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XYZ Katalog Centra 2010-2012

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828D ShopMill 45 Introducing the XYZ family of Vertical Machining Centres XYZ’s VMCs are all built on the well proven model of a solid Meehanite ribbed casting with induction hardened and ground slides with Turcite-B coated ways. This combination gives optimum vibration absorption and rigidity. All of the VMC range have optimised digital servo motors and automatic lubrication to slides and ball screws to provide fast rapids. The simple conversational programming of the Siemens ShopMill control means the sequence from blueprint drawing to finished part takes the minimum of operator keystrokes. Canned cycles cater for common machining functions such as contour pocketing with islands and once written the program can be throughly checked using the graphical simulation, with the finished component displayed as a 2D or 3D image. These Vertical Machining Centres have proved their worth in the toughest of sub-contract machine shop environments, so you can be assured that any XYZ VMC is a ‘workhorse’ you can rely on well into the future. For one off and small batch production ProtoTRAK ® is the answer, but when bigger quantities or a job with numerous tool changes is required then the Mini Mill or VMC can be the answer. As standard we fit the Siemens 828D ShopMill control, in keeping with the XYZ philosophy of ‘keep programming simple’. XYZ MINI MILL 560 Optimise the profitability of a small space with this top selling VMC. Not to be confused with the competitors lighter less robust attempts at the Mini Mill. The 560 is at the top of its class with power and performance in abundance. XYZ 710 VMC This 710 offers greater capacity and performance at a very competitive price. XYZ 1020 VMC The 1020 is a real workhorse with a solid casting, solid box ways, a great metal mover. Available on 5 models including a High Speed version. For more details please see pages 31 to 46.
Transcript
Page 1: XYZ Katalog Centra 2010-2012

828D ShopMill828D ShopMill828D ShopMill

HIGH SPEED

464545

Introducing the XYZ family of Vertical Machining CentresXYZ’s VMCs are all built on the well proven model of a solid Meehanite ribbed casting with induction hardened and ground slides with Turcite-B coated ways. This combination gives optimum vibration absorption and rigidity.

All of the VMC range have optimised digital servo motors and automatic lubrication to slides and ball screws to provide fast rapids.

The simple conversational programming of the Siemens ShopMill control means the sequence from blueprint drawing to finished part takes the minimum of operator keystrokes. Canned cycles cater for

common machining functions such as contour pocketing with islands and once written the program can be throughly checked using the graphical simulation, with the finished component displayed as a 2D or 3D image.

These Vertical Machining Centres have proved their worth in the toughest of sub-contract machine shop environments, so you can be assured that any XYZ VMC is a ‘workhorse’ you can rely on well into the future.

Introducing the Introducing the family of Vertical Machining Centres family of Vertical Machining CentresXYZ’s VMCs are all built on the well proven model of a solid Meehanite ribbed casting with induction common machining functions such as contour pocketing with islands and once written the program can be

For one off and small batch production ProtoTRAK® is the answer, but when bigger quantities or a job with numerous tool changes is required then the Mini Mill or VMC can be the answer. As standard we fit the Siemens 828D ShopMill control, in keeping with the XYZ philosophy of ‘keep programming simple’.

“We never know what’s coming in our shop one week to the next. The XYZ VMC was one of the few machines available with ‘box-ways’ and this really proves its worth when machining tough metals. On some materials our other machines won’t even look at the work that the XYZ takes in its stride - and this combined with the Siemens ShopMill makes life so much easier now.”Glyn Wright – Wright Engineering(Nottingham) Co Ltd.

XYZ MINI MILL 560Optimise the profitability of a small space with this top selling VMC. Not to be confused with the competitors lighter less robust attempts at the Mini Mill. The 560 is at the top of its class with power and performance in abundance.

XYZ 710 VMCThis 710 offers greater capacity and performance at a very competitive price.

XYZ 1020 VMCThe 1020 is a real workhorse with a solid casting, solid box ways, a great metal mover.

XYZ 1060 HSOur flag ship ‘High Speed VMC’ offers capability and performance to the ‘high end’ user.

XYZ 1510 VMC1500mm ‘X’ travel on this solid cast machine, with a hunger for metal removal.

Available on 5 models including a High Speed version.

For more details please see pages 31 to 46.

Page 2: XYZ Katalog Centra 2010-2012

828D ShopMill828D ShopMill828D ShopMill

HIGH SPEED

464545

Introducing the XYZ family of Vertical Machining CentresXYZ’s VMCs are all built on the well proven model of a solid Meehanite ribbed casting with induction hardened and ground slides with Turcite-B coated ways. This combination gives optimum vibration absorption and rigidity.

All of the VMC range have optimised digital servo motors and automatic lubrication to slides and ball screws to provide fast rapids.

The simple conversational programming of the Siemens ShopMill control means the sequence from blueprint drawing to finished part takes the minimum of operator keystrokes. Canned cycles cater for

common machining functions such as contour pocketing with islands and once written the program can be throughly checked using the graphical simulation, with the finished component displayed as a 2D or 3D image.

These Vertical Machining Centres have proved their worth in the toughest of sub-contract machine shop environments, so you can be assured that any XYZ VMC is a ‘workhorse’ you can rely on well into the future.

Introducing the Introducing the family of Vertical Machining Centres family of Vertical Machining CentresXYZ’s VMCs are all built on the well proven model of a solid Meehanite ribbed casting with induction common machining functions such as contour pocketing with islands and once written the program can be

For one off and small batch production ProtoTRAK® is the answer, but when bigger quantities or a job with numerous tool changes is required then the Mini Mill or VMC can be the answer. As standard we fit the Siemens 828D ShopMill control, in keeping with the XYZ philosophy of ‘keep programming simple’.

“We never know what’s coming in our shop one week to the next. The XYZ VMC was one of the few machines available with ‘box-ways’ and this really proves its worth when machining tough metals. On some materials our other machines won’t even look at the work that the XYZ takes in its stride - and this combined with the Siemens ShopMill makes life so much easier now.”Glyn Wright – Wright Engineering(Nottingham) Co Ltd.

XYZ MINI MILL 560Optimise the profitability of a small space with this top selling VMC. Not to be confused with the competitors lighter less robust attempts at the Mini Mill. The 560 is at the top of its class with power and performance in abundance.

XYZ 710 VMCThis 710 offers greater capacity and performance at a very competitive price.

XYZ 1020 VMCThe 1020 is a real workhorse with a solid casting, solid box ways, a great metal mover.

XYZ 1060 HSOur flag ship ‘High Speed VMC’ offers capability and performance to the ‘high end’ user.

XYZ 1510 VMC1500mm ‘X’ travel on this solid cast machine, with a hunger for metal removal.

Available on 5 models including a High Speed version.

For more details please see pages 31 to 46.

Page 3: XYZ Katalog Centra 2010-2012

Direct drive on three axesThe three axes traverse are driven by high performance servomotors which drive ballscrews with couplings assuring high positioning accuracy under any load condition. The optimised ballscrews are preloaded to minimise backlash.

Automatic LubricationThe automatic lubrication is controlled by the CNC system that meters and distributes oil to the guideways and ballscrews to ensure all critical components are lubricated with the correct amount of oil at all times.

As featured on:XYZ 560, 710, 1020, 1510 and 1060 HS VMC

Induction Hardened Box Ways and Turcite coated anti-friction slide ways as featured on:XYZ 560, 710, 1020 and 1510 VMCs

Fully protectedAll XYZ VMCs feature steel concertina guards on all axes to protect the solid ribbed castings, hardened square slides and precision ground ballscrews.

4847

XYZ Vertical Machining Centres - quality proven

XYZ 560 Mini MillUnlike many other Mini Mills the XYZ 560 weighs in at a hefty 3,100 kgs. This extra stability gives superior metal removal capabilities by effectively absorbing the cutting forces. Picture shows the fully guarded Automatic Toolchanger. All slideways surfaces are also coated with Turcite-B for improved wear resistance.

XYZ 1020 VMCThe 1020’s 24 station toolchanger gives a 2.5 second tool change time for optimum cycle times. The 1020 like the 710 and 1510 also boasts ‘extra wide’ box slideways on all three axes which are hardened and precision ground for superior vibration dampening. All slideways surfaces are also coated with Turcite-B for improved wear resistance.

XYZ 1510 VMCThis large capacity VMC weighs in at 9,000 kg and features additional linear rail supports for the extended X axis saddle as shown below.The 1510 like the 1020, 710 and Mini Mill also have ‘extra wide’ box slideways on all three axes which are hardened and precision ground for superior vibration dampening. All slideways surfaces are also coated with Turcite-B for improved wear resistance.

XYZ 710 VMCThe 710 has a fully guarded 24 station toolchanger. It has a wider base and column than the Mini Mill and also features extra wide slideways which allow for better cutting performance and stability. The ‘extra wide’ box slideways on all three axes have been hardened and precision ground for superior vibration dampening. All slideways surfaces are also coated with Turcite-B for improved wear resistance.

XYZ’s Machining Centres are all built on the well proven model of a solid Meehanite ribbed casting with induction hardened and ground slides with Turcite-B coated ways. This combination along with the computer modelled ‘rib reinforcement’ gives superb vibration absorption and rigidity. All of the XYZ Machining Centre range have optimised digital servo motors and automatic lubrication to

slides and ball screws to provide fast rapids.The simple conversational programming of the Siemens ShopMill control means the sequence from blueprint drawing to finished part takes the minimum of operator keystrokes. Canned cycles cater for common machining functions such as contour pocketing with islands. And once written the program can be checked out using graphical simulation, with the finished

Slideway guards removed for clarity Slideway guards removed for clarity

component displayed as a 2D or 3D image.These Machining Centres have proven their worth in the toughest of sub-contract machine shop environments so you can be assured that an XYZ Machining Centre is a ‘workhorse’ you can rely on well into the future.

Section showing the extended linear rail supports for the larger X axis saddle on the 1510.

XYZ 560 Mini Mill XYZ 710 VMC

XYZ 1020 VMC

XYZ 1510 VMC

Slideway guards removed for clarity

Swarf ManagementWash down facilities are standard on all VMCs. Swarf from the machining area is washed down to the swarf removal area. An optional conveyor can further reduce the time spent cleaning.

Box Way construction on three axesThe wide box type slideways on the three axes are hardened and precision ground assuring superior vibration dampening and rigidity. Slideway surfaces are coated with Turcite-B for improved wear resistance and this provides superior performance, faster machining times and improved longevity.

Please note we fit NSK High Precision High Quality ‘linear ROLLER bearing slides’ on our XYZ 1060 HS High Speed Machining Centre which is designed for cutting at high speed - an appropriate application for this technology. For more on the XYZ 1060 HS see pages 59 to 62.

Box Way versus Linear SlidesThe XYZ range of VMCs use Induction Hardened Box Ways and Turcite-B coated anti-friction slide ways. This design offers the maximum rigidity and vibration absorption – far exceeding what is possible for machines using ‘linear bearing slides’. Machines using ‘linear bearing slides’ are fine for light work but subcontract shops and companies who machine a wide variety of materials (from aluminium, to cast iron, stainless steel and even Inconel) need a machine that will perform on all of their work. Linear way machines are cheaper to produce and can have faster rapids and acceleration, (although on short moves they seldom achieve the rapid rates quoted) but we think these advantages are far outweighed by the superior cutting performance and longevity of Box Way VMCs.

Hand scraped Turcite-B slide

reduce the time spent cleaning.

Page 4: XYZ Katalog Centra 2010-2012

Direct drive on three axesThe three axes traverse are driven by high performance servomotors which drive ballscrews with couplings assuring high positioning accuracy under any load condition. The optimised ballscrews are preloaded to minimise backlash.

Automatic LubricationThe automatic lubrication is controlled by the CNC system that meters and distributes oil to the guideways and ballscrews to ensure all critical components are lubricated with the correct amount of oil at all times.

As featured on:XYZ 560, 710, 1020, 1510 and 1060 HS VMC

Induction Hardened Box Ways and Turcite coated anti-friction slide ways as featured on:XYZ 560, 710, 1020 and 1510 VMCs

Fully protectedAll XYZ VMCs feature steel concertina guards on all axes to protect the solid ribbed castings, hardened square slides and precision ground ballscrews.

4847

XYZ Vertical Machining Centres - quality proven

XYZ 560 Mini MillUnlike many other Mini Mills the XYZ 560 weighs in at a hefty 3,100 kgs. This extra stability gives superior metal removal capabilities by effectively absorbing the cutting forces. Picture shows the fully guarded Automatic Toolchanger. All slideways surfaces are also coated with Turcite-B for improved wear resistance.

XYZ 1020 VMCThe 1020’s 24 station toolchanger gives a 2.5 second tool change time for optimum cycle times. The 1020 like the 710 and 1510 also boasts ‘extra wide’ box slideways on all three axes which are hardened and precision ground for superior vibration dampening. All slideways surfaces are also coated with Turcite-B for improved wear resistance.

XYZ 1510 VMCThis large capacity VMC weighs in at 9,000 kg and features additional linear rail supports for the extended X axis saddle as shown below.The 1510 like the 1020, 710 and Mini Mill also have ‘extra wide’ box slideways on all three axes which are hardened and precision ground for superior vibration dampening. All slideways surfaces are also coated with Turcite-B for improved wear resistance.

XYZ 710 VMCThe 710 has a fully guarded 24 station toolchanger. It has a wider base and column than the Mini Mill and also features extra wide slideways which allow for better cutting performance and stability. The ‘extra wide’ box slideways on all three axes have been hardened and precision ground for superior vibration dampening. All slideways surfaces are also coated with Turcite-B for improved wear resistance.

XYZ’s Machining Centres are all built on the well proven model of a solid Meehanite ribbed casting with induction hardened and ground slides with Turcite-B coated ways. This combination along with the computer modelled ‘rib reinforcement’ gives superb vibration absorption and rigidity. All of the XYZ Machining Centre range have optimised digital servo motors and automatic lubrication to

slides and ball screws to provide fast rapids.The simple conversational programming of the Siemens ShopMill control means the sequence from blueprint drawing to finished part takes the minimum of operator keystrokes. Canned cycles cater for common machining functions such as contour pocketing with islands. And once written the program can be checked out using graphical simulation, with the finished

Slideway guards removed for clarity Slideway guards removed for clarity

component displayed as a 2D or 3D image.These Machining Centres have proven their worth in the toughest of sub-contract machine shop environments so you can be assured that an XYZ Machining Centre is a ‘workhorse’ you can rely on well into the future.

Section showing the extended linear rail supports for the larger X axis saddle on the 1510.

XYZ 560 Mini Mill XYZ 710 VMC

XYZ 1020 VMC

XYZ 1510 VMC

Slideway guards removed for clarity

Swarf ManagementWash down facilities are standard on all VMCs. Swarf from the machining area is washed down to the swarf removal area. An optional conveyor can further reduce the time spent cleaning.

Box Way construction on three axesThe wide box type slideways on the three axes are hardened and precision ground assuring superior vibration dampening and rigidity. Slideway surfaces are coated with Turcite-B for improved wear resistance and this provides superior performance, faster machining times and improved longevity.

Please note we fit NSK High Precision High Quality ‘linear ROLLER bearing slides’ on our XYZ 1060 HS High Speed Machining Centre which is designed for cutting at high speed - an appropriate application for this technology. For more on the XYZ 1060 HS see pages 59 to 62.

Box Way versus Linear SlidesThe XYZ range of VMCs use Induction Hardened Box Ways and Turcite-B coated anti-friction slide ways. This design offers the maximum rigidity and vibration absorption – far exceeding what is possible for machines using ‘linear bearing slides’. Machines using ‘linear bearing slides’ are fine for light work but subcontract shops and companies who machine a wide variety of materials (from aluminium, to cast iron, stainless steel and even Inconel) need a machine that will perform on all of their work. Linear way machines are cheaper to produce and can have faster rapids and acceleration, (although on short moves they seldom achieve the rapid rates quoted) but we think these advantages are far outweighed by the superior cutting performance and longevity of Box Way VMCs.

Hand scraped Turcite-B slide

reduce the time spent cleaning.

Page 5: XYZ Katalog Centra 2010-2012

Ball bar testingBall bar testing is performed to ensure circularity precision and accuracy . Test values are used as a reference for adjusting the machine to achieve optimum condition. The test items include backlash, lateral play, mismatched servo gains in the CNC and geometry errors such as squareness and straightness.

Laser inspectionThe laser equipment inspects positioning accuracy. This is then used by the control to compensate for ‘ballscrew pitch error’ so ensuring machining accuracy and repeatability.

Rigorous testing of spindleAll of XYZ’s spindles are assembled by highly skilled technicians to ensure outstanding performance. All are tested for rises in temperature, spindle run-out tolerance, dynamic balance and running speed.

Swarf Management

Swarf management is achievedby ‘swarf conveyor with cart’available as an option on allXYZ VMCs.Optional on:XYZ 560, 710,1020 and 1510Standard on:XYZ 1060 HS

Coolant tank

All XYZ VMCs come with large volume base mounted coolant tanks, each have two pumps, one for the main spindle supply and one for the wash down facilities to ensure consistent supply

4th and 5th axis are available as an optional extra on:XYZ 560, 710, 1020, 1510 and 1060HS VMCs

Optional on:XYZ 560, 710, 1020, and 1510 VMCsStandard on:XYZ 1060 HS VMCs

Optional on:XYZ 560, 710, 1020, 1510 VMCs

Standard on:XYZ 1060 HS VMCs

Optional on:XYZ 1020 VMCs when fitted with the12,000rpm spindle

5049

4th axis set up as shown on the 560.

4th axis set up as shown on the 1020. Program storage and retrieval

All XYZ VMCs are fitted with the Siemens 828D control and have 3Mb onboard program storage capacity. Extra memory can be gained by fitting a compact flash card or memory stick into the standard CF and USB slots which are mounted on the front of the control panel. Also as standard is the RJ45 (CAT5) connection which provides fast transfer speeds to a laptop or PC and with the free software provided it has never been easier to set up a network connection.

4th and 5th Axis options.

24 Station Automatic Tool Changer.This arm type tool magazine features bi-directional, pre-selecting, random tool selection. Fast tool change is achieved in only 2.5 seconds tool to tool. This substantially increases the production efficiency of high volume or complex components.

Armless Carousel 12 Station Toolchanger. The XYZ Mini Mill 560 features the Armless Carousel 12 Station Toolchanger for 8 second tool to tool time.

5th axis as shown on the VMC

Tool set up and management.Complex tool management is easily achieved via the Siemens ShopMill 828D, see pages 31 to 44 for more details.

Achieve 4th and 5th axis milling, indexing and full helical interpolation all programmed via the Siemens. control

Spindle air blastAll XYZ VMCs feature spindle air blast to remove any contamination from the spindle and tooling during toolchange operations

8,000 rpm Spindle. This spindle is fitted as standard on all the XYZ VMCs. The advanced design provides high axial thrust capacity, generating minimum heat and has P4 class angular contact high precision bearings with standard spindle speed up to 8,000 rpm. The Labyrinth sealed design on the nose of the spindle prevents coolant or fine particle contamination during machining and are pressurised to 1 bar to stop ingress of coolant. These spindles are dynamically balanced to give smooth and accurate cutting performance even at high speeds and the high rigidity of the bearings makes them perfect for machining all types of materials. Spindles are driven by non-slip toothed timing belts and pulleys.

12,000 rpm Spindle optionThe 1020, 1510 and 1060 HS all have a fully sealed oil circulation system within the spindle jacket to dissipate heat from the bearings. The smaller 560 and 710 both have 12,000rpm ceramic bearing spindles. Both these spindle types are dynamically balanced to give smooth and accurate cutting performance even at high speeds and are driven by non-slip toothed timing belt and pulleys.

Through Spindle Coolant option

Both the 8,000 and 12,000rpm spindles have 20.4kg/cm2 high pressure coolant to efficiently dissipate swarf and heat from deep hole machining. This greatly enhances cutting performance and tool lifeas well as maintainingworkpiece machiningaccuracy.

Spindle oil cooler

Controlled by digital electronics the spindle oil cooler offers high accuracy temperature controlof ±1º C. The screen displays setting temperatures and actual temperatures for easy use.This optional extra is best suited to high speed machining.

Tool release device

Tool release is designed with a buffer to prevent spindle bearing damage. The floating tool clamp/unclamping feature ensures lifetime accuracy and long service life of the spindle. During tool change an airblast automatically cleans the spindle taper.

Automated Toolchangers High Performance Spindles

Standard on:XYZ 710, 1020, 1510 and 1060HS VMCs

Page 6: XYZ Katalog Centra 2010-2012

Ball bar testingBall bar testing is performed to ensure circularity precision and accuracy . Test values are used as a reference for adjusting the machine to achieve optimum condition. The test items include backlash, lateral play, mismatched servo gains in the CNC and geometry errors such as squareness and straightness.

Laser inspectionThe laser equipment inspects positioning accuracy. This is then used by the control to compensate for ‘ballscrew pitch error’ so ensuring machining accuracy and repeatability.

Rigorous testing of spindleAll of XYZ’s spindles are assembled by highly skilled technicians to ensure outstanding performance. All are tested for rises in temperature, spindle run-out tolerance, dynamic balance and running speed.

Swarf Management

Swarf management is achievedby ‘swarf conveyor with cart’available as an option on allXYZ VMCs.Optional on:XYZ 560, 710,1020 and 1510Standard on:XYZ 1060 HS

Coolant tank

All XYZ VMCs come with large volume base mounted coolant tanks, each have two pumps, one for the main spindle supply and one for the wash down facilities to ensure consistent supply

4th and 5th axis are available as an optional extra on:XYZ 560, 710, 1020, 1510 and 1060HS VMCs

Optional on:XYZ 560, 710, 1020, and 1510 VMCsStandard on:XYZ 1060 HS VMCs

Optional on:XYZ 560, 710, 1020, 1510 VMCs

Standard on:XYZ 1060 HS VMCs

Optional on:XYZ 1020 VMCs when fitted with the12,000rpm spindle

5049

4th axis set up as shown on the 560.

4th axis set up as shown on the 1020. Program storage and retrieval

All XYZ VMCs are fitted with the Siemens 828D control and have 3Mb onboard program storage capacity. Extra memory can be gained by fitting a compact flash card or memory stick into the standard CF and USB slots which are mounted on the front of the control panel. Also as standard is the RJ45 (CAT5) connection which provides fast transfer speeds to a laptop or PC and with the free software provided it has never been easier to set up a network connection.

4th and 5th Axis options.

24 Station Automatic Tool Changer.This arm type tool magazine features bi-directional, pre-selecting, random tool selection. Fast tool change is achieved in only 2.5 seconds tool to tool. This substantially increases the production efficiency of high volume or complex components.

Armless Carousel 12 Station Toolchanger. The XYZ Mini Mill 560 features the Armless Carousel 12 Station Toolchanger for 8 second tool to tool time.

5th axis as shown on the VMC

Tool set up and management.Complex tool management is easily achieved via the Siemens ShopMill 828D, see pages 31 to 44 for more details.

Achieve 4th and 5th axis milling, indexing and full helical interpolation all programmed via the Siemens. control

Spindle air blastAll XYZ VMCs feature spindle air blast to remove any contamination from the spindle and tooling during toolchange operations

8,000 rpm Spindle. This spindle is fitted as standard on all the XYZ VMCs. The advanced design provides high axial thrust capacity, generating minimum heat and has P4 class angular contact high precision bearings with standard spindle speed up to 8,000 rpm. The Labyrinth sealed design on the nose of the spindle prevents coolant or fine particle contamination during machining and are pressurised to 1 bar to stop ingress of coolant. These spindles are dynamically balanced to give smooth and accurate cutting performance even at high speeds and the high rigidity of the bearings makes them perfect for machining all types of materials. Spindles are driven by non-slip toothed timing belts and pulleys.

12,000 rpm Spindle optionThe 1020, 1510 and 1060 HS all have a fully sealed oil circulation system within the spindle jacket to dissipate heat from the bearings. The smaller 560 and 710 both have 12,000rpm ceramic bearing spindles. Both these spindle types are dynamically balanced to give smooth and accurate cutting performance even at high speeds and are driven by non-slip toothed timing belt and pulleys.

Through Spindle Coolant option

Both the 8,000 and 12,000rpm spindles have 20.4kg/cm2 high pressure coolant to efficiently dissipate swarf and heat from deep hole machining. This greatly enhances cutting performance and tool lifeas well as maintainingworkpiece machiningaccuracy.

Spindle oil cooler

Controlled by digital electronics the spindle oil cooler offers high accuracy temperature controlof ±1º C. The screen displays setting temperatures and actual temperatures for easy use.This optional extra is best suited to high speed machining.

Tool release device

Tool release is designed with a buffer to prevent spindle bearing damage. The floating tool clamp/unclamping feature ensures lifetime accuracy and long service life of the spindle. During tool change an airblast automatically cleans the spindle taper.

Automated Toolchangers High Performance Spindles

Standard on:XYZ 710, 1020, 1510 and 1060HS VMCs

Page 7: XYZ Katalog Centra 2010-2012

2540.3

5

1895.3

5

2530

1539.4

645

800

2000

2060

2520

2960

2060

4252

2583

PLAN VIEW

1046

FRONTELEVATION

SIDEELEVATION

PLANVIEW

670

2540.3

5

1895.3

5

2530

1539.4

645

800

2000

2060

2520

2960

2060

4252

2583

PLAN VIEW

1046

FRONTELEVATION

SIDEELEVATION

PLANVIEW

670

2540.3

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645

800

2000

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2960

2060

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1046

FRONTELEVATION

SIDEELEVATION

PLANVIEW

670

5th axis option is available on all XYZ Vertical Machining Centres

Standard EquipmentOptimised Digital Servos.

Rigid Tapping.

High Pressure Flood Coolant.

Coolant Washdown.

Worklight.

12 Station Tool Changer.

Remote Electronic Handwheel.

Front/Side Opening Easy Clean Swarf Tray.

Steel Concertina Guards on all Axes.

Pull Studs.

Networking.

Fanuc Converter for ShopMill.

USB Slot.

Compact Flash Card Slot.

Optional Equipment 4th Axis Rotary Table.

5th Axis Rotary Table.

Swarf Conveyor & Bin.

Renishaw Probing.

12,000 rpm Spindle.

Through Spindle Coolant.

Offline Programming with CAD Reader.

XYZ MINI MILL 560

X Travel 560 mm

Y Travel 400 mm

Z Travel 500 mm

Table size 610 x 370 mm

Spindle centre to column 455 mm

Spindle to table 100 - 600 mm

Column front to table centre 340 - 740 mm

Rapid feed XYZ axis 20 M/min Box Way

Cutting feed rates 1-20000 mm/min

Max table load 300 kg

T slot size 16 mm

T slot number & pitch 4 @ 80 mm

Spindle speed 5 - 8000 rpm

Spindle motor 15 hp

Spindle taper BT 40

Tool magazine capacity 12

Tool change time tool to tool 8 sec

Max tool diameter 100 mm

Max tool weight 7 kg

Coolant capacity 180 L

Ball screw size (grade C3) 32 mm P8

AC servo motor size X and Y 8Nm Z 12Nm

Machine weight 3100 kg

Footprint W x D x H 2000 x 2060 x 2530 mm

5th axis option is available on all XYZ Vertical Machining Centres

5251

XYZ MINI MILL 56015HP SPINDLE610 x 370 mm TABLE560 x 400 x 500 mm TRAVEL 8000 RPM SPINDLESOLID CASTING 3100 KG

MINI MILL 560

560 x 400 x 500 mm TRAVEL

SOLID CASTING 3100 KG

XYZ MINI MILL 560 Power/Speed XYZ MINI MILL 560 Torque/Speed

Page 8: XYZ Katalog Centra 2010-2012

2540.3

5

1895.3

5

2530

1539.4

645

800

2000

2060

2520

2960

2060

4252

2583

PLAN VIEW

1046

FRONTELEVATION

SIDEELEVATION

PLANVIEW

670

2540.3

5

1895.3

5

2530

1539.4

645

800

2000

2060

2520

2960

2060

4252

2583

PLAN VIEW

1046

FRONTELEVATION

SIDEELEVATION

PLANVIEW

670

2540.3

5

1895.3

5

2530

1539.4

645

800

2000

2060

2520

2960

2060

4252

2583

PLAN VIEW

1046

FRONTELEVATION

SIDEELEVATION

PLANVIEW

670

5th axis option is available on all XYZ Vertical Machining Centres

Standard EquipmentOptimised Digital Servos.

Rigid Tapping.

High Pressure Flood Coolant.

Coolant Washdown.

Worklight.

12 Station Tool Changer.

Remote Electronic Handwheel.

Front/Side Opening Easy Clean Swarf Tray.

Steel Concertina Guards on all Axes.

Pull Studs.

Networking.

Fanuc Converter for ShopMill.

USB Slot.

Compact Flash Card Slot.

Optional Equipment 4th Axis Rotary Table.

5th Axis Rotary Table.

Swarf Conveyor & Bin.

Renishaw Probing.

12,000 rpm Spindle.

Through Spindle Coolant.

Offline Programming with CAD Reader.

XYZ MINI MILL 560

X Travel 560 mm

Y Travel 400 mm

Z Travel 500 mm

Table size 610 x 370 mm

Spindle centre to column 455 mm

Spindle to table 100 - 600 mm

Column front to table centre 340 - 740 mm

Rapid feed XYZ axis 20 M/min Box Way

Cutting feed rates 1-20000 mm/min

Max table load 300 kg

T slot size 16 mm

T slot number & pitch 4 @ 80 mm

Spindle speed 5 - 8000 rpm

Spindle motor 15 hp

Spindle taper BT 40

Tool magazine capacity 12

Tool change time tool to tool 8 sec

Max tool diameter 100 mm

Max tool weight 7 kg

Coolant capacity 180 L

Ball screw size (grade C3) 32 mm P8

AC servo motor size X and Y 8Nm Z 12Nm

Machine weight 3100 kg

Footprint W x D x H 2000 x 2060 x 2530 mm

5th axis option is available on all XYZ Vertical Machining Centres

5251

XYZ MINI MILL 56015HP SPINDLE610 x 370 mm TABLE560 x 400 x 500 mm TRAVEL 8000 RPM SPINDLESOLID CASTING 3100 KG

MINI MILL 560

560 x 400 x 500 mm TRAVEL

SOLID CASTING 3100 KG

XYZ MINI MILL 560 Power/Speed XYZ MINI MILL 560 Torque/Speed

Page 9: XYZ Katalog Centra 2010-2012

XYZ 710 VMC

X Travel 710 mm

Y Travel 450 mm

Z Travel 500 mm

Table size 760 x 430 mm

Spindle centre to column 492 mm

Spindle to table 100 - 610 mm

Column front to table centre 492 mm

Rapid feed XYZ axis 20 M/min Box Way

Cutting feed rates 1-20000 mm/min

Max table load 500 kg

T slot size 16 mm

T slot number & pitch 4 @ 100 mm

Spindle speed 5 - 8000 rpm

Spindle motor 20 hp

Spindle taper BT 40

Tool magazine capacity 24 station

Tool change time tool to tool 2.5 sec.

Max tool diameter 80 mm

Max tool weight 7 kg

Coolant capacity 160L

Ball screw size (grade C3) 32 mm P8

AC servo motor size X and Y 8Nm Z 12Nm

Machine weight 4000 kg

Footprint W x D x H 2250 x 2220 x 2550 mm

25

40

.35

18

95

.35

25

50

22

20

15

39

.4

64

5

800

2250

2100

3100

3120

2220

4252

2583

PLAN VIEW

1046

SIDEELEVATION

FRONTELEVATION

PLANVIEW

740

25

40

.35

18

95

.35

25

50

22

20

15

39

.4

64

5

800

2250

2100

3100

3120

2220

4252

2583

PLAN VIEW

1046

SIDEELEVATION

FRONTELEVATION

PLANVIEW

740

Standard EquipmentOptimised Digital Servos.

Rigid Tapping.

High Pressure Flood Coolant.

Coolant Washdown.

Worklight.

24 Station Arm Type Tool Changer.

Remote Electronic Handwheel.

Front/Side Opening Easy Clean Swarf Tray.

Steel Concertina Guards on all Axes.

Pull Studs.

Networking.

Fanuc Converter for ShopMill.

USB Slot.

Compact Flash Card Slot.

Optional Equipment 4th Axis Rotary Table.

5th Axis Rotary Table.

Swarf Conveyor & Bin

Renishaw Probing.

12,000 rpm Spindle.

Through Spindle Coolant.

Offline Programming with CAD Reader.

25

40

.35

18

95

.35

25

50

22

20

15

39

.4

64

5

800

2250

2100

3100

3120

2220

4252

2583

PLAN VIEW

1046

SIDEELEVATION

FRONTELEVATION

PLANVIEW

740

XYZ 710 VMC Power/Speed XYZ 710 VMC Torque/Speed

5th axis option is available on all XYZ Vertical Machining Centres

XYZ 710 VMC

5th axis option is available on all XYZ Vertical Machining Centres

5453

20HP SPINDLE760 x 430 mm TABLE710 x 450 x 500 mm TRAVEL 8000 RPM SPINDLESOLID CASTING 4000 KG

Page 10: XYZ Katalog Centra 2010-2012

XYZ 710 VMC

X Travel 710 mm

Y Travel 450 mm

Z Travel 500 mm

Table size 760 x 430 mm

Spindle centre to column 492 mm

Spindle to table 100 - 610 mm

Column front to table centre 492 mm

Rapid feed XYZ axis 20 M/min Box Way

Cutting feed rates 1-20000 mm/min

Max table load 500 kg

T slot size 16 mm

T slot number & pitch 4 @ 100 mm

Spindle speed 5 - 8000 rpm

Spindle motor 20 hp

Spindle taper BT 40

Tool magazine capacity 24 station

Tool change time tool to tool 2.5 sec.

Max tool diameter 80 mm

Max tool weight 7 kg

Coolant capacity 160L

Ball screw size (grade C3) 32 mm P8

AC servo motor size X and Y 8Nm Z 12Nm

Machine weight 4000 kg

Footprint W x D x H 2250 x 2220 x 2550 mm

25

40

.35

18

95

.35

25

50

22

20

15

39

.4

64

5

800

2250

2100

3100

3120

2220

4252

2583

PLAN VIEW

1046

SIDEELEVATION

FRONTELEVATION

PLANVIEW

740

25

40

.35

18

95

.35

25

50

22

20

15

39

.4

64

5

800

2250

2100

3100

3120

2220

4252

2583

PLAN VIEW

1046

SIDEELEVATION

FRONTELEVATION

PLANVIEW

740

Standard EquipmentOptimised Digital Servos.

Rigid Tapping.

High Pressure Flood Coolant.

Coolant Washdown.

Worklight.

24 Station Arm Type Tool Changer.

Remote Electronic Handwheel.

Front/Side Opening Easy Clean Swarf Tray.

Steel Concertina Guards on all Axes.

Pull Studs.

Networking.

Fanuc Converter for ShopMill.

USB Slot.

Compact Flash Card Slot.

Optional Equipment 4th Axis Rotary Table.

5th Axis Rotary Table.

Swarf Conveyor & Bin

Renishaw Probing.

12,000 rpm Spindle.

Through Spindle Coolant.

Offline Programming with CAD Reader.

25

40

.35

18

95

.35

25

50

22

20

15

39

.4

64

5

800

2250

2100

3100

3120

2220

4252

2583

PLAN VIEW

1046

SIDEELEVATION

FRONTELEVATION

PLANVIEW

740

XYZ 710 VMC Power/Speed XYZ 710 VMC Torque/Speed

5th axis option is available on all XYZ Vertical Machining Centres

XYZ 710 VMC

5th axis option is available on all XYZ Vertical Machining Centres

5453

20HP SPINDLE760 x 430 mm TABLE710 x 450 x 500 mm TRAVEL 8000 RPM SPINDLESOLID CASTING 4000 KG

Page 11: XYZ Katalog Centra 2010-2012

These Machining Centres have proven their worth in the toughest of sub-contract machine shop environments so you can be assured that an XYZ Machining Centre is a ‘workhorse’ you can rely upon well into the future.

Standard EquipmentOptimised Digital Servos.

Rigid Tapping.

High Pressure Flood Coolant.

Coolant Washdown.

Worklight.

24 Station Arm Type Tool Changer.

Remote Electronic Handwheel.

Front/Side Opening Easy Clean Swarf Tray.

Steel Concertina Guards on all Axes.

Pull Studs.

Networking.

Fanuc Converter for ShopMill.

USB Slot.

Compact Flash Card Slot.

Optional Equipment 4th Axis Rotary Table.

5th Axis Rotary Table.

Swarf Conveyor & Bin.

Renishaw Probing.

12,000 rpm Spindle.

Through Spindle Coolant.

Offline Programming with CAD Reader.

XYZ 1020 VMC

X Travel 1020 mm

Y Travel 520 mm

Z Travel 575 mm

Table size 1120 x 500 mm

Spindle centre to column 570 mm

Spindle to table 125 - 700 mm

Column front to table centre 290 - 790 mm

Rapid feed XYZ axis 20 M/min Box Way

Cutting feed rates 1-20000 mm/min

Max table load 800 kg

T slot size 18 mm

T slot number & pitch 4 @ 100 mm

Spindle speed 5 - 8000 rpm

Spindle motor 20 hp

Spindle taper BT 40

Tool magazine capacity 24 station

Tool change time tool to tool 2.5 sec.

Max tool diameter 80 mm

Max tool weight 7 kg

Coolant capacity 200L

Ball screw size (grade C3) 40 mm P10

AC servo motor size X and Y 11Nm Z 16Nm

Machine weight 6000 kg

Footprint W x D x H 2650 x 2105 x 3020 mm

XYZ 1020 VMC Power/Speed XYZ 1020 VMC Torque/Speed

1100

645

435

2150

645

870

PLANVIEW

2150

2010

3000

2650280

SIDEELEVATION

FRONTELEVATION

1100

645

435

2150

645

870

PLANVIEW

2150

2010

3000

2650280

SIDEELEVATION

FRONTELEVATION

1100

645

435

2150

645

870

PLANVIEW

2150

2010

3000

2650280

SIDEELEVATION

FRONTELEVATION

5th axis option is available on all XYZ Vertical Machining Centres

5655

20 HP SPINDLE1120 x 500 mm TABLE1020 x 520 x 575 mm TRAVEL 8000 RPM SPINDLESOLID CASTING 6000 KG

XYZ 1020 VMC

5th axis option is available on all XYZ Vertical Machining Centres

1020 x 520 x 575 mm TRAVEL 8000 RPM SPINDLESOLID CASTING 6000 KG

Page 12: XYZ Katalog Centra 2010-2012

These Machining Centres have proven their worth in the toughest of sub-contract machine shop environments so you can be assured that an XYZ Machining Centre is a ‘workhorse’ you can rely upon well into the future.

Standard EquipmentOptimised Digital Servos.

Rigid Tapping.

High Pressure Flood Coolant.

Coolant Washdown.

Worklight.

24 Station Arm Type Tool Changer.

Remote Electronic Handwheel.

Front/Side Opening Easy Clean Swarf Tray.

Steel Concertina Guards on all Axes.

Pull Studs.

Networking.

Fanuc Converter for ShopMill.

USB Slot.

Compact Flash Card Slot.

Optional Equipment 4th Axis Rotary Table.

5th Axis Rotary Table.

Swarf Conveyor & Bin.

Renishaw Probing.

12,000 rpm Spindle.

Through Spindle Coolant.

Offline Programming with CAD Reader.

XYZ 1020 VMC

X Travel 1020 mm

Y Travel 520 mm

Z Travel 575 mm

Table size 1120 x 500 mm

Spindle centre to column 570 mm

Spindle to table 125 - 700 mm

Column front to table centre 290 - 790 mm

Rapid feed XYZ axis 20 M/min Box Way

Cutting feed rates 1-20000 mm/min

Max table load 800 kg

T slot size 18 mm

T slot number & pitch 4 @ 100 mm

Spindle speed 5 - 8000 rpm

Spindle motor 20 hp

Spindle taper BT 40

Tool magazine capacity 24 station

Tool change time tool to tool 2.5 sec.

Max tool diameter 80 mm

Max tool weight 7 kg

Coolant capacity 200L

Ball screw size (grade C3) 40 mm P10

AC servo motor size X and Y 11Nm Z 16Nm

Machine weight 6000 kg

Footprint W x D x H 2650 x 2105 x 3020 mm

XYZ 1020 VMC Power/Speed XYZ 1020 VMC Torque/Speed

1100

645

435

2150

645

870

PLANVIEW

2150

2010

3000

2650280

SIDEELEVATION

FRONTELEVATION

1100

645

435

2150

645

870

PLANVIEW

2150

2010

3000

2650280

SIDEELEVATION

FRONTELEVATION

1100

645

435

2150

645

870

PLANVIEW

2150

2010

3000

2650280

SIDEELEVATION

FRONTELEVATION

5th axis option is available on all XYZ Vertical Machining Centres

5655

20 HP SPINDLE1120 x 500 mm TABLE1020 x 520 x 575 mm TRAVEL 8000 RPM SPINDLESOLID CASTING 6000 KG

XYZ 1020 VMC

5th axis option is available on all XYZ Vertical Machining Centres

1020 x 520 x 575 mm TRAVEL 8000 RPM SPINDLESOLID CASTING 6000 KG

Page 13: XYZ Katalog Centra 2010-2012

20 HP SPINDLE1600 x 600 mm TABLE1500 x 600 x 600 mm TRAVEL 8000 RPM SPINDLESOLID CASTING 9000 KG

XYZ 1510 VMC

Standard EquipmentOptimised Digital Servos.

Rigid Tapping.

High Pressure Flood Coolant.

Coolant Washdown.

Worklight.

24 Station Arm Type Tool Changer.

Remote Electronic Handwheel.

Front/Side Opening Easy Clean Swarf Tray.

Steel Concertina Guards on all Axes.

Pull Studs.

Networking.

Fanuc Converter for ShopMill.

USB Slot.

Compact Flash Card Slot.

Optional Equipment 4th Axis Rotary Table.

5th Axis Rotary Table.

Swarf Conveyor & Bin.

Renishaw Probing.

12,000 rpm Spindle.

Through Spindle Coolant.

Offline Programming with CAD Reader.

XYZ 1510

X Travel 1500 mm

Y Travel 600 mm

Z Travel 600 mm

Table size 1600 x 600 mm

Spindle centre to column 625 mm

Spindle to table 150 - 754 mm

Column front to table centre 345 - 949 mm

Rapid feed XYZ axis 16 M/min Box Way

Cutting feed rates 1-16000 mm/min

Max table load 1200 kg

T slot size 18 mm

T slot number & pitch 5 @ 75 mm

Spindle speed 5 - 8000 rpm

Spindle motor 20 hp

Spindle taper BT 40

Tool magazine capacity 24 arm type

Tool change time tool to tool 2.5 secs

Max tool diameter 100 mm

Max tool weight 7 kg

Coolant capacity 200L

Ball screw size (grade C3) 40 mm P10

AC servo motor size X and Y 16Nm Z 16Nm

Machine weight 9000 kg

Footprint W x D x H 4200 x 3130 x 2800

28

00

31

27

77

0 90

0

31274190

5490

650

SIDEELEVATION

FRONTELEVATION

PLANVIEW

5th axis option is available on all XYZ Vertical Machining Centres

5857

XYZ 1510 VMC Power/Speed XYZ 1510 VMC Torque/Speed

5th axis option is available on all XYZ Vertical Machining Centres

Page 14: XYZ Katalog Centra 2010-2012

20 HP SPINDLE1600 x 600 mm TABLE1500 x 600 x 600 mm TRAVEL 8000 RPM SPINDLESOLID CASTING 9000 KG

XYZ 1510 VMC

Standard EquipmentOptimised Digital Servos.

Rigid Tapping.

High Pressure Flood Coolant.

Coolant Washdown.

Worklight.

24 Station Arm Type Tool Changer.

Remote Electronic Handwheel.

Front/Side Opening Easy Clean Swarf Tray.

Steel Concertina Guards on all Axes.

Pull Studs.

Networking.

Fanuc Converter for ShopMill.

USB Slot.

Compact Flash Card Slot.

Optional Equipment 4th Axis Rotary Table.

5th Axis Rotary Table.

Swarf Conveyor & Bin.

Renishaw Probing.

12,000 rpm Spindle.

Through Spindle Coolant.

Offline Programming with CAD Reader.

XYZ 1510

X Travel 1500 mm

Y Travel 600 mm

Z Travel 600 mm

Table size 1600 x 600 mm

Spindle centre to column 625 mm

Spindle to table 150 - 754 mm

Column front to table centre 345 - 949 mm

Rapid feed XYZ axis 16 M/min Box Way

Cutting feed rates 1-16000 mm/min

Max table load 1200 kg

T slot size 18 mm

T slot number & pitch 5 @ 75 mm

Spindle speed 5 - 8000 rpm

Spindle motor 20 hp

Spindle taper BT 40

Tool magazine capacity 24 arm type

Tool change time tool to tool 2.5 secs

Max tool diameter 100 mm

Max tool weight 7 kg

Coolant capacity 200L

Ball screw size (grade C3) 40 mm P10

AC servo motor size X and Y 16Nm Z 16Nm

Machine weight 9000 kg

Footprint W x D x H 4200 x 3130 x 2800

28

00

31

27

77

0 90

0

31274190

5490

650

SIDEELEVATION

FRONTELEVATION

PLANVIEW

5th axis option is available on all XYZ Vertical Machining Centres

5857

XYZ 1510 VMC Power/Speed XYZ 1510 VMC Torque/Speed

5th axis option is available on all XYZ Vertical Machining Centres

Page 15: XYZ Katalog Centra 2010-2012

XYZ 1060 HS - The High Speed VMC

Optional on:XYZ 560, 710, 1020, and 1510 VMCs Standard on: XYZ 1060 HS VMCs

Optional on:XYZ 560, 710, 1020, 1510 VMCs

Optional on:XYZ 1020 VMCs when fitted with the12,000rpm spindle

12,000 rpm Spindle

The 1060 HS has a 12,000 rpm spindle with high accuracy design. Spindle oil circulates around the jacket to dissipate heat from the bearings. All spindles are dynamically balanced to give smooth and accurate cutting performance even at high speeds and all are driven by non-slip toothed timing belts and pulleys.

Through Spindle Coolant

The 12,000rpm spindle has 20.4kg/cm2 high pressure coolant to efficiently dissipate chips heat from deep hole machining. This greatly enhances cutting performance and tool life as well as maintaining workpiece machining accuracy and aids in ‘chip evacuation’.

Spindle oil cooler

Controlled by digital electronics the spindle oil cooler offers high accuracy temperature controlof ±1º C. The screen displays setting temperatures and actual temperatures for easy use.

HIGH SPEED

High Performance

The XYZ 1060 HS comes as standard with 12000 rpm oil cooled spindle with Ceramic bearings and a 2.5 second 24 station Arm Type Tool Changer, high pressure and through spindle coolant is standard.

Fully Guarded

Precision concertina guards on all axes protect the linear slides and ensure quiet running even at 43 metres per minute. Three linear slides on the Y axis ensures maximum rigidity.

HIGH SPEED

12,000 rpm Spindle

The 1060 HS has a 12,000 rpm spindle with high accuracy design. Spindle oil circulates around the jacket to dissipate heat from the bearings. All spindles are dynamically balanced to give smooth and accurate

Through Spindle Coolant

The 12,000rpm spindle has 20.4kg/cm2 high pressure coolant to efficiently dissipate chips heat from deep hole machining. This greatly enhances cutting performance and tool life as well as

12,000 rpm Spindle

Direct drive on three axesThe X,Y and Z axes are driven by high performance servomotors which drive ballscrews with couplings assuring high positional accuracy under any load condition. The presision ground ballscrews are preloaded to minimise backlash and have coolant flow to chill and eliminate thermal expansion.

6059

XYZ 1060 HS BaseThe XYZ 1060 HS cast iron base with NSK ROLLER Linear Bearings giving superior load bearing cutting performance with a high 43 metres per minute rapid traverse rate. Three linear slides on the Y axis and the strategically placed ribs in the casting ensures maximum rigidity.

The XYZ 1060 HS has a solid Meehanite ribbed casting with superb damping capability. NSK linear roller bearings give a strong vibration free machine that can traverse at 43 m/min. High traverse rates are kept in perfect control via the Siemens 840SL and the 1060 HS unique air damping of the Z axis. Block processing time’s of 4 milliseconds ensure the machine’s movements are both accurate, controlled and when used along side Siemens Compcad spline interpolator function (see page 37) make certain that even when machining complex 3D forms a superior surface finish will always be achieved. The dynamically balanced spindle, fitted with ceramic bearings and oil cooled will run up to 12,000 rpm as standard or can be increased with options of up to 15,000, 18,000 and 24,000 rpm. High feedrates are further enhanced with the ‘pre-selection’ of tools enabling the 24 station side mounted arm toolchanger to achieve 2.5 sec tool to tool change times.

Linear Roller Bearings

The High Speed 1060 HS is fitted with NSK High Precision High Quality Linear ROLLER Bearing Slides as the 1060 HS has been designed for cutting at high speed – the appropriate application for this technology.

This component was machined on the XYZ 1060 HS to a near mirror finish with no polishing.

- The High Speed VMC

cast iron base with NSK ROLLER Linear Bearings giving superior load bearing cutting performance with a high 43 metres per minute rapid traverse rate. Three linear slides on the Y axis and the

This component was machined on the XYZ 1060 HSto a near mirror finish with no polishing.

Page 16: XYZ Katalog Centra 2010-2012

XYZ 1060 HS - The High Speed VMC

Optional on:XYZ 560, 710, 1020, and 1510 VMCs Standard on: XYZ 1060 HS VMCs

Optional on:XYZ 560, 710, 1020, 1510 VMCs

Optional on:XYZ 1020 VMCs when fitted with the12,000rpm spindle

12,000 rpm Spindle

The 1060 HS has a 12,000 rpm spindle with high accuracy design. Spindle oil circulates around the jacket to dissipate heat from the bearings. All spindles are dynamically balanced to give smooth and accurate cutting performance even at high speeds and all are driven by non-slip toothed timing belts and pulleys.

Through Spindle Coolant

The 12,000rpm spindle has 20.4kg/cm2 high pressure coolant to efficiently dissipate chips heat from deep hole machining. This greatly enhances cutting performance and tool life as well as maintaining workpiece machining accuracy and aids in ‘chip evacuation’.

Spindle oil cooler

Controlled by digital electronics the spindle oil cooler offers high accuracy temperature controlof ±1º C. The screen displays setting temperatures and actual temperatures for easy use.

HIGH SPEED

High Performance

The XYZ 1060 HS comes as standard with 12000 rpm oil cooled spindle with Ceramic bearings and a 2.5 second 24 station Arm Type Tool Changer, high pressure and through spindle coolant is standard.

Fully Guarded

Precision concertina guards on all axes protect the linear slides and ensure quiet running even at 43 metres per minute. Three linear slides on the Y axis ensures maximum rigidity.

HIGH SPEED

12,000 rpm Spindle

The 1060 HS has a 12,000 rpm spindle with high accuracy design. Spindle oil circulates around the jacket to dissipate heat from the bearings. All spindles are dynamically balanced to give smooth and accurate

Through Spindle Coolant

The 12,000rpm spindle has 20.4kg/cm2 high pressure coolant to efficiently dissipate chips heat from deep hole machining. This greatly enhances cutting performance and tool life as well as

12,000 rpm Spindle

Direct drive on three axesThe X,Y and Z axes are driven by high performance servomotors which drive ballscrews with couplings assuring high positional accuracy under any load condition. The presision ground ballscrews are preloaded to minimise backlash and have coolant flow to chill and eliminate thermal expansion.

6059

XYZ 1060 HS BaseThe XYZ 1060 HS cast iron base with NSK ROLLER Linear Bearings giving superior load bearing cutting performance with a high 43 metres per minute rapid traverse rate. Three linear slides on the Y axis and the strategically placed ribs in the casting ensures maximum rigidity.

The XYZ 1060 HS has a solid Meehanite ribbed casting with superb damping capability. NSK linear roller bearings give a strong vibration free machine that can traverse at 43 m/min. High traverse rates are kept in perfect control via the Siemens 840SL and the 1060 HS unique air damping of the Z axis. Block processing time’s of 4 milliseconds ensure the machine’s movements are both accurate, controlled and when used along side Siemens Compcad spline interpolator function (see page 37) make certain that even when machining complex 3D forms a superior surface finish will always be achieved. The dynamically balanced spindle, fitted with ceramic bearings and oil cooled will run up to 12,000 rpm as standard or can be increased with options of up to 15,000, 18,000 and 24,000 rpm. High feedrates are further enhanced with the ‘pre-selection’ of tools enabling the 24 station side mounted arm toolchanger to achieve 2.5 sec tool to tool change times.

Linear Roller Bearings

The High Speed 1060 HS is fitted with NSK High Precision High Quality Linear ROLLER Bearing Slides as the 1060 HS has been designed for cutting at high speed – the appropriate application for this technology.

This component was machined on the XYZ 1060 HS to a near mirror finish with no polishing.

- The High Speed VMC

cast iron base with NSK ROLLER Linear Bearings giving superior load bearing cutting performance with a high 43 metres per minute rapid traverse rate. Three linear slides on the Y axis and the

This component was machined on the XYZ 1060 HSto a near mirror finish with no polishing.

Page 17: XYZ Katalog Centra 2010-2012

20HP SPINDLE1200 x 800 mm TABLE1020 x 610 x 620 mm TRAVEL 12000 RPM SPINDLE43 M/MIN RAPIDSCHILLED BALLSCREWSSOLID CASTING 7500 KG

XYZ 1060 HS VMC

Standard EquipmentSiemens 840D High SpeedShopMill Control.12000 rpm Oil Cooled Spindle.43 M/min Rapids.Temperature Controlled Ballscrews.Temperature Controlled Spindle.Pneumatically Counter Balanced Head.24 Station Arm Type Toolchanger.High Pressure Coolant.Through Spindle Coolant.Coolant Washdown.Swarf Conveyor & Bin.Optimised Digital Servos. Rigid Tapping. Remote Electronic Handwheel. High Speed Concertina Guards.Fanuc Converter for ShopMill.Networking.USB Slot.

Optional Equipment 4th Axis Rotary Table.5th Axis Rotary Table.Renishaw Probing. Linear Scales.Hard Drive with compact Flash Card Slot.15,000 rpm Spindle. 18,000 rpm Spindle with HSK Taper.Thermal compensation.

XYZ 1060 HS

X Travel 1020 mm

Y Travel 610 mm

Z Travel 620 mm

Table size 1200 x 800 mm

Spindle centre to column 670 mm

Spindle to table 140 - 760 mm

Column front to table centre 365 - 975 mm

Rapid feed XYZ axis 43 M/min Linear Way

Cutting feed rates 1-43000 mm/min

Max table load 800 kg

T slot size 18 mm

T slot number & pitch 5 @ 125mm

Spindle speed 5 - 12000 rpm

Spindle motor 20 hp

Spindle taper BT 40

Tool magazine capacity 24 arm type

Tool change time tool to tool 2.5 secs

Max tool diameter 100 mm

Max tool weight 8 kg

Coolant capacity 280L

Ball screw size (grade C3) 40 mm P16

AC servo motor size X and Y 27Nm Z 36Nm

Machine weight 7500 kg

Footprint W x D x H 3650 x 2900 x 2900

43 M/MIN RAPIDSCHILLED BALLSCREWSSOLID CASTING 7500 KG

22

40

29

00

15

30

80

0

22

50

29

00

87

0

1000 2650 2900

FRONTELEVATION

PLANVIEW

SIDEELEVATION

1070

650650

22

40

29

00

15

30

80

0

22

50

29

00

87

0

1000 2650 2900

FRONTELEVATION

PLANVIEW

SIDEELEVATION

1070

650650

5th axis option is available on all XYZ Vertical Machining Centres 6261

XYZ 1060 HS Power/Speed XYZ 1060 HS Torque/Speed

Page 18: XYZ Katalog Centra 2010-2012

20HP SPINDLE1200 x 800 mm TABLE1020 x 610 x 620 mm TRAVEL 12000 RPM SPINDLE43 M/MIN RAPIDSCHILLED BALLSCREWSSOLID CASTING 7500 KG

XYZ 1060 HS VMC

Standard EquipmentSiemens 840D High SpeedShopMill Control.12000 rpm Oil Cooled Spindle.43 M/min Rapids.Temperature Controlled Ballscrews.Temperature Controlled Spindle.Pneumatically Counter Balanced Head.24 Station Arm Type Toolchanger.High Pressure Coolant.Through Spindle Coolant.Coolant Washdown.Swarf Conveyor & Bin.Optimised Digital Servos. Rigid Tapping. Remote Electronic Handwheel. High Speed Concertina Guards.Fanuc Converter for ShopMill.Networking.USB Slot.

Optional Equipment 4th Axis Rotary Table.5th Axis Rotary Table.Renishaw Probing. Linear Scales.Hard Drive with compact Flash Card Slot.15,000 rpm Spindle. 18,000 rpm Spindle with HSK Taper.Thermal compensation.

XYZ 1060 HS

X Travel 1020 mm

Y Travel 610 mm

Z Travel 620 mm

Table size 1200 x 800 mm

Spindle centre to column 670 mm

Spindle to table 140 - 760 mm

Column front to table centre 365 - 975 mm

Rapid feed XYZ axis 43 M/min Linear Way

Cutting feed rates 1-43000 mm/min

Max table load 800 kg

T slot size 18 mm

T slot number & pitch 5 @ 125mm

Spindle speed 5 - 12000 rpm

Spindle motor 20 hp

Spindle taper BT 40

Tool magazine capacity 24 arm type

Tool change time tool to tool 2.5 secs

Max tool diameter 100 mm

Max tool weight 8 kg

Coolant capacity 280L

Ball screw size (grade C3) 40 mm P16

AC servo motor size X and Y 27Nm Z 36Nm

Machine weight 7500 kg

Footprint W x D x H 3650 x 2900 x 2900

43 M/MIN RAPIDSCHILLED BALLSCREWSSOLID CASTING 7500 KG

22

40

29

00

15

30

80

0

22

50

29

00

87

0

1000 2650 2900

FRONTELEVATION

PLANVIEW

SIDEELEVATION

1070

650650

22

40

29

00

15

30

80

0

22

50

29

00

87

0

1000 2650 2900

FRONTELEVATION

PLANVIEW

SIDEELEVATION

1070

650650

5th axis option is available on all XYZ Vertical Machining Centres 6261

XYZ 1060 HS Power/Speed XYZ 1060 HS Torque/Speed

Page 19: XYZ Katalog Centra 2010-2012

XYZ Vertical Machining Centres comparison charts Box Way versus Linear Slides

Hand scraped Turcite-B slide

Induction Hardened Box Ways and Turcite coated anti-friction slide ways as featured on: XYZ 560, 710, 1020 and 1510 VMCs

Please note we fit NSK High Precision High Quality ‘linear ROLLER bearing slides’ on our XYZ 1060 HS High Speed Machining Centre which is designed for cutting at high speed - an appropriate application for this technology. For more on the XYZ 1060 HS see pages 59 to 62.

The XYZ range of VMC’s use Induction Hardened Box Ways and Turcite-B coated anti-friction slide ways. This design offers the maximum rigidity and vibration absorption – far exceeding what is possible for machines using ‘linear bearing slides’. Machines using ‘linear bearing slides’ are fine for light work but subcontract shops and companies who machine a wide variety of materials (from aluminium, to cast iron, stainless steel and even Inconel) need a machine that will perform on all of their work. Linear way machines are cheaper to produce and can have faster rapids and acceleration, (although on short moves they seldom achieve the rapid rates quoted) but we think these advantages are far outweighed by the superior cutting performance and longevity of Box Way VMCs.

XYZ MINI MILL 560 XYZ 710 VMC XYZ 1020 VMC XYZ 1510 VMC XYZ 1060 HS

X Travel 560 mm 710 mm 1020 mm 1500 mm 1020 mm

Y Travel 400 mm 450 mm 520 mm 600 mm 610 mm

Z Travel 500 mm 500 mm 575 mm 600 mm 620 mm

Table size 610 x 370 mm 760 x 430 mm 1120 x 500 mm 1600 x 600 mm 1200 x 800 mm

Spindle centre to column 455 mm 492 mm 570 mm 625 mm 670 mm

Spindle to table 100 - 600 mm 110 - 610 mm 125 - 700 mm 150 - 754 mm 140 - 760 mm

Column front to table centre 340 - 740 mm 492 mm 290 - 790 mm 345 - 949 mm 365 - 975 mm

Rapid feed XYZ axis 20 M/min Box Way 20 M/min Box Way 20 M/min Box Way 16 M/min Box Way 43 M/min Linear Way

Cutting feed rates 1-20000 mm/min 1-20000 mm/min 1-20000 mm/min 1-16000 mm/min 1-43000 mm/min

Max table load 300 kg 500 kg 800 kg 1200 kg 800 kg

T slot size 16 mm 16 mm 18 mm 18 mm 18 mm

T slot number & pitch 4 @ 80 mm 4 @ 100 mm 4 @ 100 mm 5 @ 75 mm 5 @ 125mm

Spindle speed 5 - 8000 rpm 5 - 8000 rpm 5 - 8000 rpm 5 - 8000 rpm 5 - 12000 rpm

Spindle motor 15 hp 20 hp 20 hp 20 hp 20 hp

Spindle taper BT 40 BT 40 BT 40 BT 40 BT 40

Tool magazine capacity 12 24 station 24 station 24 arm type 24 arm type

Tool change time tool to tool 8 sec. 2.5 sec. 2.5 sec. 2.5 sec. 2.5 sec.

Max tool diameter 100 mm 80 mm 80 mm 100 mm 100 mm

Max tool weight 7 kg 7 kg 7 kg 7 kg 8 kg

Coolant capacity 180 L 160L 200L 200L 280L

Ball screw size (grade C3) 32 mm P8 32 mm P8 40 mm P10 40 mm P10 40 mm P16

AC servo motor size X and Y 8Nm Z 12Nm X and Y 8Nm Z 12Nm X and Y 11Nm Z 16Nm X and Y 16Nm Z 16Nm X and Y 27Nm Z 36Nm

Machine weight 3100 kg 4000 kg 6000 kg 9000 kg 7500 kg

Footprint W x D x H 2000 x 2060 x 2530 mm 2250 x 2220 x 2550 mm 2650 x 2105 x 3020 mm 4200 x 3130 x 2800 3650 x 2900 x 2900

COMPETITOR COMPETITOR

X Travel

Y Travel

Z Travel

Table size

Spindle centre to column

Spindle to table

Column front to table centre

Rapid feed XYZ axis

Cutting feed rates

Max table load

T slot size

T slot number & pitch

Spindle speed

Spindle motor

Spindle taper

Tool magazine capacity

Tool change time tool to tool

Max tool diameter

Max tool weight

Coolant capacity

Ball screw size (grade C3)

AC servo motor size

Machine weight

Footprint W x D x H

HIGH SPEED

Footprint W x D x H 2000 x 2060 x 2530 mm 2250 x 2220 x 2550 mm 2650 x 2105 x 3020 mm 4200 x 3130 x 2800Footprint W x D x H 2000 x 2060 x 2530 mm 2250 x 2220 x 2550 mm 2650 x 2105 x 3020 mm 4200 x 3130 x 2800

6463

Page 20: XYZ Katalog Centra 2010-2012

XYZ Vertical Machining Centres comparison charts Box Way versus Linear Slides

Hand scraped Turcite-B slide

Induction Hardened Box Ways and Turcite coated anti-friction slide ways as featured on: XYZ 560, 710, 1020 and 1510 VMCs

Please note we fit NSK High Precision High Quality ‘linear ROLLER bearing slides’ on our XYZ 1060 HS High Speed Machining Centre which is designed for cutting at high speed - an appropriate application for this technology. For more on the XYZ 1060 HS see pages 59 to 62.

The XYZ range of VMC’s use Induction Hardened Box Ways and Turcite-B coated anti-friction slide ways. This design offers the maximum rigidity and vibration absorption – far exceeding what is possible for machines using ‘linear bearing slides’. Machines using ‘linear bearing slides’ are fine for light work but subcontract shops and companies who machine a wide variety of materials (from aluminium, to cast iron, stainless steel and even Inconel) need a machine that will perform on all of their work. Linear way machines are cheaper to produce and can have faster rapids and acceleration, (although on short moves they seldom achieve the rapid rates quoted) but we think these advantages are far outweighed by the superior cutting performance and longevity of Box Way VMCs.

XYZ MINI MILL 560 XYZ 710 VMC XYZ 1020 VMC XYZ 1510 VMC XYZ 1060 HS

X Travel 560 mm 710 mm 1020 mm 1500 mm 1020 mm

Y Travel 400 mm 450 mm 520 mm 600 mm 610 mm

Z Travel 500 mm 500 mm 575 mm 600 mm 620 mm

Table size 610 x 370 mm 760 x 430 mm 1120 x 500 mm 1600 x 600 mm 1200 x 800 mm

Spindle centre to column 455 mm 492 mm 570 mm 625 mm 670 mm

Spindle to table 100 - 600 mm 110 - 610 mm 125 - 700 mm 150 - 754 mm 140 - 760 mm

Column front to table centre 340 - 740 mm 492 mm 290 - 790 mm 345 - 949 mm 365 - 975 mm

Rapid feed XYZ axis 20 M/min Box Way 20 M/min Box Way 20 M/min Box Way 16 M/min Box Way 43 M/min Linear Way

Cutting feed rates 1-20000 mm/min 1-20000 mm/min 1-20000 mm/min 1-16000 mm/min 1-43000 mm/min

Max table load 300 kg 500 kg 800 kg 1200 kg 800 kg

T slot size 16 mm 16 mm 18 mm 18 mm 18 mm

T slot number & pitch 4 @ 80 mm 4 @ 100 mm 4 @ 100 mm 5 @ 75 mm 5 @ 125mm

Spindle speed 5 - 8000 rpm 5 - 8000 rpm 5 - 8000 rpm 5 - 8000 rpm 5 - 12000 rpm

Spindle motor 15 hp 20 hp 20 hp 20 hp 20 hp

Spindle taper BT 40 BT 40 BT 40 BT 40 BT 40

Tool magazine capacity 12 24 station 24 station 24 arm type 24 arm type

Tool change time tool to tool 8 sec. 2.5 sec. 2.5 sec. 2.5 sec. 2.5 sec.

Max tool diameter 100 mm 80 mm 80 mm 100 mm 100 mm

Max tool weight 7 kg 7 kg 7 kg 7 kg 8 kg

Coolant capacity 180 L 160L 200L 200L 280L

Ball screw size (grade C3) 32 mm P8 32 mm P8 40 mm P10 40 mm P10 40 mm P16

AC servo motor size X and Y 8Nm Z 12Nm X and Y 8Nm Z 12Nm X and Y 11Nm Z 16Nm X and Y 16Nm Z 16Nm X and Y 27Nm Z 36Nm

Machine weight 3100 kg 4000 kg 6000 kg 9000 kg 7500 kg

Footprint W x D x H 2000 x 2060 x 2530 mm 2250 x 2220 x 2550 mm 2650 x 2105 x 3020 mm 4200 x 3130 x 2800 3650 x 2900 x 2900

COMPETITOR COMPETITOR

X Travel

Y Travel

Z Travel

Table size

Spindle centre to column

Spindle to table

Column front to table centre

Rapid feed XYZ axis

Cutting feed rates

Max table load

T slot size

T slot number & pitch

Spindle speed

Spindle motor

Spindle taper

Tool magazine capacity

Tool change time tool to tool

Max tool diameter

Max tool weight

Coolant capacity

Ball screw size (grade C3)

AC servo motor size

Machine weight

Footprint W x D x H

HIGH SPEED

Footprint W x D x H 2000 x 2060 x 2530 mm 2250 x 2220 x 2550 mm 2650 x 2105 x 3020 mm 4200 x 3130 x 2800Footprint W x D x H 2000 x 2060 x 2530 mm 2250 x 2220 x 2550 mm 2650 x 2105 x 3020 mm 4200 x 3130 x 2800

6463


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