+ All Categories
Home > Documents > €¦ · XLS file · Web view · 2014-03-07Q100 General Welding Requirements Nonconformance...

€¦ · XLS file · Web view · 2014-03-07Q100 General Welding Requirements Nonconformance...

Date post: 08-May-2018
Category:
Upload: vanhanh
View: 221 times
Download: 4 times
Share this document with a friend
94
GRDA Unit 3 Combined Cycle Project 178592.67.6130 Heat Recovery Steam Generator Bid Issue March 2014 Source: 00300, 2009, v1.2 Section A Heat Recovery Steam Generator Quotation Fill-In Information Page 1 of 94 00300.1 Not Used 00300.2 General Quotation Parameters 00300.2.1 Bidder's Contact Information Bidder's Quotation Number Bidder's Quotation Date Corporate Information Company Name Purchase Order Addressee Address/Number, Street Address/State, Zip Code Taxpayer ID Number (or EIN) Technical Contact Technical Contact Name Title Address/Number, Street Address/City Address/State, Zip Code Email Address Phone Number Fax Number Commercial Contact Commercial Contact Name Title Address/Number, Street Address/City Address/State, Zip Code Email Address Phone Number Fax Number 00300.2.2 Addenda Number Date Description 00300.2.4 Quotation includes/excludes taxes - Included/Excluded 00300.2.5.2 Adjustment Pricing firm through End of Warranty - Yes/No 00300.2.5.4 Not Used 00300.2.6.1 All Exceptions are declared on Form 00300.2.6.1 - Yes/No 00300.2.3 Quotation Validity Period, through June 9, 2014 per RFQ - Yes/No - If no, advise number of days Yes/No Yes/No Yes/No
Transcript
Page 1: €¦ · XLS file · Web view · 2014-03-07Q100 General Welding Requirements Nonconformance reports ... General Equipment Requirements ... Welding Procedure Specifications ...

GRDA Unit 3 Combined Cycle Project178592.67.6130

Heat Recovery Steam Generator Bid IssueMarch 2014

Source: 00300, 2009, v1.2

Section AHeat Recovery Steam Generator

Quotation Fill-In Information Page 1 of 60

00300.1 Not Used

00300.2 General Quotation Parameters

00300.2.1 Bidder's Contact InformationBidder's Quotation NumberBidder's Quotation DateCorporate Information

Company NamePurchase Order Addressee

Address/Number, StreetAddress/State, Zip Code

Taxpayer ID Number (or EIN)Technical Contact

Technical Contact NameTitle

Address/Number, StreetAddress/City

Address/State, Zip CodeEmail AddressPhone Number

Fax NumberCommercial Contact

Commercial Contact NameTitle

Address/Number, StreetAddress/City

Address/State, Zip CodeEmail AddressPhone Number

Fax Number

00300.2.2 AddendaNumber Date Description Received and Incorporated

00300.2.4 Quotation includes/excludes taxes - Included/Excluded00300.2.5.1 Quotation Pricing firm through Quotation Validity Period - Yes/No00300.2.5.2 Adjustment Pricing firm through End of Warranty - Yes/No00300.2.5.3 Option Pricing firm through Quotation Validity Period - Yes/No00300.2.5.4 Not Used00300.2.6.1 All Exceptions are declared on Form 00300.2.6.1 - Yes/No00300.2.6.2 All Clarifications are declared on Form 00300.2.6.2 - Yes/No

00300.2.3 Quotation Validity Period, through June 9, 2014 per RFQ - Yes/No - If no, advise number of days

Page 2: €¦ · XLS file · Web view · 2014-03-07Q100 General Welding Requirements Nonconformance reports ... General Equipment Requirements ... Welding Procedure Specifications ...

GRDA Unit 3 Combined Cycle Project178592.67.6130

Heat Recovery Steam Generator Bid IssueMarch 2014

Source: 00300, 2009, v1.2

Section AHeat Recovery Steam Generator

Quotation Fill-In Information Page 2 of 60

Form 00300.2.6.1 Declared Exceptions to the RFQ Requirements

00300.2.6.1.1 Not Used

00300.2.6.1.2 Technical Exceptions

Count Reference Stated Technical Exception123456789

10

Page 3: €¦ · XLS file · Web view · 2014-03-07Q100 General Welding Requirements Nonconformance reports ... General Equipment Requirements ... Welding Procedure Specifications ...

GRDA Unit 3 Combined Cycle Project178592.67.6130

Heat Recovery Steam Generator Bid IssueMarch 2014

Source: 00300, 2009, v1.2

Section AHeat Recovery Steam Generator

Quotation Fill-In Information Page 3 of 60

Form 00300.2.6.2 Declared Clarifications to the RFQ Requirements

00300.2.6.2.1 Not Used

00300.2.6.2.2 Technical Clarifications

Count Reference Stated Technical Clarification123456789

10

Page 4: €¦ · XLS file · Web view · 2014-03-07Q100 General Welding Requirements Nonconformance reports ... General Equipment Requirements ... Welding Procedure Specifications ...

GRDA Unit 3 Combined Cycle Project178592.67.6130

Heat Recovery Steam Generator Bid IssueMarch 2014

Source: 00300, 2009, v1.2

Section AHeat Recovery Steam Generator

Quotation Fill-In Information Page 4 of 60

00300.3 Quotation Pricing

Total Base Quotation Pricing - DDP/CIP Jobsite Location $ -

Price Breakdown00300.3.1 Product Pricing (FCA-Factory Location)

HRSG equipment and associated materials $ - Shop Assembled Modules $ - Steel structure and casings $ - Steam drums (HP, IP, LP) $ - Inlet duct, outlet duct $ - HRSG outlet expansion joint $ - Internal piping $ - Trims and valves $ -

$ - Silencers (safety valves, others) $ - Platforms, ladders and stairs per specification $ - One elevator (excludes installation cost) $ -

$ - Penthouse support steel, girts, purlins $ - Penthouse cladding, sag rods, flashing, doors, HVAC $ - Steel stack with silencerHRSG exhaust stack damper $ - Hoists as required for SCR and CO catalysts sections $ - SCR, ammonia injection system $ - CO spool duct $ - Duct burner, fuel skids, BMS $ -

$ - 100% hardness testing of T91 tube bends $ -

$ - Reheat Final Stage attemperation (shipped loose) $ - HP Economizer partial bypass system $ - Transportation DAP/DDP $ - Startup and Commissioning Spare Parts (see attached list) $ -

$ -

$ - Operations & Maintenance Manuals $ -

$ - $ -

$ -

$ -

$ -

Blowdown system including piping and components (excludes blowdown tank)

One freestanding stair tower (drums elevation to grade); one partial stair tower (drums elevation to pipe rack)

HP, IP, LP and RH outlet electrically powered relief (EPOR) valves

High pressure steam Final Stage attemperation (shipped loose)

Technical Field Services (see 00300.1.3, Table 3.3 for days and trips)

Training (see 00300.1.3, Table 3.4 for days trips and number of students)

Parent Company Guarantee valid from award through end of the Warranty PeriodWarranty Period of 24 months from Commercial Operation Date

Repaired/Replaced Warranty of 24 months from repair/replace, not to exceed 48 months from Commercial Operation

Taxes and Duties - All taxes (except sales and use), excises, licenses, duties and fees of any duties, import taxes and export taxes in accordance with Supplier's quoted delivery

10% Letter of Credit valid from Delivery through Project Final Completion

Page 5: €¦ · XLS file · Web view · 2014-03-07Q100 General Welding Requirements Nonconformance reports ... General Equipment Requirements ... Welding Procedure Specifications ...

GRDA Unit 3 Combined Cycle Project178592.67.6130

Heat Recovery Steam Generator Bid IssueMarch 2014

Source: 00300, 2009, v1.2

Section AHeat Recovery Steam Generator

Quotation Fill-In Information Page 5 of 60

$ - Subtotal 00300.3.1 Product Pricing (FCA-Factory Location) $ -

00300.3.2 Supplemental Product Pricing00300.3.2.1 Startup and Commissioning Spare Parts (from Table 3.2.1) $ - 00300.3.2.2 NOT USED00300.3.2.3 Special Tools and Lift Fixtures (from Table 3.2.3) $ - 00300.3.2.4.1 Field Service Representative (from Table 3.2.4.1) $ - 00300.3.2.4.2 Training Service (from Table 3.2.4.2) $ - 00300.3.2.5 Shipping/Transportation (from Table 3.2.5) $ - 00300.3.2.6 Instruction Manuals (from Table 3.2.6) $ -

Subtotal 00300.3.2 Supplemental Product Pricing $ -

Sum of Subtotals (Should Equal Base Quotation Price Above) $ -

Page 6: €¦ · XLS file · Web view · 2014-03-07Q100 General Welding Requirements Nonconformance reports ... General Equipment Requirements ... Welding Procedure Specifications ...

GRDA Unit 3 Combined Cycle Project178592.67.6130

Heat Recovery Steam Generator Bid IssueMarch 2014

Source: 00300, 2009, v1.2

Section AHeat Recovery Steam Generator

Quotation Fill-In Information Page 6 of 60

00300.3.2 Supplemental Product Pricing Tables

00300.3.2.1 Startup and Commissioning Spare Parts Bidder Response ColumnAre startup spare or commissioining spare parts required? Yes/No

If Yes, Bidder has included Spare Parts in base quotation per RFP requirements Yes/NoIf Yes, Bidder shall provide a priced list of construction/erection spare parts included in the quote in Table 3.2.1.

Table 3.2.1: Startup and Commissioning Spare Parts

Item Description Manufacturer's Part Identification Unit of Measure Unit Price Extended Price $ - $ -

$ - $ -

$ - $ -

Subtotal: Table 00300.3.2.1 Startup Spare Parts Pricing $ -

00300.3.2.2 NOT USED

00300.3.2.3 Special Tools and Lift Fixtures Bidder Response ColumnAre special tools and/or lift fixtures required? Yes/No

If Yes, Bidder has included special tools and lift fixtures in base quotation per RFP Yes/No

If Yes, Bidder shall provide a priced list of special tools included in the quote in Table 3.2.3.

Table 3.2.3: Special Tools and Lift Fixtures

Item Description Manufacturer's Part Identification Unit of Measure Unit Price Extended Price $ - $ -

$ - $ -

$ - $ -

Subtotal: Table 00300.3.2.3 Special Tools and Lift Fixtures Pricing $ -

Table 3.2.4: Technical Services00300.3.2.4.1 Field Service Representative Bidder Response ColumnBidder has included field service time in base quotation per RFP requirements Yes/No

If Yes, Bidder shall provide an itemized breakout of priced services included in the quote in Table 3.2.4.1

Table 3.2.4.1 Technical Field Services, Per Diem Rates and Expenses

Unit of Measure Unit Price Extended Price

Week $ - 50 $ -

HRSG Round trips included in the firm fixed lump sum price Trips $ - 4 $ -

Subtotal: Table 00300.3.2.4.1 Field Service Pricing $ - 00300.3.2.4.2 Training Service Bidder Response ColumnBidder has included Training time in base quotation per RFP requirements Yes/No

If Yes, Bidder shall provide an itemized breakout of priced services included in the quote in Table 3.2.4.2

Table 3.2.4.2 Technical Field Services, Per Diem Rates and Expenses

Unit of Measure Unit Price Extended PriceTraining weeks included in the firm fixed lump sum price Week $ - 2 $ -

Bidder to note that pricing included in these tables is for product scope that will be included in the initial Purchase Order with the successful Bidder. Pricing for Work deferred to a later date, such as adjustment pricing, option pricing and alternative scope pricing is not included in these tables.

Quantity Included in PO

Quantity Included in PO

Quantity Included in PO

HRSG Field service weeks included in the firm fixed lump sum price

All-inclusive FIELD SERVICE shall include all salary and overhead, local lodging, travel between the jobsite and local lodging, meals, and miscellaneous expenses. A week of service shall be defined as six (6), ten (10) hour onsite workdays, Monday - Saturday:

Quantity Included in PO

All-inclusive TRAINING shall include all salary and overhead, local lodging, travel between the jobsite and local lodging, meals, and miscellaneous expenses. A week of service shall be defined as five (5), eight (8) hour onsite workdays, Monday - Friday: 8am to 5pm. One week shall constitute one (1) training class.

Page 7: €¦ · XLS file · Web view · 2014-03-07Q100 General Welding Requirements Nonconformance reports ... General Equipment Requirements ... Welding Procedure Specifications ...

GRDA Unit 3 Combined Cycle Project178592.67.6130

Heat Recovery Steam Generator Bid IssueMarch 2014

Source: 00300, 2009, v1.2

Section AHeat Recovery Steam Generator

Quotation Fill-In Information Page 7 of 60

00300.3.2 Supplemental Product Pricing TablesRound trips included in the firm fixed lump sum price Trips $ - 2 $ -

Subtotal: Table 00300.3.2.4.1 Training Pricing $ -

00300.3.2.5 Shipping/Transportation Bidder Response ColumnBidder has included transportation in base quotation per RFP requirements Yes/No

If Yes, Bidder shall provide an itemized breakout of transportation included in the quote in Table 3.2.5.

Table 3.2.5: Shipping/Transportation

Item Description Carrier Type Extended PriceHeat Recovery Steam Generator 1 Lot $ -

(Supplier to provide breakdown as required) $ -

$ -

$ -

$ -

Subtotal: Table 00300.3.2.5 Transportation Pricing $ -

00300.3.2.6 Instruction Manuals Bidder Response Column

Bidder has included pricing for Instruction Manuals in base quotation per Article Q501 Yes/No

If Yes, Bidder shall provided an itemized breakout Instruction Manual pricing included in the quote in Table 3.2.6.

Table 3.2.6: Instruction Manuals

Item Description Media Unit Price Extended PriceProof Copy of Instruction Manuals Electronic EA $ - 1 $ -

Final Copy of Instruction Manuals Electronic EA $ - 1 $ -

Subtotal: Table 00300.3.2.6 Instruction Manuals Pricing $ -

All-inclusive ROUND TRIP shall include all expenses traveling to and returning from the lodging local to the jobsite, from the Manufacturer's Field Service home base of operations. It shall include all transportation (air and/or ground), parking, tolls, meals, travel per diem, any salary/overhead while traveling, and other miscellaneous expenses associated with one round trip.

Point of Origin

Quantity Included in PO

Unit of Measure

Quantity Included in PO

Page 8: €¦ · XLS file · Web view · 2014-03-07Q100 General Welding Requirements Nonconformance reports ... General Equipment Requirements ... Welding Procedure Specifications ...

GRDA Unit 3 Combined Cycle Project178592.67.6130

Heat Recovery Steam Generator Bid IssueMarch 2014

Source: 00300, 2009, v1.2

Section AHeat Recovery Steam Generator

Quotation Fill-In Information Page 8 of 60

00300.4 Unit Adjustment Pricing Tables

Table 4.1: Equipment Pricing

Item Number Item Description Unit of Measure $ - $ -

$ - $ -

$ - $ -

$ - $ -

Table 4.2: Startup and Commissioning Spare Parts

Item Number Item Description Unit of Measure $ - $ -

$ - $ -

$ - $ -

$ - $ -

Table 4.3: NOT USED

Table 4.4: Special Tools and Lift Fixtures

Item Number Item Description Unit of Measure $ - $ -

$ - $ -

$ - $ -

$ - $ -

Table 4.5: Supplemental "Out-of-Base-Scope" Technical AssistanceUnit of Measure Unit Price

Per diem Rate Monday through Friday (up to 8 hours) $/Day $ -

Per diem Rate Saturday (up to 8 hours) $/Day $ -

Per diem Rate Sunday / Holiday (up to 8 hours) $/Day $ -

All-inclusive RATE TO ADJUST above per diem rates for hours worked beyond an eight (8) hour onsite workday:Adjustment Rate Monday through Friday beyond 8 hours) $/h $ -

Adjustment Rate Saturday (beyond 8 hours) $/h $ -

Adjustment Rate Sunday / Holiday (beyond 8 hours) $/h $ -

Round Trip Rate $/rt $ -

Unit Price(to Add)

Unit Price (to Delete)

Delivery ARO (WKS)

Unit Price(to Add)

Unit Price (to Delete)

Delivery ARO (WKS)

Unit Price(to Add)

Unit Price (to Delete)

Delivery ARO (WKS)

All-inclusive DAILY PER DIEM RATE shall include all salary and overhead, local lodging, travel between the jobsite and local lodging, meals, and miscellaneous expenses. A day of service shall be defined as one, eight (8) hour onsite workday in which all project construction and management personnel are working normal shifts:

All-inclusive ROUND TRIP RATE shall include all expenses traveling to and returning from the lodging local to the jobsite, from the Manufacturer's Field Service home base of operations. It shall include all transportation (air and/or ground), parking, tolls, meals, travel per diem, any salary/overhead while traveling, and other miscellaneous expenses associated with one round trip.

Page 9: €¦ · XLS file · Web view · 2014-03-07Q100 General Welding Requirements Nonconformance reports ... General Equipment Requirements ... Welding Procedure Specifications ...

GRDA Unit 3 Combined Cycle Project178592.67.6130

Heat Recovery Steam Generator Bid IssueMarch 2014

Source: 00300, 2009, v1.2

Section AHeat Recovery Steam Generator

Quotation Fill-In Information Page 9 of 60

00300.5 Option Pricing Bidder Response Column

$ -

$ -

$ -

Erection of the Vertical Lift Service Car per Section 14201 of the 67.6130 Specification $ -

$ -

00300.6 Not Used

00300.7 Logistics00300.7.1 Jobsite Storage Requirements Bidder Response Column

Bidder's product included in the quotation has special storage requirements Yes/NoIf Yes, special storage requirements are included with the quotation Yes/No

00300.7.2 ShipmentsManufactured in Bidder's own facility? Yes/NoManufactured in facilities of others? If so list. Yes/NoIf yes, list of other locations included with the quotation Yes/No

Origin CountryState

City

Number of Shipments CountTotal Number of Pieces per Shipment CountTotal Weight per Shipment lbTotal Volume per Shipment cu ftTotal Weight of Largest Single Component lbTotal Volume of Largest Single Component cu ft

00300.8 Subcontracting Bidder Response ColumnBidder proposes subcontracting any major portions of the Work Yes/No

Yes/No

HRSG Thermal Stress Monitoring System per Section 15511.2.19.1 of the 67.6130 Specification

Shipping frames that double as uprighting frames per Section 15511.3.1 of the 67.6130 Specification

Shop fabrication of all hot piping and fittings 2 inches (65 mm) in nominal size and smaller with a design temperature ≥ 300° F per Section 15221.1.1 of the 67.6130 Specification

Allow for sufficient space in the SCR system for future addition of catalyst to meet a maximum NOx requirement at the stack of 2 ppmvd @ 15% O2 at full duct firing.

Design and supply a standard or non-cascading blow down system. Price to include all required piping and valves.

If Yes, Sub-supplier List is included with the quotation

Page 10: €¦ · XLS file · Web view · 2014-03-07Q100 General Welding Requirements Nonconformance reports ... General Equipment Requirements ... Welding Procedure Specifications ...

GRDA Unit 3 Combined Cycle Project178592.67.6130

Heat Recovery Steam Generator Bid IssueMarch 2014

Source: 00300, 2009, v1.2

Section AHeat Recovery Steam Generator

Quotation Fill-In Information Page 10 of 60

00300.9 Delivery and Schedule

LD* Early Delivery** Required Delivery

LD 1-Dec-15 Yes/No3/3/2015 6/1/2015

Main Boiler Steel 7/3/2015 10/1/2015Module Boxes & Drums 8/3/2015 11/1/2015Non Pressure Parts 9/2/2015 12/1/2015Large Bore Piping 9/2/2015 12/1/2015Remaining Equipment except Catalyst 9/2/2015 12/1/2015Casing, Liner Plates 6/3/2015 9/1/2015Stair towers 7/3/2015 10/1/2015Elevator 9/2/2015 12/1/2015Stack 9/2/2015 12/1/2015

00300.9.1.1 Bidder will make single consolidated shipment. Yes/NoIf No, Bidder has included a proposed staggered shipping schedule. Yes/No00300.9.1.2 Bidder has provided a preliminary milestone schedule. Yes/No00300.9.1.3 Bidder has provided a Standard Delivery/Completion schedule. Yes/No00300.9.2 Schedule of Submittals and Applicable Liquidated DamagesBidder confirms ability and commitment to meet all the required submittal dates. Yes/No

Yes/No

00300.9.1 Delivery DAP Jobsite (originating in US), DDP Jobsite (originating outside US)

Bidder Response Column

Delivery of all HRSG components complete

90 Days Maximum Prior to Required DeliveryFoundation Plates Including Stack Anchor

Bolt Template and Embeddment

* "LD" indicates that delivery of the Goods after the "Required Delivery" date is subject to liquidated damages in accordance with applicable articles of the RFP.

** Purchaser will not accept delivery of Goods at the Jobsite prior to the "Early Delivery" date unless previously agreed by Purchaser in writing. Delivery in the period between the "Early Delivery" and "Required Delivery" date is at the discretion of Supplier.

If No, Bidder has for each submittal to which the “No” applies stated the best possible submittal date as an exception.

Page 11: €¦ · XLS file · Web view · 2014-03-07Q100 General Welding Requirements Nonconformance reports ... General Equipment Requirements ... Welding Procedure Specifications ...

GRDA Unit 3 Combined Cycle Project178592.67.6130

Heat Recovery Steam Generator Bid IssueMarch 2014

Source: 00300, 2009, v1.2

Section AHeat Recovery Steam Generator

Quotation Fill-In Information Page 11 of 60

00300.9.2 Schedule of Submittals and Applicable Penalty

Effective Date: TBD Estimated First Shipment Date: TBDProject Delivery Date: December 1, 2015

Submittal ItemSubmittal Dates

Event Due Date

Schedule of Submittals1 676130 Commercial Submittals2 676130 Insurance Certificates 30 After Effective Date No3 676130 30 Before No

4 676130 7 After Effective Date No

5 676130 30 After No

6 676130 Preshipment Inspection Notice 30 Before No

7 676130 Electronic Material List 30 Before No

8 676130 Shipping Notice No

9 676130 No

10 676130 No

11 676130 90 Before No

12 676130 15 Before No

13 676130 60 Before No

14 676130 90 Before No

15 676130 With Proposal

The list is not all-inclusive. There are more requirements for Supplier to "provide notice," to "advise," to "update," to "inform," etc., or to “submit” should a condition precedent occur. These have not been included in the list. It will however remain Supplier's responsibility to comply with the submittal requirements whether or not the submittal is actually included on the following:

Item No.

Reference Document

LD's Apply?Calendar

Days

Transportation Plan including routing clearances

Shipment of Equipment

Performance and Payment BondEngineering/Procurement/Production/Testing and Inspection/Shipping Schedule and Status Report

Effective Date with Monthly Updates

Shipment of EquipmentShipment of Equipment2 Full Work Days Notice

Detailed Final Packing List of Shipment of Equipment

Upon Shipment and With Materials List

Hazardous materials documentation

With Each Shipment and With Materials List

Proof Copy of Instruction Manuals

Shipment of Equipment

Final Copy of Instruction Manuals

Shipment of Equipment

Recommended Spare Parts List, with Unit Prices and Names of Suppliers, Necessary to Cover a 5 year period

Shipment of Equipment

Startup and Commissioning Spare Parts List, Priced

Shipment of Equipment

Quality Assurance/Quality Control Plan, ISO 9000 Certification

Page 12: €¦ · XLS file · Web view · 2014-03-07Q100 General Welding Requirements Nonconformance reports ... General Equipment Requirements ... Welding Procedure Specifications ...

GRDA Unit 3 Combined Cycle Project178592.67.6130

Heat Recovery Steam Generator Bid IssueMarch 2014

Source: 00300, 2009, v1.2

Section AHeat Recovery Steam Generator

Quotation Fill-In Information Page 12 of 60

16 676130 15 Before Test or Inspection No

17 676130 30 After Tests No

18 676130 60 Before No

19 676130 Before No

20 676130 ASME Code Data Package 30 After No

21 676130 30 Before Test No

22 676130 60 After Effective Date No

23 676130 60 After Effective Date No

24 676130 90 Before No

676130

25 676130 60 After Effective Date No

26 676130 30 After Effective Date No

27 676130 45 After Effective Date Yes

28 676130 60 After Effective Date Yes

Notice of Factory Inspection or Tests

Copies Certified Test and Inspection ReportsEquipment storage requirements at site prior to placing the equipment in service

Shipment of Equipment

Final (as-built) drawings and documentation

Substantial CompletionLast shipment of pressure part equipment

Factory Acceptance Test Procedure Including Acceptance Criteria for Programmable Logic Control System

Hydrostatic Testing Procedure for HRSGEstimated sound pressure level of equipment (at design operating conditions) at any location 5 ft above the floor and 3 ft away from the equipment (dB to a reference of 20 micropascals, "A" Scale) Data should be broken down by octaves.

Lubrication list, and initial fill requirements

Shipment of Equipment

15511 Heat Recovery Steam Generator Submittals

HRSG shipping configuration, number of modules, module weight, and dimensions

Supplier's Master Drawing List (MDL)

Engineering/Production/Fabrication/Shipping ScheduleComplete HRSG performance data (includes all flows (flue gas, steam, water), pressures, temperature, etc. for unfired and fired operating cases, for all full and part load cases

Page 13: €¦ · XLS file · Web view · 2014-03-07Q100 General Welding Requirements Nonconformance reports ... General Equipment Requirements ... Welding Procedure Specifications ...

GRDA Unit 3 Combined Cycle Project178592.67.6130

Heat Recovery Steam Generator Bid IssueMarch 2014

Source: 00300, 2009, v1.2

Section AHeat Recovery Steam Generator

Quotation Fill-In Information Page 13 of 60

29 676130 30 After Test or Inspection No

30 676130 ASME code certifications 30 Before Start of Fabrication No

31 676130 60 After Effective Date Yes

32 676130 180 After Effective Date Yes

33 676130 210 After Effective Date Yes

34 676130 75 After Effective Date No

35 676130 75 After Effective Date No

36 676130 180 After Effective Date No

37 676130 60 After Effective Date Yes

38 676130 30 After Effective Date No

CFD flow model simulation test report

Arrangement drawings and terminal point locations for plant layout and physical arrangement and dimensions of equipment furnished

Arrangement drawings for all auxiliary equipment - duct burner, fuel gas skid, etc.

Instrument and valve location drawings indicating the location of all instruments and valves which require air, electrical, or control interface with Purchaser

Stair tower arrangement drawings

Duct outline drawings including movements and clearances for insulation, lagging, stiffeners, expansion joints, and acoustic shrouds (if furnished)

Drum End Enclosures: General arrangement drawings; HVAC calculations; lighting design

Certified loads for design of Purchaser's structures

Stack: PE certified Calculations per ASME STS-1; Base ring diameter; Anchor Bolt circle; Recommended grout thickness; Anchor bolt size, layout, and materials (i.e. A36, A307, etc.)

Page 14: €¦ · XLS file · Web view · 2014-03-07Q100 General Welding Requirements Nonconformance reports ... General Equipment Requirements ... Welding Procedure Specifications ...

GRDA Unit 3 Combined Cycle Project178592.67.6130

Heat Recovery Steam Generator Bid IssueMarch 2014

Source: 00300, 2009, v1.2

Section AHeat Recovery Steam Generator

Quotation Fill-In Information Page 14 of 60

39 676130 30 After Effective Date Yes

40 676130 60 After Effective Date Yes

41 676130 45 After Effective Date No

42 676130 90 After Effective Date No

Preliminary Foundation Design Information: Loads listed separately (i.e. Dead, Live, Seismic, wind, thermal, etc.) for each support clearly indicating load direction at each support for each load case; equipment/steel thermal growth, plan dimensions, thicknesses, and elevations of sole plates, sub-sole plates; shear posts, shear lugs; Delineation of scope of supply for all sole plates, sub-sole plates, shear posts, shear lugs, etc.; Locations, plan size, thickness of all auxiliary supports at grade for ladders, stairs, and platforms. Anchor bolt sizes, locations, and materials (i.e. A36, A307, etc.)

Final Foundation Design Information: Loads listed separately (i.e. Dead, Live, Seismic, wind, thermal, etc.) for each support clearly indicating load direction at each support for each load case; equipment/steel thermal growth, plan dimensions, thicknesses, and elevations of sole plates, sub-sole plates; shear posts, shear lugs; Delineation of scope of supply for all sole plates, sub-sole plates, shear posts, shear lugs, etc.; Locations, plan size, thickness of all auxiliary supports at grade for ladders, stairs, and platforms. Anchor bolt sizes, locations, and materials (i.e. A36, A307, etc.)

Design pressure, temperature, flow rate, and set point of safety valves

Valve list including valve size, design temperature and pressure class, etc.

Page 15: €¦ · XLS file · Web view · 2014-03-07Q100 General Welding Requirements Nonconformance reports ... General Equipment Requirements ... Welding Procedure Specifications ...

GRDA Unit 3 Combined Cycle Project178592.67.6130

Heat Recovery Steam Generator Bid IssueMarch 2014

Source: 00300, 2009, v1.2

Section AHeat Recovery Steam Generator

Quotation Fill-In Information Page 15 of 60

43 676130 75 After Effective Date No

44 676130 45 After Effective Date Yes

45 676130 60 After Effective Date Yes

46 676130 60 After Effective Date Yes

47 676130 210 After Effective Date No

48 676130 Hanger details 90 After Effective Date No

49 676130 45 After Effective Date Yes

50 676130 60 After Effective Date Yes

Pipeline list including design temperature, pressure, material, schedule, and size for all pipe furnished

Preliminary high pressure main steam, hot reheat, and cold reheat steam line terminal point information including design conditions (press, temp, flow), outside diameter, wall thickness, materials, 3D locations, thermal movements, and allowable forces and moments

Terminal point information, including design conditions (press, temp, flow), outside diameter, wall thickness, materials, 3D locations, thermal movements, and allowable forces and moments, for the remaining systems

Large bore piping isometric drawings - Including valve, pipe, and equipment weights and stress isometric drawings

Small bore piping isometric drawings (including suggested routing for blow down and drain piping and header)

Piping and instrument diagrams indicating all piping, valves, and instrumentation being supplied by the Supplier and clearly identifying all interfaces with the Purchaser

Dimensional drawings including overall dimensions, detailing all power, control and instrumentation junction box sizes and locations and maximum power, control and instrumentation cable termination requirements. Also provide ground lug size and location, if specified or furnished

Page 16: €¦ · XLS file · Web view · 2014-03-07Q100 General Welding Requirements Nonconformance reports ... General Equipment Requirements ... Welding Procedure Specifications ...

GRDA Unit 3 Combined Cycle Project178592.67.6130

Heat Recovery Steam Generator Bid IssueMarch 2014

Source: 00300, 2009, v1.2

Section AHeat Recovery Steam Generator

Quotation Fill-In Information Page 16 of 60

51 676130 60 After Effective Date Yes

52 676130 90 After No

53 676130 180 After Effective Date No

54 676130 75 After Effective Date No

55 676130 210 After Effective Date Yes

56 676130 180 After Effective Date No

57 676130 210 After Effective Date Yes

58 676130 60 After Effective Date No

59 676130 60 After Effective Date No

60 676130 210 After Effective Date No

61 676130 60 After Effective Date Yes

Detailed wiring diagrams showing all external connections

Functional description of the operation of equipment (Final for HRSG, preliminary for burner and SCR) including HP and LP steam turbine bypass system, if required, design and operational requirements

Receipt of Final Plant Operating Philosophy Document

Final functional description of the operation of SCR and burner

Preliminary HRSG I/O list with termination information including SCR and BMS

Final HRSG I/O list with termination information including SCR and BMSInstrument data sheets (ISA type or equal) and installation details for control system including estimated impulse tubing requirements

Detailed list of instrumentation and control equipment listing manufacturer, model number, range, setpoint, signal level, etc.

Complete unit performance data including all flue gas, steam, and water flows, pressures, pressure drops, and temperatures and duct burner fuel gas flows for all full and part load heat balance cases

Temperature profiles of the HRSG gas sidePerformance curves for auxiliary equipment including pump performance curves

Maximum allowable working pressure of the HRSG as defined by the ASME Boiler and Pressure Vessel Code

Page 17: €¦ · XLS file · Web view · 2014-03-07Q100 General Welding Requirements Nonconformance reports ... General Equipment Requirements ... Welding Procedure Specifications ...

GRDA Unit 3 Combined Cycle Project178592.67.6130

Heat Recovery Steam Generator Bid IssueMarch 2014

Source: 00300, 2009, v1.2

Section AHeat Recovery Steam Generator

Quotation Fill-In Information Page 17 of 60

62 676130 90 After No

63 676130 210 After Effective Date No

64 676130 75 After Effective Date No

65 676130 45 After Effective Date Yes

66 676130 HRSG Purge volume 60 After Effective Date No67 676130 210 After Effective Date No

HRSG startup characteristics for cold and hot starts, time in hours shall be the abscissa, the ordinates shall be steam pressure, temperature, and flow along with exhaust temperature for the HP, IP, and LP systems

Receipt of CTG Start-up curves and Purchaser's start-up philosophy documents

Duct burner emission curves indicating NOx, CO, and VOC/UHC predicted emissions on a mass basis for the entire operating range of the duct burner

Water volumes of the various sections of the HRSG

Station and Instrument air requirements (Total Not-to-Exceed)

PC based computer thermal model of HSRG

Page 18: €¦ · XLS file · Web view · 2014-03-07Q100 General Welding Requirements Nonconformance reports ... General Equipment Requirements ... Welding Procedure Specifications ...

GRDA Unit 3 Combined Cycle Project178592.67.6130

Heat Recovery Steam Generator Bid IssueMarch 2014

Source: 00300, 2009, v1.2

Section AHeat Recovery Steam Generator

Quotation Fill-In Information Page 18 of 60

68 676130 60 After Effective Date Yes

69 676130 120 After Effective Date No

70 676130 120 Before No

71 676130 30 Before No

72 676130 180 Before No

676130

73 676130 120 After Effective Date Yes

74 676130 180 After Effective Date No

Guaranteed and expected steam quality leaving each steam drum over the entire operating range

HRSG fabrication and erection drawingsRecommended detailed erection sequence and procedure

Shipment of First Delivery of Steel Structure

Insulation requirements and details including detailed insulation specifications, drawings, and instructions for field installation

Shipment of Equipment

Package for preoperational cleaning of the HRSG. The submittal shall include the manufacturer’s chemical cleaning procedures or guidelines, calculations of the operating and hydro boiler volumes by section, HRSG P&ID’s, HRSG general arrangement and elevations, bundle arrangement drawings, and isometric drawings of the main steam and reheat attemperator piping. The bundle arrangement drawings shall indicate the number and size of tubes in each boiler section, and the flow configurations through them (i.e. ventable and drainable headers, or U-tubes).

Shipment of Equipment

11506 Selective Catalytic Reduction System, 11507 Catalyst for SCR and 11508 Ammonia System Submittals

Preliminary detailed drawings required to indicate miscellaneous piping and wiring connections (SCR).

Final detailed drawings required to indicate miscellaneous piping and wiring connections (SCR).

Page 19: €¦ · XLS file · Web view · 2014-03-07Q100 General Welding Requirements Nonconformance reports ... General Equipment Requirements ... Welding Procedure Specifications ...

GRDA Unit 3 Combined Cycle Project178592.67.6130

Heat Recovery Steam Generator Bid IssueMarch 2014

Source: 00300, 2009, v1.2

Section AHeat Recovery Steam Generator

Quotation Fill-In Information Page 19 of 60

74 676130 210 After Effective Date No

75 676130 Pipe layout drawings (SCR) 180 After Effective Date No

75 676130 210 After Effective Date No

76 676130 180 After Effective Date No

76 676130 Catalyst performance curves 210 After Effective Date No

77 676130 30 Before Shipment No

77 676130 120 After Effective Date No

78 676130 180 After Effective Date No

78 676130 180 After Effective Date No

79 676130 60 After Effective Date No

79 676130 120 After Effective Date No

80 676130 60 After Effective Date No

Drawings and data on accessory equipment, including valves, fittings, and other components (SCR)

Recommended location for all pipe supports, recommended type of pipe supports at each location, and loads on each pipe support (SCR)

Pipeline list including design temperature, pressure, material, schedule, and size for all SCR pipe furnished.

Flowmeter certification report (Ammonia)

Preliminary drawings indicating pipe connection points (Ammonia)

Final detailed drawings indicating pipe connections points (Ammonia)

Fan performance curve (Ammonia)Preliminary Motor List, including equipment tagging, equipment description, voltage, and rated and operating horsepower of the motor loads.

Final Motor List, including equipment tagging, equipment description, voltage, and rated and operating horsepower of the motor loads.

Preliminary Electrical Load List, including equipment tagging, equipment description, voltage, and the rated and operating electrical loads.

Page 20: €¦ · XLS file · Web view · 2014-03-07Q100 General Welding Requirements Nonconformance reports ... General Equipment Requirements ... Welding Procedure Specifications ...

GRDA Unit 3 Combined Cycle Project178592.67.6130

Heat Recovery Steam Generator Bid IssueMarch 2014

Source: 00300, 2009, v1.2

Section AHeat Recovery Steam Generator

Quotation Fill-In Information Page 20 of 60

80 676130 120 After Effective Date No

E640

81 E640 Motor nameplate data 180 After Effective Date No82 E640 180 After Effective Date No

83 E640 180 After Effective Date No

676130

84 676130 180 After Effective Date Yes

85 676130 180 After Effective Date Yes

86 676130 180 After Effective Date Yes

87 676130 180 After Effective Date No

88 676130 Control Panel layout drawings 180 After Effective Date No676130

89 676130 Electronic weld map 60 Before Yes

90 676130 14 After No

91 676130 30 After Effective Date No

676130

92 180 After Effective Date No

93 14 After No

Final Electrical Load List, including equipment tagging, equipment description, voltage, and the rated and operating electrical loads.

Low voltage Induction Motor Submittals

Completed motor information sheetsElectric Motor Outline/Dimensional Drawing17052 Local Control Panels SubmittalsLocal Control Panel internal wiring diagramsPanel external connection diagramsLocal Control Panel outline dimension drawingsLocal Control Panel internal arrangement drawings

15225 General Service Pipe Submittals

Shipment of Equipment

General Service Pipe Mill certificates and documentation required by ASME Boiler and Pressure Vessel Code

Shipment of Equipment

Testing and inspection procedures for base materials, including the extent of each examination, stage of manufacture at time of examination

15263 General Service Valves (Furnished with Equipment) SubmittalsTypical standard drawing for each valve type, size, pressure class, material, locking devices, and accessories

Mill test reports for ASME Boiler and Pressure Vessel Code valves

Shipment of Equipment

Page 21: €¦ · XLS file · Web view · 2014-03-07Q100 General Welding Requirements Nonconformance reports ... General Equipment Requirements ... Welding Procedure Specifications ...

GRDA Unit 3 Combined Cycle Project178592.67.6130

Heat Recovery Steam Generator Bid IssueMarch 2014

Source: 00300, 2009, v1.2

Section AHeat Recovery Steam Generator

Quotation Fill-In Information Page 21 of 60

94 30 After No

676130

95 180 After Effective Date No

96 180 After Effective Date Yes

97 180 After Effective Date No

98 With Instruction Manuals No

99 676130 75 After Effective Date No

100 676130 180 After Effective Date No

101 676130 180 After Effective Date Yes

102 676130 180 After Effective Date No

676130

103 676130 210 After Effective Date No

104 676130 210 After Effective Date No

105 210 After Effective Date No

106 676130 210 After Effective Date No

676130 15551 Dampers Submittals107 676130 150 After Effective Date Yes

Hydrostatic shell and seat leakage test reports for tests required by ASME B16.34

Shipment of Equipment

15268 C160 Control Valve Submittals

Typical standard drawing for each valve type, size, pressure class, material, locking devices, and accessories

Electrical schematic, wiring, signal and motive air tubing diagram (for field installation)

Control valve specification sheets

Shell pressure test and seat leakage test reports (for tests required by ASME B16.34 and ANSI/FCI 70-2, respectively)

Control and motor operated valve specification sheetsCross-sectional assembly views of control valves indicating materials used for each component part

Control Valve Electrical schematic, wiring, signal and motive air tubing diagram (for field installation)

Wiring Diagrams for electrical accessories on valves (limit switches, I/O converters, etc.)

17053 Subsystem- Programmable Logic Control System Submittals

PLC Control Logic Configuration Package Users Manual

PLC Programming Software PackageComplete bill of materials for PLC systemOperator Workstation Graphic Displays Configuration Package Users Manual

Stack damper and actuator general arrangement drawings

Page 22: €¦ · XLS file · Web view · 2014-03-07Q100 General Welding Requirements Nonconformance reports ... General Equipment Requirements ... Welding Procedure Specifications ...

GRDA Unit 3 Combined Cycle Project178592.67.6130

Heat Recovery Steam Generator Bid IssueMarch 2014

Source: 00300, 2009, v1.2

Section AHeat Recovery Steam Generator

Quotation Fill-In Information Page 22 of 60

108 150 After Effective Date Yes

676130

109 676130 120 After Yes

110 676130 180 After Effective Date Yes

111 676130 180 After Effective Date No

112 676130 180 After Effective Date No

113 676130 210 After Effective Date No

114 676130 180 After Effective Date No

115 676130 180 After Effective Date No

116 676130 180 After Effective Date No

117 676130 180 After Effective Date No

118 676130 180 After Effective Date Yes

119 676130 210 After Effective Date Yes120 676130 30 Before Test No

121 676130 180 After Effective Date No

122 676130 180 After Effective Date No

123 16142 Final drawings 60 After Effective Date Yes124 16142 Schematic and wiring diagrams 60 After Effective Date Yes

E645 Electric Actuators .

Stack damper actuator wiring drawings17051 Control Design and Equipment SubmittalsHRSG and BMS (if provided) Functional Control Diagrams

Receipt of plant operating philosophy from Purchaser

SCR Ammonia injection Functional Control DiagramsDetailed Job Specific Control System Serial Communications Drawings and Documentation (If provided)

Hardcopy Color Printout of Operator Graphic Displays with Description of BMS Operation

Detailed Job Specific Control System Prefabricated Cable Interconnection Drawings (if provided)

Detailed Job Specific Control Equipment Cabinet dimensional drawings (BMS/SCR)

List of Control System Prefabricated Interconnecting Cables (if provided)

Detailed Job Specific Control System Power and Grounding wiring diagrams (BMS/SCR)BMS and SCR Cabinet Internal Arrangement Diagrams with Terminal Block Layouts

BMS Cabinet External Wiring Connection Diagrams

BMS Cabinet Internal Wiring DiagramsBMS Factory Acceptance Test ProcedureBMS I/O list with termination information

Hardcopy of fully annotated final BMS PLC control program documentation

Page 23: €¦ · XLS file · Web view · 2014-03-07Q100 General Welding Requirements Nonconformance reports ... General Equipment Requirements ... Welding Procedure Specifications ...

GRDA Unit 3 Combined Cycle Project178592.67.6130

Heat Recovery Steam Generator Bid IssueMarch 2014

Source: 00300, 2009, v1.2

Section AHeat Recovery Steam Generator

Quotation Fill-In Information Page 23 of 60

131 E645 120 After Effective Date No

132 E645 180 After Effective Date Yes133 E645 180 After Effective Date No

K100 Instrumentation .134 K100 90 After Effective Date Yes

135 K100 Upon Yes136 K100 120 After Effective Date Yes137 K100 120 After Effective Date Yes

138 K100 120 After Effective Date Yes

M200 Piping .

139 M200Q002 .

140 Q002 Quality Manual, controlled copy 30 After Effective Date

141 Q002 30 After Effective Date

142 Q002 Subsupplier listing 5 Before

143 Q002 Inspection and test plan 30 After Effective Date144 Q002 14 Before Test/Inspection

Q100 .

145 Q100 60 Before Start of Fabrication

146 Q100 60 Before Start of Fabrication

147 Q100 5 Afer Discovery of Repair

148 Q100 60 Before Start of Fabrication

Control and Instrument Wiring Diagrams

Electric Actuator information sheets including sizing data, open/close travel times - for motor operated valves and

Electric Actuator Outline/Dimensional Drawing

Instrument Location Plan Drawings

Instrument factory calibration sheets

Shipment of InstrumentsFlow element calculation data

sheets showing beta ratio, dP, flowISA-format datasheets for all InstrumentsPTC 19.3 calculations for steam line TW's vib failure analysis confirming thermowells will not fail in service or during steam blow conditions

Calculations to verify suitability of integrally reinforced fittings for dissimilar branch/header materials

General Quality System Requirements

Certification Letter or Certificate of Authorization (copy), if certified by a registered agency, e.g., ASME Certificate Issue of Subsupplier

Purchase Order

Notification of inspection/test (for B&V hold/witness points)General Welding Requirements

Welding Procedure Specifications (WPS) with applicable Procedure Qualification Records (PQR)Procedures for storing, issuing, and reconditioning of electrodes, wires, and fluxesRepair procedures associated with a nonconformance reportPost-weld heat treatment procedures

Page 24: €¦ · XLS file · Web view · 2014-03-07Q100 General Welding Requirements Nonconformance reports ... General Equipment Requirements ... Welding Procedure Specifications ...

GRDA Unit 3 Combined Cycle Project178592.67.6130

Heat Recovery Steam Generator Bid IssueMarch 2014

Source: 00300, 2009, v1.2

Section AHeat Recovery Steam Generator

Quotation Fill-In Information Page 24 of 60

149 Q100 60 Before Start of Fabrication

150 Q100 60 Before Start of Fabrication

151 Q100 60 Before Start of Fabrication

152 Q100 Root side purging procedures 60 Before Start of Fabrication

153 Q100 Nonconformance reports 5 After Discovery of Nonconf.

154 Q100 ASME/NBIC Data Reports 60 After

155 Q100 Radiographs 14 After

Q110 .

156 Q110 21 Before Shipment

Q301 .

157 Q301 30 Before Start of Fabrication No

158 Q301 30 After Release to Proceed NoQ400 .

159 Q400 30 After Effective Date NoQ502 Electrical Data

160 Q502 60 After Effective Date Yes

161 Q502 60 After Effective Date Yes

Solution annealing heat treatment procedure, if requiredVisual inspectors' qualifications and certificates

Nondestructive examination procedures

Fabrication Completion

Fabrication Completion

Welding of 9Cr-1Mo-V (Grade 91) Materials

ASME B31.1 shop fabricated piping spools P91 documentation recordsManufacturer's Standard Coating

Shop drawings that identify shop-applied coating systems

Manufacturer's product data sheetsGeneral Equipment RequirementsShipment Plan providing details of field assembly work required as described in the Supplier's proposal.Completed motor information sheetsCompleted electric actuator information sheet

Page 25: €¦ · XLS file · Web view · 2014-03-07Q100 General Welding Requirements Nonconformance reports ... General Equipment Requirements ... Welding Procedure Specifications ...

GRDA Unit 3 Combined Cycle Project178592.67.6130

Heat Recovery Steam Generator Bid IssueMarch 2014

Source: 00300, 2009, v1.2

Section AHeat Recovery Steam Generator

Quotation Fill-In Information Page 25 of 60

00300.9.2 Schedule of Submittals and Applicable Penalty

Bid

der C

ompl

ies

Yes

/No

Page 26: €¦ · XLS file · Web view · 2014-03-07Q100 General Welding Requirements Nonconformance reports ... General Equipment Requirements ... Welding Procedure Specifications ...

GRDA Unit 3 Combined Cycle Project178592.67.6130

Heat Recovery Steam Generator Bid IssueMarch 2014

Source: 00300, 2009, v1.2

Section AHeat Recovery Steam Generator

Quotation Fill-In Information Page 26 of 60

Page 27: €¦ · XLS file · Web view · 2014-03-07Q100 General Welding Requirements Nonconformance reports ... General Equipment Requirements ... Welding Procedure Specifications ...

GRDA Unit 3 Combined Cycle Project178592.67.6130

Heat Recovery Steam Generator Bid IssueMarch 2014

Source: 00300, 2009, v1.2

Section AHeat Recovery Steam Generator

Quotation Fill-In Information Page 27 of 60

Page 28: €¦ · XLS file · Web view · 2014-03-07Q100 General Welding Requirements Nonconformance reports ... General Equipment Requirements ... Welding Procedure Specifications ...

GRDA Unit 3 Combined Cycle Project178592.67.6130

Heat Recovery Steam Generator Bid IssueMarch 2014

Source: 00300, 2009, v1.2

Section AHeat Recovery Steam Generator

Quotation Fill-In Information Page 28 of 60

Page 29: €¦ · XLS file · Web view · 2014-03-07Q100 General Welding Requirements Nonconformance reports ... General Equipment Requirements ... Welding Procedure Specifications ...

GRDA Unit 3 Combined Cycle Project178592.67.6130

Heat Recovery Steam Generator Bid IssueMarch 2014

Source: 00300, 2009, v1.2

Section AHeat Recovery Steam Generator

Quotation Fill-In Information Page 29 of 60

Page 30: €¦ · XLS file · Web view · 2014-03-07Q100 General Welding Requirements Nonconformance reports ... General Equipment Requirements ... Welding Procedure Specifications ...

GRDA Unit 3 Combined Cycle Project178592.67.6130

Heat Recovery Steam Generator Bid IssueMarch 2014

Source: 00300, 2009, v1.2

Section AHeat Recovery Steam Generator

Quotation Fill-In Information Page 30 of 60

Page 31: €¦ · XLS file · Web view · 2014-03-07Q100 General Welding Requirements Nonconformance reports ... General Equipment Requirements ... Welding Procedure Specifications ...

GRDA Unit 3 Combined Cycle Project178592.67.6130

Heat Recovery Steam Generator Bid IssueMarch 2014

Source: 00300, 2009, v1.2

Section AHeat Recovery Steam Generator

Quotation Fill-In Information Page 31 of 60

Page 32: €¦ · XLS file · Web view · 2014-03-07Q100 General Welding Requirements Nonconformance reports ... General Equipment Requirements ... Welding Procedure Specifications ...

GRDA Unit 3 Combined Cycle Project178592.67.6130

Heat Recovery Steam Generator Bid IssueMarch 2014

Source: 00300, 2009, v1.2

Section AHeat Recovery Steam Generator

Quotation Fill-In Information Page 32 of 60

Page 33: €¦ · XLS file · Web view · 2014-03-07Q100 General Welding Requirements Nonconformance reports ... General Equipment Requirements ... Welding Procedure Specifications ...

GRDA Unit 3 Combined Cycle Project178592.67.6130

Heat Recovery Steam Generator Bid IssueMarch 2014

Source: 00300, 2009, v1.2

Section AHeat Recovery Steam Generator

Quotation Fill-In Information Page 33 of 60

Page 34: €¦ · XLS file · Web view · 2014-03-07Q100 General Welding Requirements Nonconformance reports ... General Equipment Requirements ... Welding Procedure Specifications ...

GRDA Unit 3 Combined Cycle Project178592.67.6130

Heat Recovery Steam Generator Bid IssueMarch 2014

Source: 00300, 2009, v1.2

Section AHeat Recovery Steam Generator

Quotation Fill-In Information Page 34 of 60

Page 35: €¦ · XLS file · Web view · 2014-03-07Q100 General Welding Requirements Nonconformance reports ... General Equipment Requirements ... Welding Procedure Specifications ...

GRDA Unit 3 Combined Cycle Project178592.67.6130

Heat Recovery Steam Generator Bid IssueMarch 2014

Source: 00300, 2009, v1.2

Section AHeat Recovery Steam Generator

Quotation Fill-In Information Page 35 of 60

Page 36: €¦ · XLS file · Web view · 2014-03-07Q100 General Welding Requirements Nonconformance reports ... General Equipment Requirements ... Welding Procedure Specifications ...

GRDA Unit 3 Combined Cycle Project178592.67.6130

Heat Recovery Steam Generator Bid IssueMarch 2014

Source: 00300, 2009, v1.2

Section AHeat Recovery Steam Generator

Quotation Fill-In Information Page 36 of 60

Page 37: €¦ · XLS file · Web view · 2014-03-07Q100 General Welding Requirements Nonconformance reports ... General Equipment Requirements ... Welding Procedure Specifications ...

GRDA Unit 3 Combined Cycle Project178592.67.6130

Heat Recovery Steam Generator Bid IssueMarch 2014

Source: 00300, 2009, v1.2

Section AHeat Recovery Steam Generator

Quotation Fill-In Information Page 37 of 60

Page 38: €¦ · XLS file · Web view · 2014-03-07Q100 General Welding Requirements Nonconformance reports ... General Equipment Requirements ... Welding Procedure Specifications ...

GRDA Unit 3 Combined Cycle Project178592.67.6130

Heat Recovery Steam Generator Bid IssueMarch 2014

Source: 00300, 2009, v1.2

Section AHeat Recovery Steam Generator

Quotation Fill-In Information Page 38 of 60

Page 39: €¦ · XLS file · Web view · 2014-03-07Q100 General Welding Requirements Nonconformance reports ... General Equipment Requirements ... Welding Procedure Specifications ...

GRDA Unit 3 Combined Cycle Project178592.67.6130

Heat Recovery Steam Generator Bid Issue March 2014

Source: 00300, 2009, v1.2

Section AHeat Recovery Steam Generator

Quotation Fill-In Information Page 39 of 60

Technical input to 00300.6 Bid Submittals Required with Quotation

Submittal Item Yes/No

Bid Submittals11507 Catalyst for Selective Catalytic Reduction .11507 Catalyst management plan for the first 5 years of operation11507

11507

11506 Selective Catalytic Reduction System .11506 Drawings11506 General arrangement and elevation plans of systems furnished.11506

11506 Major dimensions of major pieces of equipment.11506

11506 Preliminary load information.11508 Ammonia System .11508

11508 General arrangement, elevation, and plans of ammonia flow control unit.11508

11508 General arrangement, elevation, and plans of ammonia injection grid.14201 Vertical Lift Service Car .14201 General arrangement, elevation, and plan drawing.14201

14201 Preliminary load information.14201 Description of electrical components supplied.15511 Heat Recovery Steam Generator .15511 Listing of Work subcontracted to other Suppliers.15511 Listing of Subsuppliers used.15511 Bidder's preliminary engineering schedule.15511 Bidder's procurement/production/shipping schedule.15511 List of similar units in construction or operation

1551115511 Description of unit startup

15511

00300.10 Technical Documents Required with Quotation (completed tables are required for the Base Scope)

Reference Document

The Supplier shall provide a statement regarding whether or not he accepts return of spent catalyst as described in Article 11507.2.4.List of catalyst poisons and operating conditions that may reduce catalyst life, performance, or structural integrity. The list of poisons shall include the maximum quantities of poisons allowed (either individually or combination) and the testing method which will be used as a basis for determining poison levels.

Preliminary piping and instrument diagrams designating all power actuated valves and instruments.

General description as to component or modular sizes to establish construction and erection activities required onsite.

Preliminary piping and instrument diagram of ammonia flow control unit, vaporized ammonia flow balancing arrangement, and ammonia injection grid.

General arrangement, elevation, and plans of vaporized ammonia flow balance arrangement.

General description as to component or modular sizes to establish construction and erection activities required onsite.

Preliminary P&IDs including scope of Supplier, Hydrotest boundaries, and ASME code boundaries.

Equipment arrangement drawings from CT outlet expansion joint to outlet of stack inlet expansion joint - elevation, side, plan, etc. views

Page 40: €¦ · XLS file · Web view · 2014-03-07Q100 General Welding Requirements Nonconformance reports ... General Equipment Requirements ... Welding Procedure Specifications ...

GRDA Unit 3 Combined Cycle Project178592.67.6130

Heat Recovery Steam Generator Bid Issue March 2014

Source: 00300, 2009, v1.2

Section AHeat Recovery Steam Generator

Quotation Fill-In Information Page 40 of 60

15511 Equipment arrangement drawings: duct burner, fuel skid, stair towers, etc.15511

15511 Extent of piping fabrication performed off site15511

Number of tube welds and header welds in HP section of HRSG by size/sch15511

Number of tube welds and header welds in IP section of HRSG by size/sch15511

15511Number of tube welds and header welds in LP section of HRSG by size/sch

15511

15511 Number of tube welds and header welds in BOP piping15511 Storage requirements for all materials15511 Cleanliness specification for all pressure parts and piping by service15511

15511 Preliminary ductwork arrangement.15511

15511 Estimated structural steel quantity (tons)15511 Estimated grating area (sf)15511

15511

Provide drawings of the proposed manway doors, material specifications (doors and gaskets), installation instructions, experience list with the proposed design, specifically with cycling HRSGs

Number of tube welds and header welds in Reheat section of HRSG by size/sch

Number of field welds for components, by size/sch, composed of alloy materials such as P/T11, P/T22, P/T91, etc.

Describe the extent of knocked-down shop fabrication versus shop fabrication of ductwork box sections.

Description of structural steel, grating, handrail, and embedments fabrication and shipments by area

Description of vessel preparation for shipment including provisions for closure & rust preventionPreliminary Electrical Load List, including equipment tagging, equipment description, voltage, and the rated and operating electrical loads.

Page 41: €¦ · XLS file · Web view · 2014-03-07Q100 General Welding Requirements Nonconformance reports ... General Equipment Requirements ... Welding Procedure Specifications ...

GRDA Unit 3 Combined Cycle Project178592.67.6130

Heat Recovery Steam Generator Bid IssueMarch 2014

Source: 00300, 2009, v1.2

Section AHeat Recovery Steam Generator

Quotation Fill-In Information Page 41 of 60

Technical input to 00300.7 Technical Fill-In Data Required with QuotationSubmittal Item Tech Fill-In Data

Technical Fill-In Data11506 Selective Catalytic Reduction System .11506 Bidder's Name11506 Performance Guarantees When Firing Natural Gas11506 Unit load, percent MCR11506

11506 Less than 610 percent of average11506 Less than 615 percent of average11506

11506

11506 kVA11506 kW11506 Voltage, volts11506 Phase11506

11506 Plant (noninstrument) air11506 Instrument air11506

11506

11506

11506

11506 SCR Reactor11506 Number of reactors11506 Material of construction, ASTM designation11506 Housing11506 Liner11506 Structural steel11506 Flow distribution devices11506 Catalyst protection screens11506 Catalyst support frame11506 Catalyst seal plates11506 Nozzles11506 Others11506

00300.11 Technical Fill-In Data Required with Quotation (completed tables are required for the Base Scope and Elective Option [if proposed])

Reference Document

SCR reactor inlet gas velocity distribution, percent of point measured

Maximum system pressure drop (catalyst charge, flange-to-flange), psi (kPa)Reactor system maximum operating power requirements

Maximum compressed air requirements, psig/scfm (kPag/scmm)

Maximum rated capacity of SCR system, flue gas flow rate, lb/h (kg/h)Minimum load capability, percent of MCR flue gas flow rateMinimum availability, percent (as defined on the SCR System Specification Sheets)

Performance guarantees are applicable for the full range of expected operations (minimum to maximum load.

Overall (outside) dimensions of catalyst housing, in. (mm)

Page 42: €¦ · XLS file · Web view · 2014-03-07Q100 General Welding Requirements Nonconformance reports ... General Equipment Requirements ... Welding Procedure Specifications ...

GRDA Unit 3 Combined Cycle Project178592.67.6130

Heat Recovery Steam Generator Bid IssueMarch 2014

Source: 00300, 2009, v1.2

Section AHeat Recovery Steam Generator

Quotation Fill-In Information Page 42 of 60

Technical input to 00300.7 Technical Fill-In Data Required with Quotation11506 Height11506 Width11506 Depth11506

11506 Height11506 Width11506 Depth11506 Housing shell plate thickness, in. (mm)11506

11506

11506

11506 Space provided for spare catalyst layer, in. (mm)11506 Access provisions11506

11506 Grating11506 Total floor area, ft2 (m2)11506 Total stair tread, ft2 (m2)11506

11506

11506 Number of test ports11506 Reactor inlet11506 Between Layers 1 and 2 (if applicable)11506 Reactor outlet11506 Size of test ports, in. (mm)11506 Reactor inlet11506 Between Layers 1 and 2 (if applicable)11506 Reactor outlet11506

11507 Catalyst for Selective Catalytic Reduction .11507 Bidder's Name11507 Type11507 Active components11507 Flue gas flow direction through catalyst11507 Catalyst11507 Manufacturer's identification11507 Type (honeycomb, plate, etc.)11507 Module frame material11507 Catalyst pitch, in. (mm)11507 Catalyst module dimensions, in. (mm)11507 Width11507 Length

Overall (inside) dimensions of catalyst housing, in. (mm)

Distance between ends of first catalyst later to beginning of adjacent catalyst layers, in. (mm)Distance between flow distribution plates to AIG, in. (mm)Distance between AIG to beginning of first catalyst layer, in. (mm)

Design live load for stairs, platforms, and walkways, lbf

Access door size for personnel access to catalyst layers and coupons, in. (mm)Access door size for personnel access to ammonia injection grid, in. (mm)

Dimensions of each future catalyst block (L by W by H), in. (mm)

Page 43: €¦ · XLS file · Web view · 2014-03-07Q100 General Welding Requirements Nonconformance reports ... General Equipment Requirements ... Welding Procedure Specifications ...

GRDA Unit 3 Combined Cycle Project178592.67.6130

Heat Recovery Steam Generator Bid IssueMarch 2014

Source: 00300, 2009, v1.2

Section AHeat Recovery Steam Generator

Quotation Fill-In Information Page 43 of 60

Technical input to 00300.7 Technical Fill-In Data Required with Quotation11507 Height (direction of flow)11507 Catalyst layer dimensions, in. (mm)11507 Width11507 Length11507 Height (direction of flow)11507 Active components11507 Catalyst substrate material11507 Number of catalyst layers11507 Number of modules per layers11507 Catalyst elements per module11507 Total catalyst volume, ft3 (m3)11507 Maximum catalyst operating temperature, °F (°C)11507 Minimum catalyst operating temperature, °F (°C)11507 Specific surface area, ft2/ft3 (m2/m3)11507 Total catalyst weight, lb (kg)11507 General conditions11507 Maximum flue gas flow rate allowed, lb/h (kg/h)11507 Total pressure drop across the catalyst, psi (kPa)11507 Guarantee conditions11507 Minimum NOx reduction, percent11507 Maximum NOx SCR exit emissions, lb/h (kg/h)11507 Maximum conversion rate of SO2 to SO311507 Maximum ammonia emissions at SCR outlet11507

11507 Minimum catalyst life, h11507 Temperature, °F (°C)11507 Percent oxygen11507 Atmospheric pressure, psia (kPa)11508 Ammonia System .11508 Bidder's Name11508 General 11508 Ammonia area monitors11508 Number11508 Manufacturer11508 Ammonia Vaporization11508 Dilution air fans or flue gas recirculation fans11508 Number11508 Capacity, scfm (scmm)11508 Head, in. wg (mmwg)11508 Motor11508 Power, kV11508 Voltage11508 Vaporization heat exchanger11508 Number11508 Manufacturer 11508 Heat exchanger medium (electric or steam)11508 Maximum power requirements (if applicable)11508 Fuel

Emission limits shall be based on the following conditions

Page 44: €¦ · XLS file · Web view · 2014-03-07Q100 General Welding Requirements Nonconformance reports ... General Equipment Requirements ... Welding Procedure Specifications ...

GRDA Unit 3 Combined Cycle Project178592.67.6130

Heat Recovery Steam Generator Bid IssueMarch 2014

Source: 00300, 2009, v1.2

Section AHeat Recovery Steam Generator

Quotation Fill-In Information Page 44 of 60

Technical input to 00300.7 Technical Fill-In Data Required with Quotation11508 kVA11508 kW11508 Voltage11508 Phase11508 Maximum steam requirements (if applicable)11508 Fuel11508 Flow, lb/h (kg/h)11508 Pressure, psi (kPa)11508 Temperature, °F (°C)11508 Turndown, percent of design capacity11508 Air outlet temperature, °F (°C)11508 Materials11508 Heat exchanger11508 Piping11508 Vaporizer11508 Number11508 Manufacturer11508 Capacity (NH3), lb/h (kg/h)11508 Turndown, percent11508 Atomizing nozzle type11508 Atomizing medium11508 Compressed air requirements11508 Pressure, psi11508 Flow, scfm (scmm)11508 Vaporizer outlet flow, scfm (scmm)11508 Vaporizer outlet temperature, °F (°C)11508

11508 Minimum11508 Maximum11508 Materials11508 Vaporizer11508 NH3 piping11508 Valves11508 Nozzles11508 Dimensions, diameter by height, in. (mm) 11508 Ammonia Injection Grid11508 Manufacturer11508 Piping material11508

11508 Nozzle matrix11508 Nozzles11508 Manufacturer11508 Material11508 Design flow, lb/h (kg/h)11508 Total number installed11508 Removal provisions 11508 Injection grid branch flow control valves

Outlet NH3 concentration, percent NH3 to dilution air

Number of independently adjustable ammonia injection zones

Page 45: €¦ · XLS file · Web view · 2014-03-07Q100 General Welding Requirements Nonconformance reports ... General Equipment Requirements ... Welding Procedure Specifications ...

GRDA Unit 3 Combined Cycle Project178592.67.6130

Heat Recovery Steam Generator Bid IssueMarch 2014

Source: 00300, 2009, v1.2

Section AHeat Recovery Steam Generator

Quotation Fill-In Information Page 45 of 60

Technical input to 00300.7 Technical Fill-In Data Required with Quotation11508 Number11508 Material11508 Injection grid branch flow measurement device type 11508

Describe methods used to measure NH3 distribution11508

11508 Dilution air/ammonia transfer pressure, psi (kPa)11508

11508

11508 Maximum Operating Power Requirements11508 Vaporization system (if applicable)11508 kVA11508 kW11508 Voltage11508 Phase11508 Total system supplied11508 kVA11508 kW11508 Voltage11508 Phase11508 Maximum steam requirements11508 Vaporization system11508 Flow, lb/h (kg/h)11508 Pressure, psi (kPa)11508 Temperature, F (°C)11508 Maximum compressed air requirements11508 Plant (non-instrument) air11508 Pressure, psi (kPa)11508 Flow, scfm (scmm)11508 Instrument air11508 Pressure, psi (kPa)11508 Flow, scfm (scmm)11508

11508

11508Describe tie-in locations for plant (non-instrument) air

11508 Describe tie-in locations for instrument air11509 Oxidation Catalyst System .11509 Casing and Spool Piece11509 Casing material11509 Spool piece dimensions11509 Length, in. (mm)11509 Width, in. (mm)11509 Height, in. (mm)

Describe provisions for optimizing reagent distribution

List of installations where this design has been used recentlyDistance between injection grid and first catalyst layer, in. (mm)

Maximum ammonia supply capacity of system, lb/h (kg/h)Minimum ammonia supply capability of system, lb/h (kg/h)

Page 46: €¦ · XLS file · Web view · 2014-03-07Q100 General Welding Requirements Nonconformance reports ... General Equipment Requirements ... Welding Procedure Specifications ...

GRDA Unit 3 Combined Cycle Project178592.67.6130

Heat Recovery Steam Generator Bid IssueMarch 2014

Source: 00300, 2009, v1.2

Section AHeat Recovery Steam Generator

Quotation Fill-In Information Page 46 of 60

Technical input to 00300.7 Technical Fill-In Data Required with Quotation11509 Thickness of casing shell, in. (mm)11509 Thickness of spool piece, in. (mm)14201 Vertical Lift Service Car .14201 Bidder's Name14201 Drive mechanism14201 Design capacity, lb (kg)14201 Operating speed, fpm (m/s)14201 Car size14201 Length x width, in (mm)14201 Height, in. (mm)14201 Electrical load, kW15221 Fabricated Steel Pipe .15221 Bidder's Name15221 Name of pipe15221 Address of pipe fabricator15221 Address of pipe manufacturer15221 Name of fitting15221 Address of fitting manufacturer15221 Name of flange15221 Address of flange manufacturer15263

General Service Valves (Furnished with Equipment) .15263 Bidder's Name15268 Control Valves .15268 Bidder's Name15511 Heat Recovery Steam Generator .15511 Bidder's Name15511 General Technical Data .15511 Total weight empty, lb15511

15511

15511 Seismic design15511

15511 Heating Surface Summary – High Pressure

15511 Total surface area, sq ft / /15511 Pinch points, F / /15511 Approach temperatures, F / /15511 Total internal volume, gal / /15511 Tube diameter, in. / /15511 Wall thickness, in. / /15511 Corrosion allowance, in. / /15511 Design pressure, psia / /15511 Design temperature, F / /

Water to fill HRSG to operating level for hydrostatic test, gal.Time required to bring HRSG from cold condition to design output condition, min.

Average far field sound emissions with combustion turbine operating at rated megawatt load when measured at a distance of 400 ft (122 m) from base of HRSG, dBA/dBC

Economizer(s)/Evaporator(s)/Superheater(s)

Page 47: €¦ · XLS file · Web view · 2014-03-07Q100 General Welding Requirements Nonconformance reports ... General Equipment Requirements ... Welding Procedure Specifications ...

GRDA Unit 3 Combined Cycle Project178592.67.6130

Heat Recovery Steam Generator Bid IssueMarch 2014

Source: 00300, 2009, v1.2

Section AHeat Recovery Steam Generator

Quotation Fill-In Information Page 47 of 60

Technical input to 00300.7 Technical Fill-In Data Required with Quotation15511 Material (ASTM/ASME Standard and grade) / /15511 No. of rows / /15511 No. tubes per row / /15511 Tube Pitch (square or triangular) / /15511 Direction of flow / /15511 Fins .15511 Type / /15511 Density, fins/in. / /15511 Height, in. / /15511 Thickness, in. / /15511 Material / /15511 Method of attachment / /15511 Pressure drop at full load steam flow, psi / /15511 Time required to completely drain, min. / /15511 Heating Surface Summary – Intermediate Pressure

15511 Total surface area, sq ft / /15511 Pinch points, F / /15511 Approach temperatures, F / /15511 Total internal volume, gal / /15511 Tube diameter, in. / /15511 Wall thickness, in. / /15511 Corrosion allowance, in. / /15511 Design pressure, psia / /15511 Design temperature, F / /15511 Material (ASTM/ASME Standard and grade) / /15511 No. of rows / /15511 No. tubes per row / /15511 Tube Pitch (square or triangular) / /15511 Direction of flow / /15511 Fins .15511 Type / /15511 Density, fins/in. / /15511 Height, in. / /15511 Thickness, in. / /15511 Material / /15511 Method of attachment / /15511 Pressure drop at full load steam flow, psi / /15511 Time required to completely drain, min. / /15511 Heating Surface Summary – Low Pressure

15511 Total surface area, sq ft / /15511 Pinch points, F / /15511 Approach temperatures, F / /15511 Total internal volume, gal / /15511 Tube diameter, in. / /15511 Wall thickness, in. / /15511 Corrosion allowance, in. / /15511 Design pressure, psia / /

Economizer(s)/Evaporator(s)/Superheater(s)

Economizer(s)/Evaporator(s)/Superheater(s)

Page 48: €¦ · XLS file · Web view · 2014-03-07Q100 General Welding Requirements Nonconformance reports ... General Equipment Requirements ... Welding Procedure Specifications ...

GRDA Unit 3 Combined Cycle Project178592.67.6130

Heat Recovery Steam Generator Bid IssueMarch 2014

Source: 00300, 2009, v1.2

Section AHeat Recovery Steam Generator

Quotation Fill-In Information Page 48 of 60

Technical input to 00300.7 Technical Fill-In Data Required with Quotation15511 Design temperature, F / /15511 Material (ASTM/ASME Standard and grade) / /15511 No. of rows / /15511 No. tubes per row / /15511 Tube pitch (square or triangular) / /15511 Direction of flow / /15511 Fins .15511 Type / /15511 Density, fins/in. / /15511 Height, in. / /15511 Thickness, in. / /15511 Material / /15511 Method of attachment / /15511 Pressure drop at full load steam flow, psi / /15511 Time required to completely drain, min. / /15511 Operating Conditions (indicate Load Case) .15511 Conditions at high-pressure superheater outlet .15511 Steam flow, lb/h15511 Steam temperature, F15511 Steam pressure, psia15511 Conditions at intermediate-pressure superheater outlet

.15511 Steam flow, lb/h15511 Steam temperature, F15511 Steam pressure, psia15511 Conditions at low-pressure superheater outlet .15511 Steam flow, lb/h15511 Steam temperature, F15511 Steam pressure, psia15511 Conditions at reheater outlet .15511 Steam flow, lb/h15511 Steam temperature, F15511 Steam pressure, psia15511 Conditions at LP drum water outlet .15511 Feedwater flow, gpm15511 Feedwater temperature, F15511 Feedwater pressure, psig15511 Conditions at high-pressure economizer inlet .15511 Feedwater flow, gpm15511 Feedwater temperature, F15511 Feedwater pressure, psig15511 Conditions at intermediate-pressure economizer inlet .15511 Feedwater flow, gpm15511 Feedwater temperature, F15511 Feedwater pressure, psig15511 Conditions at low-pressure economizer inlet .15511 Condensate flow, gpm15511 Condensate temperature, F15511 Condensate pressure, psig

Page 49: €¦ · XLS file · Web view · 2014-03-07Q100 General Welding Requirements Nonconformance reports ... General Equipment Requirements ... Welding Procedure Specifications ...

GRDA Unit 3 Combined Cycle Project178592.67.6130

Heat Recovery Steam Generator Bid IssueMarch 2014

Source: 00300, 2009, v1.2

Section AHeat Recovery Steam Generator

Quotation Fill-In Information Page 49 of 60

Technical input to 00300.7 Technical Fill-In Data Required with Quotation15511 HP Attemperator spray water flow, gpm15511 IP Attemperator spray water flow, gpm 15511 Minimum stack temperature, F15511

15511 Maximum gas pressure drop, in. w(g), through: .15511 SCR Catalyst15511 HP boiler blowdown, percent15511 IP boiler blowdown, percent15511 Steam drums .15511 High-pressure15511 Inside diameter, in.15511 Overall length, in.15511 Wall thickness, in.15511 Material (ASME Standard and grade) 15511 Steam separator type .15511 Primary15511 Secondary15511 Capacity .15511 To midpoint of normal water level range, gal15511 For hydrotest, gal15511

15511 Water surge volume, gal15511 Dimensions, in., distance from centerline to: .15511 High level trip15511 High level alarm15511 Low level alarm15511 Low level trip15511 Intermediate-pressure .15511 Inside diameter, in.15511 Overall length, in.15511 Wall thickness, in.15511 Material (ASME Standard and grade) 15511 Steam separator type .15511 Primary15511 Secondary15511 Capacity .15511 To midpoint of normal water level range, gal15511 For hydrotest, gal15511

15511 Water surge volume, gal15511 Dimensions, in., distance from centerline to: .15511 High level trip15511 High level alarm15511 Low level alarm15511 Low level trip15511 Low-pressure .

Maximum gas pressure drop turbine exhaust to stack inlet, in. w(g)

Minimum drum holding capacity at full load steam flow, min.

Minimum drum holding capacity at full load steam flow, min.

Page 50: €¦ · XLS file · Web view · 2014-03-07Q100 General Welding Requirements Nonconformance reports ... General Equipment Requirements ... Welding Procedure Specifications ...

GRDA Unit 3 Combined Cycle Project178592.67.6130

Heat Recovery Steam Generator Bid IssueMarch 2014

Source: 00300, 2009, v1.2

Section AHeat Recovery Steam Generator

Quotation Fill-In Information Page 50 of 60

Technical input to 00300.7 Technical Fill-In Data Required with Quotation15511 Inside diameter, in.15511 Overall length, in.15511 Wall thickness, in.15511 Material (ASME Standard and grade) 15511 Steam separator type .15511 Primary15511 Secondary15511 Capacity .15511 To midpoint of normal water level range, gal15511 For hydrotest, gal15511

15511 Water surge volume, gal15511 Dimensions, in., distance from centerline to: .15511 High level trip15511 High level alarm15511 Low level alarm15511 Low level trip15511 Duct burners .15511 Manufacturer15511 Design heat input, Btu/h15511 Maximum heat input, Btu/h15511

15511 Ignitor type15511 Burner turndown ratio15511 Minimum firing capability, percent of design15511 Number of burner elements15511 Fuel train .15511 Pressure regulating valve .15511 Manufacturer15511 Size15511 Type No.15511 Fuel block and bleed valves .15511 Manufacturer15511 Size15511 Type No.15511 Required inlet fuel pressure, psig15511 Fuel gas flow rate (maximum), lb/h15511 Casing .15511 Casing material (referenced standard and grade)15511 Casing thickness, in.15511 Internal insulation .15511 Material (referenced standard and grade)15511 Thickness, in.15511 Internal liner .15511 Material (referenced standard and grade)15511 Thickness, in.15511 Casing design pressure, in w(g)

Minimum drum holding capacity at full load steam flow, min.

Distance from burner flame tip to next heat transfer surface (at maximum duct burner firing rate), ft (m)

Page 51: €¦ · XLS file · Web view · 2014-03-07Q100 General Welding Requirements Nonconformance reports ... General Equipment Requirements ... Welding Procedure Specifications ...

GRDA Unit 3 Combined Cycle Project178592.67.6130

Heat Recovery Steam Generator Bid IssueMarch 2014

Source: 00300, 2009, v1.2

Section AHeat Recovery Steam Generator

Quotation Fill-In Information Page 51 of 60

Technical input to 00300.7 Technical Fill-In Data Required with Quotation15511 Expansion joints .15511 Manufacturer15511 Location15511 Length, ft-in.15511 Width, ft-in.15511 Height, ft-in.15511 Installed weight, lb15511 Design pressure, in. w(g)15511 Design temperature, F15511 Materials (ASTM Standard and grade) .15511 Belt15511 Insulation pillow 15511 Insulation fill 15511 Frame 15511 Liner15511 Safety shroud 15511 Bolting 15511 Stack Data /15511 Stack height, ft-in. /15511 Stack type (round or rectangular) /15511 Cross-sectional dimensions, L x W, ft-in. /15511 Wall design, single or dual /15511 Primary wall material /15511 Primary wall thickness, in. /15511 Inner wall material (dual wall only) /15511 Inner wall thickness (dual wall only), in. .15511 Internal insulation material /15511 Internal insulation thickness, in. /15511 Internal liner material /15511 Internal liner thickness, in. /15511 External insulation material /15511 External insulation thickness, in. /15511 External lagging material /15511 External lagging thickness, in. /15511 Dead load, lb /15511 Design wind shear at base, lbf-ft /15511 Design wind moment at base, lbf-ft .15511 Design seismic shear at base, lbf-ft /15511 Design seismic moment at base, lbf-ft /15511 Foundation anchor bolts requirements 15511 Number .15511 Type .15511 Diameter, in.15511 Required projection above foundation, in.15511 Quantity of test ports provided 15511 Diameter of test ports provided, in. .15511 Location of platforms provided 15511 Size of platforms provided, width, ft-in15511 Design minimum exhaust gas temperature, F

Page 52: €¦ · XLS file · Web view · 2014-03-07Q100 General Welding Requirements Nonconformance reports ... General Equipment Requirements ... Welding Procedure Specifications ...

GRDA Unit 3 Combined Cycle Project178592.67.6130

Heat Recovery Steam Generator Bid IssueMarch 2014

Source: 00300, 2009, v1.2

Section AHeat Recovery Steam Generator

Quotation Fill-In Information Page 52 of 60

Technical input to 00300.7 Technical Fill-In Data Required with Quotation15511 Design maximum exhaust gas temperature, F .15511 Exhaust stack emissions limits (see 15511.1.4)15511 NOx, ppmvd at 15 percent O215511 CO, ppmvd at 15 percent O215511 Ammonia, ppmvd at 15 percent O215511 VOC, lb/h .15511 Particulate, PM10 lb/hr15511 Trim .15511 Safety valves .15511 Manufacturer15511 Size, in.15511 Type No.15511 Power relief valves .15511 Manufacturer15511 Size, in.15511 Type No.15511 Feedwater control valves .15511 Manufacturer15511 Size, in.15511 Type No.15511 Blowdown valves .15511 Manufacturer15511 Size, in.15511 Type No.15511 Main steam stop valves .15511 Manufacturer15511 Size, in.15511 Type No.15511 Spray water control valves .15511 Manufacturer15511 Size, in.15511 Type No.15511 Feedwater check valves .15511 Manufacturer15511 Size, in.15511 Type No.15511 Feedwater stop valves .15511 Manufacturer15511 Size, in.15511 Type No.15511 Circulating pumps – high-pressure (if required) .15511 Manufacturer15511 Model15511 Quantity furnished 15511 Design .15511155111551115511 Circulating pumps – low-pressure (if required) .

Flow, lb/hHead, psiEfficiency, percent

Page 53: €¦ · XLS file · Web view · 2014-03-07Q100 General Welding Requirements Nonconformance reports ... General Equipment Requirements ... Welding Procedure Specifications ...

GRDA Unit 3 Combined Cycle Project178592.67.6130

Heat Recovery Steam Generator Bid IssueMarch 2014

Source: 00300, 2009, v1.2

Section AHeat Recovery Steam Generator

Quotation Fill-In Information Page 53 of 60

Technical input to 00300.7 Technical Fill-In Data Required with Quotation15511 Manufacturer15511 Model15511 Quantity furnished 15511 Design .15511155111551115511

.15511 Large Bore (>=2 ½” in diameter) Alloy Pipe, lf15511 Large Bore Alloy Pipe Spools, each15511 Large Bore Alloy Field Welds, each15511 Large Bore Alloy Field Welds (average dia.), inches .15511 ASME “P - 1” Welds, each15511 ASME “P - 4” Welds, each15511 ASME “P – 5A” Welds, each15511 ASME “P – 5B” Welds, each15511 Large Bore (>= 2 ½” in diameter) Carbon Steel Pipe, lf

15511 Large Bore Carbon Steel Pipe Spools, each15511 Large Bore Carbon Steel Field Welds, each15511

15511.

15511 ASME “P - 1” Welds, each15511 ASME “P - 4” Welds, each15511 ASME “P – 5A” Welds, each15511 ASME “P – 5B” Welds, each15511 Small Bore Alloy Pipe, lf15511 Small Bore Alloy Pipe Spools, each15511 Small Bore Alloy Field Welds, each15511

.15511 ASME “P - 1” Welds, each15511 ASME “P - 4” Welds, each15511 ASME “P – 5A” Welds, each15511 ASME “P – 5B” Welds, each15511 Small Bore Carbon Steel Pipe, lf15511 Small Bore Carbon Steel Pipe Spools, each15511 Small Bore Carbon Steel Field Welds, each15511

.15511 ASME “P - 1” Welds, each15511 ASME “P - 4” Welds, each15511 ASME “P – 5A” Welds, each15511 ASME “P – 5B” Welds, each15511 Structural Steel, tons (Note 2)15511 Structural Steel, pieces

Flow, lb/hHead, psiEfficiency, percent

Supplier furnished materials and associated installation quantities

Large Bore Carbon Steel Field Welds (average dia.), inches (Note 1)Total Large Bore Carbon Steel Field Welds that require PWHT, each

Total Small Bore Alloy Field Welds that require PWHT, each

Total Small Bore Carbon Steel Field Welds that require PWHT, each

Page 54: €¦ · XLS file · Web view · 2014-03-07Q100 General Welding Requirements Nonconformance reports ... General Equipment Requirements ... Welding Procedure Specifications ...

GRDA Unit 3 Combined Cycle Project178592.67.6130

Heat Recovery Steam Generator Bid IssueMarch 2014

Source: 00300, 2009, v1.2

Section AHeat Recovery Steam Generator

Quotation Fill-In Information Page 54 of 60

Technical input to 00300.7 Technical Fill-In Data Required with Quotation15511 Casing, tons15511 Casing, pieces15511 Ductwork, tons (Note 3)15511 Ductwork, pieces15511 Casing/Ductwork Field Seal Welding, lf (Note 4)15511 Platform and Stairs, tons15511 Platform and Stairs, pieces15511 Modules/Tube Bundles, each15511 Modules/Tube Bundles (maximum weight), tons15511 Boiler Internals/Baffles, pieces15511 Boiler Internals/Baffles Welding, lf15511 Drum Enclosures, pieces15511 Drum Enclosures, sf15511 Drums & Internals, pieces15511 Drums & Internals (maximum weight), tons15511 Duct Firing & Control Systems, each15511 Off Base Skids & Miscellaneous Equipment, each15511 SCR Catalyst, pieces15511 Technical Assistance Time, hours15511 Notes .15511

.15511

.15511

.15511

.15511

.15511 PWHT = post weld heat treatment .15511 Exhaust Gas Silencers15511 Manufacturer15511 Perforated metal sheet material15511 Frame material15511 Pressure drop at design flue gas flow, psi 15551 Damper .15551 Bidder's name15551 Type of dampers15551 Damper frame inside diameters15551 Parallel to blade shaft (blade) (width), in. (mm)15551 Perpendicular to blade shaft (height), in. (mm)

1. Average Diameter for large bore pipe welds is the sum of the diameters for each individual large bore welds divided by the total number of large bore welds.

2. Structural Steel includes structural members, only, not fasteners, shims, gussets, etc.3. Ductwork includes expansion joints, but not fasteners, shims, & gussets.4. Casing/Ductwork Field Seal Welding includes expansion joints.Seal welding is defined as the number of lineal feet of weld placed multiplied by the number of sides from which the weld must be placed. Thus, a seal weld that must be placed from both the inside and outside is equal to the length of the weld multiplied by two (2).

Page 55: €¦ · XLS file · Web view · 2014-03-07Q100 General Welding Requirements Nonconformance reports ... General Equipment Requirements ... Welding Procedure Specifications ...

GRDA Unit 3 Combined Cycle Project178592.67.6130

Heat Recovery Steam Generator Bid IssueMarch 2014

Source: 00300, 2009, v1.2

Section AHeat Recovery Steam Generator

Quotation Fill-In Information Page 55 of 60

Technical input to 00300.7 Technical Fill-In Data Required with Quotation15551

15551 Damper net flow area when open15551 Weight, total, lb (kg)15551 Materials of construction15551

Frame15551

Blade skin15551

Blade stiffeners15551

Axles15551

Axle stub ends15551

Seals15551 Frame15551 Flange-to-flange length15551 Number of stay bars15551 Blade - louver15551 Number of blades15551 Blade width, in. (mm)15551 Blade skin thickness, in. (mm)15551 Blade axle diameter, in. (mm)15551

15551 Method of attachment of blade skin to axle15551

15551 Linkages15551 Linkage safety factor15551

Linkage material15551

Linkage pin material15551

Linkage bolt material

Perpendicular to blade shaft (blade) (length - diverter only, in. (mm)

ASTM A588 or ASTM A36 or UNS S31725 or UNS NO6625 or UNS

N10276 or UNS S31603

ASTM A588 or ASTM A36 or UNS S31725 or UNS NO6625 or UNS

N10276 or UNS S31604

ASTM A588 or ASTM A36 or UNS S31725 or UNS NO6625 or UNS

N10276 or UNS S31605

ASTM A588 or ASTM A36 or UNS S31725 or UNS NO6625 or UNS

N10276 or UNS S31606

ASTM A588 or ASTM A36 or UNS S31725 or UNS NO6625 or UNS

N10276 or UNS S31607

ASTM A588 or ASTM A36 or UNS S31725 or UNS NO6625 or UNS

N10276 or UNS S31608

Deflection at center of blades with damper closed and at maximum design temperature and pressure

Percent of stack area blocked when damper is in open position

ASTM A588 or ASTM A36 or UNS S31725 or UNS NO6625 or UNS

N10276 or UNS S31608

ASTM A588 or ASTM A36 or UNS S31725 or UNS NO6625 or UNS

N10276 or UNS S31608

ASTM A588 or ASTM A36 or UNS S31725 or UNS NO6625 or UNS

N10276 or UNS S31608

Page 56: €¦ · XLS file · Web view · 2014-03-07Q100 General Welding Requirements Nonconformance reports ... General Equipment Requirements ... Welding Procedure Specifications ...

GRDA Unit 3 Combined Cycle Project178592.67.6130

Heat Recovery Steam Generator Bid IssueMarch 2014

Source: 00300, 2009, v1.2

Section AHeat Recovery Steam Generator

Quotation Fill-In Information Page 56 of 60

Technical input to 00300.7 Technical Fill-In Data Required with Quotation15551

Linkage pivot bearing type and material15551 Method of adjusting linkage15551 Mechanical seal system15551 Seal type15551 Seal section length, in. (mm)15551 Top15551 Bottom15551 Sides15551 Seal supports/retainer thickness15551

Packing box material15551 Packing15551

Material15551 Manufacturer and type15551 Maximum temperature rating, °F (°C)15551 Packing depth15551

15551 Describe blade edge to frame seal15551 Describe blade edge to blade edge seal15551 Damper Drive15551

Type of drive system15551 Drive shaft15551

Material15551 Diameter, in. (mm)15551 Drive shaft bearings15551 Manufacturer15551 Type15551 Size15551 Idler shaft bearings15551 Manufacturer15551 Type15551 Size15551 Drive operator design torque, maximum15551 Damper opening torque - normal opening15551 Starting15551 Running15551 Damper closing torque - normal closing15551 Starting15551 Running15551 Sprocket or pinion

ASTM A588 or ASTM A36 or UNS S31725 or UNS NO6625 or UNS

N10276 or UNS S31608

ASTM A588 or ASTM A36 or UNS S31725 or UNS NO6625 or UNS

N10276 or UNS S31608

ASTM A588 or ASTM A36 or UNS S31725 or UNS NO6625 or UNS

N10276 or UNS S31608

Maximum permissible deflection of packing recommended by packing manufacturer

Chain and sprocket or Rack and pinion or Pneumatic/hydraulic

ASTM A588 or ASTM A36 or UNS S31725 or UNS NO6625 or UNS

N10276 or UNS S31608

Page 57: €¦ · XLS file · Web view · 2014-03-07Q100 General Welding Requirements Nonconformance reports ... General Equipment Requirements ... Welding Procedure Specifications ...

GRDA Unit 3 Combined Cycle Project178592.67.6130

Heat Recovery Steam Generator Bid IssueMarch 2014

Source: 00300, 2009, v1.2

Section AHeat Recovery Steam Generator

Quotation Fill-In Information Page 57 of 60

Technical input to 00300.7 Technical Fill-In Data Required with Quotation15551 Manufacturer15551 Type15551 Size15551 Chains15551 Manufacturer15551 Type15551 Size15551 Guarantees15551 Guaranteed opening time - maximum15551 Guaranteed closing time - maximum15551

17052 Bidder's Name17052 Panel size (L by W by H), in. (mm)17052 Panel approximate weight, lb (kg)17052 Summary of Major Components17052 Item17052 Manufacturer17052 Quality 17052 Model17053

Subsystem - Programmable Logic Control System .17053 Bidder's Name17053 Manufacturer17053 Model No.17053 Redundant (yes/no)17053 Quantity (count redundant pairs one)17053 Memory size, per processor, kbytes17053 ROM17053 EPROM17053 Others17053

17053 Digital inputs 17053 Card type17053 Electrical signal range17053 Quantity of cards proposed17053 Points per card17053 Pulse inputs17053 Card type17053 Electrical signal range17053 Quantity of cards proposed17053 Points per card17053 Digital outputs17053 Card type17053 Electrical signal range17053 Quantity of cards proposed

Guaranteed maximum pressure drop at design flow rate with damper wide open

Inputs and Outputs - The bidder shall complete the following items for each type of card proposed. Copy this section as needed. Change type numbers appropriately.)

Page 58: €¦ · XLS file · Web view · 2014-03-07Q100 General Welding Requirements Nonconformance reports ... General Equipment Requirements ... Welding Procedure Specifications ...

GRDA Unit 3 Combined Cycle Project178592.67.6130

Heat Recovery Steam Generator Bid IssueMarch 2014

Source: 00300, 2009, v1.2

Section AHeat Recovery Steam Generator

Quotation Fill-In Information Page 58 of 60

Technical input to 00300.7 Technical Fill-In Data Required with Quotation17053 Points per card17053 Analog inputs17053 Card type17053 Electrical signal range17053 Quantity of cards proposed17053 Points per card17053 Thermocouple inputs17053 Card type17053 Electrical signal range17053 Quantity of cards proposed17053 Points per card17053 RTD inputs17053 Card type17053 Electrical signal range17053 Quantity of cards proposed17053 Points per card17053 Analog outputs17053 Card type17053 Electrical signal range17053 Quantity of cards proposed17053 Points per card17053

17053 If no, what is the failure state17053 Operator Work Stations17053 Manufacturer17053 Model No.17053 Display processor type17053 Quantity17053

17053

17053

17053

17053

17053 Maximum17053 Proposed17053

17053 Maximum17053 Proposed17053

17053 Maximum

Is the failure state of individual digital output (the state of the contact upon processor or I/O module failure) user selectable (yes/no)

Are the display programs resident in the display processor's memory (yes/no) Describe the proposed HMI software (manufacturer, model, version, and features) Maximum number of addressable points (tags) Per operator Work station Supporting electronic hardware located in systemcabinets (yes/no) Number of monitors supported by one operator interface package (keyboard, mouse)

Number of windows supported by one display processor

Number of monitors supported by one display processor (if only one window is open per monitor)

Page 59: €¦ · XLS file · Web view · 2014-03-07Q100 General Welding Requirements Nonconformance reports ... General Equipment Requirements ... Welding Procedure Specifications ...

GRDA Unit 3 Combined Cycle Project178592.67.6130

Heat Recovery Steam Generator Bid IssueMarch 2014

Source: 00300, 2009, v1.2

Section AHeat Recovery Steam Generator

Quotation Fill-In Information Page 59 of 60

Technical input to 00300.7 Technical Fill-In Data Required with Quotation17053 Proposed17053 Programming Stations17053

17053

17053

17053 Monitors17053 Manufacturer17053 Model No.17053 Dimensions, in. (mm)17053 Diagonally17053 Depth by height by width17053 Weight, lb (kg)17053

17053 Printers17053 Type17053 Quantity17053 Manufacturer17053 Model No.17053 Communications Network17053 Is the network masterless (yes/no)17053

Networking type (broadcasting, token passing, Etc.)17053 Transmission rate, MHz17053 Maximum overall length, ft (m)17053 Maximum distance between nodes, ft (m)17053 Number of nodes17053 Maximum17053 Proposed17053 Cable Type 117053 Cable Type 217053 PLC System Cabinets17053 Number of sections17053 Dimensions (each section, L x W x H), in. (mm)17053 Weight (each section), lb (kg)17053 Remote I/O Equipment Cabinets17053 Number of sections17053 Dimensions (each section, L x W x H), in. (mm)17053 Weight (each section), lb (kg)E640 Low Voltage Induction Motors .E640 Bidder's NameE640 Motor manufacturerE640 Model number

Describe the components of the programming stations (monitor, processor, memory types/ sizes, disk drive types/sizes, manufacturers, model numbers, etc.).

Describe the proposed programming software (manufacturer, model number, hardware requirements, features, etc.) Is the programming software compliant with the requirements of IEC 1131-3 (yes/no)

Maximum wiring distance from display processor, ft (m)

Page 60: €¦ · XLS file · Web view · 2014-03-07Q100 General Welding Requirements Nonconformance reports ... General Equipment Requirements ... Welding Procedure Specifications ...

GRDA Unit 3 Combined Cycle Project178592.67.6130

Heat Recovery Steam Generator Bid IssueMarch 2014

Source: 00300, 2009, v1.2

Section AHeat Recovery Steam Generator

Quotation Fill-In Information Page 60 of 60

Technical input to 00300.7 Technical Fill-In Data Required with QuotationE640 Driven EquipmentE640 Design standards (e.g., NEMA/IEEE, IEC)E640 Driven equipment maximum brake horsepower, hp (kW)E640 Motor nameplate, hp (kW)E640 Service factor (NEMA/IEEE motors only)E640 Motor bearing typeE640 Motor efficiency at nameplate, hp (kW), percentE640 Bearing lubrication systemE640 Space heater rating (watts / voltage / phase)E645 Electric Actuators .E645 Driven Equipment NameE645 ID NumberE645

E645 Electric actuator manufacturerE645 Size and Model No.E645 Nameplate voltage, voltsE645 Motor full load current, amperesE645 Motor time rating, secondsE645 Rated actuator torque, lbf-ft or lbf-in (NM or KIP-ft)E645

E645 Weight of actuator, lb (kg)E645

E645 Valve stem diameter, in. (mm)E645 Thrust allowance for valve packing friction, lb (kg)E645 Housing materialE645

E645 Manufacturer's electric actuator wiring diagramE645 Drawing No.E645 Drawing titleE645 Revision

Application: General usage, nonmodulating or Extremely wet or submersible or Locations by specified engineer or Valve listing specified engineer or DC actuated valves

Speed of operation, open-to-closed or closed-to-open, seconds

Maximum differential pressure which actuator is capable of operating against, psi (kPa)

Integral control package with network communications Model No.


Recommended