type "B" Knob with Ø3/8'' Hole - Right Handed

10 PRD 149-151 1 Socket set screws cup point 5/16-18 x 3/4

11 XLS811-01 1 Shock Ring

12 PRD 192-622 1 Spring Pin Ø1/4'' x 1-3/8'' Lg.

13 XLS600B-05L 1 Endless Screw Cover -Left- Black

14 COVB-01 1 Motor cover

15 XLS700-AL 1 Electrical Kit

16 XLS-F250S08L-00 1 Installation Kit -Left-

XLS-F250S08L

ADAPT SOLUTIONS|[email protected]|866.641.0419|418.889.9838 fax

PART NUMBER

XL-Seat Kit -Left-DESCRIPTION

KIT XL-SEAT FORD F-250 SUPER CAB 2008+

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15 XLS700-AL 1 Electrical Kit

16 XLS-F250S08L-01 1 Floor Adapter -Left-

17 XLS-F250S08-02 1 Reinforcement Long Bar

18 XLS-F250S08-03 1 Reinforcement Short Bar

19 XLS-F250S08-05 1 Motor Plug Extension

20 PRD 125-117 1 Hex self-tapping screw #10 x 3/4'' Lg.

21 PRD 333-110 2 Nylon Insert Locknut 7/16-14

22 PRD 338-230P 4 Flat Socket Cap Screw Zinc Plated 7/16-14 x 3/4

23 PRD 338-237P 2 Zinc-Plated Flat Socket Cap Screw 7/16-14 x 2

24 PRD 339-139P 1 Socket Shoulder Screw Zinc 3/8 x 3/4 x 5/16-18 THD

25 PRD 339-168P 2 Socket Shoulder Screw Zinc 1/2 x 1 1/4 x 3/8-16 THD

26 PRD 341-108P 2 Flat Washer Zinc Plated I.D. 3/8 USS

27 XLS810-01 1 Ring Shock Motor

XLS-F250S08L


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1 XLS-F250S08L-01 1 Floor Adapter -Left-

2 XLS-F250S08-02 1 Reinforcement Long Bar

3 XLS-F250S08-03 1 Reinforcement Short Bar


5 PRD 333-110 2 Nylon Insert Locknut 7/16-14

6 PRD 338-230P 4 Flat Socket Cap Screw Zinc Plated 7/16-14 x 3/4

7 PRD 338-237P 2 Zinc-Plated Flat Socket Cap Screw 7/16-14 x 2

8 PRD 341-108P 2 Flat Washer Zinc Plated I.D. 3/8 USS

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1 XLS-F250S08-05 1 Motor Plug Extension

2 XLS810-01 1 Ring Shock Motor

3 PRD 339-168P 2 Socket Shoulder Screw Zinc 1/2 x 1 1/4 x 3/8-16 THD

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5 PRD 125-117 1 Hex self-tapping screw #10 x 3/4'' Lg.

6 PRD 339-139P 1 Socket Shoulder Screw Zinc 3/8 x 3/4 x 5/16-18 THD

XLS-F250S08L


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XL-SEAT 2008-2016 FORD F250 | FORD F350 | FORD F450 SUPER CAB DRIVER p. 2

1- Remove the doorsill trim. Unbolt the back of the seat.

2- Install the shim # XLS-F250S08-02 and the shim # XLS-F250S08-03 as shown in the

picture.

3- Install the floor adaptor # XLS-F250S08L-01. Slide the adaptor under the back of the

seat. You may need to trim the edge of the plastic wire harness holder. Use the seat

nut to secure the adaptor in place. NOTE: Do not tighten the adaptor yet.


4- Using the floor adaptor and the shims as a guide drill two (2) 7/16” holes through the

rocker panel. NOTE: Before drilling make sure that the floor adaptor is pushed up

against the carpet. DO NOT DRILL THROUGH THE WIRE HARNESS

5- Bolt the adaptor through the floor using two (2) 7/16” X 2” flat head bolts.

6- Install the XL-SEAT onto the floor adaptor. Secure the unit in place using four (4) 7/16”

X 3/4” flat head bolts.


7- Install the security arm and the transfer board. Install the security cover using a self-

tapping screw. Reinstall the doorsill trim. Cut it to fit.

8- NOTE: The XL-SEAT transfer board has adjustment if needed. Lift off the cushion. Unbolt

the four (4) flat head bolts and relocate the board to the desired position and secure

it in place using the four (4) flat head bolts. Once you have completed, reinstall the

cushion.

9- Install the electrical wiring for the XL-SEAT. Follow the instructions found in the attached

document entitled: ELECTRICAL INSTALLATION FOR XL-SEAT.


10- Final inspection:

Make sure all bolts are all properly fastened.

Make sure that XL-SEAT works well with and without a passenger.

Make sure the door closes properly.

(Note: It is normal for the XL-SEAT to touch the door panel trim.)

Make sure the safety guards are fastened in place.

For technical support call 866.641.0419 or email [email protected] Please have the serial number of the unit on hand before placing your call.

mailto:[email protected]


ELECTRICAL INSTALLATION XL-SEAT

1. Thread the lead power cable (red +) under the doorstep molding and through the

firewall. WARNING: Pass through a grommet in the firewall to prevent the cable from

chaffing.

2. Install the circuit breaker near the battery and then

connect the battery to the circuit breaker.

3. Attach the ground wire (black -) to the vehicle’s frame,

under the doorstep molding using a self-tapping screw.

(NOTE: It is preferable to locate it in a spot where the sheet

metal is doubled-up to insure a better ground.)

4. Connect the power cable (red+) and the ground cable

(black -) to the electronic module (black box). Place the

electronic module under the seat and secure it in place

using “Velcro”. Secure all the wires in a loom. Reconnect

the battery.

5. Thread the flat hand held control wire (black telephone wire) under

the doorstep molding and up under the dash. Secure the wire in

place under the dash with a tie wrap and secure the hand held

control on the dash using “Velcro”.

WARNING: Place the hand held control in a safe place so that the door

does not risk cutting off the wire.


RED = 12V POWER SUPPLY

BLACK = GROUNDED TO THE

CHASSIS

ELECTRICAL BOX CONNECTIONS

XL-SEAT

ALONE

TWO YELLOW WIRES

TO THE XL-SEAT

ACTUATOR

GREY WIRE TO THE PENDANT

CTRL BOX: XLS710-01

PENDANT: XLS760-01

RED = 12V POWER SUPPLY

BLACK = GROUNDED TO THE

CHASSIS


WARNING DECALS

After completing the installation of the XL-SEAT, please take time to install the warning

decals. NOTE: The surface must be clean, dry and at ambient temperature for the

sticker to stick to the surface.

Start by locating a position to install the decals.

Clean the surface with the provided alcohol swab.

Peel off the backing of the sticker and then stick it to the cleaned surface.


TROUBLESHOOTING PROBLEM POSSIBLE CAUSES

XL-SEAT will not run

Bad electrical connections. Check and clean corrosion from all connections including the car’s battery cable connections. Hand pendant wire problem. Check hand pendant wire to make sure it is plugged in properly. Check the wire for any cuts. If so, replace the wire. Burnt out switch. Replace pendant. Bad connection. Check the electronic module under the seat. Make sure that all the wires are properly connected. Burnt out electronic module. Contact Adapt Solutions for replacement module. Burnt out actuator. Replace actuator. Power Loss. The XL-SEAT motor is not getting adequate electrical power because of a loose connection. Check the XL-

SEAT connections for tightness and corrosion (especially the ground connection). A partially discharged battery in the vehicle. Check the car’s battery by trying the car lights or checking the voltage with a voltmeter (should read 13.2 volts). Clean the car battery posts and cable clamps thoroughly (remove the battery clamps off the battery posts and clean them with a wire brush designed for that purpose). Coat the connection with anticorrosion spray once reassembled. An automotive battery may be weak, having enough power to start the car but not enough power for continuous use.


ADAPT-SOLUTIONS #1 LTD.

3 YEAR LIMITED WARRANTY

Adapt-Solutions # 1 Ltd. (Adapt Solutions), warrants to the original purchaser of an XL-SEAT that the

equipment is free from defects in material and workmanship for a period of three years from date of

purchase.

During the first year of the warranty, Adapt Solutions will supply the replacement parts as well as a pre-set

monetary amount (determined by Adapt Solutions) for the repair if a defect in materiel or workmanship is

discovered. Labor claims must be approved by Adapt Solutions and an authorisation number (RMA) will be

given. Labor claims must be submitted within six (6) weeks of receiving the RMA to be processed. After the

initial year of this warranty, only parts and components are covered. This warranty does not cover labor and

other services after the initial year. Freight and other related repair charges will be the responsibility of the

original purchaser.

The only remedy for a defect in one of Adapt Solutions products shall be the repair or the replacement, at

the discretion of Adapt Solutions, of the defective part or component. If repair or replacement is not

commercially practical or cannot be timely made, Adapt Solutions may decide to refund the purchase

price of the equipment (XL-SEAT) instead of repairing or replacing the original equipment.

In no event shall Adapt Solutions be responsible for indirect, incidental or consequential damages, whether

such damages arise from claims based on contract, warranty, tort (including negligence), strict liability or

product liability.

All implied warranties, including any warranty of merchantability or fitness for a particular purpose, are

limited in their duration to the length of the warranty stated above for the affected component.

This warranty is to the original purchaser only, and excludes product damage due to installation error,

product misuse, product abuse, accidents, physical damage, damage in shipment, modifications not

made by Adapt Solutions, or repairs undertaken by anyone other than authorized distributors.

To obtain warranty parts and/or reimbursement, you must follow these procedures:

1. Obtain warranty authorization (RMA number) by calling your local Adapt Solutions dealer or Adapt

Solutions directly at 866-641-0419.

2. Return the faulty Adapt Solutions component/equipment, freight prepaid, to the address provided

by your Adapt Solutions dealer or Adapt Solutions with proof of purchase.

Adapt Solutions will pay for shipping back to the purchaser within the continental United States and Canada

if a defect in materiel or workmanship is discovered. Return freight and repair charges will be the

responsibility of the purchaser if the problem is not covered by warranty.

This warranty gives you specific legal rights, and you may also have other rights that vary from state to state/

province to province. Adapt Solutions specifically does not authorize any person to extend the time or scope

of this warranty. For further information regarding this limited warranty, please contact us by calling 1-866-

641-0419 or by writing at the following address:

Adapt Solutions / Warranty Department

145 Damase-Breton

St-Lambert-de-Lauzon, Québec

G0S 2W0 Canada

Date post:	24-Jul-2021
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XL-SEAT - Adapt solutions · 2019. 5. 2. · XL-SEAT 2008-2016 FORD F250 | FORD F350 | FORD F450...

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