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File: document.xls NREL Protected Information 05/15/2022 18:08:45 Ethanol Production Process Engineering Analysis Simplified 2002 Design Report Model (R0302B) in $2000 Dilute Acid Prehydrolysis with Saccharification and Co-Fermentation All Values in 2000$ Minimum Ethanol Selling Price #REF! Annual Operating Cost #REF! Ethanol Production (MM Gal. / Year) #REF! Ethanol at 68°F Ethanol Yield (Gal / Dry US Ton Feedstock) #REF! Feedstock Cost $/Dry US Ton #REF! Internal Rate of Return (After-Tax) 10% Equity Percent of Total Investment 100% Capital Costs Operating Costs (cents/gal ethanol) Feed Handling #REF! Feedstock #REF! Pretreatment #REF! CSL #REF! Neutralization/Condit #REF! Cellulase #REF! Saccharification & Fe #REF! Other Raw Materials #REF! Distillation and Soli #REF! Waste Disposal #REF! Wastewater Treatment #REF! Electricity #REF! Storage #REF! Fixed Costs #REF! Boiler/Turbogenerator #REF! Capital Depreciation #REF! Utilities #REF! Average Income Tax #REF! Total Equipment Cost #REF! Average Return on Investment #REF! Added Costs #REF! Operating Costs ($/yr) (% of TPI) #REF! Feedstock #REF! CSL #REF! Total Project Investment #REF! Cellulase #REF! Other Raw Matl. Costs #REF! Loan Rate N/A Waste Disposal #REF! Term (years) N/A Electricity #REF! Capital Charge Factor #REF! Fixed Costs #REF! Capital Depreciation #REF! Denatured Fuel Prod. (MMgal #REF! Average Income Tax #REF! Denatured Fuel Min. Sales P #REF! Average Return on Investment #REF! Denaturant Cost ($/gal dena #REF! Excess Electricity (KWH/gal) #REF! Maximum Yields (100% of Theoretical) Ethanol Production (MM #REF! Theoretical Yield (Gal #REF! Current Yield (Actual/Theor #REF!
Transcript
Page 1: [XLS] · Web viewBoilecon Access aspen Misc Power Pump Power Agitator Power Heat Exchanger Area INDICES Module1 EQUIP TPI OPCOST DCFROR SUMMARY Amm_Phosphate AMM_SULFATE_A400 Ammonia_A200

File: document.xls NREL Protected Information 05/06/2023 18:28:22

Ethanol Production Process Engineering AnalysisSimplified 2002 Design Report Model (R0302B) in $2000

Dilute Acid Prehydrolysis with Saccharification and Co-FermentationAll Values in 2000$

Minimum Ethanol Selling Price #REF!Annual Operating Cost #REF!

Ethanol Production (MM Gal. / Year) #REF! Ethanol at 68°FEthanol Yield (Gal / Dry US Ton Feedstock) #REF!

Feedstock Cost $/Dry US Ton #REF!Internal Rate of Return (After-Tax) 10%Equity Percent of Total Investment 100%

Capital Costs Operating Costs (cents/gal ethanol) Feed Handling #REF! Feedstock #REF! Pretreatment #REF! CSL #REF! Neutralization/Conditioning #REF! Cellulase #REF! Saccharification & Fermentation #REF! Other Raw Materials #REF! Distillation and Solids Recovery #REF! Waste Disposal #REF! Wastewater Treatment #REF! Electricity #REF! Storage #REF! Fixed Costs #REF! Boiler/Turbogenerator #REF! Capital Depreciation #REF! Utilities #REF! Average Income Tax #REF!Total Equipment Cost #REF! Average Return on Investment #REF!

Added Costs #REF! Operating Costs ($/yr) (% of TPI) #REF! Feedstock #REF!

CSL #REF!Total Project Investment #REF! Cellulase #REF!

Other Raw Matl. Costs #REF!Loan Rate N/A Waste Disposal #REF!Term (years) N/A Electricity #REF!Capital Charge Factor #REF! Fixed Costs #REF!

Capital Depreciation #REF!Denatured Fuel Prod. (MMgal / yr) #REF! Average Income Tax #REF!Denatured Fuel Min. Sales Price #REF! Average Return on Investment #REF!Denaturant Cost ($/gal denaturant) #REF!

Excess Electricity (KWH/gal) #REF!Maximum Yields (100% of Theoretical) Ethanol Production (MM Gal/yr) #REF! Theoretical Yield (Gal/ton) #REF!Current Yield (Actual/Theoretical) #REF!

Page 2: [XLS] · Web viewBoilecon Access aspen Misc Power Pump Power Agitator Power Heat Exchanger Area INDICES Module1 EQUIP TPI OPCOST DCFROR SUMMARY Amm_Phosphate AMM_SULFATE_A400 Ammonia_A200

NREL Protected Information 05/06/2023 DCFROR

document.xls

Base Case (MYTP) with Ion Exchange (Cellulase yield on substrate 202 FPU/g)(with turbine by-pass of Hi P steam to prehydrolysis)

Assumptions Value SourceFixed Capital Investment #REF!Equity 100% Loan Interest 7.5% Loan Term, years 10 Annual Loan Payment #REF! General Plant #REF! Steam Plant #REF! Ion Exchange Resin (7300 CF, 5 yr Life) $0 No. Bags Baghouse Bags (5 yr life, Ryton MOC) $352,485 Bag CostWorking Capital (% of FCI) 5.00% Quote yearSalvage Value General Plant 0 P&T Steam Plant 0 P&TType of Depreciation DDB General Plant 200 Short et. al Steam Plant 150 Short et. alDepreciation Period (Years) General Plant 7 Short et. al Steam/Electricity System 20 Short et. alConstruction Period (Years) 2.5 % Spent in Year -3 8.00% % Spent in Year -2 60.00% % Spent in Year -1 32.00%Start-up Time (Years) 0.5 Revenues (% of Normal) 50% Variable Costs (% of Normal) 75% Fixed Cost (% of Normal) 100%Interest rate 10.00% Short et. alIncome Tax Rate 39.00% Short et. alEthanol Production Rate (MMgal/yr) #REF! ASPENCost Year for Analysis 2000Ethanol Product Cost ($/gal) $1.0798 Manipulated Value 1.2307

Net Present Worth #REF! Targeted Value

Solve for Production Cost

B7
kneeves: was 7.5%
B8
kneeves: was 10 yrs
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NREL Protected Information 05/06/2023 OPCOST

document.xls

#REF! #REF! #REF!gal/ton #REF!

8,406

Variable Operating Costs

Costing Code Raw Material Stream No. kg/hr lb/hr $/hour MM$/yr (2000)

F-1 #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! Cost on a dry basisS-11 #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!R-5 #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!R-4 #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!R-3 #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!

R-7 #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!R-8 #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!S-12 #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!S-8 #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!S-1 #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!S-2 #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!S-4 #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!S-5 #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!

Subtotal #REF! #REF! #REF!

Waste StreamsW-2 #REF! STRM804C #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!W-3 #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!

Subtotal #REF! #REF! #REF!

By-Product Credits KW $/kWhP-1 #REF! WKBLRNET #REF! na #REF! #REF! #REF! #REF! #REF! #REF!

Electricity Consumed #REF! na 0.040 1999 0.0408 #REF! #REF! #REF!Electricity to Sell #REF! #REF! #REF! #REF!

#REF! #REF! #REF!

Fixed Operating CostsPlant Manager 80000 1 80,000Plant Engineer 65000 1 #REF!Maintenance Supr 60000 1 60,000Lab Manager 50000 1 50,000Shift Supervisor 37000 5 #REF!Lab Technician 25000 2 #REF!Maintenance Tech 28000 8 #REF!Shift Operators 25000 20 #REF!Yard Employees 20000 32 #REF!General Manager 100000 1 100,000Clerks & Secretaries 20000 5 #REF!Total Salaries #REF! #REF! #REF!

Overhead/Maint 60% #REF! #REF! #REF!

Maintenance 2% #REF! #REF! #REF!

Insurance & Taxes 1.5% #REF! #REF! #REF!

Total Fixed Operating Costs #REF! #REF!Total Annual Operating Cost #REF!

cents/gal

#REF! #REF!

Total Annual Production Cost #REF!

100% Conversion to EthanolKg/hr Kg/hr MM gal/yr

Feed Cellulose ZC101FLW #REF! #REF! #REF!Feed Xylan ZX101FLW #REF! #REF! #REF!Feed C5 Solids Z5101FLW #REF! #REF! #REF!Feed C6 Solids Z6101FLW #REF! #REF! #REF!

Ethanol Production Rate (MM gal/yr)

Feedstock Dry Tons/yr

Operating Hours per Year

Quoted Price

(cents / ton)

Year of Price Quote

2000 Cost (cents / ton)

2000 Cost ($/lb)

Cents/Gallon Ethanol (2000)

Total Variable Operating Costs

of Labor & Supervisonof Installed Equipment Costof Total Installed Cost

SL Depreciation of TPI

Straight Line Depreciation

D44
nrel: Total cost scales with feedrate to account for increased staffing of larger plants.
D47
nrel: Total cost scales with feedrate to account for increased staffing of larger plants.
D48
nrel: Total cost scales with feedrate to account for increased staffing of larger plants.
D49
nrel: Total cost scales with feedrate to account for increased staffing of larger plants.
D50
nrel: Total cost scales with feedrate to account for increased staffing of larger plants.
D51
nrel: Total cost scales with feedrate to account for increased staffing of larger plants.
D53
nrel: Total cost scales with feedrate to account for increased staffing of larger plants.
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NREL Protected Information 05/06/2023 TPI

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Total Capital Investment2000 Dollars

Total Equipment Cost #REF! Warehouse #REF! 1.50% of Equipment Costs Site Development #REF! 9.00% of ISBLTotal Installed Cost (TIC) #REF!

Indirect Costs Field Expenses #REF! 20.00% of TIC Home Office & Construction Fee #REF! 25.00% of TIC Project Contingency #REF! 3.00% of TIC

Total Capital Investment (TCI) #REF! Other Costs (Startup, Permits, etc.) #REF! 10.00% of TCI

Total Project Investment #REF!

Lang Factor #REF!

Equipment Depreciation for Annual Production CostEquipment Life (years) 10 Straight-line Depreciation of TPI (per year) #REF!

Page 5: [XLS] · Web viewBoilecon Access aspen Misc Power Pump Power Agitator Power Heat Exchanger Area INDICES Module1 EQUIP TPI OPCOST DCFROR SUMMARY Amm_Phosphate AMM_SULFATE_A400 Ammonia_A200

NREL Protected Information 05/06/2023 Page 5

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Equip No. Equip Name Scaling Stream Size Ratio Base Year Installed CostNo.

Req'dNo.

SparesNo. Req. Variable

Scaling Stream

Flow (Kg/hr)

New Stream Flow

Original Equip Cost (per unit)

Total Original Equip Cost (Req'd &

Spare)Scaling

ExponentScaled Cost in

Base YearInstallation

FactorInstalled Cost in 2000$

M-800 1 Burner/Boiler/Turbogenerator System BLRCAPTL #REF! $0 #REF! 1.7 #REF! #REF!

A800 Subtotal #REF! #REF!

Page 6: [XLS] · Web viewBoilecon Access aspen Misc Power Pump Power Agitator Power Heat Exchanger Area INDICES Module1 EQUIP TPI OPCOST DCFROR SUMMARY Amm_Phosphate AMM_SULFATE_A400 Ammonia_A200

Page 6

05/06/2023K.N. Ibsen I0597A.XLS/INDICES

Plant Cost IndicesSource: (1)Chemical Engineering Magazine, March, 1997

(2)Chemical Engineering Magazine, March, 2000 CE Index for Use in Calcs(3)Chemical Engineering Magazine, JaYear <=1999 Measured, >=2000 Extrapolated

Year CE Annual Index Source 1990 357.6 1990 0 357.6 (1) 1991 361.3

1 361.3 (1) 1992 358.2 2 358.2 (1) 1993 359.2 3 359.2 (1) 1994 368.1 4 368.1 (1) 1995 381.1

1995 5 381.1 (1) 1996 381.7 6 381.7 (1) 1997 386.57 386.5 (2) 1998 389.58 389.5 (2) 1999 390.69 390.6 (3) 2000 397.3

Linear Regression Results 2001 401.6### ### 2002 405.9### ### 2003 410.3### ### 2004 414.6### 8 2005 419.0### ### 2006 423.3

Calculated index 2007 427.71990 0 353.8 2008 432.0

1 358.2 2009 436.32 362.5 2010 440.73 366.94 371.2

1995 5 375.66 379.97 384.28 388.69 392.9

2000 10 397.311 401.612 405.9

2005 13 410.314 414.615 419.016 423.317 427.718 432.019 436.3

0 2 4 6 8 10 12 14 16 320

340

360

380

400

420

440 Chemical Engineering Plant Cost Index

Calculated indexActual index

Year (beginning 1990)

Inde

x

C7
kneeves: For Sept. '00 final cost index
Page 7: [XLS] · Web viewBoilecon Access aspen Misc Power Pump Power Agitator Power Heat Exchanger Area INDICES Module1 EQUIP TPI OPCOST DCFROR SUMMARY Amm_Phosphate AMM_SULFATE_A400 Ammonia_A200

Location of Eq. Numbers

ASPEN d4:IT4Heat Exchanger Surface Area Calculation

Aspen Parameter

Equip Name Name Area (sq. ft)

H-200 Hydrolyzate Cooler 250 QLMT0200 #REF! #REF!

H-201 Beer Column Feed Economizer 150 QLMT0201 #REF! #REF!

H-205 Pneumapress Vent Condensor 250 QLMT0205 #REF! #REF!

H-244 Waste Vapor Condensor 150 QLMT0244 #REF! #REF!

H-302 Saccharified Slurry Cooler 300 QLMT0302 #REF! #REF!

E-501-3 Evaporators 170 QLMTE502 #REF! #REF!

H-512 Beer Column Feed Interchanger 200 QLMT0512 #REF! #REF!

Scaling Material Stream Sheet Name:

Equip No.

Overall Heat Transfer

Coefficient (Btu/hr-F-sq.

ft)Duty / LMTD

(Btu/hr-F)

Page 8: [XLS] · Web viewBoilecon Access aspen Misc Power Pump Power Agitator Power Heat Exchanger Area INDICES Module1 EQUIP TPI OPCOST DCFROR SUMMARY Amm_Phosphate AMM_SULFATE_A400 Ammonia_A200

d12:IT12 ASPEN!d4:IT4 ASPEN!d12:IT12

I0302B

1958 #REF!

13936 #REF!

134 #REF!

2930 #REF!

3186 #REF!

40757 #REF!

1070 #REF!

Location of Mixed Stream Total Mass

Flow

Page 9: [XLS] · Web viewBoilecon Access aspen Misc Power Pump Power Agitator Power Heat Exchanger Area INDICES Module1 EQUIP TPI OPCOST DCFROR SUMMARY Amm_Phosphate AMM_SULFATE_A400 Ammonia_A200

ASPEN

Agitator Power Calculation

Equip No. Equip Name

A-205 Hydrolyzate Mix Tank Agitator 2.95E-04 0.25 #REF!

A-209 Overliming Tank Agitator 9.85E-05 1 #REF!

A-224 Reacidification Tank Agitator 9.85E-05 4 #REF!

A-232 Reslurrying Tank Agitator 2.95E-04 0.25 #REF!

A-300 Ethanol Fermentor Agitator 2.95E-05 -------- --------

A-301 Seed Hold Tank Agitator 1.97E-05 24 #REF!

A-304 4th Seed Vessel Agitator 5.91E-05 24 #REF!

A-305 5th Seed Vessel Agitator 1.97E-05 24 #REF!

A-306 Beer Surge Tank Agitator 5.91E-05 4 1

A-310 Saccharification Tank Agitator 2.95E-05 -------- --------

A-530 Recycled Water Tank Agitator 7.88E-05 0.333 #REF!

A-720 CSL Storage Tank Agitator 1.97E-05 120 #REF!

A-760 CSL/DAP Day Tank Agitator 9.85E-05 28 #REF!

A-910A CIP System Sterilization Tank Agitator 5.92E-01 -------- 1

A-910B CIP System Cleaning Chemical Tank Agitator 2.96E-01 -------- 1

Scaling Material Stream Sheet Name:

Power Ratio (kW/L)

Residence Time (hr)

Number of Agitators

C5
; Unless Otherwise Stated c THESE POWER REQUIREMENTS WERE OBTAINED FROM THE c 1990 BASE CASE. EXCEPTIONS INCLUDE THOSE FOR c WASTEWATER TREATMENT WHICH WERE OBTAINED FROM c THE 1995 CHEM SYSTEMS STUDY AND THE CH2MHILL c REPORT. They are listed in kW/L. 3.94E-4 kW/L=2 hp/1000 gal.
D5
c THE RESIDENCE TIMES (h) WERE TAKEN FROM THE 1990 BASE c CASE EXCEPT FOR THOSE FOR WASTEWATER TREATMENT c WHICH WERE TAKEN FROM THE 1995 CHEM SYSTEMS STUDY AND c FROM THE CH2MHILL REPORT.
C6
1.5 hp/1000 gal
C7
0.5 hp/1000 gal
D7
Residence time from Delta T
C8
0.5 hp/1000 gal
C9
1.5 hp/1000 gal
C10
0.15 hp/1000 gal
E10
Aspen parameter is for total fermentation volume
C11
0.1 hp/1000 gal
D11
Same as F-305 (Largest Seed)
C12
0.3 hp/1000 gal
D12
One batch turns around each 24 hrs. So this is the effective residence time
C13
0.1 hp/1000 gal
D13
One batch turns around each 24 hrs. So this is the effective residence time
C14
0.3 hp/1000 gal
E14
kibsen: 2 agitators, but 0.3 hp/1000 gal is total power req'd
C15
0.15 hp/1000 gal
E15
Aspen parameter is for total fermentation volume
C16
0.4 hp/1000 gal
D16
Residence time 20 minutes, 0.333 hours
C17
0.1 hp/1000 gal Based on A-301
C18
0.5 hp/1000 gal
C19
1 hp/1000 gal MR estimate; 50000 gal Delta T estimate; 63 kg/hr base flow; Units are Kw/kg/hr
C20
0.5 hp/1000 gal MR estimate; 50000 gal Delta T estimate; 63 kg/hr base flow Units are Kw/kg/hr
Page 10: [XLS] · Web viewBoilecon Access aspen Misc Power Pump Power Agitator Power Heat Exchanger Area INDICES Module1 EQUIP TPI OPCOST DCFROR SUMMARY Amm_Phosphate AMM_SULFATE_A400 Ammonia_A200

Location of Eq. Numbers

d4:IT4 d12:IT12 ASPEN!d4:IT4 ASPEN!d12:IT12

Aspen Parameter

Name I0302B Difference

VOLFS205 -------- #REF! #REF! 16 #REF!

VOLFM209 #REF! #REF! #REF! 27.2 #REF!

VOLFM239 #REF! #REF! #REF! 109 #REF!

VOLFS232 -------- #REF! #REF! 30.3 #REF!

VOLFS300 #REF! -------- #REF! 438 #REF!

VOLFS301 -------- #REF! #REF! 23.4 #REF!

VOLFS304 -------- #REF! #REF! 11.7 #REF!

VOLFS305 -------- #REF! #REF! 39 #REF!

VOLFM306 #REF! #REF! #REF! 113.5 #REF!

VOLFS310 #REF! -------- #REF! 445 #REF!

VOLFM530 #REF! #REF! #REF! 6.7 #REF!

VOLFM720 #REF! #REF! #REF! 3.3 #REF!

VOLFM760 #REF! #REF! #REF! 3.8 #REF!

STRM0914 #REF! -------- #REF! 37 #REF!

STRM0914 #REF! -------- #REF! 19 #REF!

Total Mixer Power #REF! 1323

Location of Mixed Stream Total Mass Flow

Flow (cu. M/s, L/min,L, kg/hr)

Volumetric Flow (L/hr)

Agitator Electrical Demand (kW)

G10
liters
G15
liters
Page 11: [XLS] · Web viewBoilecon Access aspen Misc Power Pump Power Agitator Power Heat Exchanger Area INDICES Module1 EQUIP TPI OPCOST DCFROR SUMMARY Amm_Phosphate AMM_SULFATE_A400 Ammonia_A200

ASPEN

Pump Power Calculation

Equip No. Equip Name

P-101 Wash Table Pump 50 0.67 0.95

P-102 Wash Water Pump 50 0.67 0.95

P-103 Clarifier Underflow Pump 50 0.169 0.95

P-104 Clarified Water Pump 50 0.67 0.95

P-105 Belt Press Sump Pump 40 0.337 0.95

P-201 Sulfuric Acid Pump 441 0.6 0.95

P-205 PneumaPress Feed Pump 0.00333 -------- --------

P-209 Overlimed Hydrolyzate Pump 150 0.6 0.95

P-211 Primary Filtrate Pump 0.000103 -------- --------

P-213 Wash Filtrate Pump 0.0017 -------- --------

P-222 Filtered Hydrolyzate Pump 150 0.6 0.95

P-224 Saccharification Feed Pump 0.01231 -------- --------

P-239 Reacidified Liquor Pump 100 0.6 0.95

P-300 Fermentation Recirc/Transfer Pump 138.6 0.6 0.95

P-301 Seed Hold Transfer Pump 0.02462 -------- --------

P-302 Seed Transfer Pump 0.02462 -------- --------

P-306 Beer Transfer Pump 170 0.6 0.95

P-310 Saccharification Recirc/Transfer Pump 138.6 0.6 0.95

P-501 Beer Column Bottoms Pump 150 0.6 0.95

P-503 Beer Column Reflux Pump 140 0.6 0.95

P-504 Rectification Column Bottoms Pump 155 0.6 0.95

P-505 Rectification Column Reflux Pump 110 0.6 0.95

P-511 1st Effect Pump 110 0.6 0.95

P-512 2nd Effect Pump 110 0.6 0.95

P-513 3rd Effect Pump 110 0.6 0.95

P-514 Evaporator Condensate Pump 110 0.6 0.95

P-515 Scrubber Bottoms Pump 110 0.6 0.95

P-530 Recycled Water Pump 150 0.6 0.95

P-701 Ethanol Product Pump 112 0.6 0.95

P-703 Sulfuric Acid Pump 150 0.6 0.95

P-710 Gasoline Pump 200 0.6 0.95

P-720 CSL Pump 150 0.6 0.95

Scaling Material Stream Sheet Name:

Head (ft) or Kw/L/min or

Kw/kg/hrPump

EfficiencyMotor

Efficiency

C6
The listed pump design is 2500 gpm (0.1578 m^3/s) at 50 ft (21.68 psi) (Harris report, App. A, p3) EPM is the pump efficiencies (set at 67% to get 100hp design like report) EEL is the motor efficiencies Two Units
D6
set at 67% to get 100 hp design like report
C7
The listed pump design is 5000 gpm (0.3155 m^3/s) at 50 ft (21.68 psi) (Harris report, App. A, p5)
C8
The listed pump design is 100 gpm (0.00631 m^3/s) at 50 ft (21.68 psi) (Harris report, App. A, p5)
D8
set at 16.9% to get 7.5 hp design like report
C9
The listed pump design is 5000 gpm (0.3155 m^3/s) at 50 ft (21.68 psi) (Harris report, App. A, p5)
C10
The listed pump design is 100 gpm (0.00631 m^3/s) at 40 ft (17.34 psi) (Harris report, App. A, p6)
D10
set at 33.7% to get 3 hp design like report
C11
Use H2SO4 density of 1.8 to adjust head of 245 ft. to get 191.1 psi used in rigorous model
C12
=3.33E-3 kW/kg/hr Power Required from Harris design (300 hp at 75% power) equals 225 hp / Flow from R0101C (see equip design sheet) Power Required 225 hp / 50299 kg/hr CISOLIDS flow = 4.47E-3 hp/kg/hr
C14
= 1.03E-4 kW/kg/hr Power Required from Harris design (25 hp at 75% power) equals 18.8 hp / Flow from R0101C (see equip design sheet) Power Required 18.8 hp / 136350 kg/hr CISOLIDS flow = 1.38E-4 hp/kg/hr
C15
= 1.70E-3 kW/kg/hr Power Required from Harris design (400 hp at 75% power) equals 300.0 hp / Flow from R0101C (see equip design sheet) Power Required 300.0 hp / 131530 kg/hr CISOLIDS flow = 2.28E-3 hp/kg/hr
C17
This is a rotary lobe pump, so the power req. is not calc. like a cent. pump. It has an input of 1.231E-2 kW/ L/min c (50 hp/800 gpm) Need to double for 2 pumps?
C20
This is a rotary lobe pump, so the power req. is not calc. like a cent. pump. It has an input of 2.462E-2 kW/ L/min c (100 hp/800 gpm)
C21
P-302 is a larger pump, but doesn't run all of the time. On the average it is the same as P-301
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P-750 Cellulase Pump 50 0.6 0.95

P-760 CSL/DAP Pump 150 0.6 0.95

P-902 Cooling Water Pumps 70 0.6 0.95

P-910A CIP System Pump 288.75 0.6 0.95

P-910B CIP System Pump 138.6 0.6 0.95

P-910C CIP System Pump 138.6 0.6 0.95

P-912 Make-up Water Pump 75 0.6 0.95

P-914 Process Water Circulating Pump 150 0.6 0.95

C41
First pump 600 gpm & 125 psi from Delta-T
C42
Second pump 2000 gpm & 60 psi from Delta-T
C43
Third pump 600 gpm from Delta-T & 60 psi MR estimate
Page 13: [XLS] · Web viewBoilecon Access aspen Misc Power Pump Power Agitator Power Heat Exchanger Area INDICES Module1 EQUIP TPI OPCOST DCFROR SUMMARY Amm_Phosphate AMM_SULFATE_A400 Ammonia_A200

Location of Eq. Numbers

d4:IT4 d12:IT12 ASPEN!d4:IT4 ASPEN!d12:IT12

Aspen Parameter

Name I0302B Difference

VOLFM101 #REF! #REF! 37 #REF!

VOLFM102 #REF! #REF! 74 #REF!

VOLFM103 #REF! #REF! 3 #REF!

VOLFM104 #REF! #REF! 37 #REF!

VOLFM105 #REF! #REF! 1.2 #REF!

VOLFM201 #REF! #REF! 1.2 #REF!

SOLD0220 #REF! #REF! 160 #REF!

VOLFM209 #REF! #REF! 60 #REF!

STRM0221 #REF! #REF! 15 #REF!

STRM0256 #REF! #REF! 228.7 #REF!

VOLFM222 #REF! #REF! 60 #REF!

VOLFL224 #REF! #REF! 84 #REF!

VOLFM239 #REF! #REF! 40.5 #REF!

VOLFM300 #REF! #REF! 373.3 #REF! Q streams are larger in simp. Model

VOLFL301 #REF! #REF! 17 #REF!

VOLFL302 #REF! #REF! 17 #REF!

VOLFM306 #REF! #REF! 119 #REF!

VOLFM310 #REF! #REF! 122.5 #REF! Q streams are larger in simp. Model

VOLFM501 #REF! #REF! 311.5 #REF! Stream 518 density is sl. Different

VOLFM503 #REF! #REF! 0.5 #REF!

VOLFM504 #REF! #REF! 10 #REF!

VOLFM505 #REF! #REF! 12.8 #REF!

VOLFM511 #REF! #REF! 195 #REF!

VOLFM512 #REF! #REF! 54.5 #REF!

VOLFM513 #REF! #REF! 24.2 #REF!

VOLFM514 #REF! #REF! 40.5 #REF!

VOLFM515 #REF! #REF! 6.1 #REF!

VOLFM530 #REF! #REF! 58 #REF!

VOLFM701 #REF! #REF! 5.2 #REF!

VOLFM703 #REF! #REF! 0.4 #REF!

VOLFM710 #REF! #REF! 0.4 #REF!

VOLFM720 #REF! #REF! 0.3 #REF!

Location of Mixed Stream Total Mass Flow

Volumetric Flow (cu. M/s or L/min) of

Mass Flow (kg/hr)Pump Electrical Demand (kW)

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VOLFM750 #REF! #REF! 0.5 #REF!

VOLFM760 #REF! #REF! 0.3 #REF!

VOLFM902 #REF! #REF! 1177.4 #REF!

STRM0914 #REF! #REF! 57 #REF!

STRM0914 #REF! #REF! 92 #REF!

STRM0914 #REF! #REF! 27 #REF!

VOLFM912 #REF! #REF! 20 #REF!

VOLFM914 #REF! #REF! 55.8 #REF!

Total Pump Power #REF! 3600

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Q streams are larger in simp. Model

Q streams are larger in simp. Model

Stream 518 density is sl. Different

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ASPEN

Miscellaneous Equipment Power CalculationAspen Parameter

Equip No. Equip Name Name

C-101 Bale Transport Conveyor 5.70E-04 STRM0101 #REF!

C-102 Bale Unwrapping Conveyor 1.14E-04 STRM0101 #REF!

C-103 Belt Press Discharge Conveyor 2.85E-05 STRM0101 #REF!

C-104 Shredder Feed Conveyor 1.14E-04 STRM0101 #REF!

M-104 Corn Stover Wash Table 8.56E-04 STRM0101 #REF!

M-105 Shredder 1.14E-02 STRM0101 #REF!

M-107 Polymer Feed System 2.55E-04 STRM0101 #REF!

S-101 Clarifier Thickener 5.70E-05 STRM0101 #REF!

S-102 Belt Press 4.28E-05 STRM0101 #REF!

S-103 Magnetic Separator ---------- ---------- ----------

C-201 Hydrolyzate Screw Conveyor 1.64E-04 STRM0220 #REF!

C-202 Hydrolyzate Washed Solids Belt Conveyor 3.06E-04 STRM0255 #REF!

C-225 Lime Solids Feeder 3.52E-04 STRM0227 #REF!

M-202 Prehydrolysis/Screw Feeder/Reactor 7.14E-03 STRM0101 #REF!

P-223 Lime Unloading Blower 1.17E-02 STRM0227 #REF!

S-205 PneumaPress Filter 2.00E-03 SOLD0220 #REF!

S-222 Hydroclone & Rotary Drum Filter 1.11E-04 STRM0239 #REF!

C-501 Lignin Wet Cake Screw 6.39E-04 STRM0571 #REF!

M-503 Molecular Sieve (9 pieces) 1.94E+04 VOLFM701 #REF!

S-505 PneumaPress Filter 5.05E-03 SOLD0570 #REF!

WWT Waste Water Treatment System ---------- WKWWTRMT ----------

C-755 DAP Solids Feeder 3.52E-04 STRM0755 #REF!

P-755 DAP Unloading Blower 1.17E-02 STRM0755 #REF!

M-902 Cooling Tower System ---------- WKCWTOWR ----------

M-904 Plant Air Compressor ---------- WKAIRCMP ----------

M-910 CIP System Centrifugal Separator 3.97E-01 STRM0914 #REF!

S-904 Instrument Air Dryer 7.50E-05 STRM0101 #REF!

PLANTPOW Miscellaneous additional plant power ---------- ---------- ----------

Total Misc. Power

Scaling Material Stream Sheet Name:

Power Ratio (kW/kg/hr)

Mass Flow Rate (kg/hr)

C5
;DEFINE THE POWER REQUIREMENTS ( KW / (KG/HR) ) ;UNLESS OTHERWISE NOTED, THE POWER REQUIREMENTS WERE CALCULATED ;FROM THE 1990 BASE CASE. ;THEY ARE SIMPLY RATIOS OF THE POWER REQUIRED AND THE FLOWRATE ;THROUGH THE EQUIPMENT ITEM.
C6
2 motors at 50 hp each = 100 hp Harris stated that power requirements are 75% of connected power and reported connected power for equipment Harris' design was for 2000 bone dry metric tonnes / day at 15% moisture That is equivalent to 2594 short tons as recieved material / day Also equivalent to 98039 kg as received material / hr
C7
2 motors at 10 hp each
C8
1 motor at 5 hp
C9
4 motors at 5 hp each
C10
2 motors at 75 hp each
C11
4 motors at 500 hp each
C12
Minimal Power required so 25 kW Dividing and multiplying by PWRRATE?
C13
1 motor at 10 hp each
C14
1 unit at 7.5 hp each
C16
50 hp/ 250 ton/hr
C17
37.5 hp/91633 kg/hr = 28.0 KW/91633 Kg/hr
C18
Icarus 20 Oct 98 1.5 hp/7000 lb/hr
C19
Anco Eaglin: 0.85 * 1801 hp (motor sizes) = 1531 hp = 1142 kW for total feed of 159948 kg/hr in Stream 101
C21
= 2.00E-3 kW/kg/hr Power Required from Harris design (60 hp for 3 machines at 75% power) equals 135 hp / Flow from R0101C (see equip design sheet) Power Required 135 hp / 50299 kg/hr CISOLIDS flow = 2.68E-3 hp/kg/hr
C24
THE POWER REQUIREMENTS ARE SIMPLE RATIOS FROM A COST QUOTE. .0204 kW/gal/hr
C25
180 hp * (.7457 kW/hp) / 26601 kg/hr Using same power calc as before a PP?
C27
COPY OF C-225 POWER CALCULATION
C28
Copy of P-223 power calculation
C31
25 kW MR estimate; 63 kg/hr base flow
C32
12 kW ratioed from Delta T
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Location of Eq. Numbers

d4:IT4 d12:IT12 ASPEN!d4:IT4 ASPEN!d12:IT12

I0302B Difference

#REF! 55.93 #REF!

#REF! 11.18 #REF!

#REF! 2.8 #REF!

#REF! 11.18 #REF!

#REF! 83.9 #REF!

#REF! 1118.6 #REF!

#REF! 25 #REF!

#REF! 5.59 #REF!

#REF! 4.1925 #REF!

0 0

#REF! 38.4 #REF!

#REF! 26.8 #REF!

#REF! 0.8582 #REF!

#REF! 699.8 #REF!

#REF! 29.24 #REF!

#REF! 96 #REF!

#REF! 31.7 #REF!

#REF! 28.2 #REF!

#REF! 171.8 #REF!

#REF! 113.9 #REF!

#REF! 278.501 #REF! WC614,'WT602,WT606,WT608,WT610,WP602,WP606,WP608,WP610,WP611,WP614,WP616,WS614,WM604,WM612

#REF! 0.057 #REF!

#REF! 1.95 #REF!

#REF! 616.1 #REF! CWQ is high

#REF! 1297.3 #REF!

#REF! 25 #REF!

#REF! 7.36 #REF!

1000 1000

#REF! 5781

Location of Mixed Stream Total Mass

Flow

Equipment Electrical Demand (kW)

F15
Power is unknown, but believed to be low; therefore, 0.0 power input
F26
WWT system power is calculated in Fortran WWT in Aspen
F29
CW tower system power is calculated in Fortran CW in Aspen
F30
125 hp & 2 in use + Pneumapress air reqs.
F33
1000 kW requirement is a guess (MR 12 Feb 1998)
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WC614,'WT602,WT606,WT608,WT610,WP602,WP606,WP608,WP610,WP611,WP614,WP616,WS614,WM604,WM612

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Data file created by ASPEN PLUS Rel. 9.2-1 on 16:13:12 Mon Jun 21, 1999Run ID: _UNNAMED Item: MASSFLOW Screen: Sensitivity.Results

VARY 1 BLRCAPTL101 FLOW

KG/HR

bw0401a_simp.sum 0 20 37917104.4

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Data file created by ASPEN PLUS Rel. 9.2-1 on 16:13:12 Mon Jun 21, 1999

CODTOTAL DIAMD501 INUMSACA INUMSACC INUMSSCF

1357.7652 19.2057618 10 5 5

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INUMSSFA P501FLOW QCHWTOTA QCND0501 QCND0502

CAL/SEC CAL/SEC CAL/SEC CAL/SEC CAL/SEC

10 6086.46428 681862.695 106874.625 5914554.63

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QCWTOTAL QF301-6B QHET0517 QHX300EA QHX310EA

27433450.4 98706.7268 11836450.9 230175.223 -19853.672

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QLMT0200 QLMT0201 QLMT0205 QLMT0244 QLMT0301

CAL/SEC CAL/SEC

500748.969 2106516.18 34125.3913 423117.466 0

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QLMT0302 QLMT0512 QLMTE502 QRFD0501 QRFD0502

CAL/SEC CAL/SEC

961270.593 215976.854 6892158.02 -9416719.1 -1108632.9

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QSTMH301 QTOTM908 S510S521 SOLD0220 SOLD0570

-1257704.1 1467.69431 71493.986 47978.2295 22057.5965

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STRM0101 STRM0107 STRM0214 STRM0217 STRM0220

98039.33 28.387306 102064.972 278752.18 233790.267

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STRM0221 STRM0225 STRM0227 STRM0228 STRM0229

KG/HR

146581.572 87208.6951 2438.36633 283775.181 7349.42353

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STRM0230 STRM0232 STRM0239 STRM0240 STRM0250

KG/HR KG/HR KG/HR KG/HR KG/HR

277666.017 430745.472 285015.441 281336.815 430745.472

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STRM0255 STRM0256 STRM0257 STRM0304 STRM0502

KG/HR KG/HR

87518.6401 134755.243 4687.01654 41910.1193 4.51E+05

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STRM0515 STRM0516 STRM0523 STRM0525 STRM0528

KG/HR KG/HR KG/HR KG/HR KG/HR

2.47E+04 3.84E+04 25417.6762 3.01E+05 118358.892

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STRM0531 STRM0551 STRM0557 STRM0571 STRM0572

KG/HR KG/HR

41333.0577 37169.7114 5920.92138 41499.2353 259575.373

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STRM0612 STRM0630 STRM0631 STRM0701 STRM0703

KG/HR KG/HR KG/HR KG/HR KG/HR

88263.5468 49.897871 0.16998351 1019.6367 25735.1232

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STRM0710 STRM0713 STRM0717 STRM0723 STRM0735

KG/HR KG/HR KG/HR KG/HR KG/HR

3345.01283 9090.7667 1.11E-04 20.2346641 1313.56133

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STRM0745 STRM0750 STRM0755 STRM0903 STRM0904

KG/HR KG/HR KG/HR

2438.36633 6824.01382 163.896948 172698.609 172698.609

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STRM0905 STRM0914 STRM0921 STRM0922 STRM534A

KG/HR KG/HR KG/HR KG/HR KG/HR

243015.291 63.04 1 2.19753283 239943.466

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STRM804C VOLFL224 VOLFL301 VOLFL302 VOLFM101

KG/HR

4538.73598 6845.78106 690.950562 690.950562 0.1578

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VOLFM102 VOLFM103 VOLFM104 VOLFM105 VOLFM201

0.3155 0.003155 0.15775 0.003155 0.00051149

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VOLFM209 VOLFM222 VOLFM239 VOLFM300 VOLFM306

7.68E-02 0.07600879 0.07713288 0.71040907 0.13468311

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VOLFM310 VOLFM501 VOLFM503 VOLFM504 VOLFM505

0.11308084 0.38399315 0.00069444 0.01184923 0.02222222

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VOLFM511 VOLFM512 VOLFM513 VOLFM514 VOLFM515

0.34005177 0.09675792 0.04221383 0.07055405 1.06E-02

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VOLFM530 VOLFM701 VOLFM703 VOLFM710 VOLFM720

7.21E-02 8.85E-03 0.00051149 0.0002837 0.00036549

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VOLFM750 VOLFM760 VOLFM902 VOLFM912 VOLFM914

0.00184573 0.00036549 3.05212893 0.04833191 0.06889617

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VOLFS205 VOLFS232 VOLFS300 VOLFS301 VOLFS304

217167.505 410747.271 14894538.8 49648.4626 4137.37189

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VOLFS305 VOLFS310 WKAIRCMP WKBLRNET WKCWTOWR

4.14E+04 15146656.5 1297.31539 -26771.898 626.22199

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WKWWTRMT WWTCOSTS Z5101FLW Z6101FLW ZC101FLW

KW KW KW KW

278.680275 2955721.96 2437.20061 2915.5297 31190.0937

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ZW101FLW ZX101FLW ZZDEN515

14705.67 17569.1034 0.79157126

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PROCESS_NUM OBSOLETE EQUIPMENT_NUM NUM_REQUIRED NUM_SPARESP100 N A-201 1 0

N A-205 1 0 P100 N A-209 1 0

N A-224 1 0 N A-232 1 0 N A-300 34 0

P100 N A-301 1 0 P100 N A-304 2 0 P100 N A-305 2 0 P100 N A-306 2 0

N A-310 34 0 P100 N A-530 1 0 P100 N A-602 1 0 P100 N A-606 4 0 P100 N A-608 16 0

N A-701 1 0 N A-720 1 0 N A-760 1 0 N C-101 2 0 N C-102 2 0 N C-103 1 N C-104 4 0

P100 N C-201 1 0 N C-202 1 0

P100 N C-225 1 0 P100 N C-501 1 0 P100 N C-614 1 0

N C-755 1 0 N D-501 1 0

A5 N D-502 1 0 N E-501 2 0 N E-502 1 0 N E-503 2 0 N F-1N F-300 17 0

P100 N F-301 2 0 P100 N F-302 2 0 P100 N F-303 2 0 P100 N F-304 2 0 P100 N F-305 2 0

N H-200 1 0 N H-201 2 1 N H-205 1 0 N H-244 2 1

P100 N H-300 17 1 N H-301 1 1 N H-302 3 0 N H-304 1 0 N H-305 1 0 N H-310 17 1

P100 N H-501 1 1 P100 N H-502 1 0 P100 N H-504 1 0 P100 N H-505 1 0 P100 N H-512 1 1

N H-517 1 1 P100 N H-602 1 0

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N H-801 1 0 P100 N H-811 1 0

N M-101 2 0 N M-102 4 1 N M-103 4 0 N M-104 2 0 N M-105 4 0 N M-106 1 0 N M-107 1 0 N M-202 3 0

P100 N M-503 1 0 P100 N M-604 1 0 P100 N M-606 1 0

N M-612 1 0 P100 N M-803 1 0 P100 N M-804 1 0

N M-811 1 0 N M-820 1 0 N M-830 1 0 N M-832 1 0 N M-834 1 0 N M-902 1 0 N M-904 2 1 N M-908 2 0 N M-910 1 0 N P-1N P-101 2 1 N P-102 2 1 N P-103 1 1 N P-104 1 1 N P-105 1 1

P100 N P-201 1 1 N P-205 2 1

P100 N P-209 1 1 N P-211 1 1 N P-213 1 1

P100 N P-222 1 1 N P-223 1 0 N P-224 2 1

P100 N P-239 1 1 N P-300 17 1

P100 N P-301 1 1 P100 N P-302 2 0

N P-306 1 1 N P-310 17 1

P100 N P-501 1 1 P100 N P-503 1 1 P100 N P-504 1 1 P100 N P-505 1 1

N P-511 2 1 N P-512 1 1 N P-513 2 1 N P-514 1 1 N P-515 1 0

P100 N P-530 1 1 P100 N P-602 1 1 P100 N P-606 1 1 P100 N P-608 1 0

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P100 N P-610 1 0 N P-611 1 1 N P-614 1 1

P100 N P-616 1 1 N P-701 2 1 N P-703 1 1 N P-704 1 1 N P-710 1 1 N P-720 1 1 N P-750 1 1 N P-755 1 0 N P-760 1 1 N P-804 2 0

P100 N P-811 2 0 N P-824 2 0 N P-826 5 0 N P-828 2 0 N P-830 1 0 N P-902 1 1 N P-912 1 1 N P-914 2 1 N R-3N R-4N R-5N R-7N R-8N S-1N S-10N S-101 1 0 N S-102 1 0 N S-103 1 0 N S-11N S-12N S-2N S-205 3 0

P100 N S-222 1 0 P100 N S-227 1 0

N S-4N S-5N S-505 4 0

P100 N S-600 1 0 P100 N S-614 1 0

N S-7N S-755 1 0 N S-8N S-904 1 1 N T-101 1 0 N T-102 1 0

P100 N T-201 1 0 P100 N T-203 1 0 P100 N T-205 1 0 P100 N T-209 1 0

N T-211 1 0 N T-213 1 0

P100 N T-220 1 0 P100 N T-224 1 0 P100 N T-232 1 0 P100 N T-301 1 0

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N T-306 1 0 N T-310 17 0

P100 N T-503 1 0 P100 N T-505 1 0

N T-512 1 0 P100 N T-514 1 0 P100 N T-530 1 0 P100 N T-602 1 0 P100 N T-606 4 0 P100 N T-608 1 0 P100 N T-610 1 0

N T-701 2 0 N T-703 1 0 N T-704 1 0 N T-709 1 0 N T-710 1 0 N T-720 1 0 N T-750 2 0 N T-755 1 0 N T-760 1 0 N T-804 1 0 N T-824 1 0 N T-826 1 0 N T-828 1 0 N T-830 1 0 N T-902 3 0 N T-904 1 0 N T-905 4 0 N T-914 1 0 N W-2N W-3

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NUM_REQUIRED_VAR EQUIPMENT_NAMEIn-line Sulfuric Acid MixerHydrolyzate Mix Tank AgitatorOverliming Tank AgitatorReacidification Tank AgitatorReslurrying Tank Agitator

INUMSSFA Ethanol Fermentor AgitatorSeed Hold Tank Agitator4th Seed Vessel Agitator5th Seed Vessel AgitatorBeer Surge Tank Agitator

INUMSACA Saccharification Tank AgitatorRecycled Water Tank AgitatorEqualization Basin Agitator

INUMANER Anaerobic AgitatorAerobic Lagoon AgitatorDenaturant In-line MixerCSL Storage Tank AgitatorCSL/DAP Day Tank AgitatorBale Transport ConveyorBale Unwrapping ConveyorBelt Press Discharge ConveyorShredder Feed ConveyorHydrolyzate Screw ConveyorHydrolysate Washed Solids Belt ConveyorLime Solids FeederLignin Wet Cake ScrewAerobic Sludge ScrewDAP Solids FeederBeer ColumnRectification Column1st Effect Evaporation2nd Effect Evaporation3rd Effect EvaporationFeedstock

INUMSSCF Ethanol Fermentor1st Seed Fermentor2nd Seed Fermentor3rd Seed Fermentor4th Seed Fermentor5th Seed FermentorHydrolyzate CoolerBeer Column Feed EconomizerPneumapress Vent CondensorWaste Vapor Condensor

INUMSSCF Fermentation CoolerHydrolyzate HeaterSaccharified Slurry Cooler4th Seed Fermentor Coil5th Seed Fermentor Coil

INUMSACC Saccharification CoolerBeer Column ReboilerRectification Column ReboilerBeer Column CondenserStart-up Rect. Column CondenserBeer Column Feed InterchangerEvaporator CondenserAnaerobic Digestor Feed Cooler

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Burner Combustion Air PreheaterBFW PreheaterTruck ScalesTruck Unloading ForkliftBale Moving ForkliftCorn Stover Wash TableShredderConcrete Feedstock-Storage SlabPolymer Feed SystemPrehydrolysis/Screw Feeder/ReactorMolecular Sieve (9 pieces)Nutrient Feed SystemBiogas Emergency FlareFilter Precoat SystemFluidized Bed Combustion ReactorCombustion Gas BaghouseTurbine/GeneratorHot Process Water Softener SystemHydrazine Addition Pkg.Ammonia Addition PkgPhosphate Addition Pkg.Cooling Tower SystemPlant Air CompressorChilled Water PackageCIP SystemElectricityWash Table PumpWash Water PumpClarifier Underflow PumpClarified Water PumpBelt Press Sump PumpSulfuric Acid PumpPneumapress Feed PumpOverlimed Hydrolyzate PumpPrimary Filtrate PumpWash Filtrate PumpFiltered Hydrolyzate PumpLime Unloading BlowerSaccharification Feed PumpReacidified Liquor Pump

INUMSSCF Fermentation Recirc/Transfer PumpSeed Hold Transfer PumpSeed Transfer PumpBeer Transfer Pump

INUMSACC Saccharification Recirc/Transfer PumpBeer Column Bottoms PumpBeer Column Reflux PumpRectification Column Bottoms PumpRectification Column Reflux Pump1st Effect Pump2nd Effect Pump3rd Effect PumpEvaporator Condensate PumpScrubber Bottoms PumpRecycled Water PumpAnaerobic Reactor Feed PumpAerobic Digestor Feed PumpAerobic Sludge Recycle Pump

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Aerobic Sludge PumpAerobic Digestion Outlet PumpSludge Filtrate Recycle PumpTreated Water PumpEthanol Product PumpSulfuric Acid PumpFirewater PumpGasoline PumpCSL PumpCellulase PumpDAP Unloading BlowerCSL/DAP PumpCondensate PumpTurbine Condensate PumpDeaerator Feed PumpBFW PumpBlowdown PumpHydrazine Transfer PumpCooling Water PumpMake-up Water PumpProcess Water Circulating PumpCorn Steep LiquorHydrated LimeSulfuric AcidPurchased Cellulase EnzymeDiammonium PhosphateBoiler ChemicalsBulk Unleaded GasolineClarifier ThickenerBelt PressMagnetic SeparatorClarifier PolymerPropaneCooling Tower ChemsPneumapress FilterHydroclone & Rotary Drum FilterLimeDust Vent BaghouseWasteWater ChemsWasteWater PolymerPneumapress FilterBar ScreenBelt Filter PressMethaneDAP Vent BaghouseMakeup WaterInstrument Air DryerWash Water TankClarifier Thickener TankSulfuric Acid TankBlowdown TankHydrolyzate Mixing TankOverliming TankPrimary Filtrate TankWash Filtrate TankLime Storage BinReacidification TankSlurrying TankSeed Hold Tank

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Beer Storage TankINUMSACC Saccharification Tank

Beer Column Relfux DrumRectification Column Reflux DrumVent ScrubberEvaporator Condensate DrumRecycled Water TankEqualization Basin

INUMANER Anaerobic DigestorAerobic DigestorClarifierEthanol Product Storage TankSulfuric Acid Storage TankFirewater Storage TankPropane Storage TankGasoline Storage TankCSL Storage TankCellulase Storage TankDAP Storage BinCSL/DAP Day TankCondensate Collection TankCondensate Surge DrumDeaeratorBlowdown Flash DrumHydrazine DrumPrehydrolysis Filter Air ReceiverPlant Air ReceiverProduct Recovery Filter Air ReceiverProcess Water TankDisposal of Steam 809Disposal of Stream 229

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PROCESS_STREAM_FOR_SCALING BASE_FOR_SCALING BASE_COST COST_YEARSTRM0214 55308 1900 1997 STRM0220 358810 36000 1997 STRM0228 167050 19800 1997 STRM0239 167280 65200 1997 STRM0250 358810 36000 1997

19676 1996 STRM0304 41777 12551 1996 STRM0304 41777 11700 1997 STRM0304 41777 10340 1996 STRM0502 381700 48700 1998

19676 1996 STRM0572 179446 5963 1998 STRM0612 188129 28400 1997 ANEROVOL 810250 30300 1997 AEROBCHP 812 31250 1998 STRM0703 19436 1900 1997 STRM0735 41777 12551 1996 STRM0735 1400 12795 2001 STRM0101 98040 400000 2000 STRM0101 98040 150000 2000 STRM0101 98040 50000 2000 STRM0101 98040 60000 2000 STRM0220 225140 59400 1997 STRM0255 91633 80000 2000

3900 1997 STRM0571 99199 31700 1997 STRM0623 978 5700 1997

3900 1997 DIAMD501 16.892 478100 1998 S510S521 56477 525800 1996 AREA0502 22278 544595 1996 AREA0502 22278 435650 1996 AREA0502 22278 435650 1996 STRM0101 3500 2000

493391 1998 14700 1997 32600 1997 81100 1997

STRM0304 41777 39500 1997 STRM0304 41777 147245 1998 AREA0200 1988 45000 1997 AREA0201 12532 132800 1997 AREA0205 120 15385 2000 AREA0244 12532 132800 1997 QHX300EA 67820 4000 1997 AREA0301 256 22400 2001 AREA0302 3765 25409 1998 QF301-6B 38339 3300 1997 QF301-6B 38339 18800 1997 QHX310EA 67820 4000 1997 QRD501 -7863670 158374 1996 QRD502 -987427 29600 1997 QCD501 277820 29544 1996 QCD502 4905410 86174 1996 AREA0512 909 19040 1996 QH517 6764222 121576 1996 AREA0602 7627 128600 1997

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QH801 6676015 1049900 1997 AREA0811 415 58400 1997 STRM0101 98040 34000 2000 STRM0101 98040 18000 2000 STRM0101 98040 18000 2000 STRM0101 98040 104000 2000 STRM0101 98040 302000 2000 STRM0101 98040 450655 2000 STRM0101 98040 30000 2000 STRM0217 271313 2505084 2000 STRM0515 20491 2700000 1998

31400 1998 STRM0615 2572 20739 1998

3000 1998 STRM0812 341270 24900000 1998 STRM809A 652517 2536300 1998 STRM0812 281179 10000000 1998 STRM811B 225889 1381300 1999 STRM813A 229386 19000 1994 STRM813A 229386 19000 1994 STRM813A 229386 19000 1994 QCWCAP 41100000 1659000 1998 STRM0101 98040 278200 2000 QCHWCAP 5040000 380000 1997 STRM0914 63 95000 1995 WKNET 4 1999 STRM0101 98040 20000 2000 STRM0101 98040 15000 2000 STRM0101 98040 6000 2000 STRM0101 98040 15000 2000 STRM0101 98040 19000 2000 STRM0710 1647 4800 1997 STRM0220SS 50299 15416 2000 STRM0228 167050 10700 1997 STRM0221 136350 32549 2000 STRM0256 131530 49803 2000 STRM0230 162090 10800 1997 STRM0227 547 47600 1998 STRM0232 358810 61368 1998 STRM0239 167280 10800 1997 QHX300EA 67737 8000 1997 STRM0304 41777 22194 1998 STRM0304 41777 54088 1998 STRM0502 381701 17300 1997 QHX310EA 67737 8000 1997 P501FLOW 5053 42300 1997 QCD501 277820 1357 1998 STRM0516 31507 4916 1998 QCD502 4906301 4782 1998 STRM0525 278645 19700 1997 STRM0528 91111 13900 1997 STRM0531 48001 8000 1997 STRM534A 140220 12300 1997 STRM0551 15377 2793 1998 STRM0572 179446 10600 1997 STRM0612 188129 11400 1997 STRM0618 185782 10700 1997 STRM0625 5862 11100 1997

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STRM0625 5862 11100 1997 STRM0621 187827 10700 1997 STRM0627 4885 6100 1997 STRM0624 181965 10600 1997 STRM0515 18549 7500 1997 STRM0710 1647 8000 1997 STRM0713 6823 18400 1997 STRM0701 887 4500 1997 STRM0735 2039 8800 1997 STRM0750 6823 18400 1997 STRM0755 154 47600 1998 STRM0735 2039 8800 1997 STRM811A 61471 7100 1997 STRM816A 39524 7800 1997 STRM811B 293605 9500 1997 STRM0813 564626 52501 1998 STRM0821 6613 5100 1997 STRM813A 229386 5500 1997 STRM0940 18290000 332300 1997 STRM0904 244160 10800 1997 STRM0905 352710 11100 1997 STRM0735 2039 15000 1998 STRM0745 7000 2001 STRM0710 1647 2500 2001 STRM0750 0 10823.22 1999 STRM0755 356 14200 2001 STRM0921 280000 1991 STRM0701 18955 1999 STRM0101 98040 135000 2000 STRM0101 98040 100000 2000 STRM0101 159948 13863 1998 STRM0107 250000 2000 STRM0723 1.87 436 1999 STRM0922 200000 1999 STRM0220SS 50299 1575000 2000 STRM0229 5195 165000 1998 STRM0227 548 32200 1997 STRM0630 30956 1999 STRM0631 500000 1999 STRM0570SS 26601 1418750 2000 STRM0612 188129 117818 1991 AEROBCOD 438 650223 1998 STRM0840 11900 1999 STRM0755 548 32200 1997 STRM0903 24 1990 STRM0101 159950 15498 1999 STRM0101 98040 50000 2000 STRM0101 98040 135000 2000 STRM0710 1647 5760 1996 STRM0217 270300 64100 1997 STRM0220 358810 44800 1997 STRM0228 167050 71000 1997 STRM0221 136350 36000 2000 STRM0256 131530 18000 2000 STRM0227 548 69200 1997 STRM0239 167280 147800 1997 STRM0250 358810 44800 1997 STRM0304 41777 161593 1998

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STRM0502 381700 237700 1998 493391 1998

QCD501 277820 11900 1997 QCD502 4906301 45600 1997 STRM0523 18523 99000 1998 STRM534A 164760 37200 1998 STRM0572 179446 14515 1998 STRM0612 188129 350800 1998 ANEROVOL 810250 881081 1998 AEROBVOL 19506756 635173 1998 STRM0618 185782 174385 1998 STRM0515 18549 165800 1997 STRM0710 1647 42500 1997 STRM0713 6822 166100 1997 STRM0723 14.97 24834 2001 STRM0701 887 43500 1997 STRM0735 2039 88100 1997 STRM0750 9234 125900 2001 STRM0755 154 33384 2001 STRM0735 1400 30084 2001 STRM811A 228862 7100 1997 STRM811B 222360 49600 1997 STRM0813 266213 165000 1998 STRM0821 6563 9200 1997 STRM813A 229386 12400 1997 STRM0257 5259 17000 2000 STRM0101 159950 13000 1997 STRM0557 5700 17000 2000 STRM0905 352710 195500 1997 STRM0809 1820 1993 STRM0229 1820 1993

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SCALE_FACTOR_EXP INSTALLATION_FACTOR0.48 1 0.51 1.2 0.51 1.3 0.51 1.2 0.51 1.2

1.2 0.51 1.2 0.51 1.2 0.51 1.2 0.51 1.2

1.2 0.51 1.3 0.51 1.2 0.51 1.2 0.51 1.4 0.48 1 0.51 1.2 0.51 1.2 0.6 1.62 0.6 1.19 0.6 1.89 0.6 1.38

0.78 1.3 0.76 1.45

1.3 0.78 1.4 0.78 1.4

1.3 0.68 2.1 0.68 2.1 0.68 2.1 0.68 2.1 0.68 2.1

1.2 2.8 2.8 2.8

0.93 1.2 0.51 1.2 0.51 2.1 0.68 2.1 0.68 2.1 0.68 2.1 0.78 2.1 0.68 2.1 0.78 2.1 0.83 1.2 0.98 1.2 0.78 2.1 0.68 2.1 0.68 2.1 0.68 2.1 0.68 2.1 0.68 2.1 0.68 2.1 0.74 2.1

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0.6 1.5 0.68 2.1 0.6 2.47 1 1 1 1

0.6 2.39 0.6 1.38 1 2.2

0.6 2.28 0.6 2.29 0.7 1

2.58 0.6 1.68

1.4 0.75 1.3 0.58 1.5 0.71 1.5 0.82 1.3 0.6 1 0.6 1 0.6 1

0.78 1.2 0.34 1.3 0.8 1.2 0.6 1.2

0.79 3.87 0.79 5.19 0.79 13.41 0.79 7.07 0.79 2.92 0.79 2.8 0.79 3.34 0.79 2.8 0.79 3.56 0.79 2.71 0.79 2.8 0.5 1.4 0.7 2.8

0.79 2.8 0.79 2.8 0.7 1.4 0.7 1.4

0.79 2.8 0.79 2.8 0.79 2.8 0.79 2.8 0.79 2.8 0.79 2.8 0.79 2.8 0.79 2.8 0.79 2.8 0.79 2.8 0.79 2.8 0.79 2.8 0.79 2.8 0.79 2.8 0.79 1.4

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0.79 1.4 0.79 2.8 0.79 2.8 0.79 2.8 0.79 2.8 0.79 2.8 0.79 2.8 0.79 2.8 0.79 2.8 0.79 2.8 0.5 1.4

0.79 2.8 0.79 2.8 0.79 2.8 0.79 2.8 0.79 2.8 0.79 2.8 0.79 2.8 0.79 2.8 0.79 2.8 0.79 2.8

0.6 1.51 0.6 1.25 0.6 1.3

0.6 1.05 0.39 1.4

1 1.5

0.6 1.04 0.3 1.2

0.72 1.8

1 1.5

0.6 1.3 0.51 2.8 0.51 3.04 0.71 1.4 0.93 1.2 0.71 1.2 0.71 1.4 0.71 2.45 0.71 3.68 0.46 1.3 0.51 1.2 0.71 1.2 0.51 1.2

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0.71 1.2 1.2

0.93 2.1 0.72 2.1 0.78 2.1 0.93 2.1 0.745 1.4 0.51 1.42 0.51 1.04

1 1 0.51 1.96 0.51 1.4 0.51 1.2 0.51 1.4 0.72 1.4 0.51 1.4 0.79 1.4 0.79 1.4 0.44 1.3 0.79 1.4 0.71 1.4 0.72 1.7 0.72 2.8 0.72 2.8 0.93 1.7 0.72 1.2 0.72 1.3 0.72 1.2 0.51 1.4

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ASSOCIATED_PFDPFD-P100-A201;PFD-P300-A201;PFD-P303-A201; PFD-P105-A201;PFD-P110-A201PFD-P100-A202; PFD-P105-A202;PFD-P110-A202PFD-P100-A204;PFD-P300-A203; PFD-P105-A203;PFD-P110-A203PFD-P100-A204;PFD-P300-A203; PFD-P105-A203;PFD-P110-A203PFD-P100-A202;PFD-P300-A202; PFD-P105-A202;PFD-P110-A202PFD-P105-A302;PFD-P110-A302PFD-P100-A301;PFD-P202-A301;PFD-P300-A301;PFD-P201-A301; PFD-P105-A301;PFD-P110-APFD-P100-A301;PFD-P202-A301;PFD-P300-A301;PFD-P201-A301; PFD-P105-A301;PFD-P110-APFD-P100-A301;PFD-P202-A301;PFD-P300-A301;PFD-P201-A301; PFD-P105-A301;PFD-P110-APFD-P100-A302;PFD-P202-A302;PFD-P300-A302;PFD-P201-A302;PFD-P303-A302; PFD-P105-APFD-P105-A302;PFD-P110-A302PFD-P100-A505;PFD-P301-A601;PFD-P300-A601;PFD-P302-A601;PFD-P310-A601;PFD-P303-A5PFD-P100-A601;PFD-P301-A602;PFD-P202-A602;PFD-P300-A602;PFD-P201-A602;PFD-P302-A6PFD-P100-A601;PFD-P301-A602;PFD-P202-A602;PFD-P300-A602;PFD-P201-A602;PFD-P302-A6PFD-P100-A602;PFD-P301-A603;PFD-P202-A603;PFD-P300-A603;PFD-P201-A603;PFD-P302-A6PFD-P100-A701;PFD-P301-A701;PFD-P202-A701;PFD-P300-A701;PFD-P201-A701;PFD-P302-A7PFD-P105-A701;PFD-P110-A701PFD-P105-A701;PFD-P110-A701PFD-P100-A101; PFD-P900-A101;PFD-P901-A101; PFD-P105-A101;PFD-P110-A101PFD-P100-A101; PFD-P900-A101;PFD-P901-A101; PFD-P105-A101;PFD-P110-A101PFD-P100-A101;PFD-P900-A101;PFD-P901-A101; PFD-P105-A101;PFD-P110-A101PFD-P100-A101;PFD-P900-A101;PFD-P901-A101; PFD-P105-A101;PFD-P110-A101PFD-P100-A201;PFD-P300-A201;PFD-P900-A201; PFD-P105-A201;PFD-P110-A201PFD-P100-A202; PFD-P105-A202;PFD-P110-A202PFD-P100-A204;PFD-P202-A203;PFD-P300-A203;PFD-P201-A203;PFD-P900-A202;PFD-P901-A2PFD-P100-A505;PFD-P301-A601;PFD-P300-A601;PFD-P302-A601;PFD-P303-A505; PFD-P105-APFD-P100-A602;PFD-P301-A603;PFD-P202-A603;PFD-P300-A603;PFD-P201-A603;PFD-P302-A6PFD-P105-A701; PFD-P110-A701PFD-P100-A501;PFD-P202-A501;PFD-P301-A501;PFD-P300-A501;PFD-P201-A501;PFD-P302-A5PFD-P100-A502;PFD-P301-A502;PFD-P202-A502;PFD-P300-A502;PFD-P201-A502;PFD-P302-A5PFD-P100-A504;PFD-P301-A504;PFD-P202-A504;PFD-P300-A504;PFD-P201-A504;PFD-P302-A5PFD-P100-A504;PFD-P301-A504;PFD-P202-A504;PFD-P300-A504;PFD-P201-A504;PFD-P302-A5PFD-P100-A504;PFD-P301-A504;PFD-P202-A504;PFD-P300-A504;PFD-P201-A504;PFD-P302-A5PFD-P100-CHEM;PFD-P202-CHEM;PFD-P900-CHEM;PFD-P901-CHEM; PFD-P105-CHEM; PFD-P110-CHEMPFD-P105-A302;PFD-P110-A302PFD-P100-A301;PFD-P202-A301;PFD-P300-A301;PFD-P201-A301; PFD-P105-A301;PFD-P110-APFD-P100-A301;PFD-P202-A301;PFD-P300-A301;PFD-P201-A301; PFD-P105-A301;PFD-P110-APFD-P100-A301;PFD-P202-A301;PFD-P300-A301;PFD-P201-A301; PFD-P105-A301;PFD-P110-APFD-P100-A301;PFD-P202-A301;PFD-P300-A301;PFD-P201-A301; PFD-P105-A301;PFD-P110-APFD-P100-A301;PFD-P202-A301;PFD-P300-A301;PFD-P201-A301; PFD-P105-A301;PFD-P110-APFD-P100-A202;PFD-P300-A202; PFD-P105-A202;PFD-P110-A202PFD-P100-A201;PFD-P202-A204;PFD-P300-A201;PFD-P201-A204; PFD-P105-A201;PFD-P110-APFD-P105-A202;PFD-P110-A202PFD-P105-A201;PFD-P110-A201PFD-P100-A302;PFD-P202-A302;PFD-P300-A302;PFD-P201-A302;PFD-P900-A301;PFD-P901-A3 PFD-P105-A302;PFD-P110-A302 PFD-P105-A302;PFD-P110-A302PFD-P100-A301;PFD-P202-A301;PFD-P300-A301;PFD-P201-A301; PFD-P105-A301;PFD-P110-APFD-P100-A301;PFD-P202-A301;PFD-P300-A301;PFD-P201-A301; PFD-P105-A301;PFD-P110-APFD-P105-A302;PFD-P110-A302PFD-P100-A501;PFD-P301-A501;PFD-P202-A501;PFD-P300-A501;PFD-P201-A501;PFD-P302-A5PFD-P100-A502;PFD-P301-A502;PFD-P202-A502;PFD-P300-A502;PFD-P201-A502;PFD-P302-A5PFD-P100-A501;PFD-P301-A501;PFD-P202-A501;PFD-P300-A501;PFD-P201-A501;PFD-P302-A5PFD-P100-A502;PFD-P301-A502;PFD-P202-A502;PFD-P300-A502;PFD-P201-A502;PFD-P302-A5PFD-P100-A501;PFD-P301-A501;PFD-P202-A501;PFD-P300-A501;PFD-P201-A501;PFD-P302-A5PFD-P100-A504;PFD-P301-A504;PFD-P202-A504;PFD-P300-A504;PFD-P201-A504;PFD-P302-A5PFD-P100-A601;PFD-P301-A602;PFD-P202-A602;PFD-P300-A602;PFD-P201-A602;PFD-P302-A6

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PFD-P100-A801;PFD-P301-A801;PFD-P900-A801;PFD-P303-A801;PFD-P901-A801; PFD-P105-APFD-P100-A802;PFD-P301-A802;PFD-P202-A802;PFD-P300-A802;PFD-P201-A802;PFD-P302-A8PFD-P100-A101;PFD-P900-A101;PFD-P901-A101; PFD-P105-A101;PFD-P110-A101PFD-P100-A101;PFD-P900-A101;PFD-P901-A101; PFD-P105-A101;PFD-P110-A101PFD-P100-A101;PFD-P900-A101;PFD-P901-A101; PFD-P105-A101;PFD-P110-A101PFD-P100-A101;PFD-P900-A101;PFD-P901-A101; PFD-P105-A101;PFD-P110-A101PFD-P100-A101;PFD-P900-A101;PFD-P901-A101; PFD-P105-A101;PFD-P110-A101PFD-P100-A101;PFD-P900-A101;PFD-P901-A101; PFD-P105-A101;PFD-P110-A101PFD-P100-A101;PFD-P900-A101;PFD-P901-A101; PFD-P105-A101;PFD-P110-A101PFD-P100-A201;PFD-P900-A201;PFD-P901-A201; PFD-P105-A201;PFD-P110-A201PFD-P100-A503;PFD-P301-A503;PFD-P202-A503;PFD-P300-A503;PFD-P201-A503;PFD-P302-A5PFD-P100-A601;PFD-P301-A602;PFD-P202-A602;PFD-P300-A602;PFD-P201-A602;PFD-P302-A6PFD-P100-A601;PFD-P301-A602;PFD-P202-A602;PFD-P300-A602;PFD-P201-A602;PFD-P302-A6PFD-P100-A602;PFD-P301-A603;PFD-P202-A603;PFD-P300-A603;PFD-P201-A603;PFD-P302-A6PFD-P100-A802;PFD-P301-A802;PFD-P202-A802;PFD-P300-A802;PFD-P201-A802;PFD-P302-A8PFD-P100-A801;PFD-P301-A802;PFD-P202-A802;PFD-P201-A802;PFD-P302-A802;PFD-P900-A8PFD-P100-A802;PFD-P301-A802;PFD-P202-A802;PFD-P300-A802;PFD-P201-A802;PFD-P302-A8PFD-P100-A803;PFD-P301-A803;PFD-P202-A803;PFD-P300-A803;PFD-P201-A803;PFD-P302-A8PFD-P100-A804;PFD-P301-A804;PFD-P202-A804;PFD-P300-A804;PFD-P201-A804;PFD-P302-A8PFD-P100-A804;PFD-P301-A804;PFD-P202-A804;PFD-P300-A804;PFD-P201-A804;PFD-P302-A8PFD-P100-A804;PFD-P301-A804;PFD-P202-A804;PFD-P300-A804;PFD-P201-A804;PFD-P302-A8PFD-P100-A901;PFD-P301-A901;PFD-P202-A901;PFD-P300-A901;PFD-P201-A901;PFD-P302-A9PFD-P100-A901;PFD-P303-A901; PFD-P105-A901; PFD-P110-A901PFD-P100-A901;PFD-P301-A901;PFD-P202-A901;PFD-P300-A901;PFD-P201-A901;PFD-P302-A9PFD-P100-A903;PFD-P301-A903;PFD-P202-A903;PFD-P300-A903;PFD-P201-A903;PFD-P302-A9PFD-P100-CHEM;PFD-P202-CHEM;PFD-P900-CHEM;PFD-P303-CHEM;PFD-P901-CHEM; PFD-P105-CHEM; PFD-P110-CHEMPFD-P100-A101;PFD-P900-A101;PFD-P901-A101; PFD-P105-A101;PFD-P110-A101PFD-P100-A101;PFD-P900-A101;PFD-P901-A101; PFD-P105-A101;PFD-P110-A101PFD-P100-A101;PFD-P900-A101;PFD-P901-A101; PFD-P105-A101;PFD-P110-A101PFD-P100-A101;PFD-P900-A101;PFD-P901-A101; PFD-P105-A101;PFD-P110-A101PFD-P100-A101;PFD-P900-A101;PFD-P901-A101; PFD-P105-A101;PFD-P110-A101PFD-P100-A201;PFD-P202-A201;PFD-P300-A201;PFD-P201-A201;PFD-P901-A201; PFD-P105-APFD-P100-A202; PFD-P105-A202;PFD-P110-A202PFD-P100-A204;PFD-P300-A203; PFD-P105-A203;PFD-P110-A203PFD-P100-A202;PFD-P303-A202; PFD-P105-A202;PFD-P110-A202PFD-P100-A202; PFD-P105-A202;PFD-P110-A202PFD-P100-A204;PFD-P300-A203; PFD-P105-A203;PFD-P110-A203PFD-P100-A204;PFD-P202-A203;PFD-P300-A203;PFD-P201-A203;PFD-P900-A202;PFD-P901-A2 PFD-P105-A202;PFD-P110-A202PFD-P100-A204;PFD-P300-A203; PFD-P105-A203;PFD-P110-A203 PFD-P105-A302;PFD-P110-A302PFD-P100-A301;PFD-P202-A301;PFD-P300-A301;PFD-P201-A301; PFD-P105-A301;PFD-P110-APFD-P100-A301;PFD-P202-A301;PFD-P300-A301;PFD-P201-A301; PFD-P105-A301;PFD-P110-APFD-P100-A302;PFD-P202-A302;PFD-P300-A302;PFD-P201-A302; PFD-P105-A302;PFD-P110-A PFD-P105-A302;PFD-P110-A302PFD-P100-A501;PFD-P301-A501;PFD-P202-A501;PFD-P300-A501;PFD-P201-A501;PFD-P302-A5PFD-P100-A501;PFD-P301-A501;PFD-P202-A501;PFD-P300-A501;PFD-P201-A501;PFD-P302-A5PFD-P100-A502;PFD-P301-A502;PFD-P202-A502;PFD-P300-A502;PFD-P201-A502;PFD-P302-A5PFD-P100-A502;PFD-P301-A502;PFD-P202-A502;PFD-P300-A502;PFD-P201-A502;PFD-P302-A5PFD-P100-A504;PFD-P301-A504;PFD-P202-A504;PFD-P300-A504;PFD-P201-A504;PFD-P302-A5PFD-P100-A504;PFD-P301-A504;PFD-P202-A504;PFD-P300-A504;PFD-P201-A504;PFD-P302-A5PFD-P100-A504;PFD-P301-A504;PFD-P202-A504;PFD-P300-A504;PFD-P201-A504;PFD-P302-A5PFD-P100-A504;PFD-P301-A504;PFD-P202-A504;PFD-P300-A504;PFD-P201-A504;PFD-P302-A5PFD-P100-A502;PFD-P301-A502;PFD-P202-A502;PFD-P300-A502;PFD-P201-A502;PFD-P302-A5PFD-P100-A505;PFD-P301-A601;PFD-P300-A601;PFD-P303-A505; PFD-P105-A505;PFD-P110-APFD-P100-A601;PFD-P301-A602;PFD-P202-A602;PFD-P300-A602;PFD-P201-A602;PFD-P302-A6PFD-P100-A601;PFD-P301-A602;PFD-P202-A602;PFD-P300-A602;PFD-P201-A602;PFD-P302-A6PFD-P100-A602;PFD-P301-A603;PFD-P202-A603;PFD-P300-A603;PFD-P201-A603;PFD-P302-A6

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PFD-P100-A602;PFD-P301-A603;PFD-P202-A603;PFD-P300-A603;PFD-P201-A603;PFD-P302-A6PFD-P100-A602;PFD-P301-A603;PFD-P202-A603;PFD-P300-A603;PFD-P201-A603;PFD-P302-A6PFD-P100-A602;PFD-P301-A603;PFD-P202-A603;PFD-P300-A603;PFD-P201-A603;PFD-P302-A6PFD-P100-A602;PFD-P301-A603;PFD-P202-A603;PFD-P300-A603;PFD-P201-A603;PFD-P302-A6PFD-P100-A701;PFD-P301-A701;PFD-P202-A701;PFD-P300-A701;PFD-P201-A701;PFD-P302-A7PFD-P100-A701;PFD-P301-A701;PFD-P202-A701;PFD-P300-A701;PFD-P201-A701;PFD-P302-A7PFD-P100-A701;PFD-P301-A701;PFD-P202-A701;PFD-P300-A701;PFD-P201-A701;PFD-P302-A7PFD-P100-A701;PFD-P301-A701;PFD-P202-A701;PFD-P300-A701;PFD-P201-A701;PFD-P302-A7PFD-P100-A701;PFD-P301-A701;PFD-P202-A701;PFD-P300-A701;PFD-P201-A701;PFD-P302-A7PFD-P100-A701; PFD-P105-A701;PFD-P110-A701PFD-P105-A701; PFD-P110-A701PFD-P105-A701; PFD-P110-A701PFD-P100-A803;PFD-P301-A803;PFD-P202-A803;PFD-P300-A803;PFD-P201-A803;PFD-P302-A8PFD-P100-A802;PFD-P301-A802;PFD-P202-A802;PFD-P300-A802;PFD-P201-A802;PFD-P302-A8PFD-P100-A803;PFD-P301-A803;PFD-P202-A803;PFD-P300-A803;PFD-P201-A803;PFD-P302-A8PFD-P100-A803;PFD-P301-A803;PFD-P202-A803;PFD-P300-A803;PFD-P201-A803;PFD-P302-A8PFD-P100-A803;PFD-P301-A803;PFD-P202-A803;PFD-P300-A803;PFD-P201-A803;PFD-P302-A8PFD-P100-A804;PFD-P301-A804;PFD-P202-A804;PFD-P300-A804;PFD-P201-A804;PFD-P302-A8PFD-P100-A901;PFD-P301-A901;PFD-P202-A901;PFD-P300-A901;PFD-P201-A901;PFD-P302-A9PFD-P100-A902;PFD-P301-A902;PFD-P202-A902;PFD-P300-A902;PFD-P201-A902;PFD-P302-A9PFD-P100-A902;PFD-P301-A902;PFD-P202-A902;PFD-P300-A902;PFD-P201-A902;PFD-P302-A9PFD-P100-CHEM;PFD-P202-CHEM;PFD-P900-CHEM;PFD-P303-CHEM;PFD-P901-CHEM; PFD-P105-CHEM; PFD-P110-CHEMPFD-P100-CHEM;PFD-P202-CHEM;PFD-P900-CHEM;PFD-P303-CHEM;PFD-P901-CHEM; PFD-P105-CHEM; PFD-P110-CHEMPFD-P100-CHEM;PFD-P202-CHEM;PFD-P900-CHEM;PFD-P600-CHEM;PFD-P303-CHEM;PFD-P901-CHEM; PFD-P105-CHEM; PFD-P110-CHEMPFD-P100-CHEM;PFD-P303-CHEM;PFD-P105-CHEM; PFD-P110-CHEMPFD-P100-CHEM;PFD-P202-CHEM;PFD-P900-CHEM;PFD-P303-CHEM;PFD-P901-CHEM; PFD-P105-CHEM; PFD-P110-CHEMPFD-P100-CHEM;PFD-P202-CHEM;PFD-P900-CHEM;PFD-P303-CHEM;PFD-P901-CHEM; PFD-P105-CHEM; PFD-P110-CHEMPFD-P100-CHEM;PFD-P303-CHEM;PFD-P105-CHEM;PFD-P110-CHEMPFD-P100-A101;PFD-P900-A101;PFD-P901-A101; PFD-P105-A101;PFD-P110-A101PFD-P100-A101;PFD-P900-A101;PFD-P901-A101; PFD-P105-A101;PFD-P110-A101PFD-P100-A101; PFD-P105-A101;PFD-P110-A101PFD-P100-CHEM;PFD-P900-CHEM;PFD-P303-CHEM;PFD-P901-CHEM; PFD-P105-CHEM; PFD-P110-CHEMPFD-P100-CHEM;PFD-P900-CHEM;PFD-P303-CHEM;PFD-P901-CHEM; PFD-P105-CHEM; PFD-P110-CHEMPFD-P100-CHEM;PFD-P202-CHEM;PFD-P900-CHEM;PFD-P303-CHEM;PFD-P901-CHEM; PFD-P105-CHEM; PFD-P110-CHEMPFD-P100-A202; PFD-P105-A202;PFD-P110-A202PFD-P100-A204;PFD-P202-A203;PFD-P300-A203;PFD-P201-A203; PFD-P105-A203;PFD-P110-APFD-P100-A204;PFD-P202-A203;PFD-P300-A203;PFD-P201-A203;PFD-P900-A202;PFD-P901-A2PFD-P100-CHEM;PFD-P202-CHEM;PFD-P303-CHEM; PFD-P105-CHEM; PFD-P110-CHEMPFD-P100-CHEM;PFD-P202-CHEM;PFD-P303-CHEM; PFD-P105-CHEM; PFD-P110-CHEMPFD-P100-A505; PFD-P105-A505;PFD-P110-A505PFD-P100-A601;PFD-P301-A602;PFD-P202-A602;PFD-P300-A602;PFD-P201-A602;PFD-P302-A6PFD-P100-A602;PFD-P301-A603;PFD-P202-A603;PFD-P300-A603;PFD-P201-A603;PFD-P302-A6PFD-P100-CHEM;PFD-P202-CHEM;PFD-P303-CHEM;PFD-P900-CHEM;PFD-P901-CHEM; PFD-P105-CHEM; PFD-P110-CHEMPFD-P105-A701;PFD-P110-A701PFD-P100-CHEM;PFD-P202-CHEM;PFD-P900-CHEM; PFD-P600-CHEM;PFD-P303-CHEM;PFD-P901-CHEM; PFD-P105-CHEM; PFD-P110-CHEMPFD-P100-A901;PFD-P301-A901;PFD-P202-A901;PFD-P300-A901;PFD-P201-A901;PFD-P302-A9PFD-P100-A101;PFD-P900-A101;PFD-P901-A101; PFD-P105-A101;PFD-P110-A101PFD-P100-A101;PFD-P900-A101;PFD-P901-A101; PFD-P105-A101;PFD-P110-A101PFD-P100-A201;PFD-P202-A201;PFD-P300-A201;PFD-P201-A201;PFD-P901-A201; PFD-P105-APFD-P100-A201;PFD-P300-A201;PFD-P900-A201; PFD-P105-A201;PFD-P110-A201PFD-P100-A202; PFD-P105-A202;PFD-P110-A202PFD-P100-A204;PFD-P300-A203; PFD-P105-A203;PFD-P110-A203PFD-P100-A202;PFD-P303-A202; PFD-P105-A202;PFD-P110-A202PFD-P100-A202; PFD-P105-A202;PFD-P110-A202PFD-P100-A204;PFD-P202-A203;PFD-P300-A203;PFD-P201-A203;PFD-P900-A202;PFD-P901-A2PFD-P100-A204;PFD-P300-A203; PFD-P105-A203;PFD-P110-A203PFD-P100-A202;PFD-P300-A202; PFD-P105-A202;PFD-P110-A202PFD-P100-A301;PFD-P202-A301;PFD-P300-A301;PFD-P201-A301; PFD-P105-A301;PFD-P110-A

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PFD-P100-A302;PFD-P202-A302;PFD-P300-A302;PFD-P201-A302; PFD-P105-A302;PFD-P110-APFD-P105-A302;PFD-P110-A302PFD-P100-A501;PFD-P301-A501;PFD-P300-A501;PFD-P202-A501;PFD-P201-A501;PFD-P302-A5PFD-P100-A502;PFD-P301-A502;PFD-P202-A502;PFD-P300-A502;PFD-P201-A502;PFD-P302-A5PFD-P100-A502;PFD-P301-A502;PFD-P202-A502;PFD-P300-A502;PFD-P201-A502;PFD-P302-A5PFD-P100-A504;PFD-P301-A501;PFD-P300-A501;PFD-P202-A504;PFD-P201-A504;PFD-P303-A5PFD-P100-A505;PFD-P301-A601;PFD-P300-A601;PFD-P302-A601;PFD-P303-A505; PFD-P105-APFD-P100-A601;PFD-P301-A602;PFD-P202-A602;PFD-P300-A602;PFD-P201-A602;PFD-P302-A6PFD-P100-A601;PFD-P301-A602;PFD-P202-A602;PFD-P300-A602;PFD-P201-A602;PFD-P302-A6PFD-P100-A602;PFD-P301-A603;PFD-P202-A603;PFD-P300-A603;PFD-P201-A603;PFD-P302-A6PFD-P100-A602;PFD-P301-A603;PFD-P202-A603;PFD-P300-A603;PFD-P201-A603;PFD-P302-A6PFD-P100-A701;PFD-P301-A701;PFD-P202-A701;PFD-P300-A701;PFD-P201-A701;PFD-P302-A7PFD-P100-A701;PFD-P301-A701;PFD-P202-A701;PFD-P300-A701;PFD-P201-A701;PFD-P302-A7PFD-P100-A701;PFD-P301-A701;PFD-P202-A701;PFD-P300-A701;PFD-P201-A701;PFD-P302-A7PFD-P100-A701;PFD-P900-A701;PFD-P901-A701; PFD-P105-A701;PFD-P110-A701PFD-P100-A701;PFD-P301-A701;PFD-P202-A701;PFD-P300-A701;PFD-P201-A701;PFD-P302-A7PFD-P100-A701;PFD-P301-A701;PFD-P202-A701;PFD-P300-A701;PFD-P201-A701;PFD-P302-A7PFD-P100-A701; PFD-P105-A701;PFD-P110-A701PFD-P105-A701; PFD-P110-A701PFD-P105-A701; PFD-P110-A701PFD-P100-A803;PFD-P301-A803;PFD-P202-A803;PFD-P300-A803;PFD-P201-A803;PFD-P302-A8PFD-P100-A803;PFD-P301-A803;PFD-P202-A803;PFD-P300-A803;PFD-P201-A803;PFD-P302-A8PFD-P100-A803;PFD-P301-A803;PFD-P202-A803;PFD-P300-A803;PFD-P201-A803;PFD-P302-A8PFD-P100-A803;PFD-P301-A803;PFD-P202-A803;PFD-P300-A803;PFD-P201-A803;PFD-P302-A8PFD-P100-A804;PFD-P301-A804;PFD-P202-A804;PFD-P300-A804;PFD-P201-A804;PFD-P302-A8PFD-P100-A202;PFD-P303-A202; PFD-P105-A901; PFD-P110-A901PFD-P100-A901;PFD-P301-A901;PFD-P202-A901;PFD-P300-A901;PFD-P201-A901;PFD-P302-A9PFD-P100-A505;PFD-P303-A505; PFD-P105-A901; PFD-P110-A901PFD-P100-A902;PFD-P301-A902;PFD-P202-A902;PFD-P300-A902;PFD-P201-A902;PFD-P302-A9PFD-P100-CHEM;PFD-P202-CHEM;PFD-P900-CHEM;PFD-P303-CHEM;PFD-P901-CHEM; PFD-P105-CHEM; PFD-P110-CHEMPFD-P100-CHEM;PFD-P202-CHEM; PFD-P105-CHEM; PFD-P110-CHEM

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EQUIPMENT_TYPE MATERIAL_CONST SYS_KEY IDSS304 225 12

FIXED-PROP SS 574 FIXED-PROP SS 226 16 FIXED-PROP SS 301 19 FIXED-PROP SS 322 21 FIXED-PROP SS304 729 FIXED-PROP SS304 17 30 FIXED-PROP SS 14 36 FIXED-PROP SS 15 37 FIXED-PROP SS304 618 38 FIXED-PROP SS304 735 FIXED-PROP CS 266 50 FIXED-PROP SS 20 47 FIXED-PROP SS 270 48 SURFACE-AERATOR CS 22 49 STATIC SS304 325 52 FIXED-PROP SS304 728 FIXED-PROP SS304 756 BELT CS 638 57 BELT CS 639 62 BELT CS 655 65 BELT CS 644 68 SCREW SS316 38 81 BELT CS 537 ROTARY-VALVE A285C 43 96 SCREW CS 47 100 SCREW CS 281 101 ROTARY-VALVE A285C 751 DISTILLATION SS304 617 105 DISTILLATION SS 34 106 SHELL-TUBE SS316 329 112 SHELL-TUBE SS316 332 113 SHELL-TUBE SS316 331 114

PFD-P100-CHEM;PFD-P202-CHEM;PFD-P900-CHEM;PFD-P901-CHEM; PFD-P105-CHEM; PFD-P110-CHEM 603 115 FLAT-BTM-STORAGE SS304 730 VERTICAL-VESSEL SS304 145 118 VERTICAL-VESSEL SS304 146 120 VERTICAL-VESSEL SS304 147 123 FLAT-BTM-STORAGE SS304 148 124 FLAT-BTM-STORAGE SS304 149 125 SHELL-TUBE 304SS;CS 326 138 SHELL-TUBE 304SS 327 139 SHELL-TUBE CS 743 SHELL-TUBE 304SS 742 PLATE-FRAME SS304 239 149 SHELL-TUBE SS 758 PLATE-FRAME SS304 733 IMMERSED-COIL SS 333 156 IMMERSED-COIL SS 334 157 PLATE-FRAME SS304 740 SHELL-TUBE SS304;CS 59 165 SHELL-TUBE SS304;CS 63 166 SHELL-TUBE SS304;CS 257 168 SHELL-TUBE SS304;CS 64 169 PLATE-FRAME SS 60 170 SHELL-TUBE SS304;CS 328 173 SHELL-TUBE SS316;CS 271 176

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MISCELLANEOUS 342 179 SHELL-TUBE SS304 292 180 TRUCK-SCALE CONCRETE 637 184 LOADER 641 186 LOADER 642 190

A283 640 193 ALLOY STEEL 645 195

CONCRETE-SLAB CONCRETE 656 196 MISCELLANEOUS CS 652 198 VESSEL W/ PADDLES ALLOY 825-CLAD; SS316L 548 PACKAGE SS 263 222 PACKAGE CS 273 223 MISCELLANEOUS SS 77 224 MISCELLANEOUS CS 339 226 MISCELLANEOUS CS 81 231 FABRIC-FILTER A285C;FABRIC 159 232 STEAM-TURBINE 51 233 PACKAGE 82 234 PACKAGE 84 236 PACKAGE 85 237 PACKAGE 86 238 INDUCED-DRAFT FIBERGLASS 48 239 CENTRIFUGAL 590 CENTRIFUGAL CS 37 251 MISCELLANEOUS CS 338 252

PFD-P100-CHEM;PFD-P202-CHEM;PFD-P900-CHEM;PFD-P303-CHEM;PFD-P901-CHEM; PFD-P105-CHEM; PFD-P110-CHEM 596 253 CENTRIFUGAL CS; RUBBER 643 255 CENTRIFUGAL CS; SS316 647 257 RECIPROCATING CS; RUBBER 653 258 CENTRIFUGAL CS; SS316 648 259 SLURRY CS 654 260 CENTRIFUGAL SS304 220 291 CENTRIFUGAL SS316 538 CENTRIFUGAL 304SS 95 294 CENTRIFUGAL SS316 541 CENTRIFUGAL SS316 545 CENTRIFUGAL 304SS 96 300 CENTRIFUGAL C.S. 302 304 ROTARY-LOBE 304SS 731 CENTRIFUGAL SS304 300 310 CENTRIFUGAL SS304 734 ROTARY-LOBE SS304 97 316 ROTARY-LOBE SS304 242 319 CENTRIFUGAL SS304 304 323 CENTRIFUGAL SS304 739 CENTRIFUGAL SS 103 331 CENTRIFUGAL SS 104 332 CENTRIFUGAL SS 259 333 CENTRIFUGAL SS 260 334 CENTRIFUGAL SS 306 336 CENTRIFUGAL SS 307 337 CENTRIFUGAL SS 308 338 CENTRIFUGAL SS304 309 339 CENTRIFUGAL SS 310 340 CENTRIFUGAL CS 108 349 CENTRIFUGAL CS 275 341 CENTRIFUGAL CS 276 342 SLURRY SS316 285 343

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SLURRY SS316 286 344 CENTRIFUGAL CS 336 345 CENTRIFUGAL CS 337 346 CENTRIFUGAL CS 287 347 CENTRIFUGAL CS 114 350 CENTRIFUGAL SS316 116 351 CENTRIFUGAL CS 117 352 CENTRIFUGAL CS 115 356 CENTRIFUGAL CS 120 357 CENTRIFUGAL CS 577 CENTRIFUGAL CS 748 CENTRIFUGAL CS 753 CENTRIFUGAL SS316 122 358 CENTRIFUGAL SS304 121 359 CENTRIFUGAL SS304 123 360 CENTRIFUGAL SS316 124 361 CENTRIFUGAL CS 125 362 CENTRIFUGAL CS 126 363 CENTRIFUGAL CS 127 365 CENTRIFUGAL CS 129 367 CENTRIFUGAL CS 130 368

PFD-P100-CHEM;PFD-P202-CHEM;PFD-P900-CHEM;PFD-P303-CHEM;PFD-P901-CHEM; PFD-P105-CHEM; PFD-P110-CHEM 556 376 PFD-P100-CHEM;PFD-P202-CHEM;PFD-P900-CHEM;PFD-P303-CHEM;PFD-P901-CHEM; PFD-P105-CHEM; PFD-P110-CHEM 558 377 PFD-P100-CHEM;PFD-P202-CHEM;PFD-P900-CHEM;PFD-P600-CHEM;PFD-P303-CHEM;PFD-P901-CHEM; PFD-P105-CHEM; PFD-P110-CHEM 554 378

553 PFD-P100-CHEM;PFD-P202-CHEM;PFD-P900-CHEM;PFD-P303-CHEM;PFD-P901-CHEM; PFD-P105-CHEM; PFD-P110-CHEM 554 PFD-P100-CHEM;PFD-P202-CHEM;PFD-P900-CHEM;PFD-P303-CHEM;PFD-P901-CHEM; PFD-P105-CHEM; PFD-P110-CHEM 582 380

605 381 CS 649 384

FILTER-PRESS 304SS; FILTER 651 388 MAGNET 589

PFD-P100-CHEM;PFD-P900-CHEM;PFD-P303-CHEM;PFD-P901-CHEM; PFD-P105-CHEM; PFD-P110-CHEM 657 393 PFD-P100-CHEM;PFD-P900-CHEM;PFD-P303-CHEM;PFD-P901-CHEM; PFD-P105-CHEM; PFD-P110-CHEM 558 PFD-P100-CHEM;PFD-P202-CHEM;PFD-P900-CHEM;PFD-P303-CHEM;PFD-P901-CHEM; PFD-P105-CHEM; PFD-P110-CHEM 613 243

PNEUMAPRESS SS316 539 ROTARY-DRUM EPOXY LINED 210 401 FABRIC-FILTER A285C;POLYESTER 157 403

584 406 600 407

PNEUMAPRESS SS316 550 SCREEN CS 277 408 FILTER-PRESS 304SS;BUNA N 206 410

PFD-P100-CHEM;PFD-P202-CHEM;PFD-P303-CHEM;PFD-P900-CHEM;PFD-P901-CHEM; PFD-P105-CHEM; PFD-P110-CHEM 564 411 FABRIC-FILTER A285C;POLYESTER 757

PFD-P100-CHEM;PFD-P202-CHEM;PFD-P900-CHEM; PFD-P600-CHEM;PFD-P303-CHEM;PFD-P901-CHEM; PFD-P105-CHEM; PFD-P110-CHEM 599 412 PACKAGE CS 49 415 VERTICAL-VESSEL CS 646 418 CLARIFER CEMENT 650 421 VERTICAL-VESSEL PLASTIC 222 443 VERTICAL-VESSEL SS316 224 447 FLAT-BTM-STORAGE SS304 573 VERTICAL-VESSEL SS304 235 455 VERTICAL-VESSEL SS316 540 VERTICAL-VESSEL SS316 544 LIVE-BTM-BIN CS 236 456 FLAT-BTM-STORAGE SS304 198 459 FLAT-BTM-STORAGE SS304 298 462 FLAT-BTM-STORAGE SS304 169 465

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FLAT-BTM-STORAGE SS304 619 469 FLAT-BTM-STORAGE SS304 736 HORIZONTAL-VESSEL SS304 173 475 HORIZONTAL-VESSEL SS304 174 476 ABSORBER SS304;PLASTIC 312 478 HORIZONTAL-VESSEL SS304 620 479 FLAT-BTM-STORAGE CS 176 485 FLAT-BTM-STORAGE CONCRETE 278 480 FLAT-BTM-STORAGE EPOXY-LINED 178 481 LINED-PIT POLYMER LINED 288 482 CLARIFIER CONCRETE 204 483 FLAT-BTM-STORAGE A285C 179 486 FLAT-BTM-STORAGE SS316 181 487 FLAT-BTM-STORAGE A285C 182 488 HORIZONTAL STORAGE A515 571 FLAT-BTM-STORAGE A285C 180 492 FLAT-BTM-STORAGE SS304 185 493 FLAT-BTM-STORAGE SS304 576 LIVE-BTM-BIN CS 750 FLAT-BTM-STORAGE SS304 752 VERTICAL-VESSEL A285C 186 495 HORIZONTAL-VESSEL SS304 187 496 HORIZONTAL-VESSEL CS;SS316 188 497 HORIZONTAL-VESSEL CS 189 498 VERTICAL-VESSEL SS316 190 499 HORIZONTAL-PRESSURE CS 547 HORIZONTAL-VESSEL CS 191 500 HORIZONTAL-PRESSURE CS 552 FLAT-BTM-STORAGE CS 194 503

PFD-P100-CHEM;PFD-P202-CHEM;PFD-P900-CHEM;PFD-P303-CHEM;PFD-P901-CHEM; PFD-P105-CHEM; PFD-P110-CHEM 594 508 595 511

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Calculations for BOILECON fortran blockBOILECON calculates power output, operating and capital costs for Area 800 based on ratios from a rigorous sister modelPower used in Area 800 is subtracted from the work generated before reporting net work generated for use in Excel

Rigorous Model: I0302B

Work streams consumed (KW) Work streams generated (KW) Heat streams (MMKcal/hr) Steam flows (kg/hr) Area 800 Cost ($)WM801 0 WM811H 22294 QM803T 121.2226 812 185010 EQUIP TIC $38,288,734WM804 176 WM811I 6135 812B 14259 WM830 10 WM811L 1074 814 54765 514 515 WM832 10 WM811VL 15 814B 115990 514 515 WM834 10 815 74710 514 515 WP804 25 815A 14458 WP811 0.062 815C 26820 529 549 WP824 11.6 815E 158 499 572 WP826 720 860 26662 529 549 WP828 1.8 WP830 0.0228 Total Used 964.4848

Simplified Model: I0301CS

Work streams consumed Heat streams (MMKcal/hr) Area 800 CostWUSED 0.0000286427223966488 WHITRB 0.1205 QBOIL Heat Stream QM803 QSTMHI 5.4943E-03 BCOST 1.1371WCFAN Work Stream WCOMBFAN WMTRB 0.0529 QDUTY Heat Stream QM811 QSTM_M 7.0039E-03 CAPCST Parameter 4WLOSS 4% WLOTRB 0.0400 QMDMDH Heat Stream QRD502 QSTMLO 7.0039E-03WNET Parameter 8 WVLTRB 0.0949 QLDMDH Heat Stream QHXLOW QSTMVL 6.8053E-03

QVLDMD Heat Stream QVLOW QCOND 7.2144E-03Ratios of steam used/steam producedPMREC ###PLREC ###

Steam flows (kg/hr)STM215 Matl Stream 215STM216 Matl Stream 216

Latent heat (Kcal/kg)

Ratios of work generated/steam flow (KW/kg/hr)

Ratios of steam flows/heat content (kg/hr/cal/s)

G8
kibsen: 86 atm steam (Hi P) 510 C
G9
kibsen: 13 atm steam (Med P) 268 C to BFW HX
G10
kibsen: 13 atm steam (Med P) 268 C
G11
kibsen: 4.4 atm steam (Low P) 163.5 C
G12
kibsen: 4.4 atm steam (Low P) 163.5 C
G13
kibsen: 4.4 atm steam (Low P) 163.5 C to deaerator
G14
kibsen: 1.7 atm steam (Very Low P) 115.2 C
G15
kibsen: 0.1 atm (vacuum P) 46.1 C
G16
kibsen: 1.7 atm steam (Very Low P) 115.2 C
A22
kibsen: Work used in Area 800 divided by QM803T KW/cal/s
E22
kibsen: Total heat generated from combustion
G22
kibsen: Ratio of flow to heat (QM803T) in stream 812 (kg/hr/cal/s)
J22
kibsen: Ratio of Area 800 TIC to boiler heat ($/cal/s)
E23
kibsen: Calculated in BOILECON, passed out as QM811 - condensor duty to CW load summing block
G23
kibsen: Ratio of flow to heat in stream 814 (kg/hr/cal/s)
J23
kibsen: Calculated in BOILECON
A24
kibsen: Calculated
G24
kibsen: Ratio of flow to heat in stream 815 (kg/hr/cal/s)
A25
kibsen: Calculated in BOILECON
G25
kibsen: Ratio of flow to heat in stream 860 (kg/hr/cal/s)
G26
kibsen: Ratio of flow to heat in stream 815E (kg/hr/cal/s)
G28
kibsen: Ratio of med P steam 812B to steam produced, 812
G29
kibsen: Ratio of med P steam 815A to steam produced, 812

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