Yamaha YZF R6P R6PC Owners Manual

8/11/2019 Yamaha YZF R6P R6PC Owners Manual

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5MT-28199-11LIT-11626-15-32

YZF-R6PYZF-R6PC

OWNERS MANUAL


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EAU03438


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EAU00002

Congratulations on your purchase of the Yamaha YZF-R

the result of Yamahas vast experience in the production o

pacesetting racing machines. It represents the high de

reliability that have made Yamaha a leader in these fields

This manual will give you an understanding of the opera

maintenance of this motorcycle. If you have any question

or maintenance of your motorcycle, please consult a Yam

The design and manufacture of this Yamaha motorcycle

sions standards for clean air applicable at the date of man

these standards without reducing the performance or ec

motorcycle. To maintain these high standards, it is im

Yamaha dealer pay close attention to the recommended m

ti i t ti t i d ithi thi l


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IMPORTANT MANUAL INFORMATION

Particularly important information is distinguished in this manual by the following notations:

The Safety Alert Symbol means ATTENTION! BECOME ALERT

INVOLVED!

WARNING Failure to follow WARNING instructions could result in severe i

motorcycle operator, a bystander or a person inspecting or repa

CAUTION: A CAUTION indicates special precautions that must be taken to

motorcycle.

NOTE: A NOTE provides key information to make procedures easier or clea

NOTE:@

This manual should be considered a permanent part of this motorc

i h i if h l i b l ld


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IMPORTANT MANU

WARNING@

PLEASE READ THIS MANUAL AND THE YOU AND YOUR M

TIPS BOOKLET CAREFULLY AND COMPLETELY BEFORE OPE

CYCLE. DO NOT ATTEMPT TO OPERATE THIS MOTORCYCLE

TAINED ADEQUATE KNOWLEDGE OF ITS CONTROLS AND OP

AND UNTIL YOU HAVE BEEN TRAINED IN SAFE AND PROPER

REGULAR INSPECTIONS AND CAREFUL MAINTENANCE, ALONSKILLS, WILL ENSURE THAT YOU SAFELY ENJOY THE CAPAB

ABILITY OF THIS MOTORCYCLE.@


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IMPORTANT MANUAL INFORMATION

AFFIX DEALER

LABEL HERE

EAU

YZF-R6P/YZF-R6PC

OWNERS MANUAL

2001 by Yamaha Motor Corporation, U.S.A.

1 di i J l 2001


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TAB

1 SAFETY INFORMATION

2 DESCRIPTION

3 INSTRUMENT AND CONTRO

4 PRE-OPERATION CHECKS

5 OPERATION AND IMPORTAN

6 PERIODIC MAINTENANCE A

7 MOTORCYCLE CARE AND ST

8 SPECIFICATIONS

EAU00009


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SAF

Safe riding ..................................................Protective apparel ......................................

Modifications ..............................................

Loading and accessories ...........................

Gasoline and exhaust gas..........................

Location of important labels ......................


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1

1-SAFETY INFORMATION

MOTORCYCLES ARE SINGLE TRACK VEHICLES. THEIR SAFE US

PENDENT UPON THE USE OF PROPER RIDING TECHNIQUES AS

THE OPERATOR. EVERY OPERATOR SHOULD KNOW THE FOLL

FORE RIDING THIS MOTORCYCLE.

HE OR SHE SHOULD:

1. OBTAIN THOROUGH INSTRUCTIONS FROM A COMPETENT S

MOTORCYCLE OPERATION.

2. OBSERVE THE WARNINGS AND MAINTENANCE REQUIREMEAL.

3. OBTAIN QUALIFIED TRAINING IN SAFE AND PROPER RIDING T

4. OBTAIN PROFESSIONAL TECHNICAL SERVICE AS INDICATED

AND/OR WHEN MADE NECESSARY BY MECHANICAL CONDITI

Safe riding1. Always make pre-operation checks. Careful checks may help preve

2. This motorcycle is designed to carry the operator and a passenger.

3. The failure of motorists to detect and recognize motorcycles in traff

automobile/motorcycle accidents. Many accidents have been caus

did not see the motorcycle. Making yourself conspicuous appears to


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SAF

4. Many accidents involve inexperienced operators. In fact, many ope

accidents do not even have a current motorcycle license.

a. Make sure that you are qualified and that you only lend your m

tors.

b. Know your skills and limits. Staying within your limits may help

c. We recommend that you practice riding your motorcycle wher

become thoroughly familiar with the motorcycle and all of its co

5. Many accidents have been caused by error of the motorcycle opeoperator is veering wide on a turn due to EXCESSIVE SPEED or

angle for the speed).

a. Always obey the speed limit and never travel faster than warran

b. Always signal before turning or changing lanes. Make sure tha

6. The posture of the operator and passenger is important for proper

a. The operator should keep both hands on the handlebar and bduring operation to maintain control of the motorcycle.

b. The passenger should always hold onto the operator, the seat s

both hands and keep both feet on the passenger footrests.

c. Never carry a passenger unless he or she can firmly place both

7. Never ride under the influence of alcohol or other drugs.


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SAFETY INFORMATION

1

Protective apparel

The majority of fatalities from motorcycle accidents are the result of hehelmet is the single most critical factor in the prevention or reduction of

1. Always wear an approved helmet.

2. Wear a face shield or goggles. Wind in your unprotected eyes could

sion that could delay seeing a hazard.

3. The use of a jacket, heavy boots, trousers, gloves, etc., is effective

sions or lacerations.

4. Never wear loose-fitting clothes, otherwise they could catch on the co

and cause injury or an accident.

5. Never touch the engine or exhaust system during or after operation

cause burns. Always wear protective clothing that covers your legs,

6. A passenger should also observe the above precautions.Modifications

Modifications made to this motorcycle not approved by Yamaha, or th

may render the motorcycle unsafe for use and may cause severe person

make your motorcycle illegal to use.


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SAF

Loading

The total weight of the operator, passenger, accessories and cargo mlimit of YZF-R6: 417lb (189 kg)/YZF-R6C: 415 lb (188 kg). When loadin

following in mind:

1. Cargo and accessory weight should be kept as low and close to t

sure to distribute the weight as evenly as possible on both sides of

ance or instability.

2. Shifting weights can create a sudden imbalance. Make sure that acattached to the motorcycle before riding. Check accessory mounts

3. Never attach any large or heavy items to the handlebar, front fork

cluding such cargo as sleeping bags, duffel bags, or tents, can cr

steering response.

Accessories

Genuine Yamaha accessories have been specifically designed fo

Yamaha cannot test all other accessories that may be available, you m

the proper selection, installation and use of non-Yamaha accessories.

ing and installing any accessories.


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SAFETY INFORMATION

1

a. Accessories fitted to the handlebar or the front fork area can c

weight distribution or aerodynamic changes. If accessories are

fork area, they must be as lightweight as possible and should be

b. Bulky or large accessories may seriously affect the stability of the

effects. Wind may attempt to lift the motorcycle, or the motorcycl

winds. These accessories may also cause instability when pass

hicles.

c. Certain accessories can displace the operator from his or her noer position limits the freedom of movement of the operator and m

such accessories are not recommended.

2. Use caution when adding electrical accessories. If electrical access

motorcycles electrical system, an electric failure could result, which

lights or engine power.

Gasoline and exhaust gas

1. GASOLINE IS HIGHLY FLAMMABLE:

a. Always turn the engine off when refueling.

b. Take care not to spill any gasoline on the engine or exhaust sys

c. Never refuel while smoking or in the vicinity of an open flame.


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SAF

a. The engine and exhaust system may be hot. Park the motorcyc

children are not likely to touch these hot areas.

b. Do not park the motorcycle on a slope or soft ground, otherwis

c. Do not park the motorcycle near a flammable source (e.g., a k

flame), otherwise it could catch fire.

4. When transporting the motorcycle in another vehicle, make sure t

cycle should lean over, gasoline may leak out of the carburetor or f

5. If you should swallow any gasoline, inhale a lot of gasoline vapor,eyes, see your doctor immediately. If any gasoline spills on your s

the affected area with soap and water and change your clothes.


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SAFETY INFORMATION

1

Location of important labelsPlease read the following important labels carefully before operating this motorcycle.


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SAF

1

2

3

5

6

California o

EMISSION H

YAMAHA

FROMFUEL TAN

CANISTE


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Left view.....................................................

Right view...................................................

Controls and instruments ...........................


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2

2-DESCRIPTION

Left view


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Right view


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DESCRIPTION

2

Controls and instruments


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INSTRUMENT AND CON

Main switch/steering lock ..........................

Indicator and warning lights ......................

Speedometer unit ......................................

Tachometer ...............................................

Self-diagnosis device ................................

Handlebar switches ...................................

Clutch lever ...............................................Shift pedal .................................................

Brake lever ................................................

Brake pedal ...............................................

Fuel tank cap .............................................

Fuel ...........................................................Starter (choke) lever...................................

Seats .........................................................

Helmet holders ..........................................

Storage compartment ...............................


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3

3-INSTRUMENT AND CONTROL FUNCTIONS

EAU00029

Main switch/steering lockThe main switch/steering lock controls

the ignition and lighting systems, and is

used to lock the steering. The various

positions are described below.

EAU00033

ON

All electrical systems are supplied with

EAU00040

LOCK

The steering is locked, and all electrical

systems are off. The key can be re-

moved.

To lock the steering

1. Turn the handlebars all the way to

the left.

W@

Never

LOCK

movin

system

may r

accide

1. Push

2. Turn.


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INSTRUMENT AND CON

EAU03034

Indicator and warning lightsEAU00061

Neutral indicator light

This indicator light comes on when the

transmission is in the neutral position.

EAU00057

Turn signal indicator light

This indicator light flashes when theturn signal switch is pushed to the left

or right.

EAU04303

Fuel level warning light

This warning light comes on when thefuel level drops below approximately

3.5 L (0.8 Imp gal, 0.9 US gal). When

this occurs, refuel as soon as possible.

The electrical circuit of the warning light

can be checked according to the fol-

lowing procedure.1. Turn the key to ON.

2. If the warning light does not come

on for a few seconds, then go off,

have a Yamaha dealer check the

electrical circuit.

1. Neutral indicator light

2. High beam indicator light

3. Turn signal indicator light

4. Fuel level warning light


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INSTRUMENT AND CONTROL FUNCTIONS

3

EAU04397

Oil level/coolant temperature

warning light

This warning light has the following

three functions.

When the engine oil level is low,

the warning light comes on and

When the coolant temperature is

too high, the warning light comes

on and symbol flashes. Stopthe motorcycle and allow it to idle

until the coolant temperature goes

down. If the temperature does not

go down, stop the engine. (See

the Engine overheating section

on page 6-48 for further instruc-

tions.)

When the engine oil level is low

and the coolant temperature is too

high, the warning light comes on

and symbols and flash.

The electrical circuit of the warning light

can be checked according to the fol-

lowing procedure.

1. Turn the engine stop switch to

CAUT_

Dun

oi

D

ov_

NOTE_

Even i

level,

when

den ac

this is _

1. Oil level symbol

2. Oil level/coolant temperature

warning light

3. Coolant temperature symbol


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INSTRUMENT AND CON

CB-19E

Coolant

temperature

Display Conditions

0104 F(040 C)

Symbol and messageLOare displayed.

105242 F(41117 C)

Symbol and temperatureare displayed.

243284 F(118140 C)

Symbol and temperatureflash.Warning light comes on.

F

F

F


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3

EAU04264

Speedometer unitThe speedometer unit is equipped withthe following:

a digital speedometer (which

shows riding speed)

an odometer (which shows the to-

NOTE:_

Be sure to turn the key to ONbe-

fore using the SELECTand RE-SETbuttons.

To switch the speedometer dis-

play between kilometers and

miles, press the SELECTbutton

and RESET button together for

at least two seconds._

Odometer and tripmeter modes

Pushing the SELECTbutton switches

the display between the odometer

mode ODOand the tripmeter modesTRIP 1and TRIP 2in the following

order:

ODO TRIP 1 TRIP 2 ODO

If the fuel level warning light comes on

play be

odome

TRIP FTRIP F

To res

ing th

push t

one se

reserv

itself a

return

and tra

1. Speedometer

2. Clock/odometer

3. RESETbutton

4. SELECTbutton


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3

EAU03729

Self-diagnosis device

This model is equipped with a self-di-agnosis device for the following electri-

cal circuits:

throttle position sensor

speed sensor

If any of those circuits are defective,

the tachometer will repeatedly displaythe following error code:CB-11E

Use the table below to identify the

faulty electrical circuit.CB-28E

If the tachometer displays such an er-

ror code, note the circuit-specific num-ber of r/min, and then have a Yamaha

dealer check the motorcycle.EC000004

CAUTION:_

When the tachometer displays an

error code, the motorcycle shouldbe checked as soon as possible in

order to avoid engine damage._

Hand

Dimm

Set th

beam

0 r/min for

3 seconds

Circuit-specific

number of r/min

for 2.5 seconds

(See the table

below.)

Current

engine

speed for

3 seconds

Specific r/min Faulty electrical circuit

3,000 r/min Throttle position sensor

4,000 r/min Speed sensor

1. Dimm

2. Turn

3. Horn


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INSTRUMENT AND CON

EAU03889

Turn signal switch /

To signal a right-hand turn, push thisswitch to . To signal a left-hand

turn, push this switch to . When

released, the switch returns to the cen-

ter position. To cancel the turn signal

lights, push the switch in after it has re-

turned to the center position.

EAU00129

Horn switch

Press this switch to sound the horn.EAU03890

Engine stop switch /

Set this switch to before starting

the engine. Set this switch to tostop the engine in case of an emergen-

cy, such as when the motorcycle over-

turns or when the throttle cable is

stuck.

Start

Pushwith t

CAU@

See

tions@

1. Engine stop switch /

2. Start switch


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3

EAU00152

Clutch leverThe clutch lever is located at the left

handlebar grip. To disengage the

clutch, pull the lever toward the handle-

bar grip. To engage the clutch, release

the lever. The lever should be pulled

rapidly and released slowly for smooth

clutch operation.

EAU00157

Shift pedalThe shift pedal is located on the left

side of the engine and is used in com-

bination with the clutch lever when

shifting the gears of the 6-speed con-

stant-mesh transmission equipped on

this motorcycle.

BrakeThe br

handle

brake,

bar gri

1. Clutch lever 1. Shift pedal 1. Brake


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INSTRUMENT AND CON

The brake lever is equipped with a po-

sition adjusting dial. To adjust the dis-tance between the brake lever and the

handlebar grip, turn the adjusting dial

while holding the lever pushed away

from the handlebar grip. Make sure that

the appropriate setting on the adjusting

EAU00162

Brake pedalThe brake pedal is on the right side of

the motorcycle. To apply the rear

brake, press down on the brake pedal.

1. Brake lever position adjusting dial

2. Arrow mark

a. Distance between brake lever and handlebar

grip

1. Brake pedal



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3

EAU02935

Fuel tank cap

To open the fuel tank capOpen the fuel tank cap lock cover, in-

sert the key into the lock, and then turn

it 1/4 turn clockwise. The lock will be re-

leased and the fuel tank cap can be

opened.

NOTE:@

The fuel tank cap cannot be closed un-

less the key is in the lock. In addition,the key cannot be removed if the cap is

not properly closed and locked.@

EWA00025

WARNING@

Make sure that the fuel tank cap isproperly closed before riding.@

FuelMake s

the tanof the f

W_

D

er

1. Fuel tank cap lock cover

2. Unlock.

1. Fuel

2. Fuel

INSTRUMENT AND CON


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INSTRUMENT AND CON

EAU00185

CAUTION:@

Immediately wipe off spilled fuelwith a clean, dry, soft cloth, since

fuel may deteriorate painted surfac-

es or plastic parts.@

EAU04265

ECA00104

CAUTION:_

Use only unleaded gasoline. The

Your Yamaha engine has been de-

signed to use regular unleaded gaso-

line with a pump octane number[(R+M)/2] of 86 or higher, or a research

octane number of 91 or higher. If

knocking (or pinging) occurs, use a

gasoline of a different brand or premi-

um unleaded fuel. Use of unleaded fuel

will extend spark plug life and reduce

maintenance costs.

Gasohol

There are two types of gasohol: gaso-

hol containing ethanol and that contain-ing methanol. Gasohol containing

ethanol can be used if the ethanol con-

tent does not exceed 10%. Gasohol

containing methanol is not recom-

mended by Yamaha because it can

Recommended fuel:

UNLEADED GASOLINE ONLY

Fuel tank capacity:

Total amount:

17 L (3.7 Imp gal, 4.5 US gal)

Reserve amount:3.5 L (0.8 Imp gal, 0.9 US gal)



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3

EAU02973

Starter (choke) leverStarting a cold engine requires a richer

air-fuel mixture, which is supplied by

the starter (choke).

Move the lever in directionato turn on


Move the lever in directionbto turn off


ECA00038

CAUTION:@

Do not use the starter (choke) formore than 3 minutes as the exhaust

pipe may discolor from excessive

heat. In addition, extended use of

the starter (choke) will cause after-

burning. If this occurs, turn off the

starter (choke).@

Seats

Rider

To rem

Pull up

as sho

pull the

1. Starter (choke) lever 1. Bolt (

INSTRUMENT AND CON


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INSTRUMENT AND CON

To install the rider seat

Insert the projection on the front of the

rider seat into the seat holder as

shown, place the seat in the original

position, and then install the bolts.

Passenger seat

To remove the passenger seat

1. Insert the key into the seat lock,

and then turn it counterclockwise.

2. While holding the key in that posi-

tion, lift the front of the passenger

seat and pull it forward.

To ins

1. I

t

h

t

i

2. R

NOTE

1. Projection

2. Seat holder

1. Passenger seat lock

2. Unlock.

Left side

1. Proj

2. Sea



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3

EAU03159

Helmet holdersThe helmet holders are located on the

bottom of the passenger seat.

To secure a helmet to a helmet hold-

er

1. Remove the passenger seat. (See

page 3-14 for removal and instal-

lation procedures )

EWA00015

WARNING_

Never ride with a helmet attached toa helmet holder, since the helmet

may hit objects, causing loss of

control and possibly an accident._

To release the helmet from a helmetholder

Remove the passenger seat, remove

the helmet from the helmet holder, and

then install the seat.StoraThe s

under

3-14 foclosing

W_

D

3

1. Helmet holder (2) 1. Stora

INSTRUMENT AND CON


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INSTRUMENT AND CON

EAU04392

Adjusting the front fork

This front fork is equipped with springpreload adjusting bolts, rebound damp-

ing force adjusting screws and com-

pression damping force adjusting

screws.EW000035

WARNING_Always adjust both fork legs equal-

ly, otherwise poor handling and loss

of stability may result._

Spring preload

To increase the spring preload and

thereby harden the suspension, turn

the adjusting bolt on each fork leg in di-

rectiona. To decrease the spring pre-

load and thereby soften the

suspension, turn the adjusting bolt on

each fork leg in directionb.

NOTE:

CI-10E

1. Spring preload adjusting bolt 1. Cur

2. Fron

M

Ma

* more



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3

Rebound damping force

To increase the rebound damping

force and thereby harden the rebound

damping, turn the adjusting screw on

each fork leg in direction a. To de-

crease the rebound damping force and

thereby soften the rebound damping,

turn the adjusting screw on each fork

leg in directionb.CI 02E

Compression damping force

To increase the compression damping

force and thereby harden the compres-

sion damping, turn the adjusting screw

on each fork leg in direction a. To de-

crease the compression damping force

and thereby soften the compression

damping, turn the adjusting screw on

each fork leg in directionb.CI 02E

CAUT_

Nevermecha

or min_

NOTE_

Althou

dampimay no

ificatio

produc

always

range.

it woul

ber of

justing

specifi_

1. Rebound damping force adjusting screw 1. Compression damping force adjusting screw

INSTRUMENT AND CON


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INSTRUMENT AND CON

EAU01863

Adjusting the shock absorber

assemblyThis shock absorber assembly is

equipped with a spring preload adjust-

ing ring, a rebound damping force ad-

justing knob and a compression

damping force adjusting screw.EC000015

CAUTION:@

Never attempt to turn an adjusting

mechanism beyond the maximum

or minimum settings.@

Spring preload

To increase the spring preload and

thereby harden the suspension, turnthe adjusting ring in directiona. To de-crease the spring preload and therebysoften the suspension, turn the adjust-ing ring in directionb.

NOTE:

Rebo

To in

force

damp

rectio

damp

rebou

knob CI-03E

1. Spring preload adjusting ring

2. Special wrench

3. Position indicator

1. Reb

Minim



40/128


3

Compression damping force

To increase the compression damping

force and thereby harden the compres-

sion damping, turn the adjusting screw

in direction a. To decrease the com-

pression damping force and thereby

soften the compression damping, turn

the adjusting screw in directionb.CI-02E

NOTE:@

Although the total number of clicks of a

damping force adjusting mechanismmay not exactly match the above spec-

ifications due to small differences in

production, the actual number of clicks

always represents the entire adjusting

range. To obtain a precise adjustment,

it would be advisable to check the num-ber of clicks of each damping force ad-

justing mechanism and to modify the

specifications as necessary.@

W@

This sly pre

prope

stand

fore h

The m

sponsperso

impro

D

op

D

so

hi

m

ga

D

1. Compression damping force adjusting screw

Minimum (soft) 12 clicks in directionb*

INSTRUMENT AND CON


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INSTRUMENT AND CON

Matching the front and rear suspension settings

Use this table as a guide to match the suspension and damping adjustments of the front foaccording to various load conditions.CI-05E

CAUTION:@

Never attempt to turn an adjusting mechanism beyond the maximum or minimum s@

Load condition Front fork adjustment Shock abs

Spring preloadCompression

damping force

Rebound

damping forceSpring preload

Rider only 18 19 110 17

With passenger 18 19 110 49



42/128


3

EAU03170

Luggage strap holdersThere are four luggage strap holders

on the bottom of the passenger seat.To use the strap holders, remove the

passenger seat, unhook the straps,

and then install the seat with the straps

hanging out from under the passenger

seat. (See page 3-14 for passenger

EAU00330

Sidestand

The sidestand is located on the left sideof the frame. Raise the sidestand or

lower it with your foot while holding the

motorcycle upright.

NOTE:@

The built-in sidestand switch is part of

the ignition circuit cut-off system, which

cuts the ignition in certain situations.

(See further down for an explanation of

the ignition circuit cut-off system.)@

W@

The mwith t

sidest

moved

erwise

the gr

tor, recontro

cut-of

assist

respo

stand

check

scribe

dealer

prope@

1. Luggage strap holder (4)

2. Hook (4)

INSTRUMENT AND CON


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INSTRUMENT AND CON

EAU03720

Ignition circuit cut-off system

The ignition circuit cut-off system (com-prising the sidestand switch, clutch

switch and neutral switch) has the fol-

lowing functions.

It prevents starting when the trans-

mission is in gear and the side-

stand is up, but the clutch lever isnot pulled.

It prevents starting when the trans-

mission is in gear and the clutch

lever is pulled, but the sidestand is

still down.

It cuts the running engine when

the transmission is in gear and the

sidestand is moved down.

Periodically check the operation of the

ignition circuit cut-off system according



44/128


3

CD-01E

With the engine turned off:

1. Move the sidestand down.2. Make sure that the engine stop switch is set to .3. Turn the key to ON.4. Shift the transmission into the neutral position.5. Push the start switch.Does the engine start?

The neutral switchThe motorcycle checked by a Yam

With the engine still running:6. Move the sidestand up.7. Keep the clutch lever pulled.8. Shift the transmission into gear.9. Move the sidestand down.Does the engine stall?

After the engine has stalled:10. Move the sidestand up.11. Keep the clutch lever pulled.12 Push the start switch

The sidestand swThe motorcycle checked by a Yam

NO

NOTE:This check is mos

a warmed-up eng

YES

YES NO

PRE-OP


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PRE OP

Pre-operation check list .............................

4PRE-OPERATION CHECKS


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4

4-PRE OPERATION CHECKS

The condition of a vehicle is the owners responsibility. Vital components can start to deter

even if the vehicle remains unused (for example, as a result of exposure to the elements). A

of tire air pressure could have serious consequences. Therefore, it is very important, in addtion, to check the following points before each ride.

Pre-operation check listCO-01E

ITEM CHECKS

Fuel

Check fuel level in fuel tank.

Refuel if necessary. Check fuel line for leakage.

Engine oil Check oil level in engine. If necessary, add recommended oil to specified level. Check vehicle for oil leakage.

Coolant Check coolant level in reservoir. If necessary, add recommended coolant to specified level.

Check cooling system for leakage.

Front brake

Check operation. If soft or spongy, have Yamaha dealer bleed hydraulic system. Check fluid level in reservoir. If necessary, add recommended brake fluid to specified level. Check hydraulic system for leakage.

Check operation.If ft h Y h d l bl d h d li t

PRE-OP


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PRE OP

Throttle grip

Make sure that operation is smooth.

Check free play. If necessary, have Yamaha dealer make adjustment or lubricate.

Control cables Make sure that operation is smooth. Lubricate if necessary.

Drive chain

Check chain slack. Adjust if necessary. Check chain condition. Lubricate if necessary.

Wheels and tires

Check for damage. Check tire condition and tread depth. Check air pressure. Correct if necessary.

Brake and shift pedals Make sure that operation is smooth. Lubricate pedal pivoting points if necessary.

Brake and clutch levers Make sure that operation is smooth. Lubricate lever pivoting points if necessary.

Sidestand Make sure that operation is smooth. Lubricate pivot if necessary.

Chassis fasteners Make sure that all nuts, bolts and screws are properly tightened. Tighten if necessary.

Instruments, lights, signals Check operation.

ITEM CHECKS

PRE-OPERATION CHECKS


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4

NOTE:@

Pre-operation checks should be made each time the motorcycle is used. Such an inspectio

short time; and the added safety it assures is more than worth the time involved.@

WARNING@

If any item in the Pre-operation check list is not working properly, have it inspected

the motorcycle.@

OPERATION AND IMPORTA


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Starting and warming up a cold engine .....

Starting a warm engine .............................Shifting ......................................................

Engine break-in .........................................

Parking ......................................................

5-OPERATION AND IMPORTANT RIDING POINTS


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5

EAU00373

WARNING@

Become thoroughly familiarwith all operating controls and

their functions before riding.

Consult a Yamaha dealer re-

garding any control or function

that you do not thoroughly un-

derstand. Never start the engine or oper-

ate it in a closed area for any

length of time. Exhaust fumes

are poisonous, and inhaling

them can cause loss of con-

sciousness and death within a

short time. Always make sure

that there is adequate ventila-

tion.

Before starting out, make sure

EAU01361*

Starting and warming up a

cold engineIn order for the ignition circuit cut-offsystem to enable starting, one of the

following conditions must be met:

The transmission is in the neutral

position.

The transmission is in gear withthe clutch lever pulled and the

sidestand up.EW000054

WARNING@

Before starting the engine,

check the function of the igni-

tion circuit cut-off system ac-

cording to the procedure

described on page 3-23.

Never ride with the sidestand

d

1. Tu

su

se

CAUT@

The o

warnin

light s

onds, does n

for the

circuit@

2. S

tra

NOTE@

When

positio

should



51/128

4. Start the engine by pushing the

start switch.

NOTE:@

If the engine fails to start, release the

start switch, wait a few seconds, and

then try again. Each starting attempt

should be as short as possible to pre-

serve the battery. Do not crank the en-gine more than 10 seconds on any one

attempt.@

5. After starting the engine, move the

starter (choke) lever back halfway.ECA00055

CAUTION:@

For maximum engine life, always

warm the engine up before starting

off. Never accelerate hard when the

engine is cold!

NOTE:@

The engine is warm when it responds

normally to the throttle with the starter(choke) turned off. To avoid the possi-

bility of excessive exhaust emissions,

never leave the starter (choke) on long-

er than necessary. The time necessary

for starter (choke) use depends upon

the ambient temperature. Tempera-tures above 50 F (10 C) require about

10 seconds of starter (choke) use and

temperatures below 50 F (10 C) re-

quire about 3.5 seconds with the starter

(choke) turned on, then about 2.5 min-

utes with the starter (choke) in the half-

way position.@

StarFollow

ing a

that t

when

OPERATION AND IMPORTANT RIDING POINTS


52/128

5

EAU00423

ShiftingShifting gears lets you control the

amount of engine power available forstarting off, accelerating, climbing hills,

etc.

The gear positions are shown in the il-

lustration.

EC000048

CAUTION:@

Even with the transmission inthe neutral position, do not

coast for long periods of time

with the engine off, and do not

tow the motorcycle for long dis-

tances. The transmission is

properly lubricated only whenthe engine is running. Inade-

quate lubrication may damage

the transmission.

Always use the clutch while

changing gears to avoid dam-

aging the engine, transmission,

and drive train, which are not

designed to withstand the

shock of forced shifting.@

To sta

1. P

th

2. S

ge

sh

3. O

thle

4. At

sh

cl

tim

in5. S

ge

tra

tio

6 O

1. Shift pedal

N. Neutral position



53/128

EAU00427

To decelerate

1. Apply both the front and the rear

brakes to slow the motorcycle.

2. Shift the transmission into first

gear when the motorcycle reaches

25 km/h (15.5 mi/h). If the engine

is about to stall or runs very rough-

ly, pull the clutch lever in and usethe brakes to stop the motorcycle.

3. Shift the transmission into the neu-

tral position when the motorcycle

is almost completely stopped. The

neutral indicator light should come

on.

EAU02989

Recommended shift points

The recommended shift points during

acceleration and deceleration are

shown in the table below.CF-05E

Acceleration

shift point

km/h (mi/h)

Deceleration

shift point

km/h (mi/h)

1st 2nd

2nd 3rd

3rd 4th

4th 5th

5th 6th

16 (9.9)

24 (14.9)

32 (19.9)

40 (24.9)

48 (29.8)

25 (15.5)

25 (15.5)

25 (15.5)

25 (15.5)


54/128


55/128

6-PERIODIC MAINTENANCE AND MINOR REPAIR


56/128

6

EAU01790

Safety is an obligation of the owner.

Periodic inspection, adjustment and lu-

brication will keep your vehicle in the

safest and most efficient condition pos-

sible. The most important points of

motorcycle inspection, adjustment, and

lubrication are explained on the follow-

ing pages.Maintenance, replacement, or repair

of the emission control devices and

systems may be performed by any

repair establishment or individual

that is certified (if applicable).

EW000060

WARNING@

If you are not familiar with motor-

cycle maintenance work, have a

Yamaha dealer do it for you.@

EAU00467

PERIODIC MAINTENANCEPROPER PERIODIC MAINTENANCE

OF YOUR MOTORCYCLE IS IMPOR-

TANT IN ORDER TO ENJOY LONG,

PLEASURABLE SERVICE. ESPE-

CIALLY IMPORTANT ARE THE

MAINTENANCE SERVICES RELAT-

ED TO EMISSIONS CONTROL.THESE CONTROLS NOT ONLY

FUNCTION TO ENSURE CLEANER

AIR, BUT ARE ALSO VITAL TO

PROPER ENGINE OPERATION AND

MAXIMUM PERFORMANCE. IN THE

FOLLOWING PERIODIC MAINTE-NANCE CHARTS, THE SERVICES

RELATED TO EMISSIONS CON-

TROL ARE GROUPED SEPARATE-

LY. THESE SERVICES REQUIRE

SPECIALIZED DATA KNOWLEDGE

OwneThe ow

the st

passenpassen

tion pro

The se

manua

owner

1. Owne

PERIODIC MAINTENANCE A


57/128

NOTE:_

If you do not have the tools or experi-

ence required for a particular job, havea Yamaha dealer perform it for you._

EW000062

WARNING_

Modifications not approved by

Yamaha may cause loss of perfor-

mance, excessive emissions, and

render the vehicle unsafe for use.

Consult a Yamaha dealer before at-

tempting any changes._

PERIODIC MAINTENANCE AND MINOR REPAIR


58/128

6

Periodic maintenance chart for the emission control

No. ITEM ROUTINE

INITIAL ODOM600 mi

(1,000 km)or

1 month

4,000mi(7,000 km)

or6 months

8,000 mi(13,000 km)

or12 months

1 * Valve clearance Check and adjust valve clearance

when engine is cold.Every 26,600 m

2 Spark plugs Check condition. Adjust gap and clean. Replace every 8,000 mi (13,000 km)

or 12 months.

Replace.

3 *Crankcaseventilation system

Check ventilation hose for cracks ordamage.

Replace if necessary.

4 * Fuel line

Check fuel hoses for cracks or

damage. Replace if necessary.

5 * Fuel filter Replace every 20,000 mi (31,000 km)

or 30 months.

6 * Exhaust system Check for leakage. Tighten if necessary. Replace gasket(s) if necessary.



59/128

General maintenance and lubrication chart

No. ITEM ROUTINE

INITIAL ODO600 mi

(1,000 km)or

1 month

4,000mi(7,000 km)

or6 months

8,000 mi(13,000 km)

or12 months

1 Engine oil Replace (warm engine before

draining). (See NOTE on page 8-1.)

2 *Engine oil filtercartridge

Replace at initial 600 mi (1,000 km) or1 month, and thereafter every

8,000 mi (13,000 km) or 12 months.

3 * Air filter element Check condition and damage.


4 * Cooling system

Check hose for cracks or damage.


Replace coolant every 24 months. Ethylene glycol anti-freeze coolant.

5 * Brake system

Check operation, pad wear, and fluid

leakage. (See NOTE on page 6-6.)

Correct if necessary.

6 * Clutch Check operation.

Adjust or replace cable.



60/128

6

9 *Rear suspension

link pivots

Check operation.

Apply grease lightly every 16,000 mi

(25,000 km) or 24 months.

Lithium-soap-based grease


10 * Shock absorberassembly

Check operation and for oil leakage. Replace if necessary.

11 * Front fork Check operation and oil leakage.


12 * Steering bearings

Check bearing assembly for

looseness.

Moderately repack every 16,000 mi

(25,000 km) or 24 months. Lithium-soap-based grease

13Brake and clutch

lever pivot shafts

Apply chain lube lightly.


(all-purpose grease)

14Brake and shift

i f



No. ITEM ROUTINE

INITIAL ODOM

600 mi(1,000 km)

or1 month

4,000mi(7,000 km)

or6 months

8,000 mi(13,000 km)

or12 months



61/128

NOTE:_From 24,000 mi (37,000 km) or 36 months, repeat the maintenance intervals starting from _

NOTE:_

The air filter needs more frequent service if you are riding in unusually wet or dusty a

17 * Sidestand pivot

Check operation and lubricate.



(all-purpose grease)

18*

Sidestand switch Check and clean or replace if

necessary.

19 * Chassis fasteners Check all chassis fitting and fasteners.


No. ITEM ROUTINE

INITIAL ODO

600 mi(1,000 km)

or1 month

4,000mi(7,000 km)

or6 months

8,000 mi(13,000 km)

or12 months

* Since these items require special tools, data and technical skills, have a Yamaha dealer perform the service.



62/128

6

EAU03624

Removing and installing the

cowlings and panelThe cowlings and panel shown above

need to be removed to perform some

of the maintenance jobs described in

this chapter. Refer to this section each

time a cowling or the panel needs to be

EAU01602

Cowlings A and B

To remove one of the cowlings

Remove the screws, slide the cowling

forward (for A) or backward (for B), and

then pull it off as shown.

1. Cowling A (right side)

Cowling B (left side)

2. Panel A

1. Screw (5)

2. Cowling A

Right side

1. Screw

2. Cowl

Left s



63/128

To install the cowling

1. Fit the slots and projections at the

rear bottom of each cowling to-

gether, and then slide the cowlinginto place.

2. P

p

s

NOTE@Make

each

and t

gethe@]

1. Cowling A

2. Cowling B

1. Slot (2)

2. Projection (2)

1. Tab



64/128

6

EAU01315

Panel A

To remove the panel

Remove the screws, and then take the

panel off.

To install the panel

Place the panel in the original position,

and then install the screws.

ChecThe sp

compo

period

dealer

cause

they s

in acconance

the con

veal th

The po

ter elec

be a mor whe

mally),

the eng

If any s

ferent

1. Screw (2) 1. Projection

2. Slot



65/128

If a spark plug shows signs of electrode

erosion and excessive carbon or other

deposits, it should be replaced.

Before installing a spark plug, the spark

plug gap should be measured with a

wire thickness gauge and, if necessary,

adjusted to specification.

Clean the surface of the spark plug

NOTE@

If a to

instal

of the

past

plug

fied to@

CAU@

Do ninsta

the i

dama

be d

rubbe

Specified spark plug:

CR10EK (NGK)

For California

CR9EK (NGK)

a. Spark plug gap

Spark plug gap:

0.60.7 mm (0.020.03 in)

Tig



66/128

6

EAU00499

Canister (for California only)This model is equipped with a canister

to prevent the discharging of fuel vapor

into the atmosphere. Before operating

this motorcycle, make sure to check

the following:

Check each hose connection.

Check each hose and canister forcracks or damage. Replace if

damaged.

Make sure that the canister

breather is not blocked, and if nec-

essary, clean it.

Engin

cartriThe en

before

must b

tridge

fied in

lubrica

To che

1. P

su

po

NOTE_

Make

tioned

level. A

a false

1. Canister

2. Fuel tank3. Canister breather



67/128

2. Start the engine, warm it up for

several minutes, and then turn it

off.

3. Wait a few minutes until the oil set-

tles.4. Remove the engine oil dipstick

and wipe it clean, insert it back into

the hole (without screwing it in),

and then remove it again to check

th il l l

NOTE:_

The engine oil should be between the

minimum and maximum level marks._

5. If the engine oil is below the mini-

mum level mark, remove the oil fill-

er cap, and then add sufficient oil

of the recommended type to raise

it to the correct level.

To c

witho

ment

1. R

pi

2. S

s

o

3 P

1. Engine oil dipstick

Right side

1. Maximum level mark

2. Minimum level mark

1. Eng

Rig



68/128

6

4. Remove the engine oil filler cap

and drain bolt to drain the oil from

the crankcase.

NOTE:_

Skip steps 57 if the oil filter cartridge is

not being replaced._

5. Remove the oil filter cartridge with

an oil filter wrench.

NOTE:_

An oil filter wrench is available at a

Yamaha dealer._

6. A

th

tri

NOTE_

Make

seated_

1. Engine oil drain bolt

Left side

1. Oil filter wrench

2. Oil filter cartridge

Left side

1. O-rin



69/128

7. Install the new oil filter cartridge

with an oil filter wrench, and then

tighten it to the specified torque

with a torque wrench.

8 Install the engine oil drain bolt and

9. Add the specified amount of the

recommended engine oil, and

then install and tighten the oil filler

cap.

CAU_

I

p

l

m

t

o

uS

M

r_

10. S

fit

i

a

NOTE_

1. Torque wrench

Tightening torque:

Oil filter cartridge:

17 Nm (1.7 mkgf, 12 ftlb)

Left side

Recommended engine oil:

See page 8-1.

Oil quantity:

Without oil filter cartridgereplacement:

2.5 L (2.2 Imp qt, 2.6 US qt)

With oil filter cartridge

replacement:

2.7 L (2.4 Imp qt, 2.9 US qt)

Total amount (dry engine):3.5 L (3.1 Imp qt, 3.7 US qt)


EC00006 EAU04393


70/128

6

EC000067

CAUTION:_

If the oil level warning light flickers

or remains on, immediately turn the

engine off and have a Yamaha deal-

er check the vehicle._

11. Turn the engine off, and then

check the oil level and correct it if

necessary.

12. Install the cowlings.

EAU04393

CoolantThe coolant level should be checked

before each ride. In addition, the cool-

ant must be changed at the intervals

specified in the periodic maintenance

and lubrication chart.

To check the coolant level

1. Place the motorcycle on a level

surface and hold it in an upright

position.

NOTE:_

The coolant level must be checked

on a cold engine since the level

varies with engine temperature.

Make sure that the motorcycle is

positioned straight up when

checking the coolant level. A slight

2. C

co

NOTE_

The c

minimu_

1. Maxim

2. Minim

Left s


EC000080 4 C


71/128

3. If the coolant is at or below the

minimum level mark, remove the

coolant reservoir cover by remov-

ing the screws, open the reservoir

cap, and then add coolant to themaximum level mark.

EC000080

CAUTION:_

If coolant is not available, use

distilled water or soft tap water

instead. Do not use hard water

or salt water since it is harmful

to the engine.

If water has been used instead

of coolant, replace it with cool-ant as soon as possible, other-

wise the engine may not be

sufficiently cooled and the cool-

ing system will not be protected

against frost and corrosion.

If water has been added to thecoolant, have a Yamaha dealer

check the antifreeze content of

the coolant as soon as possible,

otherwise the effectiveness of

4. C

i

b

NOTE_

T

s

c

t

I

6_

1. Screw (2)

Coolant reservoir capacity:

0.44 L (0.39 Imp qt, 0.47 US qt)

Left side


NOTE


72/128

6

EAU04394

To change the coolant

1. Place the motorcycle on a level

surface and let the engine cool if

necessary.

2. Remove panel A, and cowlings A

and B. (See pages 6-7 and 6-9 for

panel and cowling removal and in-

stallation procedures.)

3. Place a container under the en-

5. Remove the coolant drain bolt to

drain the engine.

6. Loosen the clamp screw, and then

disconnect the radiator hose todrain the radiator.

7. After the coolant is completely

drained, thoroughly flush the cool-

ing system with clean tap water.

8 Connect the radiator hose and

NOTE_

Check

place i_

1. Radiator cap

Right side

1. Coolant drain bolt

2. Clamp screw

Right side

Tigh

C


15 P


73/128

10. Remove the coolant reservoir cov-

er by removing the screws.

11. 11.Remove the coolant reservoir

by removing the bolts.

12. Remove the coolant reservoir cap,

and then turn the reservoir upside-

down to empty it.13. Install the coolant reservoir by in-

stalling the bolts.

14. Pour the recommended coolant

into the reservoir to the maximum

l l k d th i t ll th

15. P

i

1. Screw (2)

Left side

1. Bolt (2)

Left side

Ant

Re

f

Co

T

2

Co

0


EC000080 16 Install the radiator cap start the


74/128

6

EC000080

CAUTION:_

If coolant is not available, use

distilled water or soft tap water

instead. Do not use hard water

or salt water since it is harmful

to the engine.

If water has been used instead

of coolant, replace it with cool-ant as soon as possible, other-

wise the engine may not be

sufficiently cooled and the cool-

ing system will not be protected

against frost and corrosion.

If water has been added to thecoolant, have a Yamaha dealer

check the antifreeze content of

the coolant as soon as possible,

otherwise the effectiveness of

16. Install the radiator cap, start the

engine, let it idle for several min-

utes, and then turn it off.

17. Remove the radiator cap to check

the coolant level in the radiator. If

necessary, add sufficient coolant

until it reaches the top of the radia-

tor, and then install the radiator

cap.18. Start the engine, and then check

the vehicle for coolant leakage. If

coolant is leaking, have a Yamaha

dealer check the cooling system.

19. Install the panel and the cowlings.

ChecThe a

checke

periodchart. C

freque

wet or

1. R

3-

1. Bolt (



75/128

3. Turn the fuel cock lever to OFF,

and then disconnect the hoses

and the fuel sender coupler.

NOTE:Before removing the hoses, mark them

to ensure that they will be reinstalled in

their correct positions.

4. Tilt the front of the fuel tank back to

position the tank away from the air

filter case, and then support the

tank as shown.

5. R

r

1. Fuel cock

2. Hose (2)

3. Fuel sender coupler

1. Scre

2. Air f


9 Install the air filter case cover by


76/128

6

6. Pull the air filter element out.

7. Check the condition of the air filter

element and replace it if it is dam-

aged or excessively dusty.

8. Insert the element into the air filtercase.

EC000082*

CAUTION:_

Make sure that the air filter ele-

t i l t d i th

9. Install the air filter case cover by

installing the screws.

10. Connect the fuel sender coupler

and the hoses, turn the fuel cock

lever to ON, place the fuel tank in

the original position, and then in-

stall the bolts.EW000072

WARNING_ Before installing the fuel tank,

make sure that the fuel hoses

are not damaged. If any fuel

hose is damaged, do not start

the engine but have a Yamaha

dealer replace the hose, other-wise fuel may leak.

Make sure that the fuel hoses

are properly connected and

routed, and not pinched.

Air inCheck

duct is

necess

1. Air filter element 1. Air in


EAU00628


77/128

Adjusting the carburetorsThe carburetors are important parts of

the engine and emission control sys-tem, which require very sophisticated

adjustment. Therefore, all carburetor

adjustments should be left to a

Yamaha dealer, who has the neces-

sary professional knowledge and expe-

rience.EAU00635

Adjusting the throttle cable

free playThe throttle cable free play should

measure 68 mm (0.20.3 in) at thethrottle grip. Periodically check the

throttle cable free play and, if neces-

sary, have a Yamaha dealer adjust it.

AdjuThe v

resultand/o

from

must

at the

mainta. Throttle cable free play


EAU03581 CE-22E


78/128

6

TiresTo maximize the performance, durabil-

ity, and safe operation of your motor-cycle, note the following points

regarding the specified tires.

Tire air pressure

The tire air pressure should be

checked and, if necessary, adjusted

before each ride.EW000082

WARNING_

The tire air pressure must be

checked and adjusted on coldtires (i.e., when the temperature

of the tires equals the ambient

temperature).

The tire air pressure must be

adjusted in accordance with the

CE-16E

W_

Prope

is imp

tics o

handli

safety

items

your center

tribute

to side

sion f

condit

NEVECYCL

weigh

ger, an

dlebag

Tire air pressure

(measured on cold tires)

Load* Front Rear

Up to 90 kg (198 lb)

250 kPa

2.50 kgf/cm2

36 psi

250 kPa

2.50 kgf/cm2

36 psi

90 kg (198 lb)

maximum

250 kPa

2.50 kgf/cm2

36 psi

290 kPa

2.90 kgf/cm2

42 psi

High-speed riding

250 kPa

2.50 kgf/cm2

36 psi

250 kPa

2.50 kgf/cm2

36 psi

Maximum load*YZF-R6: 189 kg (417 lb)

YZF-R6C: 188 kg (415 lb)

* Total weight of rider, passenger, cargo and

accessories


EW000094


79/128

Tire inspection

Always check the tires before operating

the motorcycle. If a tire tread shows

crosswise lines (minimum tread depth),

if the tire has a nail or glass fragments

in it, or if the side wall is cracked, con-

tact a Yamaha dealer immediately and

have the tire replaced.

WARNING_

It is dangerous to ride with a

worn-out tire. When a tire tread

begins to show crosswise lines,

have a Yamaha dealer replace

the tire immediately.

The replacement of all wheel-

and brake-related parts, includ-ing the tires, should be left to a

Yamaha dealer, who has the

necessary professional knowl-

edge and experience._

Tire i

This

whee

1. Tire sidewall

2. Tire wear indicator

a. Tire tread depth

1. Tire

2. Tire

3. Tire


EW000080 CE-17E

FRONT


80/128

6

WARNING_

The front and rear tires should

be of the same make and de-

sign, otherwise the handling

characteristics of the motor-

cycle cannot be guaranteed.

After extensive tests, only the

tires listed below have been ap-proved for this model by

Yamaha Motor Co., Ltd.

Always make sure that the valve

caps are securely installed to

prevent air pressure leakage.

Use only the tire valves andvalve cores listed below to

avoid tire deflation during a

high-speed ride._

CE-14E

W@

This m

high-s

points

ficient

U

m

thhi

B

tiv

su

b

visp

tiv

(6

tir

FRONT

Manufacturer Size Model

Michelin

120/60 ZR17 (55W)

Pilot SPORT B120/60 ZR17 M/C (55W)

Dunlop120/60 ZR17 (55W)

D207FJ120/60 ZR17 M/C (55W)

REAR

Manufacturer Size Model

Michelin 180/55 ZR17 (73W) Pilot SPORT B180/55 ZR17 M/C (73W)

Dunlop180/55 ZR17 (73W)

D207N180/55 ZR17 M/C (73W)

FRONT & REAR

Tire air valve TR412

Valve core #9000A (original)


81/128


NOTE:@


82/128

6

EAU01356

Adjusting the clutch lever free

playThe clutch lever free play should mea-

sure 1015 mm (0.40.6 in) as shown.

Periodically check the clutch lever free

play and, if necessary, adjust it as fol-

lows.

To increase the clutch lever free play

@

If the specified clutch lever free play

cannot be obtained as described

above, proceed as follows.@

1. Fully turn the adjusting bolt at the

clutch lever in directionato loos-

en the clutch cable.

2. R

fo

tio

3. Lo

ca

4. To

pl

re

1. Clutch lever free play adjusting bolt

c. Clutch lever free play

1. Lockn

2. Clutc

(cran


EW000109


83/128

EAU01357

Adjusting the brake pedal

positionThe top of the brake pedal should be

positioned approximately 711 mm

(0.280.43 in) below the bottom of the

footrest bracket as shown. Periodically

check the brake pedal position and, if

necessary have a Yamaha dealer ad-

WARNING_

A soft or spongy feeling in the brake

pedal can indicate the presence of

air in the hydraulic system. If there

is air in the hydraulic system, have a

Yamaha dealer bleed the system be-

fore operating the motorcycle. Air in

the hydraulic system will diminishthe braking performance, which

may result in loss of control and an

accident._

Adju

switThe r

tivate

adjus

on ju

neces

as fol

a. Distance between brake pedal and footrest

bracket

1. Rea

2. Rea


EAU00721

Checking the front and rear Front Rear


84/128

6

Checking the front and rear

brake pads

The front and rear brake pads must bechecked for wear at the intervals spec-

ified in the periodic maintenance and

lubrication chart.

EAU00725

Front brake pads

Each front brake pad is provided with a

wear indicator groove, which allows

you to check the brake pad wear with-

out having to disassemble the brake.

To check the brake pad wear, check

the wear indicator groove. If a brake

pad has worn to the point that the wear

indicator groove has almost disap-

Rear b

Each r

wear

you to out ha

Check

1. R

an

1. Brake pad wear indicator groove

Front

1. Bolt

2. Rear

Rear


Rear Front Rea


85/128

2. Install the brake caliper bolt, and

then tighten it to the specified

torque.

EAU03294

Checking the brake fluid levelInsufficient brake fluid may allow air to

enter the brake system, possibly caus-

ing it to become ineffective.

Before riding, check that the brake fluid

is above the minimum level mark and

replenish if necessary. A low brake flu-

id level may indicate worn brake pads

and/or brake system leakage If the

Obse

W

m

f

Ut

s

l

m

1. Brake pad wear indicator groove

Tightening torque:Brake caliper bolt:


1. Minimum level mark 1. Min


Be careful that water does not en- EAU03976Changing the brake fluid Drive


86/128

6

ter the brake fluid reservoir when

refilling. Water will significantly

lower the boiling point of the fluid

and may result in vapor lock.

Brake fluid may deteriorate paint-

ed surfaces or plastic parts. Al-

ways clean up spilled fluid

immediately. As the brake pads wear, it is nor-

mal for the brake fluid level to

gradually go down. However, if the

brake fluid level goes down sud-

denly, have a Yamaha dealer

check the cause.

Changing the brake fluidHave a Yamaha dealer change the

brake fluid at the intervals specified inthe NOTE after the periodic mainte-

nance and lubrication chart. In addition,

have the oil seals of the master cylin-

ders and calipers as well as the brake

hoses replaced at the intervals listed

below or whenever they are damaged

or leaking.

Oil seals: Replace every two

years.

Brake hoses: Replace every four

years.

DriveThe d

checkeif nece

To che

1. P

su

po

NOTE@

When

chain s

positio

be no w@

2. S

tra



87/128

3. Move the rear wheel by pushing

the motorcycle to locate the tight-

est portion of the drive chain, and

then measure the drive chain

slack as shown.

4 If the drive chain slack is incorrect

EAU04372

To adjust the drive chain slack

1. Loosen the axle nut, the brake cal-iper bracket bolt and the locknut

on each side of the swingarm.

2. T

a

s

e

i

s

p

a. Drive chain slack

Drive chain slack:

4050 mm (1.62.0 in)

1. Axle nut2. Drive chain slack adjusting bolt

3. Locknut

4. Alignment marks

1. Bolt2. Rea

3. Bra


NOTE:_

Using the alignment marks on each

EAU03006

Lubricating the drive chain CAUT


88/128

6

Using the alignment marks on each

side of the swingarm, make sure that

both chain pullers are in the same posi-tion for proper wheel alignment._

EC000096

CAUTION:_

Improper drive chain slack will over-

load the engine as well as other vitalparts of the motorcycle and can lead

to chain slippage or breakage. To

prevent this from occurring, keep

the drive chain slack within the

specified limits._

3. Tighten the locknuts, and then

tighten the axle nut and the brake

caliper bracket bolt to the specified

torques.

Lubricating the drive chainThe drive chain must be cleaned and

lubricated at the intervals specified inthe periodic maintenance and lubrica-

tion chart, otherwise it will quickly wear

out, especially when riding in dusty or

wet areas. Service the drive chain as

follows.EC000097

CAUTION:@

The drive chain must be lubricated

after washing the motorcycle or

riding in the rain.@

1. Clean the drive chain with kero-sene and a small soft brush.

ECA00053

CAUTION:@

To prevent damaging the O-rings,

CAUT@

Do no

lubrica

they m

could @


EAU03297

Checking and lubricating theEAU04034

Checking and lubricating the


89/128


cables

The operation of all control cables andthe condition of the cables should be

checked before each ride, and the ca-

bles and cable ends should be lubricat-

ed if necessary. If a cable is damaged

or does not move smoothly, have a

Yamaha dealer check or replace it.

EW000111

WARNING@

Damage to the outer housing of ca-

bles may result in internal rusting


throttle grip and cable

The operation of the throttle grip shouldbe checked before each ride. In addi-

tion, the cable should be lubricated or

replaced at the intervals specified in

the periodic maintenance chart.

Che

brakThe o

leversride, a

bricat

Recommended lubricant:

Yamaha Chain and Cable Lube

or

engine oil SAE 10W-30 (API SE)

Re


Rec


90/128

6

EAU03370


brake and shift pedalsThe operation of the brake and shift

pedals should be checked before eachride, and the pedal pivots should be lu-

bricated if necessary.

EAU03165


sidestandThe operation of the sidestand should

be checked before each ride, and thesidestand pivot and metal-to-metal

contact surfaces should be lubricated if

necessary.EW000113

WARNINGRecommended lubricant:

Lithium soap based grease

L

(a


EAU04282

Lubricating the rearEAU02939

Checking the front fork


91/128

g

suspension

The pivoting points of the rear suspen-sion must be lubricated at the intervals

specified in the periodic maintenance

and lubrication chart.

gThe condition and operation of the front

fork must be checked as follows at theintervals specified in the periodic main-

tenance and lubrication chart.

To check the conditionEW000115

WARNING@

Securely support the motorcycle so

that there is no danger of it falling

over.@

Check the inner tubes for scratches,

damage and excessive oil leakage.

To ch

1. P

s

p

2. Wp

b

f

b

Recommended lubricant:



EAU00794

Checking the steering Chec


92/128

6

g gWorn or loose steering bearings may

cause danger. Therefore, the operationof the steering must be checked as fol-

lows at the intervals specified in the pe-

riodic maintenance and lubrication

chart.

1. Place a stand under the engine to

raise the front wheel off the

ground.EW000115

WARNING@

Securely support the motorcycle so

that there is no danger of it falling

over.@

2. Hold the lower ends of the front

fork legs and try to move them for-

ward and backward. If any free

play can be felt, have a Yamaha

dealer check or repair the steer-ing.

The fro

be chethe pe

tion ch

hub o

smoot

check


EAU01291

BatteryEW000116

WARNING K

I


93/128

yThis motorcycle is equipped with a

sealed-type (MF) battery, which doesnot require any maintenance. There is

no need to check the electrolyte or to

add distilled water.

To charge the battery

Have a Yamaha dealer charge the bat-tery as soon as possible if it seems to

have discharged. Keep in mind that the

battery tends to discharge more quickly

if the motorcycle is equipped with op-

tional electrical accessories.

WARNING@

Electrolyte is poisonous and

dangerous since it contains sul-furic acid, which causes severe

burns. Avoid any contact with

skin, eyes or clothing and al-

ways shield your eyes when

working near batteries. In case

of contact, administer the fol-

lowing FIRST AID.

EXTERNAL: Flush with plenty

of water.

INTERNAL: Drink large quan-

tities of water or milk and im-mediately call a physician.

EYES: Flush with water for

15 minutes and seek prompt

medical attention.

I

C@


94/128


3. Turn the key to ONand turn on

the electrical circuit in question to


95/128

the electrical circuit in question to

check if the device operates.

4. If the fuse immediately blowsagain, have a Yamaha dealer

check the electrical system.

1. Main fuse2. Spare main fuse

Specified fuses:

Main fuse: 30 A

Headlight fuse: 20 A

Signaling system fuse: 15 ARadiator fan fuse: 7.5 A

Ignition fuse: 15 A

Backup fuse

(odometer and clock): 7.5 A


CAUT


96/128

6

EAU04226

Replacing a headlight bulbThis motorcycle is equipped with two

quartz bulb headlights. If a headlight

bulb burns out, replace it as follows.1. Remove panel A. (See page 6-9

for panel removal and installation

procedures.)

2. Disconnect the headlight coupler,

3. Unhook the headlight bulb holder,

and then remove the defective

bulb.EW000119

WARNING_

Headlight bulbs get very hot. There-

fore, keep flammable products away

from a lit headlight bulb, and do not

touch the bulb until it has cooled

d

_

Take c

ing pa H

D

th

fr

en

ty

w

ou

ge

us

co H

1. Headlight coupler2. Bulb cover

1. Headlight bulb holder


EAU03730

Tail/brake light


97/128

This motorcycle is equipped with an

LED type of tail/brake light.If the tail/brake light does not come on,

have a Yamaha dealer check it.

EAU03497

Replacing a turn signal light

bulb1. Remove the turn signal light lens

by removing the screw.

2. Remove the defective bulb by

pushing it in and turning it counter-

clockwise.

3. Insert a new bulb into the socket,

push it in and then turn it clock-

1. Screw


EAU01579

Supporting the motorcycleTo service the rear wheel

Raise the rear wheel off the ground by


98/128

6

Since this model is not equipped with a

centerstand, follow these precautionswhen removing the front and rear

wheel or performing other mainte-

nance requiring the motorcycle to

stand upright. Check that the motor-

cycle is in a stable and level position

before starting any maintenance. Astrong wooden box can be placed un-

der the engine for added stability.

To service the front wheel

1. Stabilize the rear of the motorcycle

by using a motorcycle stand or, if

an additional motorcycle stand is

not available, by placing a jack un-

der the frame in front of the rear

wheel

g y

using a motorcycle stand or, if a motor-

cycle stand is not available, by placinga jack either under each side of the

frame in front of the rear wheel or under

each side of the swingarm.

Front

To rem

W@

It

de

Se

1. Whee2. Front


EAU04267

To install the front wheel

1 Lift the wheel up between the fork

Tig

W


99/128

3. Lift the front wheel off the ground

according to the procedure on

page 6-43.4. Remove the brake hose holders

by removing the bolts.5. Remove the brake calipers and re-

flectors by removing the bolts.ECA00046

1. Lift the wheel up between the fork

legs.2. Insert the wheel axle.

3. Lower the front wheel so that it is

on the ground.

4. Install the brake calipers and re-

flectors by installing the bolts.

NOTE:_

Make sure that there is enough space

between the brake pads before install-

ing the brake calipers onto the brake

discs._

5. Install the brake hose holders by

installing the bolts.

6. Tighten the wheel axle, the front

wheel axle pinch bolt and the

brake caliper bolts to the specified

7. Ps

f

1. Brake hose holder2. Bolt (3)

3. Brake caliper

4. Reflector

W



100/128

6

EAU04373

Rear wheelTo remove the rear wheel

EW000122

WARNING_

It is advisable to have a Yamaha

dealer service the wheel.

Securely support the motor-

2. Lift the rear wheel off the ground

according to the procedure on

page 6-43.

3. Remove the axle nut, and then re-move the brake caliper by remov-

ing the bolts.

4. Loosen the locknut on each side of

the swingarm.

6. P

re

re

NOTE_

The ddisass

install _

7. P

1. Axle nut2. Drive chain slack adjusting bolt

3. Locknut

1. Bolt (3)2. Rear brake caliper

3. Brake caliper bracket


EAU04374

To install the rear wheel

1 Install the wheel by inserting theTrouAlth

Tightening torques:

Axle nut:


101/128

1. Install the wheel by inserting the

wheel axle from the left hand side.

NOTE:_

Make sure that there is enough space

between the brake pads before install-

ing the wheel._

2. Install the drive chain onto the rearsprocket, and then adjust the drive

chain slack. (See page 6-33 for

drive chain slack adjustment pro-

cedures.)

3. Install the axle nut, and then lower

the rear wheel so that it is on theground.

4. Install the brake caliper by install-

ing the bolts.

5 Tighten the axle nut the brake cal-

Altho

a thofrom t

ing op

comp

exam

loss o

The repre

for ch

self. H

requi

deale

the n

know

prope

Use

ment

Axle nut:

150 Nm (15.0 mkgf, 108 ftlb)Brake caliper bracket bolt:


Brake caliper bolt:



102/128


Engine overheating

WARNING


103/128

WARNING@

Do not remove the radiator cap when the engine and radiator are hot. Scaldiblown out under pressure, which could cause serious injury. Be sure to wait un

After removing the radiator cap retaining bolt, place a thick rag, like a towel, o

slowly rotate the cap counterclockwise to the detent to allow any residual pres

ing sound has stopped, press down on the cap while turning it counterclockwi@

Wait until the

engine has cooled.

Check the coolant level in the

reservoir and radiator.

The coolant level

is OK.

The coolant level is low.

Check the cooling system

for leakage.

Start the engine. If th

Yamaha dealer chec

There is

leakage.

There is

no leakag

MOTORCYCLE CA

Care ..........................................................


104/128

Storage ......................................................

7-MOTORCYCLE CARE AND STORAGE

CareWhile the open design of a motorcycle

Before cleaning

1. Cover the muffler outlet with a

l ti b ft th i h

Clean

CAUT


105/128

7

reveals the attractiveness of the tech-

nology, it also makes it more vulnera-ble. Rust and corrosion can develop

even if high-quality components are

used. A rusty exhaust pipe may go un-

noticed on a car, however, it detracts

from the overall appearance of a

motorcycle. Frequent and proper care

does not only comply with the terms of

the warranty, but it will also keep your

motorcycle looking good, extend its life

and optimize its performance.

plastic bag after the engine has

cooled down.2. Make sure that all caps and covers

as well as all electrical couplers

and connectors, including the

spark plug caps, are tightly in-

stalled.

3. Remove extremely stubborn dirt,

like oil burnt onto the crankcase,

with a degreasing agent and a

brush, but never apply such prod-

ucts onto seals, gaskets, sprock-

ets, the drive chain and wheelaxles. Always rinse the dirt and

degreaser off with water.

CAUT@

Avcl

w

us

no

fe

st

th

at

co

Im

wan

on

sp

w

MOTORCYCLE CA

Do not use any harsh chemical

products on plastic parts. Be

t id i l th

For motorcycles equipped with

a windshield: Do not use strong

l h d

After

Remo

d t


106/128

sure to avoid using cloths or

sponges which have been incontact with strong or abrasive

cleaning products, solvent or

thinner, fuel (gasoline), rust re-

movers or inhibitors, brake flu-

id, antifreeze or electrolyte.

Do not use high-pressure wash-

ers or steam-jet cleaners since

they cause water seepage and

deterioration in the following ar-

eas: seals (of wheel and swing-

arm bearings, fork and brakes),electric components (couplers,

connectors, instruments,

switches and lights), breather

hoses and vents.

cleaners or hard sponges as

they will cause dulling orscratching. Some cleaning

compounds for plastic may

leave scratches on the wind-

shield. Test the product on a

small hidden part of the wind-

shield to make sure that it does

not leave any marks. If the wind-

shield is scratched, use a quali-

ty plastic polishing compound

after washing.@

deter

and twater

for ha

and in

the a

a few

speci

plasti

manu

move

MOTORCYCLE CARE AND STORAGE

After riding in the rain, near the sea or

on salt-sprayed roads

Since sea salt or salt sprayed on roads

After cleaning

1. Dry the motorcycle with a chamois

or an absorbing cloth

W@

M


107/128

7

Since sea salt or salt sprayed on roads

during winter are extremely corrosive incombination with water, carry out the

following steps after each ride in the

rain, near the sea or on salt-sprayed

roads.

NOTE:@Salt sprayed on roads in the winter may

remain well into spring.@

1. Clean the motorcycle with cold

water and a mild detergent, after

the engine has cooled down.ECA00012

CAUTION:@

Do not use warm water since it in-

creases the corrosive action of the

l

or an absorbing cloth.

2. Immediately dry the drive chainand lubricate it to prevent it from

rusting.

3. Use a chrome polish to shine

chrome, aluminum and stainless-

steel parts, including the exhaust

system. (Even the thermally in-

duced discoloring of stainless-

steel exhaust systems can be re-

moved through polishing.)

4. To prevent corrosion, it is recom-

mended to apply a corrosion pro-tection spray on all metal,

including c

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Yamaha YZF R6P R6PC Owners Manual

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