YASKAWA AC Drive-V1000 - Lakewood Automation Man… · YASKAWA AC Drive-V1000 Compact Vector...

YASKAWA AC Drive-V1000Compact Vector Control Drive

Technical Manual

MANUAL NO. SIEP C710606 18E

Models: 200 V Class, Three-Phase Input: 0.1 to 18.5 kW200 V Class, Single-Phase Input: 0.1 to 3.7 kW400 V Class, Three-Phase Input: 0.2 to 18.5 kW

To properly use the product, read this manual thoroughly and retain for easy reference, inspection, and maintenance. Ensure the end user receives this manual.

Type: CIMR-VU

E

3

2

1

4

5

6

7

8

A

B

C

D

Receiving

Mechanical Installation

Electrical Installation

Parameter Details

Troubleshooting

Specifications

Parameter List

Standards Compliance

Quick Reference Sheet

Start-Up Programming & Operation

Periodic Inspection &Maintenance

Peripheral Devices &Options

MEMOBUS/ModbusCommunications

Copyright 2008 YASKAWA ELECTRIC CORPORATION.No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form or by any means,mechanical, electronic, photocopying, recording, or otherwise, without the prior written permission of Yaskawa. No patentliability is assumed with respect to the use of the information contained herein. Moreover, because Yaskawa is constantlystriving to improve its high-quality products, the information contained in this manual is subject to change without notice.Every precaution has been taken in the preparation of this manual. Yaskawa assumes no responsibility for errors or omissions.Neither is any liability assumed for damages resulting from the use of the information contained in this publication.

Table of Contentsi. PREFACE & GENERAL SAFETY.................................................................. 11

i.1 Preface ....................................................................................................................... 12Applicable Documentation....................................................................................................... 12Symbols................................................................................................................................... 12Terms and Abbreviations ........................................................................................................ 12

i.2 General Safety ........................................................................................................... 13Supplemental Safety Information ............................................................................................ 13Safety Messages..................................................................................................................... 13Drive Label Warnings .............................................................................................................. 15Warranty Information............................................................................................................... 16Quick Reference...................................................................................................................... 16

i.3 Application Precautions ........................................................................................... 18General Application Precautions ............................................................................................. 18Installation Environment .......................................................................................................... 19Settings ................................................................................................................................... 19General Handling .................................................................................................................... 19Notes on Motor Operation ....................................................................................................... 20

1. RECEIVING .................................................................................................... 231.1 Section Safety............................................................................................................ 241.2 Model Number and Nameplate Check ..................................................................... 25

Nameplate ............................................................................................................................... 251.3 Drive Models and Enclosure Types......................................................................... 271.4 Component Names.................................................................................................... 28

IP20/Open-Chassis ................................................................................................................. 28IP00/Open-Chassis ................................................................................................................. 30IP20/NEMA Type 1 Enclosure................................................................................................. 31Front Views ............................................................................................................................. 34

2. MECHANICAL INSTALLATION..................................................................... 352.1 Section Safety............................................................................................................ 362.2 Mechanical Installation ............................................................................................. 38

Installation Environment .......................................................................................................... 38Installation Orientation and Spacing........................................................................................ 38Removing and Attaching the Protective Covers...................................................................... 40Exterior and Mounting Dimensions ......................................................................................... 40

3. ELECTRICAL INSTALLATION ...................................................................... 47YASKAWA ELECTRIC SIEP C710606 18E YASKAWA AC Drive V1000 Technical Manual 3

3.1 Section Safety......................................................................................................................483.2 Standard Connection Diagram...........................................................................................503.3 Main Circuit Connection Diagram......................................................................................53

Single-Phase 200 V Class Models BA0001 to BA0018 .................................................................... 53Three-Phase 200 V Class Models 2A0001 to 2A0069Three-Phase 400 V Class Models 4A0001 to 4A0038 .................................................................... 53

3.4 Terminal Block Configuration ............................................................................................543.5 Protective Covers................................................................................................................55

IP20/Open-Chassis Front and Bottom Cover Removal and Installation ........................................... 55IP20/NEMA Type 1 Front and Bottom Cover Removal and Installation............................................ 56IP20/NEMA Type 1 Top Cover Removal and Installation ................................................................. 57

3.6 Main Circuit Wiring..............................................................................................................58Main Circuit Terminal Functions........................................................................................................ 58Wire Gauges and Tightening Torques .............................................................................................. 58Main Circuit Terminal Power Supply and Motor Wiring..................................................................... 61

3.7 Control Circuit Wiring .........................................................................................................63Control Circuit Terminal Block Functions .......................................................................................... 64Terminal Configuration ...................................................................................................................... 65Wiring Procedure............................................................................................................................... 66

3.8 I/O Connections...................................................................................................................68Sinking/Sourcing Mode Switch.......................................................................................................... 68

3.9 Main Frequency Reference.................................................................................................70DIP Switch S1 Analog Input Signal Selection ................................................................................... 70

3.10 MEMOBUS/Modbus Termination .......................................................................................713.11 Braking Resistor..................................................................................................................72

Installation ......................................................................................................................................... 723.12 Wiring Checklist ..................................................................................................................74

4. START-UP PROGRAMMING & OPERATION ...................................................... 774.1 Section Safety......................................................................................................................784.2 Using the Digital LED Operator..........................................................................................80

Keys, Displays, and LEDs ................................................................................................................. 80Digital Text Display............................................................................................................................ 81LED Screen Displays ........................................................................................................................ 82LO/RE LED and RUN LED Indications.............................................................................................. 82Menu Structure for Digital LED Operator .......................................................................................... 83

4.3 The Drive and Programming Modes..................................................................................84Navigating the Drive and Programming Modes................................................................................. 85Changing Parameter Settings or Values ........................................................................................... 88Verifying Parameter Changes: Verify Menu ...................................................................................... 88Switching Between LOCAL and REMOTE........................................................................................ 88Parameters Available in the Setup Group ......................................................................................... 89

4.4 Start-up Flowcharts.............................................................................................................90Flowchart A: Basic Start-up and Motor Tuning.................................................................................. 91Subchart A1: Simple Motor Setup with Energy Savings or Speed Search Using V/f Mode.............. 92Subchart A2: High Performance Operation Using Open Loop Vector Motor Control........................ 93Subchart A3: Operation with Permanent Magnet Motors.................................................................. 94

4.5 Powering Up the Drive ........................................................................................................95

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4 YASKAWA ELECTRIC SIEP C710606 18E YASKAWA AC Drive V1000 Technical Manual

Powering Up the Drive and Operation Status Display....................................................................... 954.6 Application Selection..........................................................................................................96

Setting 1: Water Supply Pump Application........................................................................................ 96Setting 2: Conveyor Application ........................................................................................................ 97Setting 3: Exhaust Fan Application ................................................................................................... 97Setting 4: HVAC Fan Application ...................................................................................................... 97Setting 5: Compressor Application .................................................................................................... 98Setting 6: Preset 6............................................................................................................................. 98Notes on Controlling the Brake when Using Application Preset 6..................................................... 99Setting 7: Preset 7........................................................................................................................... 100Setting 8: Conveyor Application 2 ................................................................................................... 101

4.7 Auto-Tuning .......................................................................................................................102Types of Auto-Tuning ...................................................................................................................... 102Before Auto-Tuning the Drive.......................................................................................................... 102Auto-Tuning Interruption and Fault Codes ...................................................................................... 103Performing Auto-Tuning .................................................................................................................. 103Auto-Tuning Example...................................................................................................................... 105Input Data for Auto-Tuning .............................................................................................................. 106

4.8 No-Load Operation Test Run............................................................................................108No-Load Operation Test Run .......................................................................................................... 108

4.9 Test Run with Load Connected........................................................................................109Test Run with the Load Connected ................................................................................................. 109

4.10 Verifying Parameter Settings and Backing Up Changes...............................................110Backing Up Parameter Values: o2-03 ............................................................................................. 110Parameter Access Level: A1-01...................................................................................................... 110Password Settings: A1-04, A1-05 ................................................................................................... 110Copy Function (Optional) ................................................................................................................ 111

4.11 Test Run Checklist ............................................................................................................112

5. PARAMETER DETAILS ....................................................................................... 1155.1 A: Initialization...................................................................................................................116

A1: Initialization ............................................................................................................................... 116A2: User Parameters....................................................................................................................... 120

5.2 b: Application.....................................................................................................................121b1: Mode of Operation..................................................................................................................... 121b2: DC Injection Braking.................................................................................................................. 128b3: Speed Search............................................................................................................................ 130b4: Delay Timers ............................................................................................................................. 135b5: PID Control................................................................................................................................ 136b6: Dwell Function........................................................................................................................... 144b8: Energy Saving ........................................................................................................................... 145

5.3 C: Tuning............................................................................................................................147C1: Acceleration and Deceleration Times ....................................................................................... 147C2: S-Curve Characteristics............................................................................................................ 150C3: Slip Compensation.................................................................................................................... 151C4: Torque Compensation .............................................................................................................. 152C5: Automatic Speed Regulator (ASR) ........................................................................................... 154C6: Carrier Frequency..................................................................................................................... 155

5.4 d: Reference Settings .......................................................................................................159

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YASKAWA ELECTRIC SIEP C710606 18E YASKAWA AC Drive V1000 Technical Manual 5

d1: Frequency Reference................................................................................................................ 160d2: Frequency Upper/Lower Limits ................................................................................................. 161d3: Jump Frequency........................................................................................................................ 162d4: Frequency Hold and Up/Down 2 Function ................................................................................ 162d7: Offset Frequencies .................................................................................................................... 167

5.5 E: Motor Parameters .........................................................................................................169E1: V/f Characteristics..................................................................................................................... 169E2: Motor 1 Parameters .................................................................................................................. 173E3: V/f Characteristics for Motor 2 .................................................................................................. 175E4: Motor 2 Parameters .................................................................................................................. 176E5: PM Motor Settings .................................................................................................................... 178

5.6 F: Option Settings .............................................................................................................181F1: Error Detection for V/f Control with PG ..................................................................................... 181F6: Serial Communications Option Card Settings........................................................................... 182MECHATROLINK-II Parameters ..................................................................................................... 183MECHATROLINK-III Parameters .................................................................................................... 183PROFIBUS-DP Parameters ............................................................................................................ 183DeviceNet Parameters .................................................................................................................... 183F7-01 to F7-42: EtherNet/IP and Modbus TCP/IP Option Parameters ........................................... 183

5.7 H: Terminal Functions.......................................................................................................184H1: Multi-Function Digital Inputs ..................................................................................................... 184H2: Multi-Function Output ............................................................................................................... 195H3: Multi-Function Analog Input Terminals ..................................................................................... 204H4: Multi-Function Analog Output Terminals .................................................................................. 210H5: MEMOBUS/Modbus Serial Communication ............................................................................. 210H6: Pulse Train Input/Output........................................................................................................... 211

5.8 L: Protection Functions ....................................................................................................213L1: Motor Protection Functions ....................................................................................................... 213L2: Momentary Power Loss Ride-Thru............................................................................................ 218L3: Stall Prevention ......................................................................................................................... 221L4: Speed Agree/Frequency Reference Loss Detection ................................................................. 227L5: Fault Restart.............................................................................................................................. 230L6: Torque Detection....................................................................................................................... 231L7: Torque Limit .............................................................................................................................. 234L8: Hardware Protection.................................................................................................................. 234

5.9 n: Special Adjustments.....................................................................................................240n1: Hunting Prevention.................................................................................................................... 240n2: Automatic Frequency Regulator (AFR) Tuning ......................................................................... 240n3: High Slip Braking (HSB)/Overexcitation Deceleration............................................................... 241n6: Motor Line-to-Line Resistance Online Tuning ........................................................................... 243n8: PM Motor Control ...................................................................................................................... 243

5.10 o: Operator Related Settings............................................................................................247o1: Display Settings and Selections ................................................................................................ 247o2: Operator Key Selections ........................................................................................................... 248o3: Copy Function ........................................................................................................................... 250o4: Maintenance Monitor Settings................................................................................................... 251q: DriveWorksEZ Parameters.......................................................................................................... 252r: DriveWorksEZ Connection Parameters ....................................................................................... 253T: Motor Tuning ............................................................................................................................... 253

5.11 U: Monitor Parameters......................................................................................................254

Table of Contents


U1: Operation Status Monitors ........................................................................................................ 254U2: Fault Trace................................................................................................................................ 254U3: Fault History.............................................................................................................................. 254U4: Maintenance Monitors .............................................................................................................. 254U5: PID Monitors ............................................................................................................................. 254U6: Control Monitors ....................................................................................................................... 254U8: DriveWorksEZ Monitors............................................................................................................ 255

6. TROUBLESHOOTING.......................................................................................... 2576.1 Section Safety....................................................................................................................2586.2 Motor Performance Fine Tuning ......................................................................................260

V/f Motor Control Method Tuning .................................................................................................... 260Open Loop Vector (OLV) Motor Control Method Tuning................................................................. 261Motor Hunting and Oscillation Control Parameters ......................................................................... 262

6.3 Drive Alarms, Faults, and Errors .....................................................................................263Types of Alarms, Faults, and Errors................................................................................................ 263Alarm and Error Displays ................................................................................................................ 264

6.4 Fault Detection ..................................................................................................................267Fault Displays, Causes, and Possible Solutions ............................................................................. 267

6.5 Alarm Detection.................................................................................................................282Alarm Codes, Causes, and Possible Solutions ............................................................................... 282

6.6 Operator Programming Errors .........................................................................................291oPE Codes, Causes, and Possible Solutions.................................................................................. 291

6.7 Auto-Tuning Fault Detection ............................................................................................295Auto-Tuning Codes, Causes, and Possible Solutions..................................................................... 295

6.8 Diagnosing and Resetting Faults.....................................................................................298Fault Occurs Simultaneously with Power Loss ............................................................................... 298If the Drive Still has Power After a Fault Occurs ............................................................................. 298Viewing Fault Trace Data After Fault .............................................................................................. 298Fault Reset Methods ....................................................................................................................... 298

6.9 Troubleshooting without Fault Display...........................................................................300Cannot Change Parameter Settings ............................................................................................... 300Motor Does Not Rotate Properly after Pressing RUN Button or after Entering External RunCommand ...................................................................................................................................... 300

7. PERIODIC INSPECTION & MAINTENANCE ...................................................... 3097.1 Section Safety....................................................................................................................3107.2 Inspection ..........................................................................................................................312

Recommended Daily Inspection...................................................................................................... 312Recommended Periodic Inspection................................................................................................. 313

7.3 Periodic Maintenance .......................................................................................................314Replacement Parts.......................................................................................................................... 314

7.4 Drive Cooling Fans............................................................................................................316Number of Cooling Fans ................................................................................................................. 316Cooling Fan Replacement............................................................................................................... 317

7.5 Drive Replacement ............................................................................................................319Serviceable Parts ............................................................................................................................ 319Terminal Board Overview................................................................................................................ 319

Table of Contents


Dismantling the Removable Terminal Block.................................................................................... 319Details on Terminal Board (TB) or Control Board (CNT) Replacement .......................................... 322

8. PERIPHERAL DEVICES & OPTIONS ................................................................ 3258.1 Section Safety....................................................................................................................3268.2 Drive Options and Peripheral Devices ............................................................................3278.3 Connecting Peripheral Devices .......................................................................................3298.4 Installing Peripheral Devices ...........................................................................................330

Installing a Molded Case Circuit Breaker (MCCB) and Earth Leakage Circuit Breaker (ELCB) ..... 330Installing a Leakage Breaker........................................................................................................... 330Installing a Magnetic Contactor ....................................................................................................... 331Connecting an AC Reactor or DC Link Choke ................................................................................ 331Connecting a Surge Suppressor ..................................................................................................... 332Connecting a Noise Filter ................................................................................................................ 332EMC Filter Installation ..................................................................................................................... 334Zero-Phase Reactor ........................................................................................................................ 334Installing Fuses on the Input Side ................................................................................................... 335Attachment for External Heatsink.................................................................................................... 335Noise Filter Installation .................................................................................................................... 335Installing a Motor Thermal Overload (oL) Relay on the Drive Output ............................................. 335

8.5 Communication Options...................................................................................................3378.6 Connecting an Option Card..............................................................................................338

Verifying the Option Card and Product Type................................................................................... 338Connecting the Option Card............................................................................................................ 338

A. SPECIFICATIONS ................................................................................................ 341A.1 Heavy Duty and Normal Duty Ratings.............................................................................342A.2 Single/Three-Phase 200 V Class Drives ..........................................................................343A.3 Three-Phase 400 V Class Drives......................................................................................345A.4 Drive Specifications ..........................................................................................................347A.5 Drive Watt Loss Data ........................................................................................................350A.6 Drive Derating Data ...........................................................................................................351

Carrier Frequency Derating............................................................................................................. 351Temperature Derating ..................................................................................................................... 351Altitude Derating.............................................................................................................................. 352

B. PARAMETER LIST............................................................................................... 353B.1 Parameter Groups .............................................................................................................354B.2 Parameter Table ................................................................................................................355

A: Initialization Parameters.............................................................................................................. 355b: Application................................................................................................................................... 356C: Tuning......................................................................................................................................... 361d: References .................................................................................................................................. 364E: Motor Parameters ....................................................................................................................... 367F: Options........................................................................................................................................ 371H Parameters: Multi-Function Terminals......................................................................................... 376L: Protection Function ..................................................................................................................... 384n: Advanced Performance Set-Up................................................................................................... 391o: Operator Related Parameters ..................................................................................................... 394

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q: DriveWorksEZ Parameters.......................................................................................................... 396r: DriveWorksEZ Connection Parameters ....................................................................................... 396T: Motor Tuning ............................................................................................................................... 398U: Monitors ...................................................................................................................................... 399

B.3 Control Mode Dependent Parameter Default Values .....................................................406A1-02 (Motor 1 Control Mode) Dependent Parameters .................................................................. 406E3-01 (Motor 2 Control Mode) Dependent Parameters .................................................................. 407

B.4 V/f Pattern Default Values.................................................................................................408B.5 Defaults by Drive Model and Duty Rating (ND/HD) ........................................................409B.6 Parameters that Change with the Motor Code Selection .............................................417

Yaskawa SMRA Series SPM Motor ................................................................................................ 417SS5 Motor: Yaskawa SSR1 Series IPM Motor................................................................................ 418

C. MEMOBUS/MODBUS COMMUNICATIONS........................................................ 431C.1 Section Safety....................................................................................................................432C.2 MEMOBUS/Modbus Configuration ..................................................................................433C.3 Communication Specifications........................................................................................434C.4 Connecting to a Network ..................................................................................................435

Network Cable Connection.............................................................................................................. 435Wiring Diagram for Multiple Connections ........................................................................................ 436Network Termination ....................................................................................................................... 438

C.5 MEMOBUS/Modbus Setup Parameters ...........................................................................439MEMOBUS/Modbus Serial Communication.................................................................................... 439

C.6 Drive Operations by MEMOBUS/Modbus........................................................................442Observing the Drive Operation........................................................................................................ 442Controlling the Drive........................................................................................................................ 442

C.7 Communications Timing...................................................................................................443Command Messages from Master to Drive..................................................................................... 443Response Messages from Drive to Master ..................................................................................... 443

C.8 Message Format ................................................................................................................444Message Content ............................................................................................................................ 444Slave Address ................................................................................................................................. 444Function Code ................................................................................................................................. 444Data................................................................................................................................................. 444Error Check ..................................................................................................................................... 444

C.9 Message Examples ...........................................................................................................446Reading Drive MEMOBUS/Modbus Register Contents .................................................................. 446Loopback Test................................................................................................................................. 446Writing to Multiple Registers............................................................................................................ 447

C.10 MEMOBUS/Modbus Data Table........................................................................................448Command Data ............................................................................................................................... 448Monitor Data.................................................................................................................................... 449Broadcast Messages....................................................................................................................... 457Fault Trace Contents....................................................................................................................... 457Alarm Register Contents ................................................................................................................. 458

C.11 Enter Command.................................................................................................................459Enter Command Types ................................................................................................................... 459Enter Command Settings when Upgrading the Drive...................................................................... 459

Table of Contents


C.12 Communication Errors .....................................................................................................460MEMOBUS/Modbus Error Codes.................................................................................................... 460Slave Not Responding..................................................................................................................... 460

C.13 Self-Diagnostics ................................................................................................................461

D. STANDARDS COMPLIANCE .............................................................................. 463D.1 Section Safety....................................................................................................................464D.2 European Standards .........................................................................................................466

CE Low Voltage Directive Compliance............................................................................................ 466EMC Guidelines Compliance .......................................................................................................... 469

D.3 UL and CSA Standards .....................................................................................................474UL Standards Compliance .............................................................................................................. 474CSA Standards Compliance............................................................................................................ 479Drive Motor Overload Protection ..................................................................................................... 479

D.4 Safe Disable Input Precautions........................................................................................481Safe Disable Function Description .................................................................................................. 481Installation ...................................................................................................................................... 481

E. QUICK REFERENCE SHEET .............................................................................. 483E.1 Drive and Motor Specifications........................................................................................484

Drive ................................................................................................................................................ 484Motor ............................................................................................................................................... 484

E.2 Basic Parameter Settings .................................................................................................485Basic Setup ..................................................................................................................................... 485V/f Pattern Setup ............................................................................................................................. 485Motor Setup..................................................................................................................................... 485Multi-Function Digital Outputs (SC Common) ................................................................................. 485Pulse Train Input/Analog Inputs (AC Common) .............................................................................. 486Multi-Function Digital Outputs (MC Common)................................................................................. 486Multi-Function Photocoupler Outputs (PC Common) ...................................................................... 486Monitor Outputs (AC Common)....................................................................................................... 486

E.3 User Setting Table.............................................................................................................487INDEX ................................................................................................................... 493

Table of Contents


Preface & General SafetyThis section provides safety messages pertinent to this product that, if not heeded, may result in fatality,personal injury, or equipment damage. Yaskawa is not responsible for the consequences of ignoringthese instructions.

i.1 PREFACE...............................................................................................................12i.2 GENERAL SAFETY...............................................................................................13i.3 APPLICATION PRECAUTIONS.............................................................................18

i


i.1 PrefaceYaskawa manufactures products used as components in a wide variety of industrial systems and equipment. The selection andapplication of Yaskawa products remain the responsibility of the equipment manufacturer or end user. Yaskawa accepts noresponsibility for the way its products are incorporated into the final system design. Under no circumstances should anyYaskawa product be incorporated into any product or design as the exclusive or sole safety control. Without exception, allcontrols should be designed to detect faults dynamically and fail safely under all circumstances. All systems or equipmentdesigned to incorporate a product manufactured by Yaskawa must be supplied to the end user with appropriate warnings andinstructions as to the safe use and operation of that part. Any warnings provided by Yaskawa must be promptly provided tothe end user. Yaskawa offers an express warranty only as to the quality of its products in conforming to standards andspecifications published in the Yaskawa manual. NO OTHER WARRANTY, EXPRESS OR IMPLIED, IS OFFERED.Yaskawa assumes no liability for any personal injury, property damage, losses, or claims arising from misapplication of itsproducts.

u Applicable DocumentationThe following manuals are available for V1000 series drives:

V1000 Series AC Drive Quick Start GuideRead this manual first. This guide is packaged together with the product. It contains basic informationrequired to install and wire the drive. This guide provides basic programming and simple setup andadjustment.V1000 Series AC Drive Technical ManualThis manual describes installation, wiring, operation procedures, functions, troubleshooting,maintenance, and inspections to perform before operation.

u SymbolsNote: Indicates a supplement or precaution that does not cause drive damage.

TERMSTERMS Indicates a term or definition used in this manual.

u Terms and AbbreviationsTERMSTERMS Drive: Yaskawa V1000 Series Drive

PM motor: Permanent Magnet Synchronous Motor (an abbreviation for IPM motor or SPM motor) IPM motor: Interior Permanent Magnet Motor (e.g., Yaskawa SSR1 Series motor) SPM motor: Surface Mounted Permanent Magnet Motor (e.g., Yaskawa SMRA Series SPM motor) PG: Pulse Generator r/min: Revolutions per Minute V/f: V/f Control OLV: Open Loop Vector Control OLV/PM: Open Loop Vector Control for PM

i.1 Preface


i.2 General Safety

u Supplemental Safety InformationGeneral Precautions

The diagrams in this manual may be indicated without covers or safety shields to show details. Restore covers or shields before operatingthe drive and run the drive according to the instructions described in this manual.

Any illustrations, photographs, or examples used in this manual are provided as examples only and may not apply to all products towhich this manual is applicable.

The products and specifications described in this manual or the content and presentation of the manual may be changed without noticeto improve the product and/or the manual.

When ordering a new copy of the manual due to damage or loss, contact your Yaskawa representative or the nearest Yaskawa salesoffice and provide the manual number shown on the front cover.

If nameplate becomes worn or damaged, order a replacement from your Yaskawa representative or the nearest Yaskawa sales office.

WARNINGRead and understand this manual before installing, operating or servicing this drive. The drive must be installed accordingto this manual and local codes.The following conventions are used to indicate safety messages in this manual. Failure to heed these messages could resultin serious or possibly even fatal injury or damage to the products or to related equipment and systems.

DANGERIndicates a hazardous situation, which, if not avoided, will result in death or serious injury.

WARNINGIndicates a hazardous situation, which, if not avoided, could result in death or serious injury.

WARNING! will also be indicated by a bold key word embedded in the text followed by an italicized safety message.

CAUTIONIndicates a hazardous situation, which, if not avoided, could result in minor or moderate injury.

CAUTION! will also be indicated by a bold key word embedded in the text followed by an italicized safety message.

NOTICEIndicates a property damage message.

NOTICE: will also be indicated by a bold key word embedded in the text followed by an italicized safety message.

u Safety Messages

DANGERHeed the safety messages in this manual.Failure to comply will result in death or serious injury.The operating company is responsible for any injuries or equipment damage resulting from failure to heed the warnings inthis manual.

i.2 General Safety


DANGERElectrical Shock Hazard

Do not connect or disconnect wiring while the power is on.Failure to comply will result in death or serious injury.Before servicing, disconnect all power to the equipment. The internal capacitor remains charged even after the power supplyis turned off. The charge indicator LED will extinguish when the DC bus voltage is below 50 Vdc. To prevent electric shock,wait at least five minutes after all indicators are OFF and measure the DC bus voltage level to confirm safe level.

WARNINGSudden Movement Hazard

System may start unexpectedly upon application of power, resulting in death or serious injury.Clear all personnel from the drive, motor and machine area before applying power. Secure covers, couplings, shaft keys andmachine loads before applying power to the drive.When using DriveWorksEZ to create custom programming, the drive I/O terminal functions change from factorysettings and the drive will not perform as outlined in this manual.Unpredictable equipment operation may result in death or serious injury.Take special note of custom I/O programming in the drive before attempting to operate equipment.

Electrical Shock HazardDo not attempt to modify or alter the drive in any way not explained in this manual.Failure to comply could result in death or serious injury.Yaskawa is not responsible for any modification of the product made by the user. This product must not be modified.Do not allow unqualified personnel to use equipment.Failure to comply could result in death or serious injury.Maintenance, inspection, and replacement of parts must be performed only by authorized personnel familiar with installation,adjustment and maintenance of AC drives.Do not remove covers or touch circuit boards while the power is on.Failure to comply could result in death or serious injury.

Fire HazardDo not use an improper voltage source.Failure to comply could result in death or serious injury by fire.Verify that the rated voltage of the drive matches the voltage of the incoming power supply before applying power.

Crush HazardDo not use this drive in lifting applications without installing external safety circuitry to prevent accidental droppingof the load.The drive does not possess built-in load drop protection for lifting applications.Failure to comply could result in death or serious injury from falling loads.Install electrical and/or mechanical safety circuit mechanisms independent of drive circuitry.

CAUTIONCrush Hazard

Do not carry the drive by the front cover.Failure to comply may result in minor or moderate injury from the main body of the drive falling.

i.2 General Safety


NOTICEObserve proper electrostatic discharge procedures (ESD) when handling the drive and circuit boards.Failure to comply may result in ESD damage to the drive circuitry.Never connect or disconnect the motor from the drive while the drive is outputting voltage.Improper equipment sequencing could result in damage to the drive.Do not perform a withstand voltage test on any part of the drive.Failure to comply could result in damage to the sensitive devices within the drive.Do not operate damaged equipment.Failure to comply could result in further damage to the equipment.Do not connect or operate any equipment with visible damage or missing parts.Install adequate branch circuit short circuit protection per applicable codes.Failure to comply could result in damage to the drive.The drive is suitable for circuits capable of delivering not more than 31,000 RMS symmetrical Amperes, 240 Vac maximum(200 V Class) and 480 Vac maximum (400 V Class).Do not expose the drive to halogen group disinfectants.Failure to comply may cause damage to the electrical components in the drive.Do not pack the drive in wooden materials that have been fumigated or sterilized.Do not sterilize the entire package after the product is packed.

u Drive Label WarningsAlways heed the warning information listed in Figure i.1 in the position shown in Figure i.2 .

Risk of electric shock.WARNINGRead manual before installing.Wait 5 minutes for capacitor discharge afterdisconnecting power supply.To conform to requirements, make sureto ground the supply neutral for 400V class.

Figure i.1 Warning Information

WarningLabel

Figure i.2 Warning Information Position

i.2 General Safety


u Warranty Information

n RestrictionsThe drive was not designed or manufactured for use in devices or systems that may directly affect or threaten human lives orhealth.Customers who intend to use the product described in this manual for devices or systems relating to transportation, healthcare, space aviation, atomic power, electric power, or in underwater applications must first contact their Yaskawarepresentatives or the nearest Yaskawa sales office.This product has been manufactured under strict quality-control guidelines. However, if this product is to be installed in anylocation where failure of this product could involve or result in a life-and-death situation or loss of human life or in a facilitywhere failure may cause a serious accident or physical injury, safety devices must be installed to minimize the likelihood ofany accident.

u Quick ReferenceEasily Set Application-Specific Parameters

Preset parameter defaults are available for many applications. Refer to Application Selection on page 96.

Run a Motor of One-Frame Larger CapacityWhen using this drive for variable torque loads such as fans and pumps, a motor one frame size larger can be used. Refer to C6-01: Drive Duty Selection on page 155

Know the Details of Safety MeasuresThe functions listed below affect the safe operation of the drive. Ensure that the settings fit the application requirements prior to operation.Operation of digital outputs during Auto-tuning. Rotational Auto-tuning allows for normal digital output operation. Non-rotational Auto-tuning doesnot allow for normal digital output operation.Safe operations. Run by power on. Parameter setting b1-17.LOCAL/REMOTE key effective during stop in drive mode. Parameter o2-01.LED operator stop key priority selection. Parameter o2-02.Enter press required after changing the keypad frequency reference. Parameter o2-05.Operation interlock when program mode is selected. Parameter b1-08.

Replace the Drive

The removable terminal block with parameter backup function allows the transfer of parameter settingsafter drive replacement. Refer to Dismantling the Removable Terminal Block on page 319.

Drive a Synchronous PM Motor

The V1000 drive can operate synchronous PM motors. Refer to Subchart A3: Operation with Permanent Magnet Motors on page 94.

Perform Auto-TuningAutomatic tuning sets motor parameters. Refer to Auto-Tuning on page 102.

Check the Maintenance Period Using Drive MonitorsThe maintenance period of fans and capacitors can be checked with drive monitors. Refer to Performance Life Monitors on page 314

i.2 General Safety


Drive or Motor Faults are Displayed on a Digital OperatorRefer to Fault Displays, Causes, and Possible Solutions on page 267 and Refer to Detailed Alarm Codes, Causes, and Possible Solutions on page 282.

Standards Compliance

Refer to European Standards on page 466 and Refer to UL and CSA Standards on page 474.

i.2 General Safety


i.3 Application Precautions

u General Application Precautions

n Selecting a ReactorAn AC reactor or DC link choke can be used for the following: to suppress harmonic current. to smooth peak current that results from capacitor switching. when the power supply is above 600 kVA. when the drive is running from a power supply system with thyristor converters.

Note: A DC link choke is built in to 200 V and 400 V class models with a capacity of 22 kW and higher (HD rating).

4000

600

0 60 400Drive Capacity (kVA)

Power SupplyCapacity (kVA)

Power supply harmonics reactor required

Reactor unnecessary

Figure i.3 Installing a Reactor

n Drive CapacityMake sure that the motor rated current is less than the rated nameplate output current of the drive. When running more thanone motor in parallel from a single drive, the drive rated current should 1.1 times larger than the total motor rated current forall connected motors or nuisance drive faults may occur.

n Starting TorqueThe overload rating of the drive determines the starting and accelerating characteristics of the motor. Expect lower runningtorque than when running the motor from line power. To get more starting torque, use a larger drive or increase both the motorand drive capacity.

n Emergency/Fast StopDuring a drive fault condition, a protective circuit is activated and drive output is shut off. The motor may coast to a stop orattempt to decelerate depending on parameter settings. If the emergency/fast stop cannot stop the load as fast as desired, acustomer-supplied mechanical brake may be required. Test emergency stop circuitry before putting drive into operation.

n OptionsThe B1, B2, +1, +2, and +3 terminals are used to connect optional power devices. Connect only devices compatible with thedrive.

n Repetitive Starting/StoppingApplications with frequent starts and stops often exceed 150% of their rated current values. Heat stress generated fromrepetitive high current can shorten the life span of the IGBTs. The expected lifetime for the IGBTs is about 8 million start andstop cycles with a 4 kHz carrier frequency and a 150% peak current.Yaskawa recommends lowering the carrier frequency, particularly when audible noise is not a concern. The user can alsochoose to reduce the load, increase the acceleration and deceleration times, or switch to a larger drive. This will help keeppeak current levels under 150%. Be sure to check the peak current levels when starting and stopping repeatedly during theinitial test run, and make adjustments accordingly.



u Installation Environment

n Enclosure PanelsKeep the drive in a clean environment by either selecting an area free of airborne dust, lint, and oil mist, or install the drivein an enclosure panel. Be sure to leave the required space between drives to provide for cooling, and that proper measures aretaken so that the ambient temperature remains within allowable limits. Keep flammable materials away from the drive. If thedrive must be used in an area where it is subjected to oil mist and excessive vibration, protective designs are available. ContactYaskawa or your Yaskawa agent for details.

n Installation DirectionThe drive should be installed upright as specified in the manual.

u Settings

n Motor CodeIf using OLV/PM designed for permanent magnet motors (A1-02 = 5), make sure that the proper motor code is set in parameterE5-01 before performing a trial run.

n Upper LimitsThe drive is capable of running the motor up to 400 Hz. Due to the danger of accidentally operating the motor at high speed,be sure to set the upper frequency limit. The default setting for the maximum output frequency is 60 Hz.

n DC Injection BrakingMotor overheat can result if there is too much current used during DC Injection Braking, or if the DC Injection Braking timeis too long.

n Acceleration/Deceleration TimesAcceleration and deceleration times are affected by how much torque the motor generates, the load torque, and the inertiamoment ((GD2)/4). Set a longer accel/decel time when Stall Prevention is enabled. The accel/decel times are lengthened foras long as the Stall Prevention function is operating. For faster acceleration and deceleration, install a braking option or increasethe capacity of the drive.

u General HandlingNOTICE: Wiring Check. Never connect the power supply lines to output terminals U/T1, V/T2, or W/T3. Doing so will destroy the drive. Besure to perform a final check of all control wiring and other connections before applying line power. Make sure there are no short circuits onthe control terminals (+V, AC, etc.), as this could damage the drive.

n Selecting a Molded Case Circuit Breaker (MCCB) or Ground Fault Circuit Interrupter (GFCI)Yaskawa recommends installing a GFCI on the line power supply to protect drive wiring and prevent damage in the event ofcomponent failure. An MCCB may also be used if permitted by the power system.The GFCI should be designed for use with an AC drive (i.e., protected against harmonics)MCCB selection depends on the power factor for the drive, determined by the power supply voltage, output frequency, andload.Refer to Installing Peripheral Devices on page 330 for more information on breaker installation. Note that a larger capacitybreaker is needed when using a fully electromagnetic MCCB, as operation characteristics vary with harmonic current.

n Magnetic Contactor (MC) InstallationUse an MC to ensure that line power to the drive can be completely shut off when necessary. The MC should be wired so thatit opens when the drive fault output is triggered.Avoid switching the MC on the power supply side more frequently than once every 30 minutes. Frequent switching can causedamage to the drive.



n Inspection and MaintenanceDANGER! Electrical Shock Hazard. Do not connect or disconnect wiring while the power is on. Failure to comply will result in death orserious injury. Disconnect all power to the drive, wait at least five minutes after all indicators are OFF, measure the DC bus voltage to confirmsafe level, and check for unsafe voltages before servicing to prevent electrical shock. The internal capacitor remains charged even after thepower supply is turned off. The charge indicator LED will extinguish when the DC bus voltage is below 50 Vdc.

CAUTION! Burn Hazard. Do not touch a hot drive heatsink. Failure to comply could result in minor or moderate injury. Shut off the powerto the drive when replacing the cooling fan. To prevent burns, wait at least 15 minutes and make sure the heatsink has cooled to a safelevel.

WARNING! Electrical Shock Hazard. Wait for at least the time specified on the drive warning label after opening the load switch on theoutput side before any inspection or maintenance of permanent magnet (PM) motors. Failure to comply could result in death or seriousinjury.

WARNING! Sudden Movement Hazard. Install a switch disconnect between the motor and the drive in applications where the machine canstill rotate even though the drive has fully stopped. Unpredictable equipment operation may result in death or serious injury.

WARNING! Sudden Movement Hazard. Do not attempt to move a load that could potentially rotate the motor faster than the maximumallowable r/min when the drive has been shut off. Unpredictable equipment operation may result in death or serious injury.

NOTICE: Do not open and close the motor disconnect switch while the motor is running, as this may damage the drive.

NOTICE: If the motor is coasting, make sure the power to the drive is turned on and the drive output has completely stopped before closingthe load switch.

n WiringAll wire ends should use ring terminals for UL/cUL compliance. Use only the tools recommended by the terminal manufacturerfor crimping.

n Transporting the DriveNOTICE: Prevent the drive from contact with salts, fluorine, bromine, phthalate ester, and other such harmful chemicals. Never steam cleanthe drive. Failure to comply may cause damage to the drive components.

u Notes on Motor Operation

n Using a Standard Motor

Low Speed RangeThe cooling fan of a standard motor is usually designed to sufficiently cool the motor at the rated speed. As the self-coolingcapability of such a motor reduces with the speed, applying full torque at low speed will possibly damage the motor. To preventmotor damage from overheat, reduce the load torque as the motor slows. Figure i.4 shows the allowable load characteristicsfor a Yaskawa standard motor. A motor designed specifically for operation with a drive should be used when 100% continuoustorque is needed at low speeds.

50

3 6 60

60708090

100

25% ED (or 15 min)40% ED (or 20 min)

60% ED (or 40 min)

Frequency (Hz)

Continuous operation

Torque(%)

20

Figure i.4 Allowable Load Characteristics for a Yaskawa Motor

Insulation ToleranceConsider motor voltage tolerance levels and motor insulation in applications with an input voltage of over 440 V or particularlylong wiring distances. Contact Yaskawa or your Yaskawa agent for consultation.



High Speed OperationProblems may occur with the motor bearings and dynamic balance of the machine when operating a motor beyond its ratedspeed. Contact the motor or machine manufacturer.

Torque CharacteristicsTorque characteristics differ compared to operating the motor directly from line power. The user should have a fullunderstanding of the load torque characteristics for the application.

Vibration and ShockThe drive settings allow the user to choose between high carrier PWM control and low carrier PWM. Selecting high carrierPWM can help reduce motor oscillation.Take particular caution when using a variable speed drive for an application that is conventionally run from line power at aconstant speed. If mechanical resonance occurs, install shock-absorbing rubber around the base of the motor and enable theJump frequency selection parameter to prevent continuous operation in the resonant frequency range.

Audible NoiseNoise created during run varies by the carrier frequency setting. When using a high carrier frequency, audible noise from themotor is comparable to the motor noise generated when running from line power. Operating above the rated r/min, however,can create unpleasant motor noise.

n Using a Synchronous Motor Synchronous motors cannot be started directly from line power. Applications requiring line power to start should use an

induction motor with the drive. A single drive is not capable of running multiple synchronous motors at the same time. Use a standard induction motor for

such setups. At start, a synchronous motor may rotate slightly in the opposite direction of the Run command depending on parameter

settings and motor type. The amount of starting torque that can be generated differs by each control mode and by the type of motor being used. Set

up the motor with the drive after verifying the starting torque, allowable load characteristics, impact load tolerance, andspeed control range.Contact Yaskawa or your Yaskawa agent if you plan to use a motor that does not fall within these specifications.

Braking Torque: In Open Loop Vector Control for PM motors, braking torque is less than 125% when running between20% to 100% speed, even with a braking resistor. Braking torque drops to less than half when running at less than 20%speed.

Load Inertia: In Open Loop Vector Control for PM motors, the allowable load inertia moment is approximately 50 timeshigher than the motor inertia moment or less. Contact Yaskawa or your Yaskawa agent concerning applications with a largerinertia moment.

Holding Brake: When using a holding brake in Open Loop Vector Control for PM motors, release the brake prior to startingthe motor. Failure to set the proper timing can result in speed loss. Not for use with conveyor, transport, or hoist typeapplications.

Restarting a Coasting Motor: To restart a coasting motor rotating at over 200 Hz while in the V/f control mode, use the ShortCircuit Braking function to first bring the motor to a stop. Short Circuit Braking requires a special braking resistor. ContactYaskawa or your Yaskawa agent for details.Speed Search can be used to restart a coasting motor rotating slower than 200 Hz. If the motor cable is relatively long,however, the motor should instead be stopped using Short Circuit Braking, which forces the motor to stop by creating ashort-circuit in the motor windings.

n Applications with Specialized Motors

Multi-Pole MotorBecause the rated current will differ from a standard motor, be sure to check the maximum current when selecting a drive.Always stop the motor before switching between the number of motor poles. If a regen overvoltage (oV) fault occurs or ifovercurrent protection (oC) is triggered, the motor will coast to stop.

Submersible MotorBecause motor rated current is greater than a standard motor, select the drive capacity accordingly. Be sure to use a largeenough gauge motor cable to avoid decreasing the maximum torque level on account of voltage drop caused by a long motorcable.



Explosion-Proof MotorBoth the motor and drive need to be tested together to be certified as explosion-proof. The drive is not designed for explosionproof areas.Furthermore, if an encoder is attached to an explosion-proof motor make sure the encoder is also explosion-proof. Use aninsulating signal converter for connecting the encoder signal lines to the drives speed feedback option card.

Geared MotorTo avoid gear damage when operating at low speeds or very high speeds, make sure that both the gear and lubricant are ratedfor the desired speed range. Consult with the manufacturer for applications that require operation outside the rated speed rangeof the motor or gear box.

Single-Phase MotorVariable speed AC drives are not designed for operation with single phase motors. Using capacitors to start the motor causesexcessive current to flow and can damage drive components. A split-phase start or a repulsion start can end up burning outthe starter coils because the internal centrifugal switch is not activated. The drive is for use with 3-phase motors only.

Motor with BrakeCaution should be taken when using a drive to operate a motor with a built-in holding brake. If the brake is connected to theoutput side of the drive, it may not release at start due to low voltage levels. A separate power supply should be installed forthe motor brake. Motors with a built-in brake tend to generate a fair amount of noise when running at low speeds.

n Power Driven Machinery (decelerators, belts, chains, etc.)Continuous operation at low speeds wears on the lubricating material used in gear box type systems to accelerate and deceleratepower driven machinery. Caution should also be taken when operating at speeds above the rated machine speed due to noiseand shortened performance life.



ReceivingThis chapter describes the proper inspections to perform after receiving the drive and illustrates thedifferent enclosure types and components.

1.1 SECTION SAFETY.................................................................................................241.2 MODEL NUMBER AND NAMEPLATE CHECK....................................................251.3 DRIVE MODELS AND ENCLOSURE TYPES........................................................271.4 COMPONENT NAMES...........................................................................................28

1


1.1 Section Safety CAUTION

Do not carry the drive by the front cover.Failure to comply may cause the main body of the drive to fall, resulting in minor or moderate injury.

NOTICEObserve proper electrostatic discharge procedures (ESD) when handling the drive and circuit boards.Failure to comply may result in ESD damage to the drive circuitry.A motor connected to a PWM drive may operate at a higher temperature than a utility-fed motor and the operatingspeed range may reduce motor cooling capacity.Ensure that the motor is suitable for drive duty and/or the motor service factor is adequate to accommodate the additionalheating with the intended operating conditions.

1.1 Section Safety


1.2 Model Number and Nameplate CheckPlease perform the following tasks after receiving the drive: Inspect the drive for damage.

If the drive appears damaged upon receipt, contact the shipper immediately. Verify receipt of the correct model by checking the information on the nameplate. If you have received the wrong model or the drive does not function properly, contact your supplier.

u Nameplate

IND.CONT.EQ.7J48

PASS

:

: AC3PH 200-240V 50 / 60Hz 2.7A / 1.4A: AC3PH 0-240V 0-400Hz 1.2A / 0.8A: 0.6 kg: :

: E131457 IP20

MODEL MAX APPLI. MOTOR : 0.75kW / 0.4kW REV : AINPUTOUTPUTMASSO / NS / N

FILE NO

J

IH

G

E

B

A

YASKAWA ELECTRIC CORPORATION MADE IN JAPAN2-1 Kurosaki-shiroishi, Yahatanishi-Ku, Kitakyushu 806-0004 Japan

D

F C

A Normal Duty Amps / Heavy DutyAmps

B Software versionC CE and TV CertificationD Enclosure typeE Address

F Serial numberG Lot numberH Output specificationsI Input specificationsJ AC drive model

Figure 1.1 Nameplate Information Example

The address of the head office of Yaskawa Electric Corporation (responsible for product liability) is shown on the nameplate.

CIMR - V U 2 A 0001 F A A Drive V1000

Series

No. CustomizedSpecifications

A Standard model

Design Revision Order

No. Region Code

No. Voltage ClassB 1-phase, 200-240 Vac

3-phase, 380-480 Vac

3-phase, 200-240 Vac 2

4

U USA

Refer to manual TOBPC71060635 for more information on these models. Refer to manual TOBPC71060621 for more information on these models. Drives with these specifications do not guarantee complete protection for the specified environmental condition.

No. Environmental Specification A

M

S

StandardHumidity- and dust-resistantVibration-resistant

No. Enclosure Type

IP00/Open-Chassis

B

A

IP20/Open-Chassis

F IP20/NEMA Type 1

J IP20/Finless

L IP00/Finless

NEMA 4X/IP66 G

Refer to the tables below.

1.2 Model Number and Nameplate Check


1

Rec

eivi

ng

n Single-Phase 200 VNormal Duty Heavy Duty

No. Max. Motor CapacitykWRated Output

Current A No.Max. Motor Capacity

kWRated Output

Current A0001 0.2 1.2 0001 0.1 0.80002 0.4 1.9 0002 0.2 1.60003 0.75 3.3 0003 0.4 3.00006 1.1 6.0 0006 0.75 5.00010 2.2 9.6 0010 1.5 8.00012 3.0 12.0 0012 2.2 11.0

0018 3.7 17.5

Note: Model BA0018 is available with a Heavy Duty rating only.

n Three-Phase 200 VNormal Duty Heavy Duty

No. Max Motor CapacitykWRated Output

Current A No.Max Motor Capacity

kWRated Output

Current A0001 0.2 1.2 0001 0.1 0.80002 0.4 1.9 0002 0.2 1.60004 0.75 3.5 0004 0.4 3.00006 1.1 6.0 0006 0.75 5.00010 2.2 9.6 0010 1.5 8.00012 3.0 12.0 0012 2.2 11.00020 5.5 19.6 0020 3.7 17.50030 7.5 30.0 0030 5.5 25.00040 11 40.0 0040 7.5 33.00056 15 56.0 0056 11 47.00069 18.5 69.0 0069 15 60.0

n Three-Phase 400 VNormal Duty Heavy Duty

No. Max. Motor CapacitykWRated Output

Current A No.Max. Motor Capacity

kWRated Output

Current A0001 0.4 1.2 0001 0.2 1.20002 0.75 2.1 0002 0.4 1.80004 1.5 4.1 0004 0.75 3.40005 2.2 5.4 0005 1.5 4.80007 3.0 6.9 0007 2.2 5.50009 3.7 8.8 0009 3.0 7.20011 5.5 11.1 0011 3.7 9.20018 7.5 17.5 0018 5.5 14.80023 11 23.0 0023 7.5 18.00031 15 31.0 0031 11 24.00038 18.5 38.0 0038 15 31.0

Note: Refer to Component Names on page 28 for differences regarding enclosure protection types and component descriptions.

1.2 Model Number and Nameplate Check


1.3 Drive Models and Enclosure TypesThe following table describes drive enclosures and models.

Table 1.1 Drive Models and Enclosure Types

Voltage ClassEnclosure Type

IP20/Open-ChassisDrive Model

IP00/Open-ChassisDrive Model

IP20/NEMA Type 1Drive Model

Single-Phase200 V Class

BA0001B BA0001FBA0002B BA0002FBA0003B BA0003FBA0006B BA0006FBA0010B BA0010FBA0012B BA0012FBA0018B BA0018F

Three-Phase200 V Class

2A0001B 2A0001F2A0002B 2A0002F2A0004B 2A0004F2A0006B 2A0006F2A0010B 2A0010F2A0012B 2A0012F2A0020B 2A0020F

2A0030A 2A0030F 2A0040A 2A0040F 2A0056A 2A0056F 2A0069A 2A0069F

Three-Phase400 V Class

4A0001B 4A0001F4A0002B 4A0002F4A0004B 4A0004F4A0005B 4A0005F4A0007B 4A0007F4A0009B 4A0009F4A0011B 4A0011F

4A0018A 4A0018F 4A0023A 4A0023F 4A0031A 4A0031F 4A0038A 4A0038F

Two types of enclosures are offered for V1000 drives. IP20/Open-Chassis and IP00/Open-Chassis models are often placed inside a large enclosure panel where the front of the

drive is covered to prevent someone from accidentally touching charged components. IP20/NEMA Type 1 models mount to an indoor wall and not inside a large enclosure panel.

1.3 Drive Models and Enclosure Types


1

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ng

1.4 Component NamesThis section illustrates the drive components as they are mentioned in this manual.

u IP20/Open-Chassis

n Single-Phase AC 200 V BA0001B to BA0003BThree-Phase AC 200 V 2A0001B to 2A0006B

A

B

C

D

EFG

H I

J

L

K

A Fan cover B Mounting holeC HeatsinkD Optional 24 VDC power supply

connector coverE Terminal board Refer to Control

Circuit Terminal Block Functions on page 64

F Terminal cover

G Front cover screwH Front coverI Comm portJ LED operator Refer to Using the

Digital LED Operator on page 80K CaseL Cooling fan

Figure 1.2 Exploded View of IP20/Open-Chassis Type Components (Model 2A0006B)

Models BA0001B to BA0003B and 2A0001B to 2A0004B do not have a cooling fan or a cooling fan cover.

1.4 Component Names


n Single-Phase AC 200 V BA0006B to BA0018BThree-Phase AC 200 V 2A0010B to 2A0020BThree-Phase AC 400 V 4A0001B to 4A0011B

A

B

C

DE

FG

H

IJ

M

K L


connector coverE Comm portF Terminal board Refer to Control


G Front cover screw

H Front coverI Terminal coverJ Bottom coverK LED operator Refer to Using the

Digital LED Operator on page 80L CaseM Cooling fan

Figure 1.3 Exploded View of IP20/Open-Chassis Type Components (Model 2A0012B)

Models BA0006B and 4A0001B to 4A0004B do not have a cooling fan or a cooling fan cover. Model BA0018B has two coolingfans.

1.4 Component Names


1

Rec

eivi

ng

u IP00/Open-Chassis

n Three-Phase AC 200 V 2A0030A to 2A0069AThree-Phase AC 400 V 4A0018A to 4A0038A

A

B

M

L

KJ

I

H

G

F

C

D

E

A Fan coverB Cooling FanC Mounting holeD HeatsinkE Optional 24 VDC power supply

connector coverF Terminal board Refer to Control


G Bottom cover

H Front cover screwI Front coverJ Terminal coverK Comm portL LED operator Refer to Using the

Digital LED Operator on page 80M Case

Figure 1.4 Exploded View of IP00/Open-Chassis Type Components (Model 4A0018A)

1.4 Component Names


u IP20/NEMA Type 1 Enclosure

n Single-Phase AC 200 V BA0001F to BA0003FThree-Phase AC 200 V 2A0001F to 2A0006F

A

B

C

DE

F

G

H

I

J

K

L

N O

M




F Bottom cover screwsG Rubber bushingH Bottom front cover

I Front cover screwsJ Front coverK Comm portL LED operator Refer to Using the

Digital LED Operator on page 80M CaseN Top coverO Cooling fan

Figure 1.5 Exploded View of IP20/NEMA Type 1 Components (Model 2A0006F)

Models BA0001F to BA0003F and 2A0001F to 2A0004F do not have a cooling fan or a cooling fan cover.

1.4 Component Names


1

Rec

eivi

ng

n Single-Phase AC 200 V BA0006F to BA0018FThree-Phase AC 200 V 2A0010F to 2A0020FThree-Phase AC 400 V 4A0001F to 4A0011F

A

B

C

DE

F

H

GI

J K

L

M

O

P

N




F Cover screwsG Rubber bushingH Bottom cover

I Front cover screwsJ Front coverK Terminal coverL Comm portM LED operator Refer to Using the

Digital LED Operator on pag

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