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XPREP-CIC · 2020. 3. 26. · UOP 1001 Chloride and Fluoride in Liquefied Petroleum Gases (LPG) by...

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//XPREP-CIC 1 Introduction C-IC Principle of Operation TEIS Software Application & Standardization
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Page 1: XPREP-CIC · 2020. 3. 26. · UOP 1001 Chloride and Fluoride in Liquefied Petroleum Gases (LPG) by Combustion Ion Chromatography (CIC) 1 –1500 mg/kg (F, Cl) UOP 991 Trace Chloride,

//XPREP-CIC

1

Introduction C-IC

Principle of Operation

TEIS Software

Application & Standardization

Page 2: XPREP-CIC · 2020. 3. 26. · UOP 1001 Chloride and Fluoride in Liquefied Petroleum Gases (LPG) by Combustion Ion Chromatography (CIC) 1 –1500 mg/kg (F, Cl) UOP 991 Trace Chloride,

2

Introduction Combustion-IC

2

Combustion – IC

• Oxidative pyrohydrolitic combustion

followed by IC detection (C-IC)

• Speciated Halides (Fluor, Chlorine,

Bromine, Iodine) and Sulfur

determination by a single analysis

• Halogens are corrosive, poison

catalysts, damage industrial equipment,

harmful to the environment

Advantages C-IC

• Eliminates complex sample

preparation conventional methods

• Speciated analysis

• Automated, increased productivity

• Improved Limit of Detection

Page 3: XPREP-CIC · 2020. 3. 26. · UOP 1001 Chloride and Fluoride in Liquefied Petroleum Gases (LPG) by Combustion Ion Chromatography (CIC) 1 –1500 mg/kg (F, Cl) UOP 991 Trace Chloride,

3

Applications

3

Petrochemical / Refineries • Petrochemicals • Organic Solvents• Fuels • Biofuels• LPG & Gas • Lubricants

Plastics • Polymers (PE, PP)• Additives • Pigments

Environmental Monitoring • Recycling • Waste disposal • Waste water treatment

Electronic Components • RoHS, WEEE compliance

Page 4: XPREP-CIC · 2020. 3. 26. · UOP 1001 Chloride and Fluoride in Liquefied Petroleum Gases (LPG) by Combustion Ion Chromatography (CIC) 1 –1500 mg/kg (F, Cl) UOP 991 Trace Chloride,

4

Why is C-IC Analaysis Required?

4

Refineries, Petrochemical, Biofuels, Chemical Companies

Trace Elements of …

• Halogens cause corrosion of piping and equipment in production process

• Sulfur decreases lifetime of catalysts

• Sulfur contribute to emissions

• Halogens and Sulfur pollute the environment

• Halogens and Sulfur decrease quality of Commodity Specs

• Halogens and Sulfur are regulated in many countries

Page 5: XPREP-CIC · 2020. 3. 26. · UOP 1001 Chloride and Fluoride in Liquefied Petroleum Gases (LPG) by Combustion Ion Chromatography (CIC) 1 –1500 mg/kg (F, Cl) UOP 991 Trace Chloride,

5

Refinery – Halogens & Sulfur Analysis

5

Analysis of Halogens & Sulfur in different products at different stages of Refining Process

Page 6: XPREP-CIC · 2020. 3. 26. · UOP 1001 Chloride and Fluoride in Liquefied Petroleum Gases (LPG) by Combustion Ion Chromatography (CIC) 1 –1500 mg/kg (F, Cl) UOP 991 Trace Chloride,

6

Why is C-IC Analysis Required?

6

Plastics & Polymers…

• Halogenated Sulfur-containing Compounds added as Plasticizers, Flame retardants, and Heat Stabilizers to Plastics

Environmental Monitoring…

• Organo-Halogens are Toxic compounds - Monitoring and Control of Environmental Pollution

• AOX represents amount of Fluorine, Chlorine, and Bromine in Organic Compounds

Page 7: XPREP-CIC · 2020. 3. 26. · UOP 1001 Chloride and Fluoride in Liquefied Petroleum Gases (LPG) by Combustion Ion Chromatography (CIC) 1 –1500 mg/kg (F, Cl) UOP 991 Trace Chloride,

7

Why is C-IC Analysis Required?

7

Electronic Components - Bromine & Chlorine analysis in Cables, PCB, Insulating Materials…

Fast and Global increase of Consumer Electronics Waste

• Reduce Damage to Environment! • Restriction for the use of Hazardous Materials

International Entities that focus on Electronic Component Analysis:

• WEEEE (Waste Electronical and Electronic Equipment Directive) • RoHS (Restriction of Hazardous Substances Directive)• JPCA (Japan Printed Circuit Association)• IEC (International Electrotechnical Commission)• IPC (Association Connection Electronic Industries)

Page 8: XPREP-CIC · 2020. 3. 26. · UOP 1001 Chloride and Fluoride in Liquefied Petroleum Gases (LPG) by Combustion Ion Chromatography (CIC) 1 –1500 mg/kg (F, Cl) UOP 991 Trace Chloride,

8

XPREP C-IC

8

“World’s first Independent Sample Preparation System for C-IC analysis.”

Combustion Unit Fraction Collection Ion Chromatograph

Page 9: XPREP-CIC · 2020. 3. 26. · UOP 1001 Chloride and Fluoride in Liquefied Petroleum Gases (LPG) by Combustion Ion Chromatography (CIC) 1 –1500 mg/kg (F, Cl) UOP 991 Trace Chloride,

9

XPREP C-IC Key Features

9

Speciated Halides and Sulfur analysis by any renowned IC!

Controlled Sample IntroductionCompatible with Direct Injection- and Boat Inlet System• Large sample volume, Low detection limit

65 position Fraction Collection Unit Immediate analysis or storage of combusted samples• Enables sample re-run

Small Footprint Save Bench space - Half the size compared to existing C-IC configurations

Integrated Sampling System Automated dosing of reagents and absorbance of samples

Page 10: XPREP-CIC · 2020. 3. 26. · UOP 1001 Chloride and Fluoride in Liquefied Petroleum Gases (LPG) by Combustion Ion Chromatography (CIC) 1 –1500 mg/kg (F, Cl) UOP 991 Trace Chloride,

10

Principle of Operation

10

Sample Combustion Collection Detection IC

Sulfur SOx SO42-

Halogens H-X, X2 F-, Cl-, Br-, I-

Sample Introduction

Combustion Collection IC-Injection

Page 11: XPREP-CIC · 2020. 3. 26. · UOP 1001 Chloride and Fluoride in Liquefied Petroleum Gases (LPG) by Combustion Ion Chromatography (CIC) 1 –1500 mg/kg (F, Cl) UOP 991 Trace Chloride,

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Principle - Sample Introduction

11

Sample Introduction

Combustion Collection IC-Injection

Automated Sample Introduction

Robust Sampling Systems for Liquid, Viscous, Solid, Gas and LPG

Unique: Two introduction modules for Combustion!

• Conventional Boat-inlet System (Boat Module)• Optimized Direct Injection System (Liquids Module)

Page 12: XPREP-CIC · 2020. 3. 26. · UOP 1001 Chloride and Fluoride in Liquefied Petroleum Gases (LPG) by Combustion Ion Chromatography (CIC) 1 –1500 mg/kg (F, Cl) UOP 991 Trace Chloride,

12

Sample Introduction - Modules

12

0

200

400

600

800

1000

1200

Boat Module

Liquids Modulebp <420 °C

GLS

Refinery Example - Sample Boiling Point vs Introduction Method

Page 13: XPREP-CIC · 2020. 3. 26. · UOP 1001 Chloride and Fluoride in Liquefied Petroleum Gases (LPG) by Combustion Ion Chromatography (CIC) 1 –1500 mg/kg (F, Cl) UOP 991 Trace Chloride,

13

Sample Introduction - Modules

13

Switching between Introduction Modules <2 minutes• Flexibility with different Matrices!

Software Controlled Introduction Module Connections• No (hot) metal clamps required for glass part connections• Ease of use

C-IC related ASTM & UOP Test Methods• Boat-inlet system for all sample types…

XPREP C-IC Horizontal Furnace• Compatible with Boat-inlet system & Direct injection system!

Liquids Module (direct injection) • Designed for Liquid Samples <420 °C bp • Compliant with ASTM D7359, ASTM 7994, UOP 991, UOP 1001

Page 14: XPREP-CIC · 2020. 3. 26. · UOP 1001 Chloride and Fluoride in Liquefied Petroleum Gases (LPG) by Combustion Ion Chromatography (CIC) 1 –1500 mg/kg (F, Cl) UOP 991 Trace Chloride,

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Sample Introduction – Direct Injection System

14

Auto Sampler Fully Controls• Syringe wash• Accurate sampling 5-100 µL• Introduction at µL/sec in heated Liquids Module (500 ºC)• High velocity carrier gas stream 100 mL/min

Samples (boiling point <420 °C)• Fuels • Aromatic Hydrocarbons• Liquid Organics • Organic Solvents • Gas & LPG

XPREP C-IC First ‘Direct Injection’ Solution!

Page 15: XPREP-CIC · 2020. 3. 26. · UOP 1001 Chloride and Fluoride in Liquefied Petroleum Gases (LPG) by Combustion Ion Chromatography (CIC) 1 –1500 mg/kg (F, Cl) UOP 991 Trace Chloride,

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Sample Introduction – Direct Injection System

15

Features Liquids Module Benefits compared with Boat Module Liquid samples <420 °C

Temperature Controlled (500°C)

Controlled Sample Dispense -

Typically 1 µL/s

• Controlled Evaporation • Controlled Sample Combustion

prevents Soot or Coke formation• Improves Repeatability • Eliminates the need for Boat

Program• Decreases Time of Analysis

Larger Sample Volume up to

100 µL

• Improves IC-detection limit

• Multiple Injections from same

sample for single IC analysis!

Page 16: XPREP-CIC · 2020. 3. 26. · UOP 1001 Chloride and Fluoride in Liquefied Petroleum Gases (LPG) by Combustion Ion Chromatography (CIC) 1 –1500 mg/kg (F, Cl) UOP 991 Trace Chloride,

16

Sample Introduction – Direct Injection System

TE Instruments

0 100 200 300 400 500 600

Direct Injection

Boat Inlet

Seconds

Intr

oduct

ion

Module

Improved Time of Analysis Boat-inlet vs. Direct Injection

Combustion sample 1 Combustion sample 2 Combustion sample 3

Boat Inlet

Volume 30 µL

Injections 1

Total Volume 30 µL

Time 8 minutes

Direct Injection

Volume 100 µL

Injections 3

Total Volume 300 µL

Time <6 minutes

LOD Improved!

Page 17: XPREP-CIC · 2020. 3. 26. · UOP 1001 Chloride and Fluoride in Liquefied Petroleum Gases (LPG) by Combustion Ion Chromatography (CIC) 1 –1500 mg/kg (F, Cl) UOP 991 Trace Chloride,

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Sample Introduction – Boat Inlet System

TE Instruments 17

Liquids by Boat Module • Liquids, with Low and High Boiling Points• Small Boat Volume 30 – 50 µL• Quartz Wool• Compliant with C-IC International Test Methods

Software Controlled Boat Program• Can be customized per Application

Solids by Boat Introduction• Weighed-in sample max. 250 mg, application dependent• Weighed-in Organic Sample typically 30-50 mg • Plastics, Solid Organics, Oils, Fats, etc.

Page 18: XPREP-CIC · 2020. 3. 26. · UOP 1001 Chloride and Fluoride in Liquefied Petroleum Gases (LPG) by Combustion Ion Chromatography (CIC) 1 –1500 mg/kg (F, Cl) UOP 991 Trace Chloride,

18

Sample Introduction – Boat-Inlet System

Solids by Boat Module

• No Cup Accumulation • Clean Cup Container

Page 19: XPREP-CIC · 2020. 3. 26. · UOP 1001 Chloride and Fluoride in Liquefied Petroleum Gases (LPG) by Combustion Ion Chromatography (CIC) 1 –1500 mg/kg (F, Cl) UOP 991 Trace Chloride,

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Sample Introduction – Gas & LPG

Sampling Pressurized Gas & LPG Samples

Sample Transferred by GLS autosampler into Liquids Module

Connection Needle Pierced through Septum

Safety Features • Gas Leakage Sensor• Automatic Safety Lock• Valved (Shut-off) Quick Connects

Page 20: XPREP-CIC · 2020. 3. 26. · UOP 1001 Chloride and Fluoride in Liquefied Petroleum Gases (LPG) by Combustion Ion Chromatography (CIC) 1 –1500 mg/kg (F, Cl) UOP 991 Trace Chloride,

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Sample Introduction – Auto Samplers

20

Sample Liquids

Volume 5 – 100 µL

Sample Positions 105, optionally 210

Optional Conditioned Sample Tray

Sample Pressurized Gas & LPG

Sample Loops 10 mL Gas, 100 µL Liquefied Gas

Max. pressure LPG 25 bar, 363 psiGas 50 bar, 725 psi

Optional Automatic Lock Option

Page 21: XPREP-CIC · 2020. 3. 26. · UOP 1001 Chloride and Fluoride in Liquefied Petroleum Gases (LPG) by Combustion Ion Chromatography (CIC) 1 –1500 mg/kg (F, Cl) UOP 991 Trace Chloride,

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Sample Introduction – Auto Samplers

21

Sample Solids

Sample positions 20, 40, 60

Sample amount 5 – 250 mg

Sample Non-pressurized Gas

Volume 10 – 1000 mL

Sample positions Up to 10 Tedlar® bags

Page 22: XPREP-CIC · 2020. 3. 26. · UOP 1001 Chloride and Fluoride in Liquefied Petroleum Gases (LPG) by Combustion Ion Chromatography (CIC) 1 –1500 mg/kg (F, Cl) UOP 991 Trace Chloride,

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Sample Combustion

22

Sample Introduction

Combustion Collection IC-Injection

• Pyrohydrolitic Combustion oxygen-rich environment at High Temperature

• Prevents loss of Fluorine in Combustion Tube

• All Glassware, e.g. Combustion Tubes and Introduction Modules, are designed, developed and manufactured by TE Instruments

Page 23: XPREP-CIC · 2020. 3. 26. · UOP 1001 Chloride and Fluoride in Liquefied Petroleum Gases (LPG) by Combustion Ion Chromatography (CIC) 1 –1500 mg/kg (F, Cl) UOP 991 Trace Chloride,

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Sample Combustion

XPREP C-IC Combustion Tube – Oxidation Power & Flow Path Protection

• Collision Flow Technique

Powerful Combustion Capacity

• Single-Stage Capturing Filter

Protects Downstream Flow Path →

Internal Tubing & IC Column

• ‘Self-Cleaning’ Capturing Filter

Regenerates at High Temperature (1000 °C) and Oxygen Flow

• Cooling Mechanism for Boat Introduction Prevents Sample Evaporation during Loading Cooling prevents Sample

Page 24: XPREP-CIC · 2020. 3. 26. · UOP 1001 Chloride and Fluoride in Liquefied Petroleum Gases (LPG) by Combustion Ion Chromatography (CIC) 1 –1500 mg/kg (F, Cl) UOP 991 Trace Chloride,

Combustion Furnace

• Uniform heat distribution

• Temperature Stability

• Proven Robustness

• 1150 °C max. – Typically set at 1000 °C

• 5 Year Warranty!

24

Sample Combustion

Page 25: XPREP-CIC · 2020. 3. 26. · UOP 1001 Chloride and Fluoride in Liquefied Petroleum Gases (LPG) by Combustion Ion Chromatography (CIC) 1 –1500 mg/kg (F, Cl) UOP 991 Trace Chloride,

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Sample Combustion

25

Typical Settings Combustion Boat Inlet Direct Injection

Oxygen Flow 300 mL/min 300 mL/min

Argon Flow 100 mL/min 100 mL/min

Oxygen Collision Flow 100 mL/min 100 mL/min

UPW Dosing Speed 2 µL/s 2 µL/s

Furnace Temperature I 750 °C 1000 °C

Furnace Temperature II 1000 °C 1000 °C

Introduction Module Quartz Boat Module Liquids Module (500 °C)

Sample introduction speed Boat program 1 µL/s

Sample volume Combustion Unit 30 µL 100 µL

Page 26: XPREP-CIC · 2020. 3. 26. · UOP 1001 Chloride and Fluoride in Liquefied Petroleum Gases (LPG) by Combustion Ion Chromatography (CIC) 1 –1500 mg/kg (F, Cl) UOP 991 Trace Chloride,

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Fraction Collection

26

Sample Introduction

Combustion Collection IC-Injection

• Absorber medium is added to the output gas stream after combustion

• Complete Absorption of Analytes in Fraction Collection Unit

• H-X, X2 and SOx are converted to F-, Cl-, Br-, I- and SO42

• Halide and Sulfuate Anions are Separated on the IC column

Page 27: XPREP-CIC · 2020. 3. 26. · UOP 1001 Chloride and Fluoride in Liquefied Petroleum Gases (LPG) by Combustion Ion Chromatography (CIC) 1 –1500 mg/kg (F, Cl) UOP 991 Trace Chloride,

27

Fraction Collection

TE Instruments 27

• Temperature Controlled Condenser ensures

Complete condensation of Dosed Reagents

• Up to 65 combusted samples can be Absorbed and

Stored in the individual vials

• Disposable Sample Vials (PP), eliminates rinsing

between samples

• Immediate transfer to IC for analysis or storage of

Combusted Sample(s)

65 Position Fraction Collection Unit

Page 28: XPREP-CIC · 2020. 3. 26. · UOP 1001 Chloride and Fluoride in Liquefied Petroleum Gases (LPG) by Combustion Ion Chromatography (CIC) 1 –1500 mg/kg (F, Cl) UOP 991 Trace Chloride,

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Conditioning Combustion Sample

Temperature Controlled Condenser

• Complete Condensation Dosed Reagents

before entering Fraction Collector

• Accurate and Repeatable Absorbent Dosing

• No need for Internal Standard (Phosphate)

Graphic Representation Temperature Controlled Condenser

Page 29: XPREP-CIC · 2020. 3. 26. · UOP 1001 Chloride and Fluoride in Liquefied Petroleum Gases (LPG) by Combustion Ion Chromatography (CIC) 1 –1500 mg/kg (F, Cl) UOP 991 Trace Chloride,

29

Fraction Collection

TE Instruments 29

• Low Maintenance Integrated Sampling System

• Operates with Dual Channel Needle

• Inner Channel for Dosing Reagents and Absorption

• Outer Channel for Sample Transfer to IC

Typical Parameters Fraction Collection

Absorption solution 100 mg/L hydrogen peroxide (H2O2)UPW water

Absorption tubes 23 mL – optional 40 mL

Typical volume absorption tubes 10 mL

Page 30: XPREP-CIC · 2020. 3. 26. · UOP 1001 Chloride and Fluoride in Liquefied Petroleum Gases (LPG) by Combustion Ion Chromatography (CIC) 1 –1500 mg/kg (F, Cl) UOP 991 Trace Chloride,

30

IC-Injection

30

• Absorbent Containing Analytes is automatically transferred to any Renowned IC

• Internal Syringe Pumps of the Fraction Collection Unit load and rinse the IC sample loop

Sample Introduction

Combustion Collection IC-Injection

Page 31: XPREP-CIC · 2020. 3. 26. · UOP 1001 Chloride and Fluoride in Liquefied Petroleum Gases (LPG) by Combustion Ion Chromatography (CIC) 1 –1500 mg/kg (F, Cl) UOP 991 Trace Chloride,

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IC-Injection

31

Sample Loop

• Six-way-valve and 100 µL Sample Loop by default

integrated - Customizable (application dependent)

• Sample Loop loads Pre-Concentrator in the IC

• Sample Injection Valve automatically injects

aliquot of known volume into the IC

Page 32: XPREP-CIC · 2020. 3. 26. · UOP 1001 Chloride and Fluoride in Liquefied Petroleum Gases (LPG) by Combustion Ion Chromatography (CIC) 1 –1500 mg/kg (F, Cl) UOP 991 Trace Chloride,

32

XPREP C-IC

32

Combustion Unit Fraction Collection Ion Chromatograph

Page 33: XPREP-CIC · 2020. 3. 26. · UOP 1001 Chloride and Fluoride in Liquefied Petroleum Gases (LPG) by Combustion Ion Chromatography (CIC) 1 –1500 mg/kg (F, Cl) UOP 991 Trace Chloride,

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TEIS Software

33

TEIS Software

Method ManagerUse default methods or create the perfect application settings

Visual DevicesReceive a status overview of every connected device

Remote control Configurable Remote Start/Stop

Dashboard Overview Auto Performance Evaluation

Page 34: XPREP-CIC · 2020. 3. 26. · UOP 1001 Chloride and Fluoride in Liquefied Petroleum Gases (LPG) by Combustion Ion Chromatography (CIC) 1 –1500 mg/kg (F, Cl) UOP 991 Trace Chloride,

34

Standardization C-IC

34

Standard Method Range

ASTM D7359Standard Test Method for Total Fluorine, Chlorine and Sulfur in Aromatic Hydrocarbons and Their Mixtures

0.1 – 10 mg/kg (F, Cl, S)

ASTM D7994Total Fluorine, Chlorine, and Sulfur in Liquid Petroleum Gas (LPG)

1 – 300 mg/kg (F, Cl) 5 – 300 mg/kg (Cl)

UOP 1001Chloride and Fluoride in Liquefied Petroleum Gases (LPG) by Combustion Ion Chromatography (CIC)

1 – 1500 mg/kg (F, Cl)

UOP 991Trace Chloride, Fluoride, and Bromide in Liquid Organics by Combustion Ion Chromatography (CIC)

> 0.1 mg/kg (F, Cl)> 0.2 mg/kg (Br)

ASTM 8150 Standard Test Method for Determination of Organic Chloride Content in Crude Oil

> 1 µg/g (Cl)

Multiple standards

Compliant with the performance standards of international test methods like ASTM, UOP, ISO, DIN, EN, JIS, KS

-

Page 35: XPREP-CIC · 2020. 3. 26. · UOP 1001 Chloride and Fluoride in Liquefied Petroleum Gases (LPG) by Combustion Ion Chromatography (CIC) 1 –1500 mg/kg (F, Cl) UOP 991 Trace Chloride,

35

XPREP C-IC Summary

35

Controlled Sample Introduction• Compatible with Direct injection- and Boat-inlet system• Low Detection Limit• Improved Time of Analysis • Software-controlled Exchange

65 position Fraction Collection Unit • Accurate & Repeatable Absorbent Dosing • Immediate Analysis or Storage of Combusted Samples • 65 Positions – No Continuous Rinsing required

Speciated Halides and Sulfur analysis by any renowned IC Accurate Injection of Combusted Sample into IC

Page 36: XPREP-CIC · 2020. 3. 26. · UOP 1001 Chloride and Fluoride in Liquefied Petroleum Gases (LPG) by Combustion Ion Chromatography (CIC) 1 –1500 mg/kg (F, Cl) UOP 991 Trace Chloride,

36

XPREP C-IC Summary

36

Small Footprint Half the Size compared to existing C-IC configurations

Integrated Sampling System Fully controls Dosing of Reagents and Absorption

Automated Sample Introduction Robust Sampling Systems for all Matrices

Oxidative Pyrohydrolitic Combustion of Solids, Liquids, Gas and LPG• Robust Furnace• Specially Designed XPREP C-IC Combustion

Tube• Powerful Combustion Capacity

Page 37: XPREP-CIC · 2020. 3. 26. · UOP 1001 Chloride and Fluoride in Liquefied Petroleum Gases (LPG) by Combustion Ion Chromatography (CIC) 1 –1500 mg/kg (F, Cl) UOP 991 Trace Chloride,

37

Questions?

37


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